An electrical igniter resistance measurement using electrical slip-on mounting tray and system
By using a sliding mounting tray and resistance measurement system, the problems of complex manual operation and unstable connection in the resistance measurement of electric igniters are solved, realizing the automation and safety of electric igniter resistance measurement, and improving work efficiency and electrode lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2026-04-07
AI Technical Summary
The existing resistance measurement process for electric igniters lacks a dedicated fixing device, which makes manual operation complicated and prone to accidents. Furthermore, the connection between the resistance measurement electrode and the electric igniter is unstable, making it easy to be damaged and misoperated.
The system employs a sliding mounting tray and a resistance measurement system, including a sliding mounting tray and a three-dimensional electrode moving frame. It achieves automated fixing and electrical connection of electric igniters through a connecting seat, a fixed wire connecting device, and a sliding wire connecting device. The system utilizes a drive motor and a screw to drive the sliding body to achieve automated resistance measurement of multiple electric igniters.
This technology automates the resistance measurement of electric igniters, improves work efficiency, reduces the risk of misoperation and personal injury, extends the service life of the resistance measurement electrodes, and reduces costs.
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Figure CN117470040B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of gunpowder and explosives technology, and relates to electrical testing, specifically to a sliding mounting tray and system for measuring the resistance of an electric ignition device. Background Technology
[0002] In existing resistance testing processes for electric ignition devices, the lack of a dedicated mounting device necessitates manual fixation and electrical testing. This manual method is prone to accidents during the electrical testing process. Therefore, automation has become an urgent issue for existing enterprises to address.
[0003] Since the resistance measuring electrode of the electric igniter is the main device for energizing the electric igniter under test, a stable and reliable connection between the resistance measuring electrode and the electric igniter is an important part of automated power-on testing.
[0004] In the existing technology, the connection structure between the resistance measuring electrode of the electric igniter and the electric igniter is complicated. It needs to be disconnected and reconnected each time, which can easily lead to improper installation, damage to the resistance measuring electrode of the electric igniter, or even misoperation. Summary of the Invention
[0005] To address the shortcomings of existing technologies, the present invention aims to provide a sliding mounting tray for measuring the resistance of electric ignition devices, thereby solving the technical problems in existing technologies where the resistance measuring electrodes for electric ignition devices need to be connected separately to the wire connection terminals of each electric ignition device to be tested, requiring high installation accuracy and being prone to misoperation of the resistance measuring electrodes.
[0006] Another objective of this invention is to provide an electric ignition resistance measurement system that solves the technical problem that the existing electric ignition resistance measurement process cannot achieve automated power-on resistance testing.
[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0008] A sliding mounting tray includes a tray body with a mounting slot for an electric igniter to be tested inside the tray body. Multiple connecting seats are mounted on one side of the mounting slot. A fixing device for the electric igniter to be tested is installed inside the mounting slot, and the fixing device can accommodate multiple electric igniters to be tested. The connecting seats have mounting grooves, the top surface of which is open, and the end face of which connects to the mounting slot is also open. Each mounting groove contains a pair of fixed wire connecting devices and a sliding wire connecting device.
[0009] One wire of each electric igniter to be tested is uniformly connected to a corresponding fixed wire connecting device, and all fixed wire connecting devices can be connected to the same first electrode base at the same time; the other wire of each electric igniter to be tested is connected to a corresponding sliding wire connecting device, and the sliding wire connecting devices are connected to the second electrode base one by one through a sliding body, so that the second electrode base can only be electrically connected to the other wire of one electric igniter to be tested at the same time.
[0010] All fixed wire connection devices include a first wire clamping member rotatably mounted on one side of the mounting groove via a rotating shaft. The tail end of the first wire clamping member extends out of the mounting groove and a first clamping support spring is installed between it and the connecting seat, so that the head end of the first wire clamping member is in close contact with the first conductive support plate. The wire is installed between the first wire clamping member and the first conductive support plate.
[0011] The connecting seat is provided with a first conductive plate mounting groove. The bottom of the conductive plate mounting groove is provided with a first wire hole corresponding to the first wire clamping member. The bottom of the first wire hole is connected to the mounting groove. All conductive support plates are electrically connected to the same first conductive plate through a first flexible conductive member. The first conductive plate is installed in the conductive plate mounting groove. A first sealing body is installed in the conductive plate mounting groove above the first conductive plate. The first conductive plate is electrically connected to the first electrode seat.
[0012] The sliding wire connecting device includes a second wire clamping member that is rotatably mounted on the other side of the mounting groove via a rotating shaft. The tail end of the second wire clamping member extends out of the mounting groove and a second clamping support spring is installed between it and the connecting seat, so that the head end of the second wire clamping member is in close contact with the second conductive support plate. The other wire is installed between the second wire clamping member and the second conductive support plate.
[0013] The bottom of the connecting seat is provided with a sliding cavity, and a sliding support is provided inside the sliding cavity. The sliding support is fixed on the disk body. A conductive contact corresponding to the second conductive support plate is installed on one side of the sliding support. The conductive contact and the second conductive support plate are electrically connected through a second flexible conductive element.
[0014] The connecting seat is provided with a second conductive plate mounting groove, and the bottom of the second conductive plate mounting groove is provided with a second wire hole corresponding to the second wire clamping member. The bottom of the second wire hole is connected to the sliding cavity.
[0015] A sliding body is installed in the sliding cavity between the other side of the sliding support and the connecting seat. The sliding direction of the sliding body is perpendicular to the arrangement direction of the multiple conductive contacts. A conductive brush body is installed on the sliding body through a conductive brush holder. One end of the conductive brush body can make close contact with the conductive contact, and the other end of the conductive brush body is electrically connected to the second conductive plate through a third flexible conductive element passing through the second wire hole. The second conductive plate is installed in the second conductive plate mounting groove. A second sealing body is installed in the second conductive plate mounting groove above the second conductive plate. The second conductive plate is electrically connected to the second electrode holder.
