A wire EDM device for workpiece machining and its method of use

Abstract

The application relates to the technical field of wire cutting, and particularly discloses a wire cutting device for workpiece machining and a use method thereof, which comprises a wire cutting device body, the wire cutting device body comprises a bottom plate, a first fixing plate, a top plate and molybdenum wire for cutting workpieces, the first fixing plate is installed on the bottom plate, the top plate is installed on the top of the first fixing plate, the molybdenum wire is arranged between the top plate and the bottom plate, and the first fixing plate is provided with an adjusting mechanism for adjusting the molybdenum wire. In the application, the C-shaped workpiece can be subjected to wire cutting machining and slotting by using the device, the wire cutting machining and slotting treatment of the C-shaped workpiece can be completed at one time, the slots on the C-shaped workpiece can be machined without secondary machining, and therefore the machining cost and machining time are reduced, and the machining efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of wire EDM technology, and more particularly to a wire EDM apparatus for workpiece processing and its method of use. Background Technology

[0002] Wire EDM devices are generally used to cut workpieces that are open at both ends. The molybdenum wire in wire EDM devices is vertical, and when cutting a workpiece, it cuts the upper and lower parts of the workpiece into a continuous shape. When it is necessary to cut and groove one of the protruding parts of a C-shaped workpiece, the existing wire EDM devices are difficult to use for wire EDM grooving. The existing wire EDM devices cannot cut and groove the protruding parts of C-shaped workpieces, and usually require secondary processing using electrical discharge machining to process them. It is difficult to process them in one go. Therefore, in order to solve this problem, a wire EDM device for workpiece processing and its usage method are proposed. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a wire cutting device for workpiece processing and its usage method.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A wire cutting device for workpiece processing includes a wire cutting device body, the wire cutting body including a base plate, a first fixing plate, a top plate and a molybdenum wire for cutting the workpiece, the first fixing plate is mounted on the base plate, the top plate is mounted on the top of the first fixing plate, the molybdenum wire is disposed between the top plate and the base plate, and an adjustment mechanism for adjusting the molybdenum wire is provided on the side of the first fixing plate.

[0006] The bottom plate is provided with a pushing mechanism for pushing the workpiece on its side.

[0007] The adjustment mechanism includes a guide rail mounted on the side of the first fixed plate. Two electric sliders are slidably mounted on the guide rail. Each of the two electric sliders has a mounting bracket mounted on its side. A first roller is rotatably mounted at the end of each mounting bracket. A second roller is rotatably mounted at the bottom of the upper mounting bracket. The molybdenum wire passes sequentially around the upper first roller, the second roller, and the lower first roller. Both ends of the molybdenum wire are in a vertical state.

[0008] Preferably, the pushing mechanism includes a support plate installed on the side of the base plate, a second fixing plate installed on the top of the support plate, a first extrusion plate connected to the side of the second fixing plate near the first fixing plate via a telescopic component, a threaded rod installed on the first extrusion plate, a second extrusion plate sleeved on the threaded rod, and a locking nut threadedly connected to the threaded rod, the locking nut being located above the second extrusion plate.

[0009] Preferably, the opposing surfaces of the first extrusion plate and the second extrusion plate are provided with anti-slip rubber pads.

[0010] Preferably, the telescopic assembly includes a first electric telescopic rod installed on the side of the second fixed plate near the first fixed plate, a connecting plate connected to the piston rod end of the first electric telescopic rod, and a first compression plate installed on the side of the connecting plate.

[0011] Preferably, a support column is installed at the bottom of the first extrusion plate, a sliding block is installed at the bottom of the support column, and a groove is opened at the top of the bearing plate, with the sliding block slidably installed in the groove.

[0012] Preferably, the top plate is equipped with an mounting block, a fixing block is rotatably mounted on the side of the mounting block, a second electric telescopic rod is mounted on the side of the fixing block, the piston rod end of the second electric telescopic rod is connected to a mounting plate, a camera for capturing images of the working state of the molybdenum wire is mounted on the side of the mounting plate, and a display screen is mounted on the side of the second fixing plate away from the first fixing plate, and the display screen is electrically connected to the camera.

[0013] Preferably, a motor is mounted on the side of the mounting block, the output shaft of the motor passes through the mounting block and is connected to a rotating shaft, and the fixing block is fixedly sleeved on the rotating shaft.

[0014] Preferably, a dust collection box is installed on the side of the mounting plate, which is used to absorb the smoke and dust generated when the molybdenum wire cuts the workpiece.

