Forming process and forming device for carbon fiber composite roll

Abstract

The application discloses a forming process and forming device of a carbon fiber composite roller, which comprises a bottom plate, a supporting column is arranged at the top end of the bottom plate, the top end of the supporting column is arranged in the middle of the bottom end of a supporting plate groove, a roller sleeve is arranged at the top end of the supporting plate groove, the bottom end of the installation frame is arranged at the two sides of the top end of the bottom plate, a clamping side plate for clamping a roller shaft is arranged at one side of the top end of the inner side wall of the installation frame through a pushing mechanism, and one end of the roller shaft away from the clamping side plate penetrates through a sleeve and moves to the middle of the roller sleeve under the supporting action of a guide plate.

Description

Technical Field

[0001] This invention belongs to the field of molding equipment technology, and particularly relates to the molding process and molding equipment for carbon fiber composite rollers. Background Technology

[0002] Manufacturing carbon fiber composite rolls typically requires the use of specific forming devices and equipment.

[0003] In particular, traditional forming devices take a long time to align the core during the installation of the roller sleeve and the roller shaft, resulting in low alignment efficiency and affecting work efficiency.

[0004] Therefore, we propose a forming process and forming device for carbon fiber composite rollers to solve the above problems. Summary of the Invention

[0005] This invention addresses the problems identified in the prior art by proposing the following technical solutions:

[0006] A forming process and forming device for carbon fiber composite rollers includes a base plate, a support column installed at the top of the base plate, and the top of the support column installed at the middle of the bottom end of a support plate groove. A roller sleeve is placed at the top of the support plate groove. The top of the base plate is installed on both sides of the bottom end of a mounting frame. A clamping side plate for clamping the roller is installed on one side of the top of the inner wall of the mounting frame through a pushing mechanism. The end of the roller away from the clamping side plate passes through the sleeve and moves to the middle of the roller sleeve for installation under the support of a guide plate.

[0007] With the clamping action of the clamping side plate, the limiting action of the sleeve, and the guiding and supporting action of the guide plate, the roller can be inserted relatively stably into the middle of the roller sleeve, thus completing the installation operation.

[0008] As a preferred embodiment of the above technical solution, the top of the sleeve is mounted on the inner wall of the mounting frame via a top rod. The middle of the sleeve has four sets of slots circumferentially formed, and each slot has an adjusting rod slidably connected to its inner wall. The inner ends of each adjusting rod are symmetrically fitted with rollers via side limiting plates. Each adjusting rod has a connecting rod fixedly mounted on its outer front wall, with the front side of each connecting rod penetrating and abutting against the inner side of an arc-shaped groove. The arc-shaped groove is circumferentially formed on the inner wall of the gear plate. The outer top wall of the gear plate is meshed with the bottom end of the rack plate. A driving block is fixedly mounted in the middle of the top of the rack plate, and a telescopic rod is mounted on the side wall of the driving block. The telescopic rod is mounted on the outer front wall of the sleeve.

[0009] Activating the telescopic rod causes the four sets of rollers to clamp inwards under the meshing of the rack and pinion plate, thus completing the clamping and pushing of the roller that passes through the middle of the gear plate and sleeve.

[0010] As a preferred embodiment of the above technical solution, the side wall of the connecting plate is connected to a first semicircular tooth and a second semicircular tooth via an electric rotating rod, and the first semicircular tooth and the second semicircular tooth are meshed together. A first support rod is fixedly installed on the outer side wall of both the first and second semicircular teeth, and the outer side wall of the first support rod is movably connected to the top of the clamping side plate. A second support rod is movably connected to the middle of the inner side wall of the clamping side plate, and the top of the inner side of the second support rod is movably connected to the bottom of the outer side wall of the connecting plate. A protective pad is glued to the bottom of the inner side wall of the clamping side plate. A connecting rod is fixedly installed in the middle of the top of the connecting plate, and the top of the connecting rod is installed at the bottom of the pushing mechanism.

[0011] The pushing mechanism includes a threaded sleeve block installed at the top of the connecting rod, and the threaded sleeve block is threadedly connected to the outer wall of the lead screw. The end of the lead screw is installed at the output end of a motor installed in the middle of the inner wall of the limiting groove. The limiting groove is opened in the middle of the inner side wall of the mounting frame. A slider is installed in the middle of the top of the threaded sleeve block, and the slider is slidably connected to the inner side of the slide rail. The slide rail is opened in the middle of the top of the inner wall of the limiting groove.

[0012] The two sets of first and second semicircular teeth are activated. With the cooperation of the mounting frame, clamping side plate and second support rod, the roller is clamped. At the same time, in conjunction with the motor, the roller is pushed to the end of the roller sleeve by the threaded connection of the lead screw and the threaded sleeve block.

