Intelligent cutting device for glass

Abstract

The present application relates to the intelligent segmentation device for glass, relates to glass processing technical field, including segmentation platform, operating platform plate and trajectory generation component, operating platform plate fixed mounting is in the top of segmentation platform, trajectory generation component sets up in operating platform plate center position top, trajectory generation component includes the light shield, the sealed housing fixed mounting in the top of light shield, and the light source is arranged on the top of light shield and is installed in the inner wall of sealed housing, the profiled groove is opened in the light shield, the profiled groove on the light shield as the mobile phone screen size sample cooperates the light source and can irradiate the light source contour of different sizes on the glass plate, therefore can control the cutting area size according to production demand, the production range is wide, and the light source contour is used as cutting path compared with commonly used numerical control cutting machine tool, can improve the problem of the complicated encoding process of cutting machine tool, thereby can obtain accurate cutting track with more efficient means, and then can improve production efficiency.

Description

Technical Field

[0001] This invention relates to the field of glass processing technology, specifically to an intelligent glass cutting device. Background Technology

[0002] Glass is an amorphous inorganic non-metallic material, generally made from a variety of inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash, etc.) as the main raw materials, with the addition of small amounts of auxiliary materials. Its main component is silicon dioxide and other oxides. Glass has a wide range of applications, including as a screen protector for mobile phones. To ensure that the screen protector is compatible with the corresponding mobile phone model, it is necessary to use a cutting device to cut the glass sheet.

[0003] CN115922118A discloses a CNC laser cutting device and its working method, belonging to the technical field of laser cutting equipment. It includes a fixed frame, a first horizontal displacement slide, a second horizontal displacement slide, a vertical displacement slide, a mounting plate, and a laser cutting head. The vertical displacement slide is welded to the top of the fixed frame near the center. A second mounting frame is provided on the top of the fixed frame near the first mounting frame. A horizontal plate is connected to the top of the second mounting frame. An electrical control box is mounted on the top of the horizontal plate via a fixed seat. A UPS power supply is mounted on one end of the top of the electrical control box via screws. This invention allows for easy comparison of the already processed data with the completed CNC program in the event of an unexpected power outage, thereby determining the initial program for subsequent cutting. After a power outage, processing can resume from the optimal initial program, saving time and energy, and making it suitable for widespread use.

[0004] In this disclosed patent, the laser cutting path needs to be obtained through compilation and coding. However, the software interpolation control coding for executing the cutting trajectory is complex, and some control parameters need to be manually input, which may deviate from the actual situation and affect the control accuracy. Furthermore, multiple sets of programming are required when cutting glass of different sizes, thus requiring a large amount of manpower. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent glass cutting device. By using a forming groove on a light-shielding plate as a sample of a mobile phone screen size, and in conjunction with a light source, it can illuminate the glass plate with light source outlines of different sizes. Therefore, the cutting area can be controlled according to production needs, resulting in a wide production range. Compared with commonly used CNC cutting machines, using the light source outline as the cutting path can improve the problem of complex coding process of cutting machines, thereby obtaining accurate cutting trajectories in a more efficient manner and thus improving production efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an intelligent glass splitting device, comprising a splitting table, an operating platform, and a trajectory generation component. The operating platform is fixedly installed on the top of the splitting table. The trajectory generation component is disposed at the top center of the operating platform. The trajectory generation component includes a light-shielding plate, a sealed outer shell fixedly installed on the top of the light-shielding plate, and a light source disposed on the top of the light-shielding plate and mounted on the inner wall of the sealed outer shell. A forming groove is formed on the light-shielding plate, and a guide glass frame is fixedly installed in the forming groove. Mounting plates are fixedly installed on both sides of the light-shielding plate. The top of the splitting table has two... Adjustable cylinders are fixedly installed on both sides, and the mounting plate is fixedly installed on the output end of the adjustable cylinders. A processing groove is opened in the operating table, and a driving component is set in the processing groove. A laser generator is set on the top of the driving component. A control panel is set on the front side of the dividing table. The control panel is equipped with an interactive terminal and an intelligent controller. The light source is used to illuminate the sealed shell. When the light passes through the guide glass frame in the forming groove, it can illuminate the enlarged shape of the forming groove onto the glass plate. At this time, the light on the glass plate forms a rectangular outline, and its length and width are in a certain proportion to the length and width of the mobile phone screen, thereby obtaining the cutting outline.

