Integrated power supply base module intelligent testing method and system
By constructing a data interaction environment based on local, network, and serial communication, a unified test data model is established to achieve intelligent control. This solves the pain point of manual operation in the testing of integrated power supply basic modules in intelligent substations, improves testing efficiency and product quality, and supports simple modifications for unmanned testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NR ELECTRIC CO LTD
- Filing Date
- 2022-09-08
- Publication Date
- 2026-07-24
AI Technical Summary
The integrated power supply module for intelligent substations suffers from problems during production testing, such as time-consuming and labor-intensive manual equipment switching, inability to digitize test reports, excessively long testing times, and low efficiency. Furthermore, existing technologies cannot meet the needs of rapid testing and development of new products.
A data interaction environment based on local, network, and serial communication is constructed. Through an integrated power supply intelligent testing and control center, a unified test data model is established to realize automatic verification and report generation of module performance indicators and support automated testing of multiple modules.
It achieves intelligent control of module testing, reduces the labor intensity of testers, improves testing efficiency, ensures product quality, and supports simple modifications for unmanned testing, thus possessing certain promotional value.
Smart Images

Figure CN117706415B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated testing technology for substation power modules, and specifically to an integrated intelligent testing method and system for power supply basic modules. Background Technology
[0002] Currently, the industry has very strict testing requirements for equipment related to smart substations. The research and development of testing equipment for the entire life cycle of related equipment, from product manufacturing to on-site commissioning, is becoming increasingly sophisticated. Research results on testing related equipment for smart substations are emerging one after another. The research approach has gradually shifted from discussions on manual testing methods to technical approaches such as automated or intelligent testing using advanced software.
[0003] To improve the efficiency of relay protection device R&D testing, some literature proposes a design and implementation scheme for a relay protection R&D process testing system based on deep decoupling and sharing of test data. The system adopts an interval operation mode design, which improves the efficiency of R&D testing. Other literature takes low-voltage protection devices as pilot projects, using industrial robots to achieve intelligent handling, designing test production lines to achieve online device circulation, and developing supporting flexible intelligent test stations, etc., to improve the testing efficiency of relay protection in the production stage. In response to the situation where faults in secondary circuits of intelligent substations lead to incorrect operation of high-voltage circuit breakers, some literature proposes a fault tracing method based on a directed bipartite graph model, which can reverse trace the specific causes of incorrect operation of high-voltage circuit breakers, thereby improving the detection efficiency of secondary circuits.
[0004] The integrated AC / DC power supply for intelligent substations serves as an uninterrupted AC / DC power source for power automation, communication systems, remote execution systems, circuit breaker operation, relay protection, automatic devices, and signaling devices, playing a crucial role in the stable operation of intelligent substations. However, research on related automatic testing technologies is scarce. Currently, the following problems exist in the production testing of the basic modules (charging module and communication power module) of the integrated power supply for intelligent substations:
[0005] 1. The module testing process requires frequent manual switching of debugging equipment, which is time-consuming and labor-intensive;
[0006] 2. Module testing requires manual calculation and compilation of test reports; it cannot be digitized.
[0007] 3. The overall testing time for the modules was too long;
[0008] 4. The overall efficiency of module testing is not high;
[0009] 5. The testing quality of module products cannot be effectively guaranteed;
[0010] Therefore, it is necessary to study the automatic testing technology of integrated power supply basic modules, and the industry is constantly exploring ways to improve the testing efficiency of integrated power supply basic modules.
