Magnet cutting mechanism
By designing an automated magnet cutting mechanism, annular cutting grooves are simultaneously processed on the bar stock, and the magnets are broken by utilizing the brittleness of neodymium iron boron magnets. This solves the problems of low cutting efficiency, cumbersome operation, and safety hazards in existing technologies, and achieves efficient and safe magnet processing.
Patent Information
- Application Number
- CN202311796708.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2043-12-25
AI Technical Summary
The existing neodymium iron boron magnets have low cutting efficiency, complicated processing, high labor costs, and pose safety hazards.
A magnetic cutting mechanism comprising a rotating component, a cutting component, a material transfer component, and a material distribution component was designed. By simultaneously machining two annular cutting grooves on the bar stock and utilizing the brittleness of neodymium iron boron magnets to break the magnets at the cutting grooves, automatic feeding, material transfer, and material discharge are achieved, reducing manual operation.
It significantly improved processing efficiency, simplified operating procedures, reduced labor costs, and eliminated safety hazards.
Smart Images

Figure CN117532079B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a magnet cutting mechanism. BACKGROUND
[0002] Neodymium iron boron magnet, also known as rare earth permanent magnet material, is a kind of magnetic material made of metal praseodymium neodymium as the main raw material through preparation and sintering; Neodymium iron boron magnet is a brittle material, which means it may break when subjected to external impact or stress exceeding its limit, and this brittleness is due to its crystal structure and magnetic properties; In order to meet the production requirements, neodymium iron boron magnet needs to go through multiple processing procedures, such as cutting, grinding, surface treatment, etc. The current cylindrical neodymium iron boron magnet is cut from a bar, but the existing bar is cut one by one, that is, one cutting process produces a cylindrical neodymium iron boron magnet, so the processing efficiency is low. Moreover, although the cutting equipment is automatically processed, the feeding and discharging of the bar are manually completed, and each processing needs to be fed and discharged once, so the operation steps are complicated, and the labor cost of the manufacturer is high. In addition, the operator inevitably contacts the cutting blade at close range during feeding and discharging, which has certain safety hazards and needs to be solved urgently. SUMMARY
[0003] In view of the above status of the prior art, the technical problem to be solved by the present application is to provide a magnet cutting mechanism which greatly improves the processing efficiency, simplifies the operation steps, reduces the labor cost, and eliminates the safety hazards.
[0004] The technical scheme adopted by the present application to solve the above technical problems is: a magnet cutting mechanism, characterized by comprising a bottom plate, a frame fixed on the top of the bottom plate, a rotating assembly arranged on the frame, two cutting assemblies arranged on the frame and symmetrically arranged on the left and right sides of the rotating assembly, and a material moving assembly arranged on the bottom plate and below the rotating assembly, a first slot hole is formed in the bottom plate, the rotating assembly comprises a vertical column fixed on the top of the frame, a base block fixed on the vertical column and capable of adjusting the fixed height up and down, a suspension fixed on the front side of the frame, a swing rod rotatably connected to the suspension, a transmission shaft transversely and rotatably connected to the end of the swing rod, a drive wheel concentrically fixed on the right end of the transmission shaft and above the first slot hole, a speed reducer motor fixed on the frame, two sprockets concentrically fixed on the left end of the transmission shaft and the rotating shaft of the speed reducer motor, a chain sleeved on the two sprockets, and a first pen rod cylinder arranged between the base block and the swing rod, the fixed end of the first pen rod cylinder is rotatably connected to the base block, and the telescopic end of the first pen rod cylinder is arranged downward and rotatably connected to the middle part of the swing rod.
[0005] Preferably, the rear of the material moving assembly is also provided with a material distributing assembly, which comprises a back strip fixed transversely on the frame and two material distributing units arranged symmetrically on the back strip, each of the material distributing units comprising a moving plate movably connected to the back strip to have left-right translation function, a third pen rod cylinder fixed on the back strip, a swing plate rotatably connected to the moving plate, a second pneumatic finger fixed on the root of the swing plate, and two second clamping blocks fixed respectively on the two clamping jaws of the second pneumatic finger and arranged in front and back respectively, the telescopic end of the third pen rod cylinder being arranged transversely and fixed on the moving plate, and the two clamping jaws of the second pneumatic finger being arranged downward.