[0016] The present invention also has the following technical features:
[0017] The device for fixing the electric igniter to be tested includes a fixed buffer component installed at the bottom of the mounting slot of the electric igniter to be tested, and the fixed buffer component has multiple mounting cavities for the electric igniter to be tested; the edge of the mounting slot of the electric igniter to be tested is fitted with a tail end with a clamping cap.
[0018] The clamping cap includes a cap body, and a clamping buffer is provided on the inner wall of the cap body.
[0019] The two sides of the head end of the clamping cap can be snapped into the two sides of the mounting slot of the electric ignition device to be tested.
[0020] The first conductive support plate is mounted on the first deformable buffer, which is mounted at the bottom of the mounting groove; the second conductive support plate is mounted on the second deformable buffer, which is mounted at the bottom of the mounting groove.
[0021] The first electrode holder and the second electrode holder have the same structure. The first connecting seat includes a seat body, an electrode body is installed at the bottom of the seat body, and an electrode hole is opened in the seat body above the electrode body.
[0022] A drive motor is fixedly installed inside the disc, and a screw is installed on the drive motor. A threaded drive hole is opened on the sliding body, and the sliding body is installed on the screw through the threaded drive hole. The rotation of the drive motor drives the sliding body to slide.
[0023] This invention also protects an electric ignition resistance measurement system, including a support platform, on which a sliding mounting tray is placed, and an electrode three-dimensional moving frame is mounted on the support platform. An electrode device is mounted on the electrode three-dimensional moving frame, and the electrode three-dimensional moving frame drives the electrode device to move in three dimensions.
[0024] The sliding mounting tray is the same as described above, and the electric igniter to be tested and its wires are fixedly installed inside the sliding mounting tray.
[0025] The electrode device includes an electrode connecting frame, an electrode adjustment mechanism mounted on the electrode connecting frame, and a resistance measuring electrode mounted on the electrode adjustment mechanism.
[0026] The electrode adjustment mechanism includes an upper adjustment unit and a lower adjustment unit; the upper adjustment unit and the lower adjustment unit are connected by a compression buffer spring, the lower end of the lower adjustment unit is connected to a resistance measuring electrode, and the resistance measuring electrode is connected to the adjustment rod of the upper adjustment unit by a flexible electrical conductive component, so that the resistance measuring electrode and the adjustment head of the upper adjustment unit are electrically connected.
[0027] The electrode mounting bracket has a vertically extending countersunk hole for electrode mounting, and an electrode extension hole that extends through the bottom of the support plate is coaxially formed at the bottom of the countersunk hole. The upper adjustment unit, the lower adjustment unit, the clamping buffer spring, and the resistance measuring electrode are installed in the countersunk hole. The top end of the upper adjustment unit extends beyond the top of the countersunk hole, and the bottom end of the resistance measuring electrode extends beyond the bottom of the countersunk hole through the electrode extension hole.
[0028] Compared with the prior art, the present invention has the following technical effects:
[0029] (I) The sliding mounting tray of this invention meets the requirement that multiple ignition resistance measuring electrodes can be installed at once for resistance measurement of ignition appliances, thus improving work efficiency. It avoids the possibility of damage to the ignition resistance measuring electrodes and the possibility of misoperation, extends the service life of the electrodes, and ensures cost-effectiveness in ignition resistance measurement.
[0030] (II) The system of the present invention can realize the automated operation of measuring the resistance to be tested, reduce the possibility of personal injury to the operator, and improve the efficiency of measuring the resistance to be tested.
[0031] (III) The system of the present invention can meet the requirements of automated power-on and measurement, and avoid safety accidents that are easy to occur during manual measurement. In particular, the device under test is sensitive to power-on and is prone to explosion, which may cause personal injury to the operator in serious cases. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the overall external structure of a sliding mounting tray.
[0033] Figure 2 This is a schematic diagram of the internal structure of a device for connecting fixed wires.
[0034] Figure 3 This is a schematic diagram of the internal structure of a sliding wire connecting device.
[0035] Figure 4 This is a schematic diagram of the electrode holder.
[0036] Figure 5 This is a schematic diagram of the overall external structure of the electrode device.
[0037] Figure 6 This is a schematic diagram of the overall internal structure of the electrode device.
[0038] Figure 7 This is a schematic diagram of the overall structure of an electric ignition resistance measurement system, excluding the sliding mounting tray.
[0039] The meanings of the labels in the diagram are as follows: 1-support platform, 2-sliding mounting tray, 3-electrode three-dimensional moving frame, 4-electrode device, 5-electric igniter to be tested, 6-wire, 7-lamp holder.
[0040] 201-Disc body, 202-Installation slot for the electric igniter to be tested, 203-Connecting seat, 204-Fixing device for the electric igniter to be tested, 205-Installation slot, 206-Fixing wire connecting device, 207-Sliding wire connecting device, 208-First electrode seat, 209-Second electrode seat, 210-Sliding body, 211-Threaded drive hole, 212-Drive motor, 213-Screw.
[0041] 20401-Fixed buffer component, 20402-Installation cavity for the electric igniter to be tested, 20403-Pressure cover.
[0042] 2040301 - Cover body, 2040302 - Compression buffer.
[0043] 20601 - First wire clamping component; 20602 - First clamping support spring; 20603 - First conductive support plate; 20604 - First conductive plate mounting groove; 20605 - First wire hole; 20606 - First flexible conductive component; 20607 - First conductive plate; 20608 - First sealing body; 20609 - First deformation buffer component.