[0011] To improve testing efficiency, a patent with publication number CN113238162A, entitled "An Integrated AC / DC Power Supply Testing Method," includes a soft-start testing method for an integrated power supply charging device, a testing method for an integrated power supply battery, a testing method for an integrated power supply efficiency, and a testing method for an integrated power supply harmonics. This method utilizes an integrated AC / DC power supply system, which integrates all the necessary testing equipment. During testing, there is no need to change testing equipment, thus consolidating resources, saving testing time, and improving testing efficiency. This integrated AC / DC power supply testing method can perform all electrical performance and protection function tests according to relevant standards, and can also achieve semi-automatic testing and analysis. However, this patent has the following problems: it does not provide a simple and easy-to-use universal model for test data in the complex integrated power supply basic module testing process, failing to meet the needs of rapid test development for new products; it cannot perform fully automated testing on multiple integrated power supply basic modules, resulting in very limited improvement in testing efficiency; and the test results cannot provide effective digital test reports, which cannot be linked to orders to achieve overall result analysis across the entire testing workflow. Summary of the Invention
[0012] To address the shortcomings of existing technologies, this invention provides an intelligent testing method and system for integrated power supply basic modules. Based on an in-depth analysis of the testing mechanism and process of integrated power supply basic modules, and adhering to the principles of modular testing functions and serialized testing processes, an intelligent testing solution for integrated power supply basic modules is proposed. This solution enables intelligent control of the entire testing process, starting the test simply by scanning the basic module's QR code information. This ensures the product quality and production testing efficiency of integrated power supply basic modules and allows for automated factory testing of integrated power supply basic modules (charging modules and communication power modules).
[0013] To achieve the above objectives, the present invention adopts the following technical solution:
[0014] An integrated power supply basic module testing method constructs a data interaction-based basic test environment based on local, network, and serial communication. The test process is created and executed through an integrated intelligent power supply test and control center, specifically including:
[0015] Step 1: Establish a unified test data model for the integrated power supply basic module. Based on this model, construct a test index verification data sequence for the basic module. Based on this sequence, establish a local data and task processing thread to process various test data.
[0016] Step 2: Create a local communication thread, and combine the test indicators to verify the data sequence and data and task processing thread to automatically verify various indicators of the integrated power supply basic module, and generate a module performance indicator verification test report.
[0017] Step 3: Create an enterprise cloud interaction thread and test the association between the report and cloud order data.
[0018] The present invention further includes the following preferred embodiments:
[0019] Preferably, the unified test data model of the integrated power supply basic module adopts a document structure based on XML format for self-characteristic description;
[0020] The document structure uses a two-level node system of test categories and test items to create a test data model.
[0021] The document content includes feature data of model type elements, feature data of test category elements, and feature data of test task elements.
[0022] Preferably, the test task element includes the following attribute values:
[0023] Behavior description attribute, function type attribute, execution delay time attribute, test time limit attribute, modification setpoint sequence attribute, result creation type attribute, source voltage output setting attribute, module output voltage attribute, voltage error data attribute, harmonic error data attribute, power error data attribute, efficiency error data attribute, command execution limit attribute, and test report item description attribute.
[0024] Preferably, the modified fixed value sequence attribute can set several fixed values, in the format of a concatenated string of numbers separated by commas;
[0025] The result creates a type attribute, and for the test task, there are three options:
[0026] Instead of creating a result dataset, create a result dataset using the most recent result dataset.
[0027] Preferably, the unified test data model for the integrated power supply basic module completes the verification requirement description of the module test indicators by arranging and combining element features according to the basic module test requirements.
[0028] Preferably, in step 2, the functional type attribute of the data sequence is verified according to the test indicators of the basic module, and the data interaction with the local communication thread processing task is realized, so as to realize the automatic operation of test subtasks, timeout judgment, re-initiation, and process termination.
[0029] Based on the execution results of the basic module index verification test data sequence, the automatic verification of various indicators of the integrated power supply basic module is realized, and a module performance index verification test report is generated.
[0030] Preferably, the local communication thread processing task includes:
[0031] The system processes data from various communication threads, including those for the power grid simulation AC source, DC source, power analyzer, monitoring unit, electronic load, and voltage acquisition unit.
