New energy accessory precision cleaning device based on circulating filtration
The new energy component cleaning device, which uses circulating filtration and water flow impact, solves the problems of cleaning dead spots and low efficiency, achieving a highly efficient and comprehensive cleaning effect and reducing cleaning costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SUZHOU BOYUE NANOTECHNOLOGY CO LTD
- Filing Date
- 2023-12-14
- Publication Date
- 2026-05-19
AI Technical Summary
Existing technologies for cleaning new energy vehicle parts suffer from problems such as blind spots, low efficiency, and high costs. In particular, the cleaning efficiency is even lower for irregularly shaped parts, and the cleaning process requires multiple flipping and rinsing, resulting in frequent equipment use and resource waste.
The new energy component precision cleaning device adopts a circulating filtration system. The moving circulating filtration component drives the component to move vertically. Combined with the surface precision cleaning component and the water flow impact cleaning component, it can achieve all-round cleaning of the component, including surface cleaning in the water filtration state and tumbling and stirring in the soaking state. The threaded rod and motor-driven cleaning brush and nozzle achieve efficient cleaning.
It effectively avoids cleaning dead spots, improves cleaning efficiency, reduces the number of times the equipment is turned over and rinsed, reduces cleaning costs, and ensures cleaning quality and efficiency.
Smart Images

Figure CN117583313B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of precision cleaning technology for new energy components, and more specifically, to a precision cleaning device for new energy components based on circulating filtration. Background Technology
[0002] Currently, when processing new energy vehicle parts, it is usually necessary to clamp the workpiece and then clean it with a cleaning brush. This method will prevent the clamping area from being cleaned, leaving cleaning dead corners, which is not conducive to the subsequent installation and use of the parts.
[0003] There are many existing technologies for precision cleaning of new energy vehicle components, such as:
[0004] Chinese Patent Publication No. CN213495202U discloses a cleaning device for processing new energy vehicle parts, including a base. A liquid storage tank is fixed to the upper surface of the base, and a cleaning chamber is arranged on one side of the liquid storage tank. A cleaning motor is mounted on the upper inner side of the cleaning chamber via a lifting hydraulic cylinder, and a cleaning brush is driven by the cleaning motor. The cleaning device for processing new energy vehicle parts can clean disc-shaped workpieces using the cleaning brush. The workpiece is rotated by a flip motor to facilitate cleaning of the upper and lower surfaces of the workpiece. Furthermore, an adjusting seat is movably mounted on the base plate, and the adjusting seat is provided with a limit groove and a cleaning groove to facilitate clamping the workpiece. The workpiece is rotated by the cooperation of a rotary motor, which facilitates cleaning of residual parts of the workpiece using the cleaning groove, effectively improving the cleaning effect. In addition, a return pump can collect the used cleaning fluid, effectively reducing waste of cleaning fluid.
[0005] This indicates that most new energy vehicle components are irregularly shaped. Currently, the cleaning methods for these components mostly involve clamping or vibrating them. However, these methods inevitably involve clamping, requiring mechanical flipping after each cleaning. Moreover, only one type of component can be cleaned at a time, resulting in low efficiency. Furthermore, after cleaning, the components need to be rinsed in a clean water tank before a second cleaning, increasing the number of clamping and moving steps. When cleaning a large number of components, a large number of cleaning machines are needed to maintain cleaning efficiency, leading to high costs.
[0006] In view of this, the present invention provides a precision cleaning device for new energy components based on circulating filtration. Summary of the Invention
[0007] The purpose of this invention is to provide a precision cleaning device for new energy components based on circulating filtration, so as to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, the present invention aims to provide a precision cleaning device for new energy accessories based on a circulating filtration system, comprising an accessory placement and storage box, wherein a water storage tank is provided inside the accessory placement and storage box, and a movable circulating filtration component is provided on the surface of the accessory placement and storage box. The movable circulating filtration component is used to drive the new energy accessories to move vertically and adjust the state of the new energy accessories in the water storage tank to be filtered water and soaked.
