A cleaning machine for silver-plated ultrafine wire production

Abstract

The application discloses a kind of silver-plated super micro wire production's cleaning machine, it is related to silver-plated super micro wire field, including cleaning pool, bidirectional motor and filter core board, the one side of cleaning pool is connected with reflux pipe one end of spare, the other end of reflux pipe spare is connected with the one end of purification pool, the inside of cleaning pool is provided with extraction cylinder, the top of extraction cylinder is provided with transmission case, the inside of extraction cylinder is provided with extraction mechanism, the liquid is vertically extracted and handled by extraction mechanism, the liquid is heated and purified, the top of cleaning pool is provided with limiting mechanism. When driving gear drives one side driven gear to rotate, use driven gear to drive multiple groups of winding disc or winding roller to rotate, use the gear of different number of teeth arms to control the speed of rotation, so that the silver-plated super micro wire wound on the top is immersed and cleaned, the silver-plated layer is treated in the process of cleaning.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of silver-plated ultra-fine wire, in particular to a cleaning machine for silver-plated ultra-fine wire production. BACKGROUND

[0002] Micro-fine electronic wire refers to electronic wire with a wire diameter specification less than Φ0.6 mm, and silver-plated ultra-fine wire is a kind of conductive material formed by coating a silver paste with a high silver content on the surface of a wire or cable, which has good conductivity, corrosion resistance and aesthetic appearance, and is relatively inexpensive, so it is widely used in the electronic industry.

[0003] Due to the relatively active chemical properties of silver, an oxide film with black, white, green and other colors is easily formed under environmental conditions such as oxidation and sulfidation. In particular, in an environment containing sulfides, silver material is more easily oxidized and corroded to form black or even brown silver sulfide, resulting in a decrease in conductivity and a serious damage to appearance, and even failure. Therefore, the ultra-fine wire needs to be cleaned, and direct use will cause unstable connection of the wire. After the wire is treated against oxidation, a part of the anti-oxidation liquid will be attached to the surface of the wire. The existing treatment method uses manual wiping, which is extremely inconvenient, and the treatment effect is poor. After treatment, a large amount of time and labor is consumed for cleaning.

[0004] 2. In addition, during the recycling process of the cleaning liquid, oil, silver ions and other substances will enter. When the mass of oil and suspended matter in the cleaning liquid increases to a certain amount, various deterioration phenomena will occur. The operator needs to replace the liquid in the cleaning machine, otherwise the cleaning effect will not meet the standards, and the cleaning liquid will not be reusable, causing waste. SUMMARY

[0005] The purpose of the present application is to provide a cleaning machine for silver-plated ultra-fine wire production to solve the above-mentioned defects in the prior art.

[0006] A cleaning machine for silver-plated ultra-fine wire production, comprising a cleaning tank, a bidirectional motor and a filter core plate, one side of the cleaning tank is connected with a reflux pipe one end, the other end of the reflux pipe is connected with a purification tank one end, the inside of the cleaning tank is provided with an extraction cylinder, the upper side of the extraction cylinder is provided with a transmission box, the inside of the extraction cylinder is provided with an extraction mechanism, the extraction mechanism vertically extracts and processes the liquid, and heats and purifies the liquid, the upper side of the cleaning tank is provided with a limiting mechanism, the limiting mechanism positions the winding roller with different lengths, and then drives the winding roller to rotate and clean, and the outer side of the filter core plate is arranged at the inner end of the purification tank.

[0007] Preferably, the transmission box comprises a blowing pipe, a bevel gear, a fan blade, a filter screen cover, a spiral blade and a transmission shaft, one side of the transmission box is symmetrically connected with the blowing pipe, the inside of the blowing pipe is provided with the bevel gear, one side of a group of the bevel gears is connected with the fan blade, the bottom end of another group of the bevel gears is connected with the transmission shaft, the outside of the transmission shaft is connected with the spiral blade, and the top end of the transmission shaft is connected with the filter screen cover.