[0015] Preferably, a dust collection connection port is installed on the top of the top plate, and the dust collection connection port is connected to the dust collection box through a corrugated pipe.

[0016] A method of using a wire cutting device for workpiece processing according to the present invention includes the following steps:

[0017] S1: First, place the workpiece to be wire-cut between the first extrusion plate and the second extrusion plate, rotate the locking nut to make the second extrusion plate move down, and use the first extrusion plate and the second extrusion plate to clamp and fix the workpiece.

[0018] S2: Start the two electric sliders. The electric sliders move up and down on the guide rail to adjust the height of the two mounting brackets so that the first roller at the end of the upper mounting bracket is in the middle area of ​​the workpiece.

[0019] S3: Start the first electric telescopic rod, which pushes the first extrusion plate, the second extrusion plate, and the clamped and fixed workpiece toward the molybdenum wire to reach the preset processing position;

[0020] S4: At this point, the workpiece can be wire-cut using the wire cutting device itself.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. In this invention, the device can be used to perform wire EDM grooving on C-shaped workpieces. The wire EDM grooving process on C-shaped workpieces can be completed in one step without secondary processing, thereby reducing processing costs and processing time and improving processing efficiency.

[0023] 2: In this invention, the dust collection connection port can be connected to the dust collection pipe of the external device, and then the dust collection box can be used to collect and treat the smoke and dust generated when the C-shaped workpiece is wire-cut and slotted, so as to avoid the smoke and dust generated when the C-shaped workpiece is wire-cut and slotted and affect the surrounding environment, thus improving the environmental protection of the C-shaped workpiece during wire-cut and slotted processing.

[0024] 3. In this invention, a camera mounted on the side of the mounting plate can be used to image and process C-shaped workpieces during wire cutting. The processing process is then displayed on a screen, allowing operators to clearly observe the wire cutting and grooving process of the C-shaped workpiece directly on the screen. This facilitates real-time adjustments to the wire cutting device to process C-shaped workpieces, improving the convenience of this device when processing C-shaped workpieces via wire cutting. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of a wire cutting device for workpiece processing proposed in this invention;

[0026] Figure 2 This is a schematic diagram of the structure of a wire cutting device for workpiece processing proposed in this invention;

[0027] Figure 3 This is a schematic diagram of the structure of a wire cutting device for workpiece processing proposed in this invention;

[0028] Figure 4 This is a schematic diagram showing the connection between the mounting frame and the first roller of a wire cutting device for workpiece processing according to the present invention.

[0029] Figure 5 This is a schematic diagram of the structure of the support plate of a wire cutting device for workpiece processing proposed in this invention;

[0030] Figure 6 This is a schematic diagram showing the connection between the support column and the sliding block of a wire cutting device for workpiece processing according to the present invention.

[0031] Figure 7 This is a schematic diagram of the C-shaped workpiece in this invention.

[0032] In the diagram: 1. Base plate; 2. First fixed plate; 3. Top plate; 4. Guide rail; 5. Electric slider; 6. Mounting bracket; 7. First roller; 8. Second roller; 9. Second fixed plate; 10. Display screen; 11. First electric telescopic rod; 12. Connecting plate; 13. First extrusion plate; 14. Anti-slip rubber pad; 15. Support column; 16. Slide groove; 17. Threaded rod; 18. Locking nut; 19. Second extrusion plate; 20. Dust collection connection port; 21. Mounting block; 22. Motor; 23. Bearing plate; 24. Fixed block; 25. Second electric telescopic rod; 26. Mounting plate; 27. Dust collection box; 28. Sliding block; 29. ​​Molybdenum wire. Detailed Implementation

[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0034] Reference Figure 1-6 A wire cutting device for workpiece processing includes a wire cutting device body, the wire cutting body includes a base plate 1, a first fixing plate 2, a top plate 3 and a molybdenum wire 29 for cutting the workpiece. The first fixing plate 2 is installed on the base plate 1, the top plate 3 is installed on the top of the first fixing plate 2, the molybdenum wire 29 is disposed between the top plate 3 and the base plate 1, and the side of the first fixing plate 2 is provided with an adjustment mechanism for adjusting the molybdenum wire 29.