[0006] Preferably, the material distributing unit further comprises a limiting frame fixed on the moving plate, a limiting bolt vertically inserted and screwed in the limiting frame, a fourth pen rod cylinder fixed on the moving plate and above the swing plate, and a knocking head fixed on the telescopic end of the fourth pen rod cylinder, the threaded end of the limiting bolt being tightly pressed on the upper side of the end of the swing plate, and the telescopic end of the fourth pen rod cylinder being arranged vertically downward above the end of the swing plate.
[0007] Preferably, a second slot hole is formed in the bottom plate, the second slot hole being arranged in front of the first slot hole, and the front of the material moving assembly is further provided with a material feeding assembly, the material feeding assembly comprising a material box fixed above the bottom plate, a double rod cylinder fixed below the bottom plate, a pushing plate vertically inserted in the second slot hole, and two receiving plates fixed on the rear side outer wall of the material box and arranged symmetrically left and right, the telescopic end of the double rod cylinder being arranged vertically upward and fixed on the lower side of the pushing plate, and the bottom of the material box being arranged with higher front and lower rear.
[0008] Preferably, the upper side of the pushing plate penetrates through the bottom of the material box and extends into the rear side of the interior of the material box, the rear side outer wall of the pushing plate is slidably attached to the rear side inner wall of the material box, the upper side of the pushing plate is formed with a first material feeding inclined surface arranged with higher front and lower rear, and the upper side of each of the two receiving plates is formed with a second material feeding inclined surface arranged with higher front and lower rear, the rear side edges of the two second material feeding inclined surfaces being matched with the two V-shaped grooves in the frontmost.
[0009] Preferably, the lower side of each of the two cutting assemblies is further provided with a support assembly arranged symmetrically, the support assembly comprising a pad plate fixed transversely on the top of the bottom plate, a support frame movably connected to the top of the pad plate to have left-right translation function, a double rod cylinder fixed on the top of the pad plate, a seat block fixed on the support frame and capable of adjusting the height up and down, and two first pulley combinations arranged symmetrically front and rear on the seat block, each of the first pulley combinations comprising a plurality of first pulleys rotatably connected to the seat block and arranged concentrically and transversely.
[0010] Preferably, the driving wheel is arranged above the second V-shaped groove from front to back on the two supporting plates, the two first pulley assemblies are arranged outside the second V-shaped groove from front to back on the corresponding supporting plate, and the inner side of each supporting plate is further provided with two second pulley assemblies symmetrically distributed in front and back, and the two second pulley assemblies are arranged inside the second V-shaped groove from front to back on the corresponding supporting plate, and the second pulley assembly at least comprises a second rotatable pulley connected to the supporting plate.
[0011] Preferably, the lower side of the swing plate in the two material distribution units is further provided with a first material receiving box, and the two first material receiving boxes are placed on the top of the bottom plate, and the rear side of the two discharging inclined surfaces is further provided with a second material receiving box, and the second material receiving box is placed on the top of the bottom plate, and the rear side edge of the two discharging inclined surfaces is arranged above the top opening of the second material receiving box.
[0012] Preferably, a pressing unit is further arranged between the two material distribution units, the pressing unit comprises a positioning frame fixed on the back strip, a third single-head cylinder fixed on the positioning frame, and a positioning head fixed on the telescopic end of the third single-head cylinder, and the telescopic end of the third single-head cylinder is arranged vertically downward.
[0013] Preferably, a first buffer spring is further arranged between the telescopic end of the first pen barrel cylinder and the swing rod, a second buffer spring is further arranged between the telescopic end of the second pen barrel cylinder and the lifting block, and a third buffer spring is further arranged between the telescopic end of the third single-head cylinder and the positioning head.
[0014] Compared with the prior art, the application has the advantages that: the application first processes two annular cutting grooves on the bar simultaneously, and then breaks the neodymium iron boron magnet at the two annular cutting grooves by utilizing the brittleness of the neodymium iron boron magnet, and since the outer diameter of the residual segment is small, the main structure is not damaged, so that three columnar neodymium iron boron magnets are obtained simultaneously in one processing process, thereby greatly improving the processing efficiency; moreover, the automatic feeding, automatic material moving and automatic discharging of the bar are realized by means of the feeding assembly, the material moving assembly and the material distribution assembly, thereby making the whole process without manual operation, so that the operation steps are simplified and the labor cost is reduced; in addition, the operator is completely prevented from close contact with the cutting blade, so that the safety hazard is eliminated. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is a right front side structure diagram of the application;
[0016] Fig. 2 is a left front side structure diagram of the rotating assembly and the cutting assembly of the application;
[0017] Fig. 3 is a right front side structure diagram of the material moving assembly of the application;
[0018] Fig. 4 Figure 4 is a left front side view of the material moving assembly, the material distributing assembly and the supporting assembly of the present application;
[0019] Fig. 5 Figure 5 is a right rear side view of the material distributing assembly and the supporting assembly of the present application;
[0020] Fig. 6 Figure 6 is a right rear side view of the material feeding assembly of the present application. DETAILED DESCRIPTION
[0021] Unless otherwise defined, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the present application is not intended to be interpreted in any particular manner unless as defined herein. Use of "first", "second", and similar terms does not imply any order, quantity, or importance, but rather are used to distinguish one element from another. Use of "including", "comprising" and "having" and similar terms is meant to encompass the items listed thereafter and equivalents thereof as well as additional items not specifically listed. Use of "connected", "coupled", and similar terms is not meant to be limited to a direct or physical connection but can include an electrical connection, whether direct or indirect.