[0032] The data processing of the communication thread of the power grid simulated AC source is used to set the attributes of the power grid simulated AC source, which include Ua, Ub, Uc; Ia, Ib, Ic, frequency, angle; and output start / stop control of the simulated AC source.
[0033] The DC source communication thread data processing is used to set the output of the DC source and control the start and stop of the DC source;
[0034] The power analyzer communication thread data processing is used to read various analysis data from the power analyzer.
[0035] The monitoring unit communication thread data processing is used to read the set value data and status data of the integrated power charging module and the communication power module of the monitoring unit, and to set the operating data of the charging module and the communication power module.
[0036] The electronic load communication thread data processing is used to set the electronic load operating mode, handle electronic load faults, set the electronic load constant current, and control the electronic load start and stop.
[0037] The voltage acquisition unit communication thread data is used to acquire voltage data between the charging module and the communication power module.
[0038] This application also provides an integrated power supply basic module testing system for implementing the aforementioned testing method, the testing system comprising:
[0039] A barcode scanner is used to scan the QR codes on the charging module and communication power module, as well as the employee ID barcodes of the test personnel.
[0040] The host computer is used to run the integrated power supply intelligent testing and control center software to realize intelligent control of the integrated power supply testing process;
[0041] The power grid simulation AC source is used to simulate the characteristics of the power grid AC source and achieve voltage output at the same power frequency to charge the integrated power supply base module.
[0042] DC power source, used to provide a controllable DC power source to enable charging of the integrated power supply module;
[0043] A power analyzer is used to analyze the quality of simulated AC power sources in a power grid.
[0044] The monitoring unit connects to the integrated power supply base module and is used to set the operating parameters of the base module, device settings, and monitor the module status.
[0045] Electronic loads are used to simulate various loads and assist in testing the output characteristics of integrated power supply modules.
[0046] The voltage acquisition module is used to acquire the output value of the integrated power supply base module and detect the output power characteristics of the integrated power supply under load or no load.
[0047] Network switches are used for all test data exchange and enable the host computer to control other devices in the test system.
[0048] The multi-module plug-in chassis and auxiliary control switch subsystem are used to control the plug-in of N integrated power supply basic modules and whether to connect to the closed-loop test environment.
[0049] The switching equipment works in conjunction with the auxiliary control switch subsystem to enable N integrated power supply basic modules to automatically connect to the closed-loop test environment.
[0050] Preferably, the multi-module plug-in chassis and auxiliary control development subsystem can insert N integrated power supply basic modules at once, and the host computer sequentially starts testing the N integrated power supply modules.
[0051] Preferably, the host computer receives barcode information to trigger the automatic control module to execute test tasks, automatically generates digital test reports based on the unified test data model of the integrated power supply module, and uploads them to the enterprise cloud, establishing a connection with cloud orders.
[0052] A terminal includes a processor and a storage medium; the storage medium is used to store instructions.
[0053] The processor is configured to operate according to the instructions to perform the steps according to the test method.
[0054] A computer-readable storage medium having a computer program stored thereon that, when executed by a processor, implements the steps of the test method.
[0055] The beneficial effects of this invention are compared with those of the prior art:
[0056] 1. A unified test data model for charging modules and communication power modules was established, an integrated intelligent test system for power supply basic modules was developed, the test process was optimized, and intelligent control of the test process was realized, which greatly reduced the labor intensity of testers, ensured product test quality, and improved product test efficiency.
[0057] 2. It solves several pain points in manual testing of integrated power supply basic modules in intelligent substations, such as frequent equipment switching, errors in data calculation, non-standardized report compilation, and low efficiency of manual testing, and realizes automatic generation of test reports and uploading to the enterprise cloud.