[0009] The surface of the storage box for the accessories is equipped with a precision surface cleaning component. This component is used to clean the surface of the new energy accessories in the filtered water state using a brush. At the same time, when the new energy accessories are immersed, the water surface is stirred, and the water flow causes the new energy accessories to flip over. The surface of the storage box for the accessories is also equipped with a water flow impact cleaning component. This component is used to rinse the surface of the new energy accessories and replace the water flow in the water tank, preventing dust from leaving the water tank.
[0010] As a further improvement to this technical solution, the mobile circulating filter assembly includes a threaded rod, which is rotatably connected to a fitting storage box. The bottom of the fitting storage box is provided with a first motor for driving the threaded rod to rotate.
[0011] As a further improvement to this technical solution, a placement plate is threadedly connected to the surface of the threaded rod. The placement plate and the accessory are slidably connected to the storage box to limit the movement path of the placement plate.
[0012] As a further improvement to this technical solution, the accessory placement and storage box is equipped with a filter plate inside, and a wastewater collection box is provided on the surface of the accessory placement and storage box. Water flows through the filter plate into the wastewater collection box, and the water level inside the accessory placement and storage box is controlled at the same height as the filter plate. A connection port is provided on the surface of the wastewater collection box for extracting impurities from inside the wastewater collection box.
[0013] As a further improvement to this technical solution, the surface precision cleaning assembly includes a connecting frame, which is threadedly connected to a threaded rod. The connecting frame and the accessory placement and storage box are slidably connected to restrict the vertical movement of the connecting frame.
[0014] As a further improvement to this technical solution, a first electric screw is installed inside the connecting frame, and a movable frame is threadedly connected to the surface of the first electric screw. The movable frame and the connecting frame are slidably connected to restrict the lateral movement of the movable frame.
[0015] As a further improvement to this technical solution, a cleaning brush is provided at the bottom of the mobile frame, and a second motor for driving the cleaning brush to rotate is provided inside the mobile frame.
[0016] As a further improvement to this technical solution, the water flow impact cleaning component includes a water storage tank, which is installed on the surface of the accessory placement and storage box. The accessory placement and storage box is equipped with a first nozzle, and the surface of the water storage tank is equipped with a connecting rod. The accessory placement and storage box is equipped with a water storage chamber. The water storage tank injects water into the water storage chamber through the connecting rod, so that the first nozzle can draw water. The first nozzle is smaller than the radius of the filter hole on the surface of the placement plate. When the placement plate moves down, the first nozzle is located in the filter hole of the placement plate, thereby pushing the new energy accessory stuck in the filter hole of the placement plate upward.
[0017] As a further improvement to this technical solution, the surface of the water storage tank is provided with a water pipe, the accessory placement and storage box is rotatably connected to a second electric screw, the surface of the second electric screw is threadedly connected to a fixing frame, the bottom of the fixing frame is provided with a second nozzle, and the surface of the water pipe is provided with a water pipe connected to the fixing frame, so as to allow the second nozzle to draw water.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. In this precision cleaning device for new energy accessories based on circulating filtration, the height of the new energy accessories is lowered by the placement plate so that they are immersed in water. At the same time, the cleaning brush is at the same height as the filter plate and stirs the water surface, causing the floating dust to move to both sides with the water flow and enter the wastewater collection tank through the filter plate. This prevents dust from accumulating inside the accessory placement and storage tank and affecting the subsequent cleaning quality of the new energy accessories.
[0020] 2. In this precision cleaning device for new energy components based on circulating filtration, the first nozzle pushes the new energy components stuck inside the filter holes upwards, preventing the irregular shape of the new energy components from getting stuck on the placement plate and affecting the cleaning efficiency. In addition, the impact force of the water flow causes the new energy components to turn over in the water, allowing the dust on the surface of the new energy components to fall off, thus improving the cleaning efficiency.