[0022] In order to keep the following description of the embodiments of the present application clear and concise, the detailed description of known functions and known components will be omitted.
[0023] As Figs. 1-6As shown, a magnet cutting mechanism, including a base plate 1, a frame 2 fixed on the top of the base plate 1, a rotating assembly 3 arranged on the frame 2, two cutting assemblies 4 arranged on the frame 2 and symmetrically arranged on the left and right sides of the rotating assembly 3 respectively, and a material moving assembly 5 arranged on the base plate 1 and below the rotating assembly 3, a first slot hole 101 is arranged in the base plate 1, the rotating assembly 3 includes a vertical column 31 vertically fixed on the top of the frame 2, a base block 310 fixed on the vertical column 31 and capable of adjusting the fixed height up and down, a suspension 33 fixed on the front side of the frame 2, a swing rod 34 rotatably connected on the suspension 33, a transmission shaft 36 transversely and rotatably connected on the end of the swing rod 34, a drive wheel 35 concentrically fixed on the right end of the transmission shaft 36 and above the first slot hole 101, a speed reducer motor 38 fixed on the frame 2, two sprockets 37 concentrically fixed on the left end of the transmission shaft 36 and the rotating shaft of the speed reducer motor 38 respectively, a chain 39 sleeved on the two sprockets 37, and a first pen rod cylinder 32 arranged between the base block 310 and the swing rod 34, the fixed end of the first pen rod cylinder 32 is rotatably connected on the base block 310, and the telescopic end of the first pen rod cylinder 32 is arranged downward and rotatably connected on the middle part of the swing rod 34; the cutting assembly 4 includes a back frame 41 fixed on the frame 2, a lifting block 42 movably connected on the back frame 41 to have the up and down vertical movement function, a second pen rod cylinder 46 fixed on the back frame 41 and above the lifting block 42, a tool holder 43 fixed on the lifting block 42 and capable of adjusting the fixed position left and right, a cutting motor 44 fixed on the tool holder 43, and a cutting blade 45 concentrically fixed on the rotating shaft of the cutting motor 44, the telescopic end of the second pen rod cylinder 46 is arranged vertically downward and fixed on the lifting block 42, and the rotating shaft of the cutting motor 44 is arranged transversely; the material moving assembly 5 includes two vertical supporting plates 51 fixed on the top of the base plate 1 and symmetrically arranged on the left and right sides of the first slot hole 101 respectively, a supporting strip 52 transversely arranged between the two supporting plates 51, four first pneumatic fingers 53 fixed on the top of the supporting strip 52 and arranged from front to back in sequence, a carrier plate 56 transversely arranged below the first slot hole 101, a plurality of traction blocks 55 transversely arranged in the first slot hole 101 and distributed from front to back in sequence, a bracket 57 fixed on the bottom of the base plate 1, a first single cylinder 58 fixed on the bracket 57, a second single cylinder 59 fixed on the telescopic end of the first single cylinder 58, a lifting frame 510 movably connected on the bracket 57 to have the up and down vertical movement function and above the second single cylinder 59, and a sliding table cylinder 511 fixed on the lifting frame 510, the telescopic ends of the first single cylinder 58 and the second single cylinder 59 are all arranged vertically upward, the telescopic end of the second single cylinder 59 is fixed on the lifting frame 510, the carrier plate 56 is transversely fixed on the telescopic end of the sliding table cylinder 511, the telescopic end of the sliding table cylinder 511 is transversely arranged, and the upper end of each traction block 55 is fixed on the bottom of the supporting strip 52, and the lower end of each traction block 55 is fixed on the top of the carrier plate 56.Two clamping jaws of each first pneumatic finger 53 are upwardly arranged and are respectively distributed in front and back, and a first clamping block 54 is fixed on each clamping jaw of each first pneumatic finger 53, four V-shaped grooves 5101 are formed on the upper side of each support plate 51 and are sequentially distributed in front and back, and a discharging slope 5102 is formed at the upper side rear corner of each support plate 51 and is arranged in a manner that the front is high and the back is low.