[0044] 20701 - Second wire clamping component; 20702 - Second clamping support spring; 20703 - Second conductive support plate; 20704 - Sliding cavity; 20705 - Conductive contact; 20706 - Second flexible conductive component; 20707 - Second conductive plate mounting groove; 20708 - Second wire hole; 20709 - Conductive brush body; 20710 - Third flexible conductive component; 20711 - Second conductive plate; 20712 - Second sealing body; 20713 - Sliding support part; 20714 - Second deformation buffer component; 20715 - Conductive brush holder.
[0045] 20801 - base body, 20802 - electrode body, 20803 - electrode hole.
[0046] 301-Longitudinal guide rail, 302-Longitudinal motion driver, 303-Transverse guide rail, 304-Transverse motion driver, 305-Vertical lifting frame, 306-Lifting rod.
[0047] 401-Electrode connector, 402-Electrode adjustment mechanism, 403-Resistance measuring electrode, 404-Flexible electrical conductive component.
[0048] 40101-Support plate, 40102-Fixing plate, 40103-Connecting plate, 40104-Electrode mounting countersunk hole, 40105-Electrode protrusion hole, 40106-Connecting hole.
[0049] 40201 - Upper adjustment unit, 40202 - Lower adjustment unit, 40203 - Compression buffer spring.
[0050] 4020101-Support body, 4020102-Upper adjusting thread countersunk hole, 4020103-Adjusting rod cavity, 4020104-Adjusting rod, 4020105-Upper sliding head, 4020106-External thread step, 4020107-Adjusting head.
[0051] 4020201 - Lower sliding head, 4020202 - Installation limit countersunk hole, 4020203 - Telescopic square head, 4020204 - Electrode telescopic hole.
[0052] The specific content of the present invention will be further explained in detail below with reference to the embodiments. Detailed Implementation
[0053] It should be noted that, unless otherwise specified, all components and equipment in this invention are based on components and equipment known in the prior art. For example, the three-dimensional moving electrode frame, resistance measuring electrode, and resistance tester are all commonly known three-dimensional moving frames, resistance measuring electrodes, and resistance testers.
[0054] Following the above technical solutions, specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent modifications made based on the technical solutions of this application fall within the protection scope of the present invention.
[0055] Example 1:
[0056] This embodiment provides a sliding mounting tray, such as Figure 1As shown, the device includes a disc body 201, within which a mounting slot 202 for an electric igniter to be tested is provided. Multiple connecting seats 203 are mounted on one side of the disc body 201 near the mounting slot 202. A fixing device 204 for an electric igniter to be tested is installed within the mounting slot 202, and multiple electric igniters to be tested 5 can be installed within the fixing device 204. A mounting slot 205 is provided on the connecting seat 203, with its top surface and the end face connecting the mounting slot 205 to the mounting slot 202 being open. Each mounting slot 205 contains a pair of fixed wire connecting devices 206 and sliding wire connecting devices 207.
[0057] like Figure 2 and Figure 3 As shown, one wire 6 of each electric igniter 5 to be tested is uniformly connected to a corresponding fixed wire connecting device 206, and all fixed wire connecting devices 206 can be connected to the same first electrode base 208 at the same time; the other wire 6 of each electric igniter 5 to be tested is connected to a corresponding sliding wire connecting device 207, and the sliding wire connecting device 207 is connected to the second electrode base 209 one by one through the sliding body 210, so that the second electrode base 209 can only be electrically connected to the other wire 6 of one electric igniter 5 to be tested at the same time.
[0058] like Figure 2 As shown, all fixed wire connection devices 206 include a first wire clamping member 20601 rotatably mounted on one side of the mounting groove 205 via a rotating shaft. The tail end of the first wire clamping member 20601 extends out of the mounting groove 205 and a first clamping support spring 20602 is installed between it and the connecting seat 203, so that the head end of the first wire clamping member 20601 is in close contact with the first conductive support plate 20303. A wire 6 is installed between the first wire clamping member 20601 and the first conductive support plate 20603.
[0059] like Figure 2 As shown, a first conductive plate mounting groove 20604 is provided on the connecting seat 203. The bottom of the conductive plate mounting groove 20604 is provided with a first wire hole 20605 corresponding to the first wire clamping member 20601. The bottom of the first wire hole 20605 is connected to the mounting groove 205. All conductive support plates 20603 are electrically connected to the same first conductive plate 20607 through a first flexible conductive member 20606. The first conductive plate 20607 is installed in the conductive plate mounting groove 20604. A first sealing body 20608 is installed in the conductive plate mounting groove 20604 above the first conductive plate 20607. The first conductive plate 20607 is electrically connected to the first electrode seat 208.
[0060] like Figure 3As shown, the sliding wire connecting device 207 includes a second wire clamping member 20701 rotatably mounted on the other side of the mounting groove 205 via a rotating shaft. The tail end of the second wire clamping member 20701 extends out of the mounting groove 205 and a second clamping support spring 20702 is installed between it and the connecting seat 203, so that the head end of the second wire clamping member 20701 is in close contact with the second conductive support plate 20703. Another wire 6 is installed between the second wire clamping member 20701 and the second conductive support plate 20703.
[0061] like Figure 3 As shown, a sliding cavity 20704 is provided at the bottom of the connecting seat 203, and a sliding support part 20713 is provided in the sliding cavity 20704. The sliding support part 20713 is fixed on the disk body 201. A conductive contact 20705 corresponding to the second conductive support plate 20703 is installed on one side of the sliding support part 20713. The conductive contact 20705 and the second conductive support plate 20703 are electrically connected through a second flexible conductive member 20706.
[0062] like Figure 3 As shown, the connecting seat 203 has a second conductive plate mounting groove 20707. The bottom of the second conductive plate mounting groove 20707 has a second wire hole 20708 that corresponds one-to-one with the second wire clamping member 20701. The bottom of the second wire hole 20708 is connected to the sliding cavity 20704.