[0035] The base plate 1 is provided with a pushing mechanism on its side for pushing the workpiece;

[0036] The adjustment mechanism includes a guide rail 4 mounted on the side of the first fixed plate 2. Two electric sliders 5 are slidably mounted on the guide rail 4. Mounting brackets 6 are mounted on the sides of each of the two electric sliders 5. First rollers 7 are rotatably mounted at the ends of both mounting brackets 6. A second roller 8 is rotatably mounted at the bottom of the upper mounting bracket 6. A molybdenum wire 29 passes sequentially around the upper first roller 7, the second roller 8, and the lower first roller 7. The two ends of the molybdenum wire 29 are vertical. By moving the two electric sliders 5 up and down on the guide rail 4, the height of the two mounting brackets 6 is adjusted. This allows the first roller 7 at the end of the upper mounting bracket 6 to be positioned in the middle of the C-shaped workpiece, and the first roller 7 at the end of the lower mounting bracket 6 to be positioned at the C-shaped workpiece. Below the C-shaped workpiece, the height of the two first rollers 7 can be easily adjusted according to the height of the C-shaped workpiece through the cooperation of two electric sliders 5 and guide rails 4. This facilitates the adjustment of the two first rollers 7 to a suitable height for C-shaped workpieces of different heights, improving the convenience of the device during use. The height of the two mounting brackets 6 can be arbitrarily adjusted by the two electric sliders 5, thereby allowing the height of the first rollers 7 at the end of the upper mounting bracket 6 to be adjusted according to the different heights of the C-shaped part of the C-shaped workpiece. This ensures that the first rollers 7 at the end of the upper mounting bracket 6 are within the C-shaped part of the C-shaped workpiece, facilitating wire cutting grooving of the C-shaped workpiece.

[0037] As a technical optimization of the present invention, the pushing mechanism includes a bearing plate 23 installed on the side of the base plate 1. A second fixing plate 9 is installed on the top of the bearing plate 23. A first pressing plate 13 is connected to the side of the second fixing plate 9 near the first fixing plate 2 through a telescopic component. A threaded rod 17 is installed on the first pressing plate 13. A second pressing plate 19 is sleeved on the threaded rod 17. A locking nut 18 is threadedly connected to the threaded rod 17. The locking nut 18 is located above the second pressing plate 19. By tightening the locking nut 18, the locking nut 18 can move downward on the threaded rod 17 to push the second pressing plate 19 downward. Thus, the first pressing plate 13 and the second pressing plate 19 are used to press and fix the C-shaped workpiece. The C-shaped workpiece can be pressed and fixed between the first pressing plate 13 and the second pressing plate 19, which facilitates the fixing of the C-shaped workpiece.

[0038] As a technical optimization of the present invention, anti-slip rubber pads 14 are provided on the opposing surfaces of the first extrusion plate 13 and the second extrusion plate 19. The anti-slip rubber pads 14 provided on the opposing surfaces of the first extrusion plate 13 and the second extrusion plate 19 can increase the friction between the first extrusion plate 13 and the second extrusion plate 19 and the C-shaped workpiece, thereby improving the stability when fixing the C-shaped workpiece.

[0039] As a technical optimization of the present invention, the telescopic assembly includes a first electric telescopic rod 11 installed on the side of the second fixed plate 9 near the first fixed plate 2. The piston rod end of the first electric telescopic rod 11 is connected to a connecting plate 12. A first pressing plate 13 is installed on the side of the connecting plate 12. The connecting plate 12 facilitates the connection between the first pressing plate 13 and the piston rod of the first electric telescopic rod 11.

[0040] As a technical optimization of the present invention, a support column 15 is installed at the bottom of the first extrusion plate 13, and a sliding block 28 is installed at the bottom of the support column 15. A groove 16 is opened at the top of the bearing plate 23, and the sliding block 28 is slidably installed in the groove 16. The support column 15 can provide support for the first extrusion plate 13, thereby providing support for the C-shaped workpiece. The cooperation between the sliding block 28 at the bottom of the support column 15 and the groove 16 can provide guidance for the support column 15 when it moves laterally.

[0041] As a technical optimization of the present invention, the top plate 3 is equipped with an installation block 21, and a fixing block 24 is rotatably installed on the side of the installation block 21. A second electric telescopic rod 25 is installed on the side of the fixing block 24. The piston rod end of the second electric telescopic rod 25 is connected to an installation plate 26. A camera for capturing the working state of the molybdenum wire 29 is installed on the side of the second fixing plate 9 away from the first fixing plate 2. The display screen 10 is electrically connected to the camera. The camera can transmit real-time images of the C-shaped workpiece during wire cutting and grooving, which is convenient for workers to watch.

[0042] As a technical optimization of the present invention, a motor 22 is mounted on the side of the mounting block 21, the output shaft of the motor 22 passes through the mounting block 21 and is connected to a rotating shaft, and the fixing block 24 is fixedly sleeved on the rotating shaft.