[0013] As a preferred embodiment of the above technical solution, a guide plate is installed at the top of the lifting rod, and a roller is placed on the top of the guide plate.

[0014] Start the lifting rod and move the guide plate to the corresponding height of the middle slot of the roller sleeve. At this point, the roller can be supported.

[0015] The forming process of carbon fiber composite rollers:

[0016] S1. Pass the end of the roller through the middle of the sleeve until it is placed on the guide plate at the top of the lifting rod. Start the lifting rod until the top of the guide plate, along with the roller, is moved to the lower position of the middle hole of the roller sleeve.

[0017] S2. Start the telescopic rod. Under the meshing connection of the gear plate and rack plate, and with the sliding action of the connecting rod and the arc groove, the four sets of rollers are driven to guide and limit the outer wall of the roller inward.

[0018] S3. Activate the first and second semicircular teeth, so that under their meshing action, the two sets of clamping side plates move inward to complete the clamping work of the roller.

[0019] S4. Start the lead screw, so that under the action of the threaded connection between the lead screw and the threaded sleeve block, and driven by the connecting rod, the clamping side plate of the clamping roller moves towards the middle of the roller sleeve to complete the final insertion work.

[0020] The beneficial effects of this invention are as follows:

[0021] (1) Under the combined action of the clamping side plate, the limiting position of the sleeve, and the guiding support of the guide plate, the roller can be inserted into the middle of the roller sleeve relatively stably to complete the installation operation steps, avoiding the cumbersome and time-consuming operation of the roller and roller sleeve docking in the traditional device, and improving the working efficiency of the device during use.

[0022] (2) Start the telescopic rod so that the four sets of rollers are activated to clamp inward under the meshing of the rack plate and the gear plate, and to complete the clamping and pushing work of the roller that passes through the middle of the gear plate and the sleeve.

[0023] (3) Start the two sets of first semicircular teeth and second semicircular teeth. With the cooperation of the mounting frame, clamping side plate and second support rod, the roller is clamped. At the same time, with the help of the motor, the roller with stable clamping is pushed to the end of the roller sleeve under the action of the screw and the threaded connection of the screw and the threaded sleeve block. Attached Figure Description

[0024] Figure 1 The diagram shown is a frontal cross-sectional view of the structure provided in an embodiment of the present invention;

[0025] Figure 2 The embodiments of the present invention shown provide Figure 1 A partial side view sectional diagram of the middle sleeve;

[0026] Figure 3 The embodiments of the present invention shown provide Figure 1 A partial side view of the middle sleeve and roller in use.

[0027] Figure 4 The embodiments of the present invention shown provide Figure 1 A partial side view sectional diagram of the connecting plate.

[0028] Figure 5 The embodiments of the present invention shown provide Figure 1 Enlarged structural diagram at point A in the middle;

[0029] Figure 6 The embodiments of the present invention shown provide Figure 1 Enlarged structural diagram at point B.

[0030] Legend:

[0031] 1. Base plate; 2. Support column; 3. Support plate groove; 4. Roller sleeve; 5. Lifting rod; 6. Guide plate; 7. Roller; 8. Sleeve; 9. Slot; 10. Adjusting rod; 11. Side limiting plate; 12. Roller; 13. Connecting rod; 14. Arc groove; 15. Gear plate; 16. Rack plate; 17. Drive block; 18. Telescopic rod; 19. Top rod; 20. Mounting frame; 21. Limiting groove; 22. Lead screw; 23. Threaded sleeve block; 24. Slider; 25. Slide rail; 26. Connecting rod; 27. Connecting plate; 28. First semi-circular tooth; 29. ​​Second semi-circular tooth; 30. First support rod; 31. Clamping side plate; 32. Protective pad; 33. Second support rod. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, in this embodiment of the invention: a base plate 1 is included, a support column 2 is installed at the top of the base plate 1, and the top of the support column 2 is installed at the middle of the bottom end of the support plate groove 3. A roller sleeve 4 is placed and installed at the top of the support plate groove 3. The top of the base plate 1 is installed on both sides of the bottom end of the mounting frame 20. A clamping side plate 31 for clamping the roller 7 is installed on one side of the top of the inner wall of the mounting frame 20 through a pushing mechanism. The end of the roller 7 away from the clamping side plate 31 passes through the sleeve 8 and moves to the middle of the roller sleeve 4 for installation under the support of the guide plate 6.

[0034] With the clamping action of the clamping side plate 31, the limiting action of the sleeve 8, and the guiding and supporting action of the guide plate 6, the roller 7 can be inserted relatively stably into the middle of the roller sleeve 4, thus completing the installation operation.