[0063] like Figure 3 As shown, a slider 210 is installed in the sliding cavity 20704 between the other side of the sliding support 20713 and the connecting seat 203. The sliding direction of the slider 210 is perpendicular to the arrangement direction of the multiple conductive contacts 20705. A conductive brush 20709 is installed on the slider 210 through a conductive brush holder 20715. One end of the conductive brush 20709 can make close contact with the conductive contact 20705. The other end of the conductive brush 20709 is electrically connected to the second conductive plate 20711 through a third flexible conductive member 20710 passing through the second wire hole 20708. The second conductive plate 20711 is installed in the second conductive plate mounting groove 20707. A second sealing body 20712 is installed in the second conductive plate mounting groove 20707 above the second conductive plate 20711. The second conductive plate 20711 is electrically connected to the second electrode holder 209.
[0064] As a preferred embodiment of this invention, such as Figure 2As shown, the electric ignition fixture fixing device 204 to be tested includes a fixing buffer 20401 installed at the bottom of the electric ignition fixture mounting groove 202 to be tested. The fixing buffer 20401 has multiple mounting cavities 20402 for the electric ignition fixture to be tested. A pressure cap 20403 is rotatably mounted on the edge of the electric ignition fixture mounting groove 20401. This structure can achieve the function of supporting and fixing the electric ignition fixture 5 to be tested, and can also ensure the fixing strength of the electric ignition fixture 5 to be tested according to different models, sizes, and structures.
[0065] Further preferred, such as Figure 2 As shown, the clamping cover 20403 includes a cover body 2040301, and a clamping buffer 2040302 is provided on the inner wall of the cover body 2040301. The clamping buffer 2040302 has a conical stepped structure, which ensures the connection area between it and the cover body 2040301, improves the connection strength, and the top of the cone clamps the electric igniter 5 to be tested, increasing the size, increasing the deformation, increasing the clamping force, and improving the installation stability of the electric igniter 5 to be tested.
[0066] Further preferred, such as Figure 2 As shown, the two sides of the head end of the clamping cap 20403 can be snapped onto both sides of the mounting slot 202 of the electric ignition device to be tested. The snapping of the clamping cap 20403 can further fix the electric ignition device 5 to be tested, ensuring its stability.
[0067] As a preferred embodiment of this invention, such as Figure 2 and Figure 3 As shown, the first conductive support plate 20603 is mounted on the first deformable buffer member 20609, which is installed at the bottom of the mounting groove 205; the second conductive support plate 20703 is mounted on the second deformable buffer member 20714, which is also installed at the bottom of the mounting groove 205. The deformable buffer member can prevent unstable clamping of the wire 6 during the clamping process due to the wire 6 being relatively thick.
[0068] As a preferred embodiment of this invention, such as Figure 4 As shown, the first electrode holder 208 and the second electrode holder 209 have the same structure. The first connecting seat 208 includes a seat body 20801, an electrode body 20802 is installed at the bottom inside the seat body 20801, and an electrode hole 20803 is opened in the seat body 20801 above the electrode body 20802. This structure of the electrode holder can meet the requirements for electrical conductivity connection with the resistance measuring electrode 403.
[0069] As a preferred embodiment of this invention, such as Figure 1As shown, a drive motor 212 is fixedly installed inside the disc body 201. A screw 213 is mounted on the drive motor 212. A threaded drive hole 211 is provided on the sliding body 210. The sliding body 210 is mounted on the screw 213 through the threaded drive hole 211. The rotation of the drive motor 212 drives the sliding body 210 to slide. The drive motor 212 can not only drive the sliding body 210, but also realize the automatic adjustment of the position of the sliding body 210.
[0070] Example 2:
[0071] This embodiment provides an electrode device, such as... Figure 5 As shown, the electrode device 4 includes an electrode connecting frame 401, an electrode adjustment mechanism 402 is mounted on the electrode connecting frame 401, and a resistance measuring electrode 403 is mounted on the electrode adjustment mechanism 402.
[0072] like Figure 6 As shown, the electrode adjustment mechanism 402 includes an upper adjustment unit 40201 and a lower adjustment unit 40202; the upper adjustment unit 40201 and the lower adjustment unit 40202 are supported and connected by a compression buffer spring 40203. The lower end of the lower adjustment unit 40202 is connected to a resistance measuring electrode 403. The resistance measuring electrode 403 is connected to the adjustment rod 4020104 of the upper adjustment unit 40201 by a flexible electrical conductive component 404, so that the resistance measuring electrode 403 is electrically connected to the adjustment head 4020107 of the upper adjustment unit 40201.
[0073] like Figure 6 As shown, the electrode mounting bracket 401 has a through electrode mounting countersunk hole 40104 vertically formed on the support plate 40101. The bottom of the electrode mounting countersunk hole 40104 has an electrode extension hole 40105 that extends through the bottom of the support plate 40101. The upper adjustment unit 40201, the lower adjustment unit 40202, the compression buffer spring 40203, and the resistance measuring electrode 403 are installed in the electrode mounting countersunk hole 40104. The top end of the upper adjustment unit 40201 extends to the top of the electrode mounting countersunk hole 40104, and the bottom end of the resistance measuring electrode 403 extends to the bottom of the electrode mounting countersunk hole 40104 through the electrode extension hole 40105.
[0074] In this embodiment, the design of the conductive connection between the adjusting rod 4020104 and the adjusting head 4020107 and the resistance measuring electrode 403 can meet the requirements of live measurement of the equipment and avoid too many connected parts, which would affect the accuracy of the measurement.
[0075] In this embodiment, the electrode adjustment mechanism 402 is raised and lowered and slid by the electrode connecting frame 401, so as to realize the automated and batch measurement of the resistance of multiple electric ignition devices 5 to be tested at one time, thereby improving the degree of automation and reducing the dependence on measurement personnel.