[0043] As a technical optimization of the present invention, a dust collection box 27 is installed on the side of the mounting plate 26. The dust collection box 27 is used to absorb the smoke and dust generated by the molybdenum wire 29 when cutting the workpiece.

[0044] As a technical optimization of the present invention, a dust collection connection port 20 is installed on the top of the top plate 3, and the dust collection connection port 20 is connected to the dust collection box 27 through a corrugated pipe.

[0045] A method of using a wire cutting device for workpiece processing according to the present invention includes the following steps:

[0046] S1: First, place the workpiece to be wire-cut between the first extrusion plate 13 and the second extrusion plate 19, rotate the locking nut 18 to move the second extrusion plate 19 down, and use the first extrusion plate 13 and the second extrusion plate 19 to clamp and fix the workpiece.

[0047] S2: Start the two electric sliders 5. The electric sliders 5 move up and down on the guide rail 4 to adjust the height of the two mounting brackets 6, so that the first roller 7 at the end of the upper mounting bracket 6 is in the middle area of ​​the workpiece.

[0048] S3: Start the first electric telescopic rod 11. The first electric telescopic rod 11 pushes the first extrusion plate 13, the second extrusion plate 19 and the clamped and fixed workpiece toward the molybdenum wire 29 to reach the preset processing position.

[0049] S4: At this point, the workpiece can be wire-cut using the wire cutting device itself.

[0050] When using this invention, if it is necessary to modify the contents of the appendix to the specification... Figure 7 When performing wire EDM grooving on the C-shaped workpiece shown, firstly, the C-shaped workpiece is placed on the first extrusion plate 13, so that the second extrusion plate 19 is above the C-shaped workpiece. Tighten the locking nut 18, and use the downward movement of the locking nut 18 on the threaded rod 17 to push the second extrusion plate 19 downward. Then, the first extrusion plate 13 and the second extrusion plate 19 are used to extrude and fix the C-shaped workpiece, which can be extruded and fixed between the first extrusion plate 13 and the second extrusion plate 19.

[0051] After the C-shaped workpiece is fixed, two electric sliders 5 are activated according to the height of the C-shaped workpiece and the location where the groove needs to be cut. The two electric sliders 5 move up and down on the guide rail 4 to adjust the height of the two mounting brackets 6, so that the first roller 7 at the end of the upper mounting bracket 6 is in the middle of the C-shaped workpiece, and the first roller 7 at the end of the lower mounting bracket 6 is below the C-shaped workpiece. Through the cooperation of the two electric sliders 5 and the guide rail 4, the height of the two first rollers 7 can be easily adjusted according to the height of the C-shaped workpiece, thus making it easy to adjust the two first rollers 7 to the appropriate height for C-shaped workpieces of different heights, improving the convenience of using this device.

[0052] After the height of the two first rollers 7 is adjusted, the first electric telescopic rod 11 is activated. The piston rod of the first electric telescopic rod 11 pushes the C-shaped workpiece, which is pressed and fixed between the first extrusion plate 13 and the second extrusion plate 19, to move laterally towards the molybdenum wire 29 of the wire cutting device body until the C-shaped workpiece is moved to the processing area of ​​the wire cutting device body and then stops. At this time, the wire cutting device body can be activated to perform wire cutting processing on the C-shaped workpiece. This device can be used to perform wire cutting grooving on the C-shaped workpiece, and the wire cutting grooving processing of the C-shaped workpiece can be completed in one go. The groove on the C-shaped workpiece can be processed without secondary processing, thereby reducing processing costs and processing time and improving processing efficiency.

[0053] Furthermore, when performing wire EDM grooving on C-shaped workpieces, motor 22 can be started. The output shaft of motor 22 drives the rotating shaft to rotate, thereby adjusting the angle of the fixed block 24. The rotation of the fixed block 24 drives the second electric telescopic rod 25 to rotate, adjusting the angle of the mounting plate 26, and thus adjusting the angle of the dust collection box 27. The dust collection connection port 20 can be connected to the external dust collection pipe, and the dust collection box 27 can collect and process the dust generated during wire EDM grooving of C-shaped workpieces. In addition, the camera mounted on the side of the mounting plate 26 can record the wire EDM process of C-shaped workpieces and display the processing process on the display screen 10. The operator can clearly see the wire EDM grooving process of C-shaped workpieces directly on the display screen 10, which facilitates real-time adjustment of the wire EDM device body to perform wire EDM processing on C-shaped workpieces, improving the convenience of this device when performing wire EDM processing on C-shaped workpieces.