[0058] 3. It can be easily modified for unmanned testing, and the system has certain promotional value in the field of industry testing exploration. Attached Figure Description
[0059] Figure 1 Structure diagram of an integrated power supply basic module intelligent testing system;
[0060] Figure 2 A schematic diagram of the software modules for an integrated intelligent power supply testing and control center;
[0061] Figure 3 Establish a unified test data model document structure for integrated power supply basic modules;
[0062] Figure 4 Mapping relationship between QR code of integrated power supply basic module and unified test data model;
[0063] Figure 5 This is a flowchart for testing the integrated power supply basic module. Detailed Implementation
[0064] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this invention. The embodiments described in this application are merely some embodiments of this invention, and not all embodiments. Based on the spirit of this invention, other embodiments obtained by those skilled in the art without creative effort are all within the protection scope of this invention.
[0065] like Figure 1 As shown, Embodiment 1 of the present invention provides an intelligent testing method for an integrated power supply basic module. In a preferred but non-limiting embodiment of the present invention, a data interaction basic testing environment based on local, network and serial communication is constructed, and the test process is created and executed through an integrated power supply intelligent testing and control center.
[0066] A schematic diagram of the integrated power supply intelligent test and control center module is shown below. Figure 2As shown, the specific steps for creating and executing the test process include:
[0067] Step 1: Establish a unified test data model for the integrated power supply basic module. Based on this model, construct a test index verification data sequence for the basic module. Based on this sequence, establish a local data and task processing thread to process various test data.
[0068] More preferably, the unified test data model of the integrated power supply basic module adopts a document structure based on XML format for self-characteristic description;
[0069] like Figure 3 As shown, the document structure uses a two-level node model to create the test data model;
[0070] The document content includes feature data of model type elements, feature data of test category elements, and feature data of test task elements.
[0071] The test task element contains 14 attribute values, including behavior description attribute, function type attribute, execution delay time attribute, test time limit attribute, modification setpoint sequence attribute, result creation type attribute, source voltage output setting attribute, module output voltage attribute, voltage error data attribute, harmonic error data attribute, power error data attribute, efficiency error data attribute, command execution limit attribute, and test report item description attribute.
[0072] The modified fixed value sequence attribute of the test task element supports several fixed values, and the format is a concatenated string of numbers separated by English commas.
[0073] The result creates a type attribute, and for this test task, there are three options:
[0074] 1) Do not create a result data set;
[0075] 2) Create the result dataset.
[0076] 3) Use the most recent set of results data.
[0077] By combining the above three options, it is possible to share and utilize the test result data of several consecutive test sequences, as well as the data source for test report creation.
[0078] The FunctionType attribute has the following functional options:
[0079] 1) Modify monitoring module settings. This function can modify the operating settings of the integrated power supply basic module through the monitoring unit;
[0080] 2) Control the AC source to output. This function can control the AC source to output according to a specified amplitude, angle, and frequency.
[0081] 3) Control the AC power source to stop; the AC power source output will stop upon completion of the test.
[0082] 4) Control the electronic load and set the constant current operation mode;
[0083] 5) Control electronic load and issue shutdown / operation commands;
[0084] 6) Control DC remote shutdown command;
[0085] 7) Command to read the sampled value from the voltage acquisition unit;
[0086] 8) Read the power analyzer and check the active power, reactive power, power factor, and ITHD commands;
[0087] 9) Read the electronic load and verify the current value and power analyzer value commands;
[0088] 10) Read the electronic load and verify the current value command.
[0089] The main program of the intelligent testing system performs various functional tests on the integrated power supply basic module based on the above functional types.
[0090] The unified test data model for the integrated power supply basic module can verify the module test indicators by arranging and combining elements according to the module test requirements, and has certain scalability.
[0091] The local communication thread processing tasks include: data processing for the power grid analog AC source communication thread, data processing for the DC source communication thread, data processing for the power analyzer communication thread, data processing for the monitoring unit communication thread, data processing for the electronic load communication thread, and data processing for the voltage acquisition unit communication thread; processing various data items.
[0092] The data processing of the communication thread of the power grid simulated AC source is used to set the attributes of the power grid simulated AC source, including Ua, Ub, Uc; Ia, Ib, Ic, frequency, angle; and output start / stop control of the simulated source.