[0021] 3. In this precision cleaning device for new energy accessories based on circulating filtration, the second nozzle is moved by the movement of the fixed frame, so that the rinsing range of the second nozzle covers the placement plate, and the new energy accessories on the surface of the placement plate are cleaned in all directions, improving the cleaning efficiency of the device. At the same time, the water flow can impact the water surface, accelerate the water circulation speed inside the accessory placement and storage box, and ensure the cleanliness of the water flow. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the structural placement plate of the present invention;
[0024] Figure 3 The structure of the present invention Figure 2 A schematic diagram at point A;
[0025] Figure 4 This is a schematic diagram of the structural moving frame of the present invention;
[0026] Figure 5 This is a schematic diagram of the wastewater collection tank structure of the present invention;
[0027] Figure 6 The structure of the present invention Figure 5 A schematic diagram at point B;
[0028] Figure 7 This is a schematic diagram of the second electric screw structure of the present invention;
[0029] Figure 8 This is a schematic diagram of the filter plate structure of the present invention.
[0030] The meanings of the labels in the diagram are as follows:
[0031] 11. Accessories are placed in a storage box;
[0032] 20. Mobile circulating filter assembly; 21. Threaded rod; 22. First motor; 23. Placement plate; 24. Filter plate; 25. Wastewater collection tank;
[0033] 30. Precision surface cleaning assembly; 31. Connecting frame; 32. First electric screw; 33. Moving frame; 34. Cleaning brush; 35. Second motor;
[0034] 40. Water jet cleaning assembly; 41. Water tank; 42. Connecting rod; 43. First nozzle; 44. Water pipe; 45. Second electric screw; 46. Fixture; 47. Second nozzle. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0038] When processing new energy vehicle parts, it is usually necessary to clamp the workpiece and then clean it with a cleaning brush. This method will leave the clamping area uncleaned, resulting in cleaning dead corners, which is not conducive to the subsequent installation and use of the parts.
[0039] Please see Figures 1-8 As shown, the purpose of this embodiment is to provide a precision cleaning device for new energy accessories based on circulating filtration, including an accessory placement and storage box 11, an internal water storage tank, and a movable circulating filtration component 20 on the surface of the accessory placement and storage box 11. The movable circulating filtration component 20 is used to drive the new energy accessories to move vertically and adjust the state of the new energy accessories in the water storage tank to be filtered and soaked respectively.
[0040] The accessory placement and storage box 11 is equipped with a surface precision cleaning component 30. The surface precision cleaning component 30 is used to clean the surface of the new energy accessories in the filtered water state with a brush. At the same time, when the new energy accessories are soaking, the water surface is stirred and the new energy accessories are turned over by the water flow. The accessory placement and storage box 11 is equipped with a water flow impact cleaning component 40. The water flow impact cleaning component 40 is used to rinse the surface of the new energy accessories and replace the water flow in the water tank to prevent dust from leaving the water tank.
[0041] New energy vehicle components are mostly irregularly shaped. Currently, cleaning these components often involves clamping or vibrating them, but this inevitably requires clamping, necessitating mechanical flipping after each cleaning cycle. Furthermore, only one type of component can be cleaned at a time, resulting in low efficiency. Therefore, the mobile circulating filter assembly 20 includes a threaded rod 21, which is rotatably connected to a component placement and storage box 11. A first motor 22 is located at the bottom of the component placement and storage box 11 to drive the threaded rod 21 to rotate. A placement plate 23 is threadedly connected to the surface of the threaded rod 21, and the placement plate 23 is slidably connected to the component placement and storage box 11 to limit its movement. A filter plate 24 is located inside the component placement and storage box 11. The surface of the body 11 is provided with a wastewater collection tank 25. Water flows through the filter plate 24 into the wastewater collection tank 25, and the water level inside the accessory placement and storage tank 11 is controlled at the same height as the filter plate 24. The surface of the wastewater collection tank 25 is provided with a connection port for extracting impurities from the wastewater collection tank 25. The surface precision cleaning component 30 includes a connecting frame 31, which is threadedly connected to a threaded rod 21. The connecting frame 31 and the accessory placement and storage tank 11 are slidably connected to each other to limit the vertical movement of the connecting frame 31. A first electric screw 32 is installed inside the connecting frame 31. A movable frame 33 is threadedly connected to the surface of the first electric screw 32. The movable frame 33 and the connecting frame 31 are slidably connected to each other to limit the lateral movement of the movable frame 33. A cleaning brush 34 is provided at the bottom of the movable frame 33, and a second motor 35 is provided inside the movable frame 33 to drive the cleaning brush 34 to rotate.