[0076] In this embodiment, the initial force of the compression buffer spring 40203 can be adjusted differently by adjusting the upper adjustment unit 40201 to meet different compression requirements.
[0077] The above-described structural design in this embodiment ensures that during automated measurement, damage to the resistance measuring electrode 403 is avoided due to installation errors of the electric igniter 5 to be tested, or even defects such as inability to measure due to improper installation.
[0078] As a preferred embodiment of this invention, such as Figure 6 As shown, the electrode connection frame 401 includes a horizontally arranged support plate 40101; the support plate 40101 is fixed to one side of a vertically arranged fixing plate 40102; a plurality of horizontally arranged connecting plates 40103 are fixedly connected to the other side of the fixing plate 40102, and the connecting plates 40103 are vertically provided with connecting holes 40106.
[0079] As a preferred embodiment of this invention, such as Figure 6 As shown, the upper adjustment unit 40201 includes a support body 4020101 vertically installed on the upper part of the electrode mounting countersunk hole 40104. The upper part of the support body 4020101 extends to the top of the electrode mounting countersunk hole 40104. The top of the support body 4020101 is coaxially and vertically provided with an upper adjustment thread countersunk hole 4020102. The bottom of the upper adjustment thread countersunk hole 4020102 is coaxially and vertically provided with an adjustment rod cavity 4020103 that passes through the support body 4020101. The inner diameter of the upper adjustment thread countersunk hole 4020102 is larger than the inner diameter of the adjustment rod cavity 4020103.
[0080] like Figure 6 As shown, an adjusting rod 4020104 is installed inside the adjusting rod cavity 4020103. An upper sliding head 4020105 is installed on the end of the adjusting rod 4020104 that extends out of the bottom end of the adjusting rod 4020103. The upper sliding head 4020105 is located inside the electrode mounting countersunk hole 40104. The end of the adjusting rod 4020104 that extends out of the top end of the adjusting rod cavity 4020103 is fixedly connected to the bottom end of the external thread step 4020106. An adjusting head 4020107 is integrally provided on the top of the external thread step 4020106. The external thread step 4020106 and the upper adjusting thread countersunk hole 4020102 are installed through threaded engagement. Rotating the adjusting head 4020107 adjusts the extension amount of the adjusting rod 4020104.
[0081] The upper adjustment unit 40201 in this embodiment is designed to adjust the initial clamping force of the clamping buffer spring 40203, so as to meet the different rebound force requirements of the resistance measuring electrode 403 under different usage requirements.
[0082] In this embodiment, the upper end of the upper adjustment unit 40201 is connected to the port of an external resistance meter for measuring resistance values. Furthermore, the adjustment head 4020107 is also connected to the port of an external resistance meter for measuring resistance values.
[0083] In this embodiment, the upper adjustment unit 40201 is used to adjust the clamping force and to facilitate connection with an external resistance meter.
[0084] In this embodiment, the lower end of the adjusting rod 4020104 is interference-fitted into the fixing hole of the upper sliding head 4020105.
[0085] As a preferred embodiment of this invention, such as Figure 6 As shown, the lower adjustment unit 40202 includes a lower sliding head 4020201 installed in the electrode mounting countersunk hole 40104. The lower sliding head 4020201 can move up and down in the electrode mounting countersunk hole 40104. The top of the lower sliding head 4020201 is provided with a mounting limiting square countersunk hole 4020202. A telescopic square head 4020203 is embedded in the mounting limiting square countersunk hole 4020202. The telescopic square head 4020203 can move vertically and telescopically in the mounting limiting square countersunk hole 4020202, and the telescopic square head 4020203 can drive the lower sliding head 4020201 to rotate.
[0086] like Figure 6 As shown, the bottom of the mounting limiting square countersunk hole 4020202 is coaxially provided with an electrode telescopic hole 4020204 that passes through the sliding head 4020201. The bottom of the telescopic square head 4020203 is equipped with the top end of the resistance measuring electrode 403. The bottom end of the resistance measuring electrode 403 extends out through the electrode telescopic hole 4020204 and the electrode extension hole 40105 to the bottom of the support plate 40101.
[0087] In this embodiment, the lower adjustment unit 40202 is used to adjust the extension of the resistance measuring electrode 403, and can also provide sufficient buffer margin for the resistance measuring electrode 403 during the measurement process to avoid damage to the resistance measuring electrode 403.
[0088] As a preferred embodiment of this invention, such as Figure 6As shown, the telescopic square head 4020203 is a regular hexagonal prism or regular octagonal prism structure. This structural design facilitates the rotation of the sliding head 4020201 driven by the telescopic square head 4020203, allowing adjustment of the position of the sliding head 4020201 within the electrode mounting countersunk hole 40104, thereby adjusting the initial extension distance of the resistance measuring electrode 403. It also ensures that during the buffering telescopic process, the telescopic square head 4020203 smoothly enters the mounting limiting countersunk hole 4020202 of the sliding head 4020201.
[0089] As a preferred embodiment of this invention, such as Figure 6 As shown, the top end of the compression buffer spring 40203 is connected to the bottom end of the upper sliding head 4020105, and the bottom end of the compression buffer spring 40203 is connected to the top end of the telescopic square head 4020203. The compression buffer spring 40203 provides a clamping force to the resistance measuring electrode 403, while also allowing for a certain buffering margin.
[0090] As a preferred embodiment of this invention, such as Figure 6 As shown, the outer wall of the sliding head 4020201 has an adjusting external thread, and the inner wall of the electrode mounting countersunk hole 40104 has an adjusting internal thread. The sliding head 4020201 is installed inside the electrode mounting countersunk hole 40104 via the thread, and the height of the sliding head 4020201 inside the electrode mounting countersunk hole 40104 can be adjusted up and down. This structural design in this embodiment ensures that after adjusting the position of the sliding head 4020201, it is in a fixed position, meeting the requirements for use.