[0035] like Figure 2 and Figure 3 As shown, the top of the sleeve 8 is mounted on the inner wall of the mounting frame 20 via the top rod 19. The middle of the sleeve 8 has four sets of slots 9 circumferentially opened, and the inner wall of each slot 9 is slidably connected to an adjusting rod 10. The inner ends of the adjusting rods 10 are symmetrically mounted with rollers 12 via side limiting plates 11. The outer front wall of the adjusting rods 10 is fixedly mounted with connecting rods 13. The front side of the connecting rods 13 passes through and abuts against the inner side of the arc-shaped groove 14. The arc-shaped groove 14 is circumferentially opened on the inner wall of the gear plate 15. The outer top wall of the gear plate 15 is meshed with the bottom end of the rack plate 16. The middle of the top of the rack plate 16 is fixedly mounted with a driving block 17, and the side wall of the driving block 17 is mounted with a telescopic rod 18. The telescopic rod 18 is mounted on the outer front wall of the sleeve 8.

[0036] Activate the telescopic rod 18, so that with the meshing of the rack plate 16 and the gear plate 15, the four sets of rollers 12 are activated to clamp inward, thus completing the clamping and pushing of the roller 7 that passes through the gear plate 15 and the middle of the sleeve 8.

[0037] like Figure 1 and Figure 4 As shown, the side wall of the connecting plate 27 is connected to a first semicircular tooth 28 and a second semicircular tooth 29 via an electric rotating rod, and the first semicircular tooth 28 and the second semicircular tooth 29 are meshed together. A first support rod 30 is fixedly installed on the outer side wall of both the first semicircular tooth 28 and the second semicircular tooth 29, and the outer side wall of the first support rod 30 is movably connected to the top of the clamping side plate 31. A second support rod 33 is movably connected to the middle of the inner side wall of the clamping side plate 31, and the top of the inner side of the second support rod 33 is movably connected to the bottom of the outer wall of the connecting plate 27. A protective pad 32 is glued to the bottom of the inner side wall of the clamping side plate 31. A connecting rod 26 is fixedly installed at the middle of the top of the connecting plate 27, and the top of the connecting rod 26 is installed at the bottom of the pushing mechanism.

[0038] The pushing mechanism includes a threaded sleeve 23 installed at the top of the connecting rod 26, and the threaded sleeve 23 is threadedly connected to the outer wall of the lead screw 22. The end of the lead screw 22 is installed at the output end of the motor installed in the middle of the inner wall of the limiting groove 21. The limiting groove 21 is opened in the middle of the inner side wall of the mounting frame 20. A slider 24 is installed at the middle of the top of the threaded sleeve 23, and the slider 24 is slidably connected to the inner side of the slide rail 25. The slide rail 25 is opened in the middle of the top of the inner wall of the limiting groove 21.

[0039] The two sets of first semicircular teeth 28 and second semicircular teeth 29 are activated. With the cooperation of the mounting frame 20, clamping side plate 31 and second support rod 33, the roller 7 is clamped. At the same time, in conjunction with the motor, the roller 7, which is clamped stably, is pushed towards the end of the roller sleeve 4 under the action of the threaded connection of the lead screw 22 and the threaded sleeve block 23.

[0040] like Figure 1 and Figure 5 As shown, a guide plate 6 is installed at the top of the lifting rod 5, and a roller 7 is placed on the top of the guide plate 6.

[0041] Start the lifting rod 5 and move the guide plate 6 to the corresponding height with the middle slot of the roller sleeve 4. At this time, the roller 7 can be supported.

[0042] The forming process of carbon fiber composite rollers:

[0043] S1. Pass the end of the roller 7 through the middle of the sleeve 8 until it is placed on the guide plate 6 at the top of the lifting rod 5. Start the lifting rod 5 until the top of the guide plate 6, together with the roller 7, is moved to the lower position of the middle hole of the roller sleeve 4.

[0044] S2. Start the telescopic rod 18. Under the meshing connection of the gear plate 15 and the rack plate 16, and with the sliding action of the connecting rod 13 and the arc groove 14, drive the four sets of rollers 12 to guide and limit the outer wall of the roller 7 inward.

[0045] S3. Start the first semicircular tooth 28 and the second semicircular tooth 29, so that under their meshing action, the two sets of clamping side plates 31 move inward to complete the clamping work of the roller 7.

[0046] S4. Start the lead screw 22, so that under the action of the threaded connection between the lead screw 22 and the threaded sleeve block 23, and driven by the connecting rod 26, the clamping side plate 31 of the clamping roller 7 moves towards the middle of the roller sleeve 4 to complete the final insertion work.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it.