[0042] Depend on Figures 2-6 As shown, when it is necessary to clean the surface of the new energy accessories, the accessories to be cleaned are first placed on the surface of the placement plate 23. Then, the second motor 35 is started, and the second motor 35 drives the cleaning brush 34 to rotate. The rotation of the cleaning brush 34 cleans the dust on the surface of the new energy accessories. Then, the first motor 22 is started, and the first motor 22 drives the threaded rod 21 to rotate. The rotation of the threaded rod 21 causes the cleaning brush 34 and the placement plate 23 to move down. The placement plate 23 moves down so that the height of the new energy accessories is lower than that of the filter plate 24, thus immersing them in water. At the same time, the cleaning brush 34 is at the same height as the filter plate 24, stirring the water surface. This causes the floating dust to move to both sides with the water flow and enter the wastewater collection tank 25 through the filter plate 24, preventing dust from accumulating inside the accessory placement and storage box 11 and affecting the subsequent cleaning quality of the new energy accessories.
[0043] After cleaning, the new energy components need to be rinsed in a clean water tank before a second cleaning. This increases the number of steps involved in moving the machine, and too many components crowding together may cause blockages during movement, preventing them from being turned over. Therefore, the water flow impact cleaning component 40 includes a water tank 41, which is installed on the surface of the component placement and storage box 11. The component placement and storage box 11 has a first nozzle 43 inside, and a connecting rod 42 is provided on the surface of the water tank 41. The component placement and storage box 11 has a water storage chamber inside, and the water tank 41 is connected to the connecting rod 42. Water is injected into the water storage chamber for the first nozzle 43 to draw. The first nozzle 43 is smaller than the radius of the filter hole on the surface of the placement plate 23. When the placement plate 23 moves down, the first nozzle 43 is inside the filter hole of the placement plate 23, thereby pushing the new energy accessory stuck in the filter hole of the placement plate 23 upward. The surface of the water tank 41 is provided with a water pipe 44. The accessory placement and storage box 11 is rotatably connected to a second electric screw 45. The surface of the second electric screw 45 is threadedly connected to a fixing frame 46. The bottom of the fixing frame 46 is provided with a second nozzle 47. The surface of the water pipe 44 is provided with a water pipe connected to the fixing frame 46, so that the second nozzle 47 can draw water.
[0044] Depend on Figures 7-8 As shown, when the new energy accessories are immersed, the water tank 41 injects water into the storage box 11 containing the accessories through the connecting rod 42. The first nozzle 43 draws in the water injected by the connecting rod 42 and sprays it upward. When the placement plate 23 contacts the first nozzle 43, the first nozzle 43 pushes the new energy accessories stuck inside the filter holes upward, preventing the irregular shape of the new energy accessories from getting stuck on the placement plate 23 and affecting the cleaning efficiency. In addition, the impact force of the water flow causes the new energy accessories to turn over in the water, so that the dust on the surface of the new energy accessories is removed, improving the cleaning efficiency.
[0045] Depend on Figures 4-7 As shown, when the new energy accessories are in the water filtration state, the water storage tank 41 transmits water to the second nozzle 47 through the water pipe 44. The second nozzle 47 rinses the surface of the new energy accessories. At the same time, the second electric screw 45 is started and works. The operation of the second electric screw 45 drives the fixed frame 46 to move. The movement of the fixed frame 46 drives the second nozzle 47 to move, so that the rinsing range of the second nozzle 47 covers the placement plate 23, cleaning the new energy accessories on the surface of the placement plate 23 from all directions, improving the cleaning efficiency of this device. At the same time, the water flow can impact the water surface, accelerate the water circulation speed inside the accessory placement and storage box 11, ensure the cleanliness of the water flow, and improve the cleaning quality of the new energy accessories.