[0091] In this embodiment, the resistance measuring electrode 403 drives the telescopic square head 4020203 to move the sliding head 4020201 up and down along the electrode mounting countersunk hole 40104. Because the threaded connection has a self-locking function, after reaching the set position, the sliding head 4020201 is in a relatively fixed position.
[0092] As a preferred embodiment of this invention, such as Figure 6 As shown, multiple sets of electrode adjustment mechanisms 402 are arranged in parallel on the electrode connection frame 401, and each set of electrode adjustment mechanisms 402 includes two electrode adjustment mechanisms 402.
[0093] In this embodiment, since the number of electric igniters that generally need to be measured is not large, and the number of electric igniters 5 to be tested that are fixedly installed at one time is also not large, it is sufficient to use two electrode adjustment mechanisms 402 to measure the resistance of one electric igniter 5 at a time. This reduces the number of electrode adjustment mechanisms 402 and lowers the cost.
[0094] Example 3:
[0095] This embodiment provides a resistance measurement system for electric ignition devices, such as... Figure 7 As shown, it includes a support platform 1, a sliding mounting tray 2 placed on the support platform 1, an electrode three-dimensional moving frame 3 mounted on the support platform 1, an electrode device 4 mounted on the electrode three-dimensional moving frame 3, and the electrode three-dimensional moving frame 3 drives the electrode device 4 to move in three-dimensional direction.
[0096] The above-described structural design in this embodiment improves work efficiency and meets the requirement of installing and measuring multiple electric ignition devices 5 to be tested at one time.
[0097] As a preferred embodiment, the sliding mounting tray 2 adopts the sliding mounting tray given in embodiment 1, and the electric igniter 5 to be tested and the wire 6 of the electric igniter 5 to be tested are fixedly installed inside the sliding mounting tray 2.
[0098] As a preferred embodiment of this invention, such as Figure 7 As shown, the electrode three-dimensional moving frame 3 includes a pair of longitudinal guide rails 301 arranged parallel to each other along the longitudinal direction. A transverse guide rail 303 is mounted on the pair of longitudinal guide rails 301 via a pair of longitudinal motion drivers 302. A vertical lifting frame 305 is mounted on the transverse guide rail 303 via a transverse motion driver 304. An electrode device 4 is mounted on the lifting rod 306 inside the vertical lifting frame 305.
[0099] As a preferred embodiment, the electrode device 4 adopts the electrode device given in Embodiment 2.
[0100] Furthermore, the connecting plate 40103 in the electrode connecting frame 401 of the electrode device 4 is fixedly connected to the lifting rod 306 in the vertical lifting frame 305 of the electrode three-dimensional moving frame 3 through the connecting hole 40106.
[0101] As a preferred embodiment of this invention, such as Figure 7 As shown, a lamp holder 7 is mounted on the top of the support platform 1. The lamp holder 7 is a rail-type lamp holder, allowing the lamps to move along the rails on the lamp holder 7. Casters are provided at the bottom of the support platform 1 for easy movement.
[0102] The usage process of the electric ignition resistance measurement system in this embodiment is as follows:
[0103] Place the sliding mounting tray 2 on the top working surface of the support platform 1, place the electric igniter 5 to be tested in the mounting cavity 20402 of the electric igniter to be tested, and press it in place with the pressing cover 20403.
[0104] One of the wires 6 of all the electric igniters 5 to be tested is clamped between the first wire clamping member 20601 and the first conductive support plate 20603 of the corresponding fixed wire connecting device 206. All the fixed wire connecting devices 206 are simultaneously connected to the same first electrode seat 208, so as to realize the electrical connection and conduction of one of the wires 6 of all the electric igniters 5 to be tested to the same first electrode seat 208.
[0105] The other wire 6 of all the electric igniters 5 to be tested is clamped between the second wire clamping member 20701 and the second conductive support plate 20703 of the corresponding sliding wire connecting device 207. The sliding wire connecting device 207 is connected to the second electrode seat 209 one by one through the sliding body 210, so that the second electrode seat 209 can only be electrically connected to the other wire 6 of one electric igniter 5 to be tested at the same time.
[0106] The connecting plate 40103 in the electrode connecting frame 401 of the electrode device 4 is fixedly connected to the lifting rod 306 in the vertical lifting frame 305 of the electrode three-dimensional moving frame 3 through the connecting hole 40106, so that the electrode device 4 can move in three-dimensional space under the drive of the electrode three-dimensional moving frame 3.
[0107] During resistance measurement, a pair of adjusting heads 4020107 of the electrode device 4 are connected to a pair of terminals of the resistance tester, so that the electrode device 4 is energized for testing. The electrode device 4 is moved to be directly above the first electrode seat 208 and the second electrode seat 209. The electrode device 4 is moved downward as a whole, so that the bottom ends of a pair of resistance measuring electrodes 403 are connected to the first electrode seat 208 and the second electrode seat 209 respectively and pressed together to achieve electrical conduction. The first electrode seat 208 and the second electrode seat 209 are respectively electrically connected to the electric igniter 5 to be tested through wires 6, thereby realizing resistance measurement.
[0108] During the measurement process, the electrode device 4 remains stationary while multiple electric igniters 5 are being tested. The bottom ends of a pair of resistance measuring electrodes 403 are kept in close contact with the first electrode holder 208 and the second electrode holder 209, respectively. The drive motor 212 drives the screw 213 to rotate, which in turn causes the sliding body 210 to slide along the sliding cavity 207. During this sliding process, the conductive brush 20709 sequentially contacts different conductive contacts 20705 to achieve electrical conductivity. Each conductive contact 20705 corresponds to another wire 6 of the electric igniter 5 being tested, thus enabling individual resistance measurements of the multiple electric igniters 5.