[0093] The DC source communication thread data processing is used to set the output and start / stop control of the DC source;
[0094] The power analyzer communication thread data processing is used to read various analysis data from the power analyzer.
[0095] The monitoring unit communication thread data processing is used to read the set value data and status data of the integrated power charging module or communication power module of the monitoring unit, and to set the operating data of the two modules.
[0096] The electronic load communication thread data processing is used to set the electronic load operating mode, handle electronic load faults, set electronic load constant current, and control electronic load start and stop.
[0097] The voltage acquisition unit communication thread data is used to acquire module voltage data.
[0098] Step 2: Create a local communication thread, and combine the test indicators to verify the data sequence and data and task processing thread to automatically verify various indicators of the integrated power supply basic module, and generate a module performance indicator verification test report.
[0099] More preferably, the functional type attribute of the data sequence is verified according to the module test indicators, and the data interaction with the local communication thread processing task is realized, so as to realize the automatic operation of test subtasks, timeout judgment, re-initiation, and process termination.
[0100] Based on the execution results of the module indicator verification test data sequence, the system automatically verifies various indicators of the integrated power supply basic module and generates a module performance indicator verification test report. The test report is then linked to cloud order data through an enterprise cloud interaction thread.
[0101] Step 3: Create an enterprise cloud interaction thread and test the association between the report and cloud order data.
[0102] Embodiment 2 of the present invention also proposes an intelligent testing system for an integrated power supply foundation module of an intelligent substation. The structure of the testing system is as follows: Figure 1 As shown, it includes the following devices:
[0103] A barcode scanner is used to scan the QR codes on the module and the employee ID barcodes of the test personnel.
[0104] The host computer is used to run the integrated power supply basic module intelligent test and control system software to realize intelligent control of the integrated power supply test process;
[0105] The power grid simulation AC source is used to simulate the characteristics of the power grid AC source, achieve voltage output at the same power frequency, and charge the integrated power supply base module.
[0106] A DC power source is used to provide a controllable DC power source to enable charging of the integrated power supply module.
[0107] A power analyzer is used to analyze the quality of simulated AC sources in a power grid, including amplitude, power, and harmonic data.
[0108] The monitoring unit is used to connect to the integrated power supply base module via the CAN bus to set the operating parameters and device settings of the base module and monitor the module status.
[0109] Electronic loads are used to simulate various loads and assist in testing the output characteristics of integrated power supply modules.
[0110] The voltage acquisition module is used to acquire the output value of the integrated power supply base module and detect the output power characteristics of the integrated power supply under load or no load.
[0111] The network switch enables the exchange of all test data and allows the host computer to control the test of each device.
[0112] Multi-module plug-in chassis and auxiliary control switches are used to install N integrated power supply basic modules and control whether to connect to a closed-loop test environment.
[0113] The switching equipment works in conjunction with the auxiliary control switch subsystem to enable N integrated power supply basic modules to automatically connect to the closed-loop test environment.
[0114] More preferably, the multi-module insertion chassis and auxiliary control development subsystem can insert N integrated power supply basic modules at once. The host computer sequentially connects the modules to the test closed-loop environment and starts the automatic test task for the integrated power supply basic module. If an error occurs, the system will automatically jump to the next one, record the error reason, and push it to the test screen to remind the test engineer.
[0115] More preferably, the host computer receives barcode information and triggers the automatic execution of module test tasks. The key fields of the barcode information have been pre-mapped to the module's unified test data model, specifically as follows: Figure 4 As shown. Upon completion of the test, a digital report is automatically generated based on the module's unified test data model and uploaded to the enterprise cloud, linking it to the order.