[0024] A material moving assembly 5 is arranged at the rear of the frame 2, and the material moving assembly 5 comprises a back strip 51 fixed on the frame 2, two first pneumatic fingers 53 arranged on the back strip 51 and symmetrically distributed left and right, and two support plates 51 arranged on the back strip 51 and symmetrically distributed left and right, wherein the two first pneumatic fingers 53 are movably connected to the two support plates 51 and are arranged in a manner that the front is high and the back is low, the two first pneumatic fingers 53 are arranged in a manner that the front is high and the back is low, and the two support plates 51 are arranged in a manner that the front is high and the back is low.
[0025] The material moving assembly 5 further comprises a limiting frame 713 fixed on the moving plate 73, a limiting bolt 79 vertically inserted and screwed in the limiting frame 713, a fourth pen rod cylinder 74 fixed on the moving plate 73 and located above the swing plate 75, and a knocking head 78 fixed on the extension end of the fourth pen rod cylinder 74, wherein the threaded end of the limiting bolt 79 is tightly pressed on the upper side of the end of the swing plate 75, and the extension end of the fourth pen rod cylinder 74 is vertically arranged above the end of the swing plate 75.
[0026] A second slot hole 102 is formed in the bottom plate 1 and is arranged in front of the first slot hole 101, and a material feeding assembly 6 is arranged in front of the material moving assembly 5, wherein the material feeding assembly 6 comprises a material box 61 fixed above the bottom plate 1, a double-rod cylinder 62 fixed below the bottom plate 1, a pushing plate 63 vertically inserted in the second slot hole 102, and two receiving plates 64 fixed on the rear outer wall of the material box 61 and symmetrically arranged left and right, and the extension end of the double-rod cylinder 62 is vertically arranged upward and fixed on the lower side of the pushing plate 63, and the bottom of the material box 61 is arranged in a manner that the front is high and the back is low.
[0027] The upper side of the pushing plate 63 passes through the bottom of the material box 61 and extends into the inner rear side of the material box 61, the rear outer wall of the pushing plate 63 is slidingly attached to the rear inner wall of the material box 61, the upper side of the pushing plate 63 is formed with a first feeding slope 631 arranged in a manner that the front is high and the back is low, the upper side of each receiving plate 64 is formed with a second feeding slope 641 arranged in a manner that the front is high and the back is low, and the rear edges of the two second feeding slopes 641 are matched with the two V-shaped grooves 5101 in front.
[0028] The interior of the material box 61 is also provided with a vertically distributed side plate 65. Correspondingly, the left side or the right side of the material box 61 is also provided with two transversely arranged screw rods 66 which are screwed therein. The inner ends of the two screw rods 66 are rotatably connected to the side plate 65.
[0029] The lower part of each of the two cutting assemblies 4 is also provided with a support assembly 8 which is symmetrically distributed. The support assembly 8 comprises a base plate 81 fixed transversely on the top of the bottom plate 1, a support frame 83 movably connected to the top of the base plate 81 to have left-right translation function, a double-rod pneumatic cylinder 82 fixed on the top of the base plate 81, a seat block 84 fixed on the support frame 83 and capable of adjusting the height up and down, and two first pulley combinations provided on the seat block 84 and symmetrically distributed front and back. The first pulley combination comprises a plurality of first pulleys 85 rotatably connected to the seat block 84 and concentrically arranged and transversely distributed in sequence. The telescopic end of the double-rod pneumatic cylinder 82 is transversely arranged and fixed on the support frame 83.
[0030] The driving wheel 35 is arranged above the second V-shaped groove 5101 from front to back on the two support plates 51. The two first pulley combinations are arranged outside the second V-shaped groove 5101 from front to back on the corresponding one of the support plates 51. The inner side of each of the support plates 51 is also provided with two second pulley combinations which are symmetrically distributed front and back. The two second pulley combinations are arranged inside the second V-shaped groove 5101 from front to back on the corresponding one of the support plates 51. The second pulley combination at least comprises a second pulley 9 rotatably connected to the support plate 51.