[0008] Preferably, the bidirectional motor is connected with the bevel gear shaft through the transmission box arranged on one side.

[0009] Preferably, the extraction cylinder is connected with the bottom end of the transmission box through the annular heating plate arranged at the inner end.

[0010] Preferably, the limiting mechanism comprises a transmission roller, a driven gear, a clamp, a guide sliding groove, a limiting rod and a fastening nut, the outer surface of the transmission roller is annularly distributed with the guide sliding groove, the outer surface of the guide sliding groove is symmetrically connected with the clamp, two groups of the clamps are connected with the limiting rod, one side of the transmission roller is connected with one end of the driven gear through a key, and one end of the limiting rod is threadedly connected with the fastening nut.

[0011] Preferably, the driven gear is connected with the outer side of the driving gear through the chain connected with the outer side, and the other end of the driving gear is connected with the output end of the bidirectional motor.

[0012] Preferably, one end of the limiting rod is connected with one side of the clamp through the fastening nut.

[0013] Preferably, the extraction cylinder is communicated with the top end of the purification pool through the recycling pipeline arranged on one side.

[0014] Preferably, the recycling pipeline and the liquid discharge valve are staggered and arranged on the two sides of the extraction cylinder, and the bottom end of the extraction cylinder is annularly distributed with the liquid injection hole.

[0015] Compared with the prior art, the present application has the following advantages:

[0016] 1、When the driving gear drives the driven gear on one side to rotate, a plurality of winding reels or winding rollers are driven to rotate by the driven gear, and the speed of rotation is controlled by gears with different numbers of teeth, so that the silver-plated ultra-fine wire wound above is immersed and cleaned, the silver-plated layer is treated for corrosion prevention during cleaning, a plurality of clamps are positioned by the guide sliding groove, the distance between the clamps is adjusted by the size of the winding reel or winding roller, and the two sides of the winding reel or winding roller are limited and positioned by the clamps, so that winding reels or winding rollers of different specifications can be assembled and disassembled at the same time.

[0017] 2, and through the two-way motor drive one side of the bevel gear rotation, using the bevel gear drive one side of the spiral blade rotation, the liquid in the pool body filtration cycle processing, reduce the impurities in the liquid, avoid the impurities adhere to the surface of the silver-plated ultra-fine wire, in the process of use, through the spiral blade in the liquid extraction, at the same time setting different height of drain valve and back liquid pipeline, using the drain valve to the liquid after purification backflow treatment, when need to dry the wire, through one side of the recovery pipeline to the inside of the cleaning pool liquid extraction treatment, and then reduce the height of the liquid, facilitate the drying treatment of wire;

[0018] 3, using the filter screen cover to filter the cleaning liquid in the flow process, and then reduce the solid impurity content in the liquid, at the same time, when a group of ultra-fine wire is cleaned, the liquid is injected into the filter core plate with larger mesh through the recovery pipeline on one side, and then the oil and suspended substances in the cleaning liquid in the cleaning liquid are purified, and the quality of the cleaning liquid after recovery is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole three-dimensional structure diagram of the application.

[0020] Figure 2 It is a side view structure diagram of the cleaning pool in the application.

[0021] Figure 3 It is a structure diagram of the transmission box itself in the application.

[0022] Figure 4 It is a structure diagram of the transmission box in the application.

[0023] Figure 5 It is a structure diagram of the transmission roller itself in the application.

[0024] Figure 6 It is a structure diagram of the limiting rod in the application.

[0025] Figure 7 It is a structure diagram of the extraction cylinder in the application.

[0026] Figure 8 It is a structure diagram of the extraction cylinder in the application.

[0027] Figure 9 It is a structure diagram of the extraction cylinder in the application.