[0007] The drive assembly includes an X-axis drive mechanism and a Y-axis drive mechanism. The X-axis drive mechanism is installed on both sides of the inner wall of the processing tank, and the Y-axis drive mechanism is installed on the X-axis drive mechanism. The laser generator is installed on the top of the Y-axis drive mechanism. Four mounting protrusions are installed on the edge of the laser generator, and a first photosensitive sensor, a second photosensitive sensor, a third photosensitive sensor, and a fourth photosensitive sensor are respectively installed on the mounting protrusions. The adjusting cylinder, the first photosensitive sensor, the second photosensitive sensor, the third photosensitive sensor, and the fourth photosensitive sensor are all electrically connected to the intelligent controller. The intelligent controller is electrically connected to the X-axis drive mechanism and the Y-axis drive mechanism. The laser generator can emit a laser beam to cut the glass plate. With the cooperation of the intelligent controller, the braking sequence of the X-axis drive mechanism and the Y-axis drive mechanism can be controlled. The X-axis drive mechanism and the Y-axis drive mechanism complete the driving operation in a clockwise direction. Under the control of the intelligent controller, when two adjacent photosensitive sensors simultaneously sense light information, they can automatically control the direction of rotation, thereby completing the entire cutting process.

[0008] Preferably, the first photosensitive sensor, the second photosensitive sensor, the third photosensitive sensor, and the fourth photosensitive sensor are evenly arranged on the four sides of the laser generator with the center position of the laser generator as the center.

[0009] Preferably, the tops of the first, second, third, and fourth photosensitive sensors are all disposed on the same horizontal plane as the top of the operating platform, thus ensuring that the tops of the first, second, third, and fourth photosensitive sensors can contact the bottom of the glass plate.

[0010] Preferably, the inner wall of the operating platform has a mounting cavity, and an adjusting cylinder is fixedly installed in the mounting cavity. One end of the adjusting cylinder is tightly attached to the outer wall of the X-axis drive mechanism. The adjusting cylinder is electrically connected to the intelligent controller. The initial cutting position of the drive component and the laser generator can be adjusted by adjusting the adjusting cylinder.

[0011] Preferably, a receiving groove is provided at the center of the inner wall of the processing groove, and a pad is provided in the receiving groove to facilitate the support of the cut glass sheet.

[0012] Preferably, a placement cavity is provided on the inner wall of the receiving groove, and a pushing cylinder is fixedly installed in the placement cavity. The bottom of the pad is installed on the output end of the pushing cylinder, and the use of the pad can be conveniently controlled by controlling the cylinder.

[0013] Preferably, mounting brackets are fixedly installed on both the front and rear sides of the operating platform, and limit blocks are provided on the inner side of the mounting brackets, which can facilitate the fixing of the glass plate from both sides.

[0014] Preferably, a positioning cylinder is fixedly installed on the outer wall of the mounting frame, and the limiting block is fixedly installed on the output end of the positioning cylinder. The use of the limiting block can be conveniently controlled by the positioning cylinder.

[0015] Preferably, a laser thickness gauge is provided at the top of one end of the mounting frame, and a detection probe is installed at the bottom of the laser thickness gauge. The detection probe is located on one side of the limiting block, and the thickness of the cut glass plate can be automatically measured by the laser thickness gauge.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. This invention uses a forming groove on a light shield as a sample of the size of a mobile phone screen, which, together with a light source, can illuminate light source outlines of different sizes on a glass plate. Therefore, the cutting area can be controlled according to production needs, resulting in a wide production range. Using the light source outline as the cutting path can improve the problem of complex coding process of cutting machine tools compared with commonly used CNC cutting machine tools, thereby obtaining accurate cutting trajectories in a more efficient manner and thus improving production efficiency.

[0018] 2. When dividing a glass plate, the present invention can automatically retrieve the length and width data based on the measured thickness of the glass plate, eliminating the need to manually input the size data and further simplifying the operation steps. Attached Figure Description

[0019] Figure 1 This is a front perspective view of the present invention.

[0020] Figure 2 This is a side perspective view of the present invention.

[0021] Figure 3 This is a perspective view of the light-shielding plate of the present invention.

[0022] Figure 4 This is a cross-sectional view of the sealing housing of the present invention.

[0023] Figure 5 This is a perspective view of the driving component of the present invention.

[0024] Figure 6 This is a three-dimensional view of the laser emitter in this invention.

[0025] Figure 7 This is a top view of the operating platform of the present invention.

[0026] Figure 8 This is a perspective view of the pad block of the present invention.