[0031] The lower part of the swing plate 75 in each of the two material distribution units is also provided with a first material receiving box 10. The two first material receiving boxes 10 are placed on the top of the bottom plate 1. The rear of the two support plates 51 is also provided with a second material receiving box 11 which is placed on the top of the bottom plate 1. The rear side edge of the two discharge inclined surfaces 5102 is arranged above the top opening of the second material receiving box 11.
[0032] A pressing unit is also arranged between the two material distribution units. The pressing unit comprises a positioning frame 710 fixed on the back strip 71, a third single-head pneumatic cylinder 711 fixed on the positioning frame 710, and a positioning head 712 fixed on the telescopic end of the third single-head pneumatic cylinder 711. The telescopic end of the third single-head pneumatic cylinder 711 is vertically arranged downward.
[0033] A first buffer spring 12 is arranged between the telescopic end of the first pen rod pneumatic cylinder 32 and the swing rod 34. A second buffer spring 13 is arranged between the telescopic end of the second pen rod pneumatic cylinder 46 and the lifting block 42. A third buffer spring 14 is arranged between the telescopic end of the third single-head pneumatic cylinder 711 and the positioning head 712.
[0034] Working principle:
[0035] The plurality of magnet bars are placed horizontally into the material box 61, each magnet bar will roll backward along the slope of the bottom surface of the material box 61, the retractable end of the double-rod pneumatic cylinder 62 is driven to retract inward to drive the pushing plate 63 to move downward until the first feeding slope 631 is lower than the last magnet bar, then the last magnet bar will continue to roll backward and be above the first feeding slope 631, then the retractable end of the double-rod pneumatic cylinder 62 is driven to extend outward to drive the pushing plate 63 to move upward, and then the last magnet bar is lifted by the first feeding slope 631, because the first feeding slope 631 is set high in front and low at the back, so the last magnet bar always has a tendency to roll backward and slide along the rear inner wall of the material box 61 during the rising process, until the rear edge of the first feeding slope 631 is higher than the rear edge of the top opening of the material box 61, then the last magnet bar will roll backward through the rear edge of the top opening of the material box 61 and fall onto the second feeding slope 641 on the two receiving plates 64, and then fall downward along the two second feeding slopes 641 to the upper side of the two supporting plates 51, until it rolls into the two V-shaped grooves 5101 at the front.
[0036] The retractable ends of the first single-rod pneumatic cylinder 58 and the second single-rod pneumatic cylinder 59 in the material moving assembly 5 are simultaneously driven to retract inward to drive the slide table pneumatic cylinder 511 to move downward, and then the carrier plate 56 and the plurality of traction blocks 55 drive the supporting strip 52 to move downward, thereby driving the four first pneumatic fingers 53 to move downward, during this process, the retractable end of the slide table pneumatic cylinder 511 is driven to retract inward to drive the four first pneumatic fingers 53 to move forward with the carrier plate 56, the plurality of traction blocks 55, and the supporting strip 52, until the first pneumatic finger 53 at the front moves below the above-mentioned magnet bar, then the retractable ends of the first single-rod pneumatic cylinder 58 and the second single-rod pneumatic cylinder 59 are simultaneously driven to extend outward to drive the four first pneumatic fingers 53 to move upward, and the two clamping jaws of each first pneumatic finger 53 are simultaneously driven to move away from each other, until the two first clamping blocks 54 on the first pneumatic finger 53 at the front are located at the front and rear sides of the above-mentioned magnet bar, respectively, then the two clamping jaws of each first pneumatic finger 53 are driven to move towards each other to clamp the above-mentioned magnet bar, then the retractable ends of the first single-rod pneumatic cylinder 58 and the second single-rod pneumatic cylinder 59 are continuously driven to extend outward to lift the above-mentioned magnet bar, and then the above-mentioned magnet bar is moved backward with the slide table pneumatic cylinder 511, until the above-mentioned magnet bar is above the second V-shaped groove 5101 from front to back, then the retractable ends of the first single-rod pneumatic cylinder 58 and the second single-rod pneumatic cylinder 59 are driven to retract inward to move the above-mentioned magnet bar downward, until the above-mentioned magnet bar falls into the second V-shaped groove 5101 from front to back, then the two clamping jaws of each first pneumatic finger 53 are driven to move away from each other to release the above-mentioned magnet bar, and finally the above-mentioned steps are repeated to transfer the next magnet bar that has completed feeding in the same way.