[0028] Among them:

[0029] 1. Cleaning tank; 2. Return pipe fittings; 3. Bidirectional motor; 4. Transmission box; 41. Air supply duct; 42. Bevel gear; 43. Fan blade; 44. Filter screen; 45. Spiral blade; 46. Drive shaft; 5. Extraction mechanism; 6. Drive gear; 7. Purification tank; 8. Filter core plate; 9. Limiting mechanism; 91. Transmission roller; 92. Driven gear; 93. Fixture; 94. Guide groove; 95. Limiting rod; 96. Fastening nut; 10. Extraction cylinder; 11. Circumferential heating plate; 12. Liquid injection hole; 13. Drain valve; 14. Recovery pipe; 15. Chain. Detailed Implementation

[0030] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0031] like Figures 1 to 9 As shown, a cleaning machine for producing silver-plated micro-wires includes a cleaning tank 1, a bidirectional motor 3, and a filter core plate 8. One end of a return pipe 2 is connected through the cleaning tank 1, and the other end of the return pipe 2 is connected through the purification tank 7. An extraction cylinder 10 is installed inside the cleaning tank 1, and a transmission box 4 is installed directly above the extraction cylinder 10. An extraction mechanism 5 is installed inside the extraction cylinder 10. The extraction mechanism 5 performs vertical extraction of liquid, heating and purifying the liquid. A limiting mechanism 9 is installed directly above the cleaning tank 1. The limiting mechanism 9 positions winding rollers of different lengths, thereby driving the winding rollers to rotate for cleaning. The filter core plate 8 is located on the outer side of the inner end of the purification tank 7.

[0032] In this embodiment, the transmission box 4 includes an air supply pipe 41, a bevel gear 42, a fan blade 43, a filter screen 44, a spiral blade 45, and a transmission shaft 46. The air supply pipe 41 is symmetrically connected to one side of the transmission box 4. The bevel gear 42 is arranged inside the air supply pipe 41. One side of one set of bevel gears 42 is axially connected to the fan blade 43, and the bottom end of the other set of bevel gears 42 is connected to the transmission shaft 46. The spiral blade 45 is connected to the outer side of the transmission shaft 46, and the filter screen 44 is connected to the top end of the transmission shaft 46.

[0033] In this embodiment, the bidirectional motor 3 is connected to the bevel gear 42 shaft via a transmission box 4 on one side. The bevel gear 42 drives the spiral blade 45 to rotate, thereby transferring and filtering the liquid.

[0034] In this embodiment, the extraction cylinder 10 is connected to the bottom end of the transmission box 4 through an inner circumferential heating plate 11. The circumferential heating plate 11 is used to heat the inside of the extraction cylinder 10, and the heat is absorbed by liquid circulation.

[0035] In the embodiment, the limiting mechanism 9 comprises a transmission roller 91, a driven gear 92, a clamp 93, a guide chute 94, a limiting rod 95 and a fastening nut 96. The outer surface of the transmission roller 91 is annularly distributed with the guide chute 94. The outer surface of the guide chute 94 is symmetrically connected with the clamps 93. Two groups of the clamps 93 are connected with the limiting rod 95. One side of the transmission roller 91 is connected with one end of the driven gear 92. One end of the limiting rod 95 is threadedly connected with the fastening nut 96.

[0036] In the embodiment, the driven gear 92 is connected with the driving gear 6 through the chain 15 connected with the outer side of the driven gear 92. The other end of the driving gear 6 is connected with the output end of the bidirectional motor 3. The driven gear 92 is driven to control the rotating speed through the different gear ratio of the driven gear 92 and the driving gear 6.

[0037] In the embodiment, the limiting rod 95 is connected with one side of the clamp 93 through the fastening nut 96 threadedly connected with one end of the limiting rod 95. The limiting rod 95 is used for positioning the winding disc or the winding roller to avoid the shaking of the winding disc or the winding roller during the rotating process.

[0038] In the embodiment, the extraction cylinder 10 is communicated with the top end of the purification pool 7 through the recycling pipeline 14 penetratingly arranged at one side of the extraction cylinder 10. The extraction cylinder 10 is used for extracting, heating and filtering the liquid.