[0027] In the diagram: 1. Dividing table; 2. Operating platform; 3. Trajectory generation component; 301. Light shield; 302. Sealed housing; 303. Light source; 4. Forming groove; 5. Guide glass frame; 6. Mounting plate; 7. Adjusting cylinder; 8. Processing groove; 9. Drive assembly; 901. X-axis drive mechanism; 902. Y-axis drive mechanism; 10. Laser generator; 11. Mounting protrusion; 12. First photosensitive sensor; 13. Second photosensitive sensor; 14. Third photosensitive sensor; 15. Fourth photosensitive sensor; 16. Control panel; 17. Interactive terminal; 18. Intelligent controller; 19. Adjusting cylinder; 20. Pad; 21. Pushing cylinder; 22. Mounting bracket; 23. Limiting block; 24. Positioning cylinder. Detailed Implementation

[0028] The following will refer to the appendices in the embodiments of the present invention. Figure 1 To be continued Figure 8 The technical solutions in the embodiments of the present invention are clearly and completely described herein. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1-8As shown, the present invention provides a technical solution: an intelligent glass splitting device, including a splitting table 1, an operating table 2, and a trajectory generation component 3. The operating table 2 is fixedly installed on the top of the splitting table 1. The trajectory generation component 3 is located at the top of the center position of the operating table 2. The trajectory generation component 3 includes a light-shielding plate 301, a sealed outer shell 302 fixedly installed on the top of the light-shielding plate 301, and a light source 303 installed on the top of the light-shielding plate 301 and mounted on the inner wall of the sealed outer shell 302. A forming groove 4 is formed on the light-shielding plate 301, and a guide glass frame 5 is fixedly installed in the forming groove 4. Mounting plates 6 are fixedly installed on both sides of the light-shielding plate 301. Adjusting cylinders 7 are fixedly installed on both sides of the top of the splitting table 1. The mounting plates 6 are fixedly installed on the output end of the adjusting cylinders 7. A processing groove 8 is formed in the operating table 2. Mounting frames 22 are fixedly installed on the front and rear sides of the operating table 2. Limiting blocks 23 are provided on the inner side of the mounting frames 22. Positioning cylinders 24 are fixedly installed on the outer wall of the mounting frames 22. The mounting bracket 22 is fixedly installed on the output end of the positioning cylinder 24. The glass plate can be fixed by the limiting block 23. A laser thickness gauge 25 is set on the top of one end of the mounting bracket 22. A detection probe 26 is installed at the bottom of the laser thickness gauge 25. The detection probe 26 is set on one side of the limiting block 23. The laser thickness gauge 25 is electrically connected to the intelligent controller 18. First, the glass plate is placed on the operating table 2 and completely covers the outside of the processing groove 8. The length and width of the forming groove 4 on the light shield 301 are proportionally reduced according to the length and width of the mobile phone screen. The light source 303 is used to irradiate inside the sealed shell 302. When the light passes through the guide glass frame 5 in the forming groove 4, it can irradiate the enlarged shape of the forming groove 4 onto the glass plate. At this time, the light on the glass plate forms a rectangular outline and its length and width are in a certain proportion to the length and width of the mobile phone screen. By controlling the adjusting cylinder 7, the mounting plate 6 and the light shield 301 can be moved up and down. Therefore, the outline position and area can be controlled, so that the outline can be adjusted to meet the needs of different sized mobile phone screens.