[0037] The telescopic end of the first pen rod cylinder 32 in the driving rotating assembly 3 is driven to extend outward to swing the end of the swing rod 34 downward, and then the driving wheel 35 is moved downward by the transmission shaft 36 until the driving wheel 35 is pressed on the magnet bar, and then the rotating shaft of the deceleration motor 38 is started to rotate, and then the transmission shaft 36 is rotated by the chain 39 and the two chain wheels 37 to rotate the driving wheel 35, and then the magnet bar is rotated by the friction between the driving wheel 35 and the magnet bar. Since the left end of the magnet bar is arranged between the two first pulley combinations and the two second pulley combinations in the left support assembly 8 and the right end of the magnet bar is arranged between the two first pulley combinations and the two second pulley combinations in the right support assembly 8 after the magnet bar falls into the second V-shaped groove 5101 from front to back, each first pulley 85 and each second pulley 9 can roll along the outer wall of the magnet bar, thereby effectively supporting the magnet bar.
[0038] Then, the telescopic ends of the second pen rod cylinders 46 in the two cutting assemblies 4 are simultaneously driven to extend outward to move the two lifting blocks 42 downward, and then the cutting motor 44 and the cutting blade 45 are moved downward by the knife holder 43, and at the same time, the rotating shaft of the cutting motor 44 in each cutting assembly 4 is started to rotate, and then the two cutting blades 45 are rotated, and when the edges of the two cutting blades 45 contact the magnet bar, the magnet bar is cut, and then two annular cutting grooves are processed on the magnet bar, but the magnet bar cannot be completely cut off, and only a residual section with an outer diameter of about 1 mm is left.
[0039] After cutting, the cutting motor 44 in each cutting assembly 4 is turned off, and the telescopic ends of the second pen rod cylinders 46 in the two cutting assemblies 4 are driven to retract inward to move the two cutting blades 45 upward to reset; then the deceleration motor 38 is turned off, and the telescopic end of the first pen rod cylinder 32 is driven to retract inward to move the driving wheel 35 upward to move away from the magnet bar; then the four first pneumatic fingers 53 in the material moving assembly 5 are driven to move downward first, and then move forward until the second first pneumatic finger 53 from front to back is located below the cut magnet bar, and then the four first pneumatic fingers 53 are driven to move upward first, and then the cut magnet bar is clamped by the second first pneumatic finger 53 from front to back, at this time, the first pneumatic finger 53 in front will also clamp the magnet bar that has just completed feeding, and then the four first pneumatic fingers 53 are driven to move upward first, and then move backward until the cut magnet bar is located above the third V-shaped groove 5101 from front to back, and then the four first pneumatic fingers 53 are driven to move downward first, and then the two clamping jaws are released, so that the cut magnet bar is moved backward by one position, and the magnet bar that has just completed feeding is also moved backward by one position and starts to be cut, and so on.
[0040] When the cut magnet rod material moves into the last two V-shaped grooves 5101, the extension end of the third pen barrel cylinder 72 in each distribution unit is driven to extend outward to drive the two swing plates 75 to move relative to each other by means of the two moving plates 73, and the two clamping jaws on each second pneumatic finger 76 are driven to move away from each other, until the two second clamping blocks 77 on each second pneumatic finger 76 are respectively located on the front and rear sides of the magnet rod material, then the two clamping jaws on each second pneumatic finger 76 are driven to move close to each other to clamp the two ends of the cut magnet rod material, and the extension end of the third single-head cylinder 711 in the pressing unit is driven to extend outward to drive the positioning head 712 to move downward to press the magnet rod material; finally, the extension end of the two fourth pen barrel cylinders 74 is driven to extend outward to drive the two knocking heads 78 to move downward, and then press the two swing plates 75 downward to make the end portions of the swing plates 75 swing downward, so that the brittleness of the magnet rod material is used to quickly and easily break the two residual sections, and the two ends of the broken magnet rod material are held by the second pneumatic finger 76 and will not fall; after breaking, the extension end of the two fourth pen barrel cylinders 74 is driven to retract inward to drive the two knocking heads 78 to move upward away from the swing plates 75, and the end portions of the swing plates 75 swing upward to reset by means of the gravity of the second pneumatic finger 76 and the magnet rod material, until the threaded end of the limiting bolt 79 is engaged with the threaded hole in the end portion of the swing plate 75.