Claims
1. A sliding mounting tray, characterized in that, The device includes a disc body (201), which has a mounting slot (202) for an electric ignition device to be tested. Multiple connecting seats (203) are installed on one side of the disc body (201) for the mounting slot (202). A fixing device (204) for an electric ignition device to be tested is installed in the mounting slot (202), and multiple electric ignition devices (5) to be tested can be installed in the fixing device (204). The connecting seat (203) has a mounting slot (205), the top surface of which is open, and the end face of which is connected to the mounting slot (202) for the electric ignition device to be tested is open. Each mounting slot (205) has a pair of fixed wire connecting devices (206) and sliding wire connecting devices (207). One wire (6) of each electric igniter (5) to be tested is uniformly connected to a corresponding fixed wire connecting device (206), and all fixed wire connecting devices (206) can be connected to the same first electrode seat (208) at the same time; the other wire (6) of each electric igniter (5) to be tested is connected to a corresponding sliding wire connecting device (207), and the sliding wire connecting device (207) is connected to the second electrode seat (209) one by one through the sliding body (210), so that the second electrode seat (209) can only be electrically connected to the other wire (6) of one electric igniter (5) to be tested at the same time; All fixed wire connection devices (206) include a first wire clamping member (20601) rotatably mounted on one side of the mounting groove (205) via a rotating shaft. The tail end of the first wire clamping member (20601) extends out of the mounting groove (205) and a first clamping support spring (20602) is installed between it and the connecting seat (203), so that the head end of the first wire clamping member (20601) is in close contact with the first conductive support plate (20603). The wire (6) is installed between the first wire clamping member (20601) and the first conductive support plate (20603). The connecting seat (203) is provided with a first conductive plate mounting groove (20604). The bottom of the conductive plate mounting groove (20604) is provided with a first wire hole (20605) corresponding to the first wire clamping member (20601). The bottom of the first wire hole (20605) is connected to the mounting groove (205). All the conductive support plates (20603) are electrically connected to the same first conductive plate (20607) through the first flexible conductive member (20606). The first conductive plate (20607) is installed in the conductive plate mounting groove (20604). A first sealing body (20608) is installed in the conductive plate mounting groove (20604) above the first conductive plate (20607). The first conductive plate (20607) is electrically connected to the first electrode seat (208). The sliding wire connecting device (207) includes a second wire clamping member (20701) that is rotatably installed on the other side of the mounting groove (205) via a rotating shaft. The tail end of the second wire clamping member (20701) extends out of the mounting groove (205) and a second clamping support spring (20702) is installed between it and the connecting seat (203), so that the head end of the second wire clamping member (20701) is in close contact with the second conductive support plate (20703). The other wire (6) is installed between the second wire clamping member (20701) and the second conductive support plate (20703). The bottom of the connecting seat (203) is provided with a sliding cavity (20704), and a sliding support part (20713) is provided in the sliding cavity (20704). The sliding support part (20713) is fixed on the disk body (201). A conductive contact (20705) corresponding to the second conductive support plate (20703) is installed on one side of the sliding support part (20713). The conductive contact (20705) and the second conductive support plate (20703) are electrically connected through a second flexible conductive element (20706). The connecting seat (203) is provided with a second conductive plate mounting groove (20707), and the bottom of the second conductive plate mounting groove (20707) is provided with a second wire hole (20708) corresponding to the second wire clamping member (20701). The bottom of the second wire hole (20708) is connected to the sliding cavity (20704). A sliding body (210) is installed in the sliding cavity (20704) between the other side of the sliding support (20713) and the connecting seat (203). The sliding direction of the sliding body (210) is perpendicular to the arrangement direction of the multiple conductive contacts (20705). A conductive brush body (20709) is installed on the sliding body (210) through a conductive brush holder (20715). One end of the conductive brush body (20709) can make close contact with the conductive contact (20705). The other end of the body (20709) is electrically connected to the second conductive plate (20711) through a third flexible conductive element (20710) passing through the second wire hole (20708); the second conductive plate (20711) is installed in the second conductive plate mounting groove (20707), and a second sealing body (20712) is installed in the second conductive plate mounting groove (20707) above the second conductive plate (20711); the second conductive plate (20711) is electrically connected to the second electrode seat (209).
2. The sliding mounting tray as described in claim 1, characterized in that, The electric ignition fixture fixing device (204) to be tested includes a fixing buffer (20401) installed at the bottom of the electric ignition fixture mounting slot (202) to be tested, and the fixing buffer (20401) has multiple mounting cavities (20402) for the electric ignition fixture to be tested; the edge of the electric ignition fixture mounting slot (202) to be tested is foldably fitted with the tail end of a clamping cap (20403); The clamping cover (20403) includes a cover body (2040301), and a clamping buffer (2040302) is provided on the inner wall of the cover body (2040301). The head end of the clamping cap (20403) can be snapped onto both sides of the mounting slot (202) of the electric ignition device to be tested.
3. The sliding mounting tray as described in claim 1, characterized in that, The first conductive support plate (20603) is installed on the first deformable buffer (20609), and the first deformable buffer (20609) is installed at the bottom of the mounting groove (205); the second conductive support plate (20703) is installed on the second deformable buffer (20714), and the second deformable buffer (20714) is installed at the bottom of the mounting groove (205).
4. The sliding mounting tray as described in claim 1, characterized in that, The first electrode holder (208) and the second electrode holder (209) have the same structure. The first electrode holder (208) includes a seat body (20801), an electrode body (20802) is installed at the bottom inside the seat body (20801), and an electrode hole (20803) is opened in the seat body (20801) above the electrode body (20802).