[0030] As a further implementation scheme of the above technical solution: such as Figures 1-7As shown, a drive assembly 9 is provided inside the processing tank 8. The drive assembly 9 includes an X-axis drive mechanism 901 and a Y-axis drive mechanism 902. The X-axis drive mechanism 901 is installed on both sides of the inner wall of the processing tank 8, and the Y-axis drive mechanism 902 is installed on the X-axis drive mechanism 901. A laser generator 10 is installed on the Y-axis drive mechanism 902. Four mounting protrusions 11 are installed on the edge of the laser generator 10. A first photosensitive sensor 12, a second photosensitive sensor 13, a third photosensitive sensor 14, and a fourth photosensitive sensor 15 are respectively installed on the mounting protrusions 11. The photosensitive sensor 15, adjusting cylinder 7, first photosensitive sensor 12, second photosensitive sensor 13, third photosensitive sensor 14, and fourth photosensitive sensor 15 are evenly arranged on the four sides of the laser generator 10 with the center position as the center. The tops of the first photosensitive sensor 12, second photosensitive sensor 13, third photosensitive sensor 14, and fourth photosensitive sensor 15 are all set on the same horizontal plane as the top of the operating platform 2. A control panel 16 is set on the front side of the dividing table 1, and an interactive terminal 17 is set on the control panel 16. The intelligent controller 18, along with the first photosensitive sensor 12, the second photosensitive sensor 13, the third photosensitive sensor 14, and the fourth photosensitive sensor 15, are all electrically connected to the intelligent controller 18. The intelligent controller 18 is electrically connected to the X-axis drive mechanism 901 and the Y-axis drive mechanism 902. An installation cavity is formed inside the inner wall of the operating platform 2, and an adjusting cylinder 19 is fixedly installed within the cavity. One end of the adjusting cylinder 19 is tightly attached to the outer wall of the X-axis drive mechanism 901. The adjusting cylinder 19 is electrically connected to the intelligent controller 18. The adjusting cylinder... The drive assembly 9 and laser generator 10 can be adjusted to move to the initial cutting position. A receiving groove is provided at the center of the inner wall of the processing groove 8, and a pad 20 is placed inside the receiving groove. A placement cavity is provided on the inner wall of the receiving groove, and a push cylinder 21 is fixedly installed inside the placement cavity. The bottom of the pad 20 is installed on the output end of the push cylinder 21. The drive assembly 9 can control the movement of the laser generator 10 on the X and Y axes. The intelligent controller 18 can control the braking sequence of the X-axis drive mechanism 901 and the Y-axis drive mechanism 902, such as... Figure 7 As shown, the X-axis drive mechanism 901 and the Y-axis drive mechanism 902 complete the drive operation in a clockwise direction. Under the control of the intelligent controller 18, after two adjacent photosensitive sensors simultaneously sense the light information, they can automatically control the direction of rotation, thereby completing the entire cutting process.

[0031] In the specific implementation of this invention, the length, width, and thickness dimensions of the product are first entered into the intelligent controller. During processing, the glass plate is placed on the operating table 2, completely covering the outside of the processing groove 8. Then, the positioning cylinders 24 on both sides are activated. The positioning cylinders 24 can push the positioning blocks downward, thus fixing the glass from both sides. The length and width of the forming groove 4 on the light shield 301 are proportionally reduced according to the length and width of the mobile phone screen. The light source 303 illuminates the inside of the sealed shell 302. When the light passes through the guide glass frame 5 inside the forming groove 4, it can illuminate the enlarged shape of the forming groove 4 onto the glass plate. At this time, the glass plate... The light forms a rectangular outline with its length and width proportional to the length and width of the mobile phone screen. Simultaneously, the thickness of the glass plate is detected by a laser thickness gauge 25. After measuring the glass plate thickness, the intelligent controller 18 automatically adjusts the length and width dimensions based on the input size information. Then, it controls the adjusting cylinder 7 to move the mounting plate 6 and the light-shielding plate 301 up and down, thus controlling the outline position and area to ensure the light outline illuminates the glass plate when it conforms to the outline of different sized mobile phone screens. Simultaneously, the intelligent controller 18 controls the adjusting cylinder 19 based on the length data to push the X-axis drive mechanism 901 and the Y-axis drive mechanism 902 to a position such that… Figure 7At the bottom of the light contour shown, the laser generator 10 is activated, generating a laser beam to cut the glass. The first photosensitive sensor 12, the second photosensitive sensor 13, the third photosensitive sensor 14, and the fourth photosensitive sensor 15 are all in contact with the bottom of the glass plate. When any one of these sensors detects light information, it triggers the drive assembly 9 via the intelligent controller 18. The drive sequence is clockwise. At this time, the first and third photosensitive sensors 12 and 14 sense the light, and the drive assembly 9 first controls the Y-axis drive mechanism 902 to move upwards. The laser cutter cuts the glass along the light contour. Subsequently, when the laser cutter moves to the end of the light contour, the first and fourth photosensitive sensors 12 and 15 simultaneously sense the light information, and the intelligent controller 18 shuts down the Y-axis drive mechanism. 902 and start the X-axis drive mechanism 901 to move to the right. When cutting to the upper right end of the light contour, the first photosensitive sensor 12 and the second photosensitive sensor 13 can simultaneously sense the light information. The intelligent controller 18 can turn off the X-axis drive mechanism 901 and start the Y-axis drive mechanism 902 to move downward. When cutting to the lower right end of the light contour, the second photosensitive sensor 13 and the third photosensitive sensor 14 can simultaneously sense the light information. The intelligent controller 18 can turn off the Y-axis drive mechanism 902 and start the X-axis drive mechanism 901 to move to the left. When cutting to the lower left end of the light contour, the third photosensitive sensor 14 and the fourth photosensitive sensor 15 can simultaneously sense the light information. The intelligent controller 18 can turn off the X-axis drive mechanism 901 and start the Y-axis drive mechanism 902 to move upward. At the same time, the pad 20 should be pushed upward to the bottom of the glass plate by pushing the hydraulic cylinder 21. After the laser emitter moves to the initial starting point, the cutting is completed.