[0041] Finally, the extension end of the third pen barrel cylinder 72 in each distribution unit is driven to retract inward to drive the two ends of the broken magnet rod material to move outward by means of the two second pneumatic fingers 76, until the two ends of the broken magnet rod material move above the two first receiving boxes 10, and after the two clamping jaws of each second pneumatic finger 76 are released, the two ends of the broken magnet rod material will fall into the two first receiving boxes 10 respectively to complete automatic collection, and the magnet rod material remaining on the two supporting plates 51 moves above the two discharge slopes 5102 under the drive of the last first pneumatic finger 53 in the material moving assembly 5, and after the two clamping jaws of the last first pneumatic finger 53 are released, the residual magnet rod material will fall into the second receiving box 11 to complete automatic collection, thereby forming a cycle.
[0042] The present application first processes two annular cutting grooves on the rod material, and then breaks the rod material at the two annular cutting grooves by utilizing the brittleness of the neodymium iron boron magnet, and since the outer diameter of the residual section is small, the main structure is not damaged, so that three columnar neodymium iron boron magnets are obtained at one time, thereby greatly improving the processing efficiency; moreover, the automatic feeding, automatic moving and automatic discharging of the rod material are realized by means of the feeding assembly 6, the material moving assembly 5 and the material distribution assembly 7, thereby making the whole process without manual operation, so that the operation steps are simplified and the labor cost is reduced; in addition, the operator is completely avoided from close contact with the cutting blade to eliminate the safety hazard.
[0043] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the same; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some of the technical features can be replaced by equivalent ones; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A magnet cutting mechanism, characterized by comprising: The utility model provides a cutting device for cutting machine, including bottom plate, the frame fixed on the top of bottom plate, locate the rotation subassembly on the frame, two cutting subassembly locate on the frame and respectively symmetry are located rotation subassembly left and right sides, and locate the material removal subassembly on bottom plate and below rotation subassembly, first slot hole is seted up in the bottom plate, the rotation subassembly includes vertical fixed in the top of frame's stand, the base block of fixed on the stand and can be adjusted fixed height up and down, the suspension bracket of fixed in the front side of frame, rotatable connection in the suspension bracket on swing bar, the transmission shaft of transverse and rotatable intercalation connection in swing bar end, concentric fixed in the right end of transmission shaft and located first slot hole top's drive wheel, fixed on the frame's speed reducer, two chain wheels concentric fixed in the left end of transmission shaft and speed reducer rotating shaft, the chain of sleeve set on two chain wheels, and first pen rod cylinder between the base block and swing bar, the fixed end of first pen rod cylinder rotatable connection in the base block, the telescopic end of first pen rod cylinder downward setting and rotatable connection in swing bar middle part, the cutting subassembly includes the back frame of fixed on the frame, the lifting block of movable connection on back frame to have up and down vertical displacement function, the second pen rod cylinder of fixed on back frame and located lifting block top, the tool holder of fixed on lifting block and can be adjusted fixed position left and right, the cutting motor of fixed on tool holder, and concentric fixed on cutting motor rotating shaft's cutting blade, the telescopic end of second pen rod cylinder vertical downward setting and fixed on lifting block, the rotating shaft of cutting motor is transversely arranged, the material removal subassembly includes two vertical fixed on the top of bottom plate and respectively symmetry is located first slot hole left and right sides' support plate, the to strip of transverse set up between two support plates, four first pneumatic fingers of fixed on to strip top and from front to back setting, the carrier plate of transverse set up below first slot hole, a plurality of intercalation setting in first slot hole and from front to back distribution's traction block, the support of fixed on the bottom of bottom plate, the first single cylinder of fixed on the support, the second single cylinder of fixed on the telescopic end of first single cylinder, the lifting frame of movable connection on support to have up and down vertical displacement function and located second single cylinder top, and the slide table cylinder of fixed on lifting frame, the telescopic end of first single cylinder and second single cylinder all vertical upward setting, the telescopic end of second single cylinder is fixed on lifting frame, the telescopic end of slide table cylinder is transversely arranged, the upper end of each traction block is fixed on the bottom of to strip, and the lower end of each traction block is fixed on the top of carrier plate, the two clamping jaws of each first pneumatic finger are all upward setting and respectively front and back distribution, and a first clamping block is also fixed on the two clamping jaws of each first pneumatic finger, four V-shaped grooves from front to back distribution are seted up on the upper side of each support plate, and a discharge inclined plane of high front low rear setting is formed at the rear corner of the upper side of each support plate.