[0039] In the embodiment, the recycling pipeline 14 and the liquid discharge valve 13 are alternately arranged at the two sides of the extraction cylinder 10. The bottom end of the extraction cylinder 10 is annularly distributed with the liquid injection hole 12. The filtered liquid is directly returned to the inside of the cleaning pool 1 through the recycling pipeline 14.

[0040] The cleaning machine for producing silver-plated ultra-fine wire comprises the following working contents in actual application.

[0041] Step 1: According to the size of the winding roller or the winding disc, the operator first pulls the clamps 93 prearranged on the guide chute 94 arranged at the top end of the transmission roller 91 to adjust the distance between the two groups of clamps 93. The bolts are inserted into the fastening holes arranged in the clamps 93 and the guide chute 94. Then the top end of the clamps 93 is fastened from the outside. The winding roller or the winding disc is arranged outside the two groups of clamps 93. The limiting rod 95 is sequentially penetratedly connected with the clamps 93 and the winding roller or the winding disc at the middle end. The fastening nut 96 is connected with the tail end of the limiting rod 95. Then the fastening treatment of one side of the limiting rod 95 is completed.

[0042] Step 2: The bidirectional motor 3 drives the bevel gear 42 to rotate, and the bevel gear 42 drives the bevel gear 42 on one side to transmit power, and the bevel gear 42 drives the spiral blade 45 on one side to rotate, and the liquid in the cleaning pool 1 is filtered and circulated, and the liquid is vertically extracted into the inside of the extraction cylinder 10 through the liquid injection hole 12 at the bottom of the extraction cylinder 10, and the impurities in the liquid are filtered through the filter screen cover 44 arranged in the inside of the extraction cylinder 10, and then the liquid is discharged through the liquid discharge valve 13 arranged on one side of the extraction cylinder 10, and at the same time, the annular heating plate 11 heats the inside of the extraction cylinder 10 and the transmission box 4, and the liquid for cleaning and corrosion prevention is heated and circulated;

[0043] Step 3: At the same time, when the liquid is heated, the driving gear 6 arranged at the output end of the bidirectional motor 3 is connected to the driven gear 92 arranged on one side of the transmission roller 91 through the chain 15, and when the driving gear 6 drives the chain 15 and the driven gear 92 to rotate, the driven gear 92 drives the transmission roller 91 and the super-fine wire into the inside of the cleaning liquid for immersion cleaning, and when the cleaning liquid is heated to 50 degrees Celsius, the heating is stopped to prevent the temperature from being too high to damage the silver-plated super-fine wire, and at the same time, the fan blade 43 accelerates the air flow speed in the inside of the transmission box 4, and the air supply pipe 41 dries the residual moisture on the surface of the super-fine wire;

[0044] Step 4: After the cleaning of the super-fine wire is completed, the liquid discharge valve 13 on one side is closed, and the other side of the recovery pipeline 14 is opened to extract the liquid in the inside of the cleaning pool 1, and the recovery pipeline 14 guides the liquid in the inside of the cleaning pool 1 into the inside of the purification pool 7 on the same side, and the volume of the purification pool 7 is one third of the volume of the cleaning pool 1, and the injection amount in the inside of the cleaning pool 1 is two thirds or more of the volume, and the purification pool 7 further filters and removes impurities in the injected liquid through the filter core plate 8 arranged in the inside, and at the same time, the height of the liquid in the inside of the cleaning pool 1 is reduced to facilitate the drying of the wire rod;

[0045] Step 5: At this time, the height of the liquid is lower than the height of the transmission roller 91 and the clamp piece 93, and the driving gear 6 arranged at the output end of the bidirectional motor 3 is connected to the driven gear 92 arranged on one side of the transmission roller 91 through the chain 15, and when the driving gear 6 drives the chain 15 and the driven gear 92 to rotate, the air supply pipe 41 dries the residual moisture on the surface of the super-fine wire, and after the drying of the wire rod is completed, a plurality of storage rollers or wire collecting discs are taken out from the transmission roller 91 and the clamp piece 93, and then the backflow pipe 2 is opened to make the purified liquid backflow into the inside of the cleaning pool 1 again.