[0116] The operation method of the above-mentioned integrated power supply basic module intelligent testing system is as follows:
[0117] Step 1: Insert N integrated power supply base modules into the test chassis;
[0118] Step 2: Scan the QR code information of the integrated power supply basic module one by one;
[0119] Step 3: Scan the employee ID barcode information of the test personnel;
[0120] Step 4: The system automatically or manually connects to the first module and starts the test. The system test process for a single module is as follows: Figure 5 As shown;
[0121] Step 5: After the first module test is completed, switch to the second module;
[0122] Step 6: After all tests are completed, generate a test report and upload it to the enterprise cloud.
[0123] Embodiment 3 of the present invention also provides a terminal, including a processor and a storage medium;
[0124] The storage medium is used to store instructions;
[0125] The processor is configured to operate according to the instructions to execute the steps of the test method.
[0126] Embodiment 4 of the present invention also proposes a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the test method.
[0127] The beneficial effects of this invention are compared with those of the prior art:
[0128] 1. A unified test data model for charging modules and communication power modules was established, an integrated intelligent test system for power supply basic modules was developed, the test process was optimized, and intelligent control of the test process was realized, which greatly reduced the labor intensity of testers, ensured product test quality, and improved product test efficiency.
[0129] 2. It solves several pain points in manual testing of integrated power supply basic modules in intelligent substations, such as frequent equipment switching, errors in data calculation, non-standardized report compilation, and low efficiency of manual testing, and realizes automatic generation of test reports and uploading to the enterprise cloud.
[0130] 3. It can be easily modified for unmanned testing, and the system has certain promotional value in the field of industry testing exploration.
[0131] This disclosure can be a system, method, and / or computer program product. A computer program product may include a computer-readable storage medium having computer-readable program instructions loaded thereon for causing a processor to implement various aspects of this disclosure.
[0132] Computer-readable storage media can be tangible devices capable of holding and storing instructions for use by an instruction execution device. Computer-readable storage media can be, for example—but not limited to—electrical storage devices, magnetic storage devices, optical storage devices, electromagnetic storage devices, semiconductor storage devices, or any suitable combination of the foregoing. More specific examples (a non-exhaustive list) of computer-readable storage media include: portable computer disks, hard disks, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), static random access memory (SRAM), portable compact disc read-only memory (CD-ROM), digital multifunction disc (DVD), memory sticks, floppy disks, mechanical encoding devices, such as punch cards or recessed protrusions storing instructions thereon, and any suitable combination of the foregoing. The computer-readable storage media used herein are not to be construed as transient signals themselves, such as radio waves or other freely propagating electromagnetic waves, electromagnetic waves propagating through waveguides or other transmission media (e.g., light pulses through fiber optic cables), or electrical signals transmitted through wires.
[0133] The computer-readable program instructions described herein can be downloaded from computer-readable storage media to various computing / processing devices, or downloaded via a network, such as the Internet, local area network, wide area network, and / or wireless network, to an external computer or external storage device. The network may include copper transmission cables, fiber optic transmission, wireless transmission, routers, firewalls, switches, gateway computers, and / or edge servers. A network adapter card or network interface in each computing / processing device receives the computer-readable program instructions from the network and forwards them to the computer-readable storage media in the respective computing / processing device.
[0134] Computer program instructions used to perform the operations of this disclosure may be assembly instructions, instruction set architecture (ISA) instructions, machine instructions, machine-dependent instructions, microcode, firmware instructions, status setting data, or source code or object code written in any combination of one or more programming languages, including object-oriented programming languages such as Smalltalk, C++, etc., and conventional procedural programming languages such as the "C" language or similar programming languages. The computer-readable program instructions may execute entirely on the user's computer, partially on the user's computer, as a standalone software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In cases involving a remote computer, the remote computer may be connected to the user's computer via any type of network—including a local area network (LAN) or a wide area network (WAN)—or may be connected to an external computer (e.g., via the Internet using an Internet service provider). In some embodiments, electronic circuitry, such as programmable logic circuitry, field-programmable gate arrays (FPGAs), or programmable logic arrays (PLAs), is personalized by utilizing the status information of the computer-readable program instructions to implement various aspects of this disclosure.