2. The magnet cutting mechanism according to claim 1, wherein The rear of the material moving assembly is also provided with a material distributing assembly, which comprises a back strip fixed transversely on the frame, and two material distributing units arranged symmetrically on the back strip, each of the material distributing unit comprising a moving plate movably connected to the back strip to have left-right translation function, a third pen rod cylinder fixed on the back strip, a swing plate rotatably connected to the moving plate, a second pneumatic finger fixed on the root of the swing plate, and two second clamping blocks fixed respectively on two clamping jaws of the second pneumatic finger and arranged in front and back respectively, the extension end of the third pen rod cylinder being arranged transversely and fixed on the moving plate, and the two clamping jaws of the second pneumatic finger being arranged downward.
3. The magnet cutting mechanism according to claim 2, wherein The material distributing unit further comprises a limiting frame fixed on the moving plate, a limiting bolt vertically inserted and screwed in the limiting frame, a fourth pen rod cylinder fixed on the moving plate and above the swing plate, and a knocking head fixed on the extension end of the fourth pen rod cylinder, the threaded end of the limiting bolt being tightly pressed on the upper side of the end of the swing plate, and the extension end of the fourth pen rod cylinder being arranged vertically downward above the end of the swing plate.
4. The magnet cutting mechanism according to claim 3, wherein The bottom plate is also provided with a second slot hole arranged in front of the first slot hole, and the front of the material moving assembly is also provided with a feeding assembly, which comprises a material box fixed above the bottom plate, a double-rod cylinder fixed below the bottom plate, a pushing plate vertically inserted in the second slot hole, and two receiving plates fixed symmetrically on the rear side outer wall of the material box, the extension end of the double-rod cylinder being arranged vertically upward and fixed on the lower side of the pushing plate, and the bottom of the material box being arranged with a higher front and a lower rear.
5. The magnet cutting mechanism according to claim 4, wherein The upper side of the pushing plate passes through the bottom of the material box and extends into the rear side of the interior of the material box, the rear side outer wall of the pushing plate is slidably attached to the rear side inner wall of the material box, the upper side of the pushing plate is formed with a first feeding inclined surface arranged with a higher front and a lower rear, and the upper sides of the two receiving plates are each formed with a second feeding inclined surface arranged with a higher front and a lower rear, the rear side edges of the two second feeding inclined surfaces being matched with the two V-shaped grooves in the frontmost position.
6. A magnet cutting mechanism according to claim 5, wherein The lower side of each of the two cutting assemblies is also provided with a support assembly arranged symmetrically, which comprises a pad plate fixed transversely on the top of the bottom plate, a support frame movably connected to the top of the pad plate to have left-right translation function, a double-rod cylinder fixed on the top of the pad plate, a seat block fixed on the support frame and capable of being adjusted in height upward and downward, and two first pulley combinations arranged symmetrically on the seat block, each of the first pulley combinations comprising a plurality of first pulleys rotatably connected to the seat block and arranged concentrically and transversely.
7. A magnet cutting mechanism according to claim 6, wherein The driving wheel is arranged above the second V-shaped groove from front to back on the two support plates, the two first pulley assemblies are arranged on the outside of the second V-shaped groove from front to back on the corresponding support plate, the inner side of each support plate is further provided with two second pulley assemblies which are symmetrically distributed in front and back, the two second pulley assemblies are arranged on the inner side of the second V-shaped groove from front to back on the corresponding support plate, and the second pulley assembly at least comprises a second pulley which is rotatably connected to the support plate.
8. The magnet cutting mechanism according to claim 7, wherein The lower side of the swing plate in the two material distribution units is further provided with a first material receiving box, the two first material receiving boxes are placed on the top of the bottom plate, the rear side of the two support plates is further provided with a second material receiving box, the second material receiving box is placed on the top of the bottom plate, and the rear side edge of the two discharge inclined surfaces is arranged above the top opening of the second material receiving box.
9. The magnet cutting mechanism according to claim 8, wherein A pressing unit is further arranged between the two material distribution units, the pressing unit comprises a positioning frame fixed on the back strip, a third single-head air cylinder fixed on the positioning frame, and a positioning head fixed on the telescopic end of the third single-head air cylinder, and the telescopic end of the third single-head air cylinder is arranged vertically downward.
10. The magnet cutting mechanism according to claim 9, wherein A first buffer spring is further arranged between the telescopic end of the first pen rod air cylinder and the swing rod, a second buffer spring is further arranged between the telescopic end of the second pen rod air cylinder and the lifting block, and a third buffer spring is further arranged between the telescopic end of the third single-head air cylinder and the positioning head.
Citation Information
Patent Citations
Cutting machine for pipe fitting machining
CN112439943A
Electric automatic pipeline guiding device
CN115740610A