Claims

1. A forming device for carbon fiber composite rollers, comprising a base plate (1), a lifting rod (5), and a connecting plate (27), characterized in that: The bottom plate (1) is equipped with a support column (2) at the top, and the top of the support column (2) is installed in the middle of the bottom of the support plate groove (3). The top of the support plate groove (3) is equipped with a roller sleeve (4). The top of the bottom plate (1) is installed on both sides of the bottom of the mounting frame (20). One side of the top of the inner wall of the mounting frame (20) is equipped with a clamping side plate (31) for clamping the roller (7) through a pushing mechanism. The end of the roller (7) away from the clamping side plate (31) passes through the sleeve (8) and moves to the middle of the roller sleeve (4) under the support of the guide plate (6). The top of the sleeve (8) is mounted on the inner wall of the mounting frame (20) via a top rod (19). The sleeve (8) has four sets of slots (9) circumferentially opened in the middle. The inner walls of the slots (9) are all slidably connected to adjusting rods (10). The inner ends of the adjusting rods (10) are symmetrically mounted with rollers (12) via side limiting plates (11). The outer front wall of the adjusting rods (10) is fixedly mounted with connecting rods (13). The front side of the connecting rods (13) passes through and abuts against the inner side of the arc groove (14). The arc groove (14) is circumferentially opened on the inner wall of the gear plate (15). The outer top wall of the gear plate (15) is meshed with the bottom end of the rack plate (16). The middle top of the rack plate (16) is fixedly mounted with a driving block (17). The side wall of the driving block (17) is mounted with a telescopic rod (18). The telescopic rod (18) is mounted on the outer front wall of the sleeve (8). The side wall of the connecting plate (27) is connected to a first semicircular tooth (28) and a second semicircular tooth (29) via an electric rotating rod, and the first semicircular tooth (28) and the second semicircular tooth (29) are meshed together. The outer side wall of the first semicircular tooth (28) and the second semicircular tooth (29) are both fixedly installed with a first support rod (30), and the outer side wall of the first support rod (30) is movably connected to the top of the clamping side plate (31). The middle of the inner side wall of the clamping side plate (31) is movably connected with a second support rod (33), and the top of the inner side of the second support rod (33) is movably connected to the bottom of the outer wall of the connecting plate (27). The middle of the top of the connecting plate (27) is fixedly installed with a connecting rod (26), and the top of the connecting rod (26) is installed at the bottom of the pushing mechanism. The pushing mechanism includes a threaded sleeve (23) installed at the top of the connecting rod (26), and the threaded sleeve (23) is threadedly connected to the outer wall of the lead screw (22). The end of the lead screw (22) is installed at the output end of a motor installed in the middle of the inner wall of the limiting groove (21). The limiting groove (21) is opened in the middle of the inner side wall of the mounting frame (20).

2. The forming apparatus for carbon fiber composite rollers according to claim 1, characterized in that, The top of the lifting rod (5) is equipped with a guide plate (6), and a roller (7) is placed on the top of the guide plate (6).

3. The forming apparatus for carbon fiber composite rollers according to claim 1, characterized in that, The bottom of the inner side wall of the clamping side plate (31) is glued with a protective pad (32).

4. The forming apparatus for carbon fiber composite rollers according to claim 1, characterized in that, A slider (24) is installed at the top center of the threaded sleeve block (23), and the slider (24) is slidably connected to the inside of the slide rail (25). The slide rail (25) is opened at the top center of the inner wall of the limiting groove (21).

5. The forming process of the carbon fiber composite roller forming device according to any one of claims 1-4, characterized in that: S1. Pass the end of the roller (7) through the middle of the sleeve (8) until it is placed on the guide plate (6) at the top of the lifting rod (5). Start the lifting rod (5) until the top of the guide plate (6) along with the roller (7) is moved to the lower position of the middle hole of the roller sleeve (4). S2. Start the telescopic rod (18). Under the meshing connection of the gear plate (15) and the rack plate (16), and with the sliding action of the connecting rod (13) and the arc groove (14), the four sets of rollers (12) are driven to guide and limit the outer wall of the roller (7) inward. S3. Start the first semicircular tooth (28) and the second semicircular tooth (29), so that under their meshing action, the two sets of clamping side plates (31) move inward to complete the clamping work of the roller (7); S4. Start the lead screw (22), so that under the action of the threaded connection between the lead screw (22) and the threaded sleeve block (23), and driven by the connecting rod (26), the clamping side plate (31) of the clamping roller (7) moves towards the middle of the roller sleeve (4) to complete the final insertion work.

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