5. The sliding mounting tray as described in claim 1, characterized in that, A drive motor (212) is fixedly installed inside the disc body (201). A screw (213) is installed on the drive motor (212). A threaded drive hole (211) is opened on the sliding body (210). The sliding body (210) is installed on the screw (213) through the threaded drive hole (211). The rotation of the drive motor (212) drives the sliding body (210) to slide.
6. A resistance measurement system for an electric ignition device, comprising a support platform (1), characterized in that, A sliding mounting tray (2) is placed on the support platform (1), and an electrode three-dimensional moving frame (3) is installed on the support platform (1). An electrode device (4) is installed on the electrode three-dimensional moving frame (3). The electrode three-dimensional moving frame (3) drives the electrode device (4) to move in three dimensions. The sliding mounting tray (2) is a sliding mounting tray as described in any one of claims 1 to 5, and the electric igniter (5) to be tested and the wire (6) of the electric igniter (5) to be tested are fixedly installed inside the sliding mounting tray (2). The electrode device (4) includes an electrode connecting frame (401), an electrode adjustment mechanism (402) is mounted on the electrode connecting frame (401), and a resistance measuring electrode (403) is mounted on the electrode adjustment mechanism (402). The electrode adjustment mechanism (402) includes an upper adjustment unit (40201) and a lower adjustment unit (40202); the upper adjustment unit (40201) and the lower adjustment unit (40202) are supported and connected by a compression buffer spring (40203), and the lower end of the lower adjustment unit (40202) is connected to a resistance measuring electrode (403). The resistance measuring electrode (403) is connected to the adjustment rod (4020104) of the upper adjustment unit (40201) through a flexible electrical conductive component (404), so that the resistance measuring electrode (403) is electrically connected to the adjustment head (4020107) of the upper adjustment unit (40201). The electrode mounting bracket (401) has a vertically extending electrode mounting countersunk hole (40104) on its support plate (40101). The bottom of the electrode mounting countersunk hole (40104) has an electrode extension hole (40105) that extends through the bottom of the support plate (40101). The upper adjustment unit (40201), the lower adjustment unit (40202), the compression buffer spring (40203), and the resistance measuring electrode (403) are installed in the electrode mounting countersunk hole (40104). The top end of the upper adjustment unit (40201) extends to the top of the electrode mounting countersunk hole (40104), and the bottom end of the resistance measuring electrode (403) extends to the bottom of the electrode mounting countersunk hole (40104) through the electrode extension hole (40105).
7. The electric ignition resistance measurement system as described in claim 6, characterized in that, The electrode connecting frame (401) includes a horizontally arranged support plate (40101); the support plate (40101) is fixed to one side of a vertically arranged fixing plate (40102); a plurality of horizontally arranged connecting plates (40103) are fixedly connected to the other side of the fixing plate (40102), and the connecting plates (40103) are vertically provided with connecting holes (40106).
8. The electric ignition resistance measurement system as described in claim 6, characterized in that, The upper adjustment unit (40201) includes a support body (4020101) vertically installed on the upper part of the electrode mounting countersunk hole (40104). The upper part of the support body (4020101) extends to the top of the electrode mounting countersunk hole (40104). The top of the support body (4020101) is coaxially and vertically provided with an upper adjustment thread countersunk hole (4020102). The bottom of the upper adjustment thread countersunk hole (4020102) is coaxially and vertically provided with an adjustment rod cavity (4020103) that passes through the support body (4020101). The inner diameter of the upper adjustment thread countersunk hole (4020102) is larger than the inner diameter of the adjustment rod cavity (4020103). An adjusting rod (4020104) is installed inside the adjusting rod cavity (4020103). An upper sliding head (4020105) is installed on the end of the adjusting rod (4020104) that extends out of the bottom end of the adjusting rod cavity (4020103). The upper sliding head (4020105) is located inside the electrode mounting countersunk hole (40104). The end of the adjusting rod (4020104) that extends out of the top end of the adjusting rod cavity (4020103) is fixedly connected to the bottom end of the external thread step (4020106). An adjusting head (4020107) is integrally provided on the top of the external thread step (4020106). The external thread step (4020106) and the upper adjusting thread countersunk hole (4020102) are installed through threaded engagement. Rotating the adjusting head (4020107) adjusts the extension amount of the adjusting rod (4020104).
9. The electric ignition resistance measurement system as described in claim 6, characterized in that, The lower adjustment unit (40202) includes a lower sliding head (4020201) installed in the electrode mounting countersunk hole (40104). The lower sliding head (4020201) can move up and down in the electrode mounting countersunk hole (40104). The top of the lower sliding head (4020201) is provided with a mounting limiting square countersunk hole (4020202). A telescopic square head (4020203) is embedded in the mounting limiting square countersunk hole (4020202). The telescopic square head (4020203) can move vertically and telescopically in the mounting limiting square countersunk hole (4020202), and the telescopic square head (4020203) can drive the lower sliding head (4020201) to rotate. The bottom of the mounting limiting square countersunk hole (4020202) is coaxially provided with an electrode telescopic hole (4020204) that passes through the sliding head (4020201). The top of the resistance measuring electrode (403) is installed at the bottom of the telescopic square head (4020203). The bottom end of the resistance measuring electrode (403) passes through the electrode telescopic hole (4020204) and the electrode extension hole (40105) in sequence and extends to the bottom of the support plate (40101).
10. The electric ignition resistance measurement system as described in claim 9, characterized in that, The lower sliding head (4020201) has an external adjusting thread on its outer wall and an internal adjusting thread inside the electrode mounting countersunk hole (40104). The lower sliding head (4020201) is installed inside the electrode mounting countersunk hole (40104) by the thread, and the height of the lower sliding head (4020201) inside the electrode mounting countersunk hole (40104) can be adjusted up and down.
Citation Information
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