[0054] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A wire cutting device for machining workpieces, comprising a wire cutting device body, the wire cutting body comprising a base plate (1), a first fixed plate (2), a top plate (3) and a molybdenum wire (29) for cutting workpieces, the first fixed plate (2) being mounted on the base plate (1), the top plate (3) being mounted on top of the first fixed plate (2), the molybdenum wire (29) being arranged between the top plate (3) and the base plate (1), characterized in that, The first fixed plate (2) is provided with an adjusting mechanism on the side for adjusting the molybdenum wire (29); The bottom plate (1) is provided with a pushing mechanism on the side for pushing the workpiece; The adjusting mechanism comprises a guide rail (4) mounted on the side of the first fixed plate (2), two electric sliding blocks (5) slidably mounted on the guide rail (4), two mounting racks (6) mounted on the sides of the two electric sliding blocks (5), a first roller (7) rotatably mounted at the end of each of the two mounting racks (6), a second roller (8) rotatably mounted at the bottom of the upper mounting rack (6), and the molybdenum wire (29) sequentially passes over the upper first roller (7), the second roller (8) and the lower first roller (7), and the two ends of the molybdenum wire (29) are in a vertical state.

2. The apparatus according to claim 1, wherein The pushing mechanism comprises a bearing plate (23) mounted on the side of the bottom plate (1), a second fixed plate (9) mounted on the top of the bearing plate (23), a first extrusion plate (13) connected to the side of the second fixed plate (9) close to the first fixed plate (2) through a telescopic assembly, a threaded rod (17) mounted on the first extrusion plate (13), a second extrusion plate (19) sleeved on the threaded rod (17), and a locking nut (18) threadedly connected to the threaded rod (17) and located above the second extrusion plate (19).

3. The apparatus of claim 2 wherein, The opposite surfaces of the first extrusion plate (13) and the second extrusion plate (19) are provided with anti-skid rubber pads (14).

4. The apparatus of claim 2 wherein, The telescopic assembly comprises a first electric telescopic rod (11) mounted on the side of the second fixed plate (9) close to the first fixed plate (2), a connecting plate (12) connected to the end of the piston rod of the first electric telescopic rod (11), and the first extrusion plate (13) mounted on the side of the connecting plate (12).

5. The apparatus of claim 2 wherein, The first extrusion plate (13) is provided with a support column (15) at the bottom, the support column (15) is provided with a sliding block (28) at the bottom, and the bearing plate (23) is provided with a sliding groove (16) at the top.

6. The apparatus of claim 2 wherein, The top plate (3) is provided with a mounting block (21), the mounting block (21) is rotatably mounted with a fixed block (24) on the side, the fixed block (24) is mounted with a second electric telescopic rod (25) on the side, the end of the piston rod of the second electric telescopic rod (25) is connected with a mounting plate (26), the mounting plate (26) is mounted with a camera on the side for shooting the working state of the molybdenum wire (29), the second fixed plate (9) is provided with a display screen (10) on the side away from the first fixed plate (2), and the display screen (10) is electrically connected with the camera.

7. The apparatus of claim 6 wherein, The mounting block (21) is mounted with a motor (22) on the side, the output shaft of the motor (22) penetrates through the mounting block (21) and is connected with a rotating shaft, and the fixed block (24) is fixedly sleeved on the rotating shaft.

8. The apparatus of claim 6 wherein, The mounting plate (26) is mounted with a dust collection box (27) on the side, and the dust collection box (27) is used for absorbing the smoke generated by the molybdenum wire (29) during cutting of the workpiece.

9. The apparatus of claim 8 wherein, The top plate (3) is provided with a dust collection connection port (20) at the top, and the dust collection connection port (20) is connected in communication with the dust collection box (27) through a corrugated pipe.

10. A method of using a wire saw apparatus for machining a workpiece as defined in any one of claims 1 to 9, wherein, The use method comprises the following steps: S1: First, the workpiece to be wire cut is placed between the first extrusion plate (13) and the second extrusion plate (19), the locking nut (18) is turned to make the second extrusion plate (19) move down, and the workpiece is clamped and fixed by the first extrusion plate (13) and the second extrusion plate (19); S2: Start two electric slides (5), the electric slides (5) move up and down on the guide rail (4) to adjust the height of the two mounting frames (6), so that the first roller (7) at the end of the upper mounting frame (6) is in the middle region of the workpiece; S3: Start the first electric telescopic rod (11), the first electric telescopic rod (11) pushes the first extrusion plate (13), the second extrusion plate (19) and the clamped and fixed workpiece to approach the molybdenum wire (29) to reach the preset machining position; S4: At this time, the wire cutting device body can be used to cut the workpiece.

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