[0135] Various aspects of this disclosure are described herein with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of this disclosure. It should be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer-readable program instructions.
[0136] These computer-readable program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing apparatus to produce a machine such that, when executed by the processor of the computer or other programmable data processing apparatus, they create means for implementing the functions / actions specified in one or more blocks of the flowchart and / or block diagram. These computer-readable program instructions can also be stored in a computer-readable storage medium that causes a computer, programmable data processing apparatus, and / or other device to operate in a particular manner; thus, the computer-readable medium storing the instructions comprises an article of manufacture that includes instructions for implementing aspects of the functions / actions specified in one or more blocks of the flowchart and / or block diagram.
[0137] Computer-readable program instructions may also be loaded onto a computer, other programmable data processing apparatus, or other device to cause a series of operational steps to be performed on the computer, other programmable data processing apparatus, or other device to produce a computer-implemented process, thereby causing the instructions executed on the computer, other programmable data processing apparatus, or other device to perform the functions / actions specified in one or more boxes of a flowchart and / or block diagram.
[0138] The flowcharts and block diagrams in the accompanying drawings illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various embodiments of the present disclosure. In this regard, each block in a flowchart or block diagram may represent a module, segment, or portion of an instruction containing one or more executable instructions for implementing a specified logical function. In some alternative implementations, the functions marked in the blocks may occur in a different order than those shown in the drawings. For example, two consecutive blocks may actually be executed substantially in parallel, and they may sometimes be executed in reverse order, depending on the functions involved. It should also be noted that each block in the block diagrams and / or flowcharts, and combinations of blocks in the block diagrams and / or flowcharts, may be implemented using a dedicated hardware-based system that performs the specified function or action, or using a combination of dedicated hardware and computer instructions.
[0139] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the specific implementation of the present invention. Any modifications or equivalent substitutions that do not depart from the spirit and scope of the present invention should be covered within the protection scope of the claims of the present invention.
Claims
1. A test method for an integrated power supply basic module, characterized in that, A basic data interaction test environment based on local, network, and serial communication is constructed. Test processes are created and executed through an integrated intelligent power supply test and control center. The specific steps of test process creation and execution include: Step 1: Establish a unified test data model for the integrated power supply basic module. Based on this model, construct a test index verification data sequence for the basic module. Using this sequence as a foundation, establish a local data and task processing thread to process various test data. The unified test data model for the integrated power supply basic module adopts a document structure based on XML format for self-characteristic description. The document structure uses two-level nodes—test category and test item—to create the test data model. The content of the document structure includes model model element feature data, test category element feature data, and test task element feature data. Step 2: Create a local communication thread, and combine the test indicators to verify the data sequence and data and task processing thread to automatically verify various indicators of the integrated power supply basic module, and generate a module performance indicator verification test report. Step 3: Create an enterprise cloud interaction thread and test the association between the report and cloud order data.
2. The integrated power supply basic module testing method according to claim 1, characterized in that, The test task element includes the following attribute values: Behavior description attribute, function type attribute, execution delay time attribute, test time limit attribute, modification setpoint sequence attribute, result creation type attribute, source voltage output setting attribute, module output voltage attribute, voltage error data attribute, harmonic error data attribute, power error data attribute, efficiency error data attribute, command execution limit attribute, and test report item description attribute.
3. The integrated power supply basic module testing method according to claim 2, characterized in that, The modified fixed value sequence attribute can set several fixed values, in the format of a concatenated string of numbers separated by commas. The result creates a type attribute, and for the test task, there are three options: Instead of creating a result dataset, create a result dataset using the most recent result dataset.
4. The integrated power supply basic module testing method according to claim 1, characterized in that, The unified test data model for the integrated power supply basic module obtains the verification data sequence of basic module test indicators by arranging and combining element features according to the basic module test requirements, thus completing the description of the verification requirements for module test indicators.