[0046] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precision cleaning device for new energy components based on circulating filtration, characterized in that: The device includes a storage box (11) for placing and accommodating accessories. The storage box (11) is equipped with a water tank inside. The surface of the storage box (11) is equipped with a mobile circulation filter assembly (20). The mobile circulation filter assembly (20) is used to drive the new energy accessories to move vertically and adjust the state of the new energy accessories in the water tank to be filtered and soaked, respectively. The accessory placement and storage box (11) is equipped with a surface precision cleaning component (30). The surface precision cleaning component (30) is used to clean the surface of the new energy accessory in the filtered state using a brush. At the same time, when the new energy accessory is immersed, it stirs the water surface and uses the water flow to drive the new energy accessory to flip over. The accessory placement and storage box (11) is equipped with a water flow impact cleaning component (40). The water flow impact cleaning component (40) is used to rinse the surface of the new energy accessory and replace the water flow in the water tank to prevent dust from leaving the water tank. The mobile circulation filter component (20) includes a threaded rod (21). The threaded rod (21) and the accessory placement and storage box (11) are rotatably connected. The bottom is provided with a first motor (22) for driving the threaded rod (21) to rotate; the threaded rod (21) is threadedly connected to a placement plate (23), the placement plate (23) and the accessory placement and storage box (11) are slidably connected, which is used to limit the movement path of the placement plate (23); the accessory placement and storage box (11) is provided with a filter plate (24) inside, and a wastewater collection box (25) is provided on the surface of the accessory placement and storage box (11). Water flows through the filter plate (24) into the wastewater collection box (25), and controls the water level inside the accessory placement and storage box (11) to be at the same height as the filter plate (24). The surface of the wastewater collection box (25) is provided with a connection port for extracting the impurities inside the wastewater collection box (25); The water flow impact cleaning component (40) includes a water storage tank (41), which is installed on the surface of the accessory placement and storage box (11). The accessory placement and storage box (11) is equipped with a first nozzle (43). The surface of the water storage tank (41) is equipped with a connecting rod (42). The accessory placement and storage box (11) is equipped with a water storage chamber. The water storage tank (41) injects water into the water storage chamber through the connecting rod (42) so that the first nozzle (43) can draw water. The first nozzle (43) is smaller than the radius of the filter hole on the surface of the placement plate (23). When the placement plate (23) moves down, the first nozzle (43) is in the filter hole of the placement plate (23), thereby pushing the new energy accessory stuck in the filter hole of the placement plate (23) upward.
2. The precision cleaning device for new energy components based on circulating filtration according to claim 1, characterized in that: The surface precision cleaning assembly (30) includes a connecting frame (31) which is threadedly connected to a threaded rod (21) and is slidably connected to an accessory placement and storage box (11) to restrict vertical movement of the connecting frame (31).
3. The precision cleaning device for new energy components based on circulating filtration according to claim 2, characterized in that: The connecting frame (31) is equipped with a first electric screw (32), and a movable frame (33) is threadedly connected to the surface of the first electric screw (32). The movable frame (33) and the connecting frame (31) are slidably connected to restrict the lateral movement of the movable frame (33).
4. The precision cleaning device for new energy components based on circulating filtration according to claim 3, characterized in that: The bottom of the mobile frame (33) is provided with a cleaning brush (34), and the inside of the mobile frame (33) is provided with a second motor (35) for driving the cleaning brush (34) to rotate.
5. The precision cleaning device for new energy components based on circulating filtration according to claim 4, characterized in that: The water tank (41) is provided with a water pipe (44) on its surface. The accessory placement and storage box (11) is rotatably connected to a second electric screw (45). The surface of the second electric screw (45) is threadedly connected to a fixing frame (46). The bottom of the fixing frame (46) is provided with a second nozzle (47). The surface of the water pipe (44) is provided with a water pipe connected to the fixing frame (46) so that the second nozzle (47) can draw water.