[0032] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent cutting apparatus for glass comprising a cutting table (1), an operating table plate (2) and a trajectory generating assembly (3), characterized in that: The operation platform (2) is fixedly installed on the top of the cutting table (1), a trajectory generating assembly (3) is arranged on the top of the center of the operation platform (2), the trajectory generating assembly (3) comprises a light shield plate (301), a sealed shell (302) fixedly installed on the top of the light shield plate (301), and a light source (303) arranged on the top of the light shield plate (301) and installed on the inner wall of the sealed shell (302), a shaped groove (4) is formed in the light shield plate (301), a guide glass frame (5) is fixedly installed in the shaped groove (4), mounting plates (6) are fixedly installed on the two sides of the light shield plate (301), adjusting cylinders (7) are fixedly installed on the top of the two sides of the cutting table (1), the mounting plates (6) are fixedly installed on the output ends of the adjusting cylinders (7), a machining groove (8) is formed in the operation platform (2), a driving assembly (9) is arranged in the machining groove (8), a laser generator (10) is arranged on the top of the driving assembly (9), a control panel (16) is arranged on the front side of the cutting table (1), an interactive terminal (17) and an intelligent controller (18) are arranged on the control panel (16).

2. The smart cutting apparatus for glass according to claim 1, wherein: The driving assembly (9) comprises an X-axis driving mechanism (901) and a Y-axis driving mechanism (902), the X-axis driving mechanism (901) is installed on the inner walls of the machining groove (8), the Y-axis driving mechanism (902) is installed on the X-axis driving mechanism (901), the laser generator (10) is installed on the top of the Y-axis driving mechanism (902), four mounting lugs (11) are installed on the edges of the laser generator (10), a first photosensitive sensor (12), a second photosensitive sensor (13), a third photosensitive sensor (14) and a fourth photosensitive sensor (15) are respectively installed on the mounting lugs (11), the adjusting cylinders (7), the first photosensitive sensor (12), the second photosensitive sensor (13), the third photosensitive sensor (14) and the fourth photosensitive sensor (15) are electrically connected with the intelligent controller (18), and the intelligent controller (18) is electrically connected with the X-axis driving mechanism (901) and the Y-axis driving mechanism (902).

3. The smart segmentation device for glass according to claim 2, wherein: The first photosensitive sensor (12), the second photosensitive sensor (13), the third photosensitive sensor (14) and the fourth photosensitive sensor (15) are arranged on the four sides of the laser generator (10) with the center of the laser generator (10) as the center.

4. The smart cutting apparatus for glass according to claim 2, wherein: The top of the first photosensitive sensor (12), the second photosensitive sensor (13), the third photosensitive sensor (14) and the fourth photosensitive sensor (15) is arranged on the same horizontal plane as the top of the operation platform (2).

5. The smart segmentation device for glass of claim 2, wherein: The inner wall of the operating platform (2) is internally provided with a mounting cavity, and an adjusting oil cylinder (19) is fixedly installed in the mounting cavity, one end of the adjusting oil cylinder (19) is tightly attached to the outer wall of the X-axis driving mechanism (901), and the adjusting oil cylinder (19) is electrically connected with the intelligent controller (18).

6. The smart segmentation device for glass of claim 1, wherein: The inner wall of the processing groove (8) is provided with a containing groove at the center position, and the containing groove is provided with a cushion block (20).

7. The smart segmentation device for glass according to claim 6, wherein: The inner wall of the containing groove is provided with a mounting cavity, the mounting cavity is fixedly installed with a pushing oil cylinder (21), and the bottom of the cushion block (20) is installed on the output end of the pushing oil cylinder (21).

8. The smart segmentation device for glass of claim 1, wherein: The operating platform (2) is fixedly installed with a mounting frame (22) on the front side and the rear side, and the inner side of the mounting frame (22) is provided with a limiting block (23).

9. The smart segmentation device for glass according to claim 8, wherein: The outer side wall of the mounting frame (22) is fixedly installed with a positioning oil cylinder (24), and the limiting block (23) is fixedly installed on the output end of the positioning oil cylinder (24).

10. The smart segmentation device for glass of claim 8, wherein: One end of the mounting frame (22) is provided with a laser thickness gauge (25) on the top, the laser thickness gauge (25) is installed with a detection probe (26) on the bottom, and the detection probe (26) is arranged on one side of the limiting block (23).

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