5. The integrated power supply basic module testing method according to claim 1, characterized in that, In step 2, the integrated power supply intelligent test and control center verifies the functional type attributes of the data sequence based on the basic module test indicators, realizes data interaction with the local communication thread processing task, and performs automatic operations such as automatic start-up, timeout judgment, re-initiation, and process termination of test tasks. Based on the execution results of the basic module index verification test data sequence, the automatic verification of various indicators of the integrated power supply basic module is completed, and a module performance index verification test report is generated.
6. The integrated power supply basic module testing method according to claim 5, characterized in that, The tasks handled by the local communication thread include: The system processes data from various communication threads, including those for the power grid simulation AC source, DC source, power analyzer, monitoring unit, electronic load, and voltage acquisition unit. The data processing of the communication thread of the power grid simulated AC source is used to set the attributes of the power grid simulated AC source, which include Ua, Ub, Uc; Ia, Ib, Ic, frequency, angle; and output start / stop control of the simulated AC source. The DC source communication thread data processing is used to set the output of the DC source and control the start and stop of the DC source; The power analyzer communication thread data processing is used to read various analysis data from the power analyzer. The monitoring unit communication thread data processing is used to read the set value data and status data of the integrated power charging module and the communication power module of the monitoring unit, and to set the operating data of the charging module and the communication power module. The electronic load communication thread data processing is used to set the electronic load operating mode, handle electronic load faults, set the electronic load constant current, and control the electronic load start and stop. The voltage acquisition unit communication thread data is used to acquire voltage data between the charging module and the communication power module.
7. An integrated power supply basic module testing system, used to implement the testing method according to any one of claims 1-6, characterized in that, The testing system includes: A barcode scanner is used to scan the QR codes on the charging module and communication power module, as well as the employee ID barcodes of the test personnel. The host computer is used to run the integrated power supply intelligent testing and control center software to realize intelligent control of the integrated power supply testing process; The power grid simulation AC source is used to simulate the characteristics of the power grid AC source and achieve voltage output at the same power frequency to charge the integrated power supply base module. DC power source, used to provide a controllable DC power source to enable charging of the integrated power supply module; A power analyzer is used to analyze the quality of simulated AC power sources in a power grid. The monitoring unit connects to the integrated power supply base module and is used to set the operating parameters of the base module, device settings, and monitor the module status. Electronic loads are used to simulate various loads and assist in testing the output characteristics of integrated power supply modules. The voltage acquisition module is used to acquire the output value of the integrated power supply base module and detect the output power characteristics of the integrated power supply under load or no load. Network switches are used for all test data exchange and enable the host computer to control other devices in the test system. The multi-module plug-in chassis and auxiliary control switch subsystem are used to control the plug-in of N integrated power supply basic modules and whether to connect to the closed-loop test environment. The switching equipment works in conjunction with the auxiliary control switch subsystem to enable N integrated power supply basic modules to automatically connect to the closed-loop test environment.
8. The integrated power supply basic module testing system according to claim 7, characterized in that, The multi-module insertion chassis and auxiliary control development subsystem insert N integrated power supply basic modules at once, and the host computer sequentially starts testing the N integrated power supply modules.
9. The integrated power supply basic module testing system according to claim 7, characterized in that, The host computer receives barcode information and triggers the automatic control module to execute test tasks. Based on the unified test data model of the integrated power supply module, it automatically generates digital test reports and uploads them to the enterprise cloud, establishing a connection with cloud orders.
10. A terminal, comprising a processor and a storage medium; characterized in that: The storage medium is used to store instructions; The processor is configured to operate according to the instructions to perform the steps of the test method according to any one of claims 1-6.
11. A computer-readable storage medium having a computer program stored thereon, characterized in that, When executed by a processor, the program implements the steps of the test method according to any one of claims 1-6.