[0046] Therefore, the above-mentioned disclosed embodiments are only examples in all aspects, and are not the only ones. All changes within the scope of the present application or within the scope equivalent to the present application are included in the present application.

Claims

1. A cleaning machine for producing silver-plated ultra-micro wires, characterized in that: The system includes a cleaning tank (1), a bidirectional motor (3), and a filter core plate (8). One side of the cleaning tank (1) is connected to one end of a return pipe (2), and the other end of the return pipe (2) is connected to one end of a purification tank (7). An extraction cylinder (10) is installed inside the cleaning tank (1), and a transmission box (4) is installed directly above the extraction cylinder (10). An extraction mechanism (5) is installed inside the extraction cylinder (10). The extraction mechanism (5) performs vertical extraction of the liquid and heats and purifies the liquid. A limiting mechanism (9) is installed directly above the cleaning tank (1). The limiting mechanism (9) positions the winding rollers of different lengths, thereby driving the winding rollers to rotate for cleaning. The filter core plate (8) is located on the outside of the inner end of the purification tank (7). The transmission box (4) includes an air supply pipe (41), a bevel gear (42), a fan blade (43), a filter screen (44), a spiral blade (45), and a transmission shaft (46). The air supply pipe (41) is symmetrically connected to one side of the transmission box (4). The bevel gear (42) is installed inside the air supply pipe (41). A fan blade (43) is axially connected to one side of one set of bevel gears (42). The bottom end of another set of bevel gears (42) is connected to the transmission shaft (46). The spiral blade (45) is connected to the outside of the transmission shaft (46). The filter screen (44) is connected to the top of the transmission shaft (46). The limiting mechanism (9) includes a transmission roller (91), a driven gear (92), a clamp (93), a guide groove (94), a limiting rod (95), and a fastening nut (96). The outer side of the transmission roller (91) is circumferentially distributed with guide grooves (94). The outer side of the guide grooves (94) is symmetrically connected with clamps (93). Two sets of clamps (93) are connected through the limiting rod (95). One side of the transmission roller (91) is keyed to one end of the driven gear (92). One end of the limiting rod (95) is threadedly connected with a fastening nut (96).

2. The cleaning machine for producing silver-plated ultra-micro wires according to claim 1, characterized in that: The bidirectional motor (3) is connected to the bevel gear (42) shaft via a transmission box (4) provided on one side.

3. The cleaning machine for producing silver-plated ultra-micro wires according to claim 1, characterized in that: The extraction cylinder (10) is connected to the bottom end of the transmission box (4) through an inner circumferential heating plate (11).

4. A cleaning machine for producing silver-plated ultra-micro wires according to claim 1, characterized in that: The driven gear (92) is connected to the outside of the driving gear (6) via a chain (15) connected to the outside, and the other end of the driving gear (6) is connected to the output end of the bidirectional motor (3).

5. A cleaning machine for producing silver-plated ultra-micro wires according to claim 1, characterized in that: The limiting rod (95) is connected to one side of the clamp (93) by a fastening nut (96) threaded to one end.

6. A cleaning machine for producing silver-plated ultra-micro wires according to claim 1, characterized in that: The extraction cylinder (10) is connected to the top of the purification tank (7) through a recycling pipe (14) that runs through one side.

7. A cleaning machine for producing silver-plated ultra-micro wires according to claim 6, characterized in that: The recovery pipe (14) and the drain valve (13) are alternately distributed on both sides of the extraction cylinder (10), and the bottom end of the extraction cylinder (10) has injection holes (12) distributed in a circumferential direction.

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