A hose composite wire braiding process
By using the combined device of the stagnation table, the disbursement table and the weaving institution during the preparation of the rubber hose, the problem of the axis deviation and concave of the hose during the preparation is solved, and the more efficient weaving effects and the better products Essence
Patent Information
- Application Number
- CN202410072527.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-01-18
Smart Images

Figure CN117737912B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hose braiding equipment, and in particular to a hose composite wire braiding process. Background Art
[0002] Hose composite wire braiding is a braided material used to strengthen the hose structure. It is made of high-strength synthetic fiber wire and metal wire interwoven, which can provide the hose with higher strength and pressure resistance. This braided structure can prevent the hose from being damaged and broken during use and increase its service life. Some of the hoses are braided with flattened wires, which can make the hose have high strength, high wear resistance, low temperature rise, good product rebound, and no bending memory effect. Hose composite wire braiding is widely used in the manufacture of hoses in industry, automobiles, aerospace and other fields.
[0003] For example, in the existing Chinese patent with publication number CN210651985U, a rubber hose braiding machine is disclosed. When working, the motor is energized, the motor drives the transmission shaft to rotate, the transmission shaft drives the gear to rotate, the gear drives the gear ring to rotate, the gear ring drives the rotating plate to rotate, and the rotating plate can rotate in the rotating hole. The first winding drum and the second winding drum are both wound with a braided rope. The right end of the rubber hose passes through between the pressure roller and the fixed roller. The staff rotates the turntable to drive the rotating rod to rotate. Since the rotating rod is threadedly connected to the threaded hole, the connecting plate is driven downward during the rotation of the rotating rod. The front slider and the rear slider can limit the connecting plate. The right end of the rubber hose passes through the through hole, and the rubber hose is flattened and straightened by the pressure roller and the fixed roller. The staff wraps one end of the braided rope around the outside of the rubber hose, and the right end of the rubber hose is pulled by an external traction device to realize the braiding of the rubber hose.
[0004] However, the above prior art has the following technical defects:
[0005] When the rubber hose is braided by the above-mentioned prior art, the rubber hose needs to be pulled under the drive of an external traction device to achieve the purpose of winding the braided rope around the rubber hose for braiding. Firstly, when the rubber hose is pulled by the external traction device, the angle of the rubber hose is prone to deviation, and it cannot be ensured that the rubber hose is always on the same axis. In addition, the braided rope will also exert a force on the rubber hose body when winding, further making the rubber hose prone to swing and deviate from the optimal winding axis, so that the winding and braiding effect does not meet the expectations; secondly, the above-mentioned device will flatten and straighten the rubber hose through the pressure roller and the fixed roller, which will cause the braided rope to not fully contact the rubber hose when it is wound on the rubber hose, resulting in problems such as the hose being concave and flat, thereby affecting the performance and quality of the rubber hose.
[0006] Based on this, on the basis of the existing rubber hose braiding machine, in order to overcome the above-mentioned technical defects, there is still room for improvement. Summary of the invention
[0007] In order to keep the hose on the same axis at all times during weaving to ensure the weaving effect, and to support the inner diameter of the hose to prevent deformation damage to the hose caused by the corresponding driving force generated during weaving, the present application provides a hose composite wire weaving process.
[0008] The present application provides a hose composite wire braiding process, which adopts the following hose composite wire braiding device, which includes a supporting platform and a discharge platform that is limitedly slidably docked at one end of the supporting platform through two T-shaped rods, the supporting platform has a docking groove adapted to the T-shaped rod, the supporting platform and the discharge platform are provided with a feeding device, and a braiding mechanism is provided between the supporting platform and the discharge platform, wherein:
[0009] The feeding device includes a bottom support plate and a short support plate fixedly mounted on the supporting platform and the unloading platform, the bottom support plate and the short support plate are both fixedly embedded with a limit frame seat and a transmission frame seat, and the two transmission frames are located between the two limit frame seats, the bottom support plate and the short support plate are both provided with a rectangular groove for the limit frame seat and the transmission frame seat to be embedded and installed, the limit frame seat is provided with a limiting mechanism, and the transmission frame seat is provided with a transmission mechanism;
[0010] The following steps are included when the hose composite wire braiding device is used to braid the hose:
[0011] S1, device preparation: first, place the supporting table, then limit the unloading table to one end of the supporting table through two T-shaped rods, and place the weaving mechanism between the supporting table and the unloading table;
[0012] S2, hose delivery: The hose is delivered to the discharge platform through the cooperation of the limiting mechanism and the transmission mechanism in the upper limit frame seat of the bottom support plate and the transmission frame seat;
[0013] S3, hose weaving: when the hose passes through the weaving mechanism placed between the supporting table and the discharging table, the weaving mechanism is started to weave the hose;
[0014] S4, finished discharging: Finally, the braided hose is delivered out through the cooperation of the transmission mechanism and the limiting mechanism in the upper limit frame seat of the short pallet and the transmission frame seat.
[0015] Preferably, the limiting mechanism includes a U-shaped seat, a convex seat, a limiting spring and a limiting circular wheel. Several of the U-shaped seats are distributed in a circle and fixedly installed on the inner wall of the limit frame seat. Several of the convex seats are slidingly set on the U-shaped seat through T-shaped blocks. The U-shaped seat is provided with opposite sliding grooves for sliding installation of the T-shaped block. The limiting spring is arranged between the U-shaped seat and the convex seat, one end of which is fixedly connected to the U-shaped seat, and the other end of which is fixedly connected to the convex seat. The limiting circular wheel is rotatably arranged at the end of the convex seat away from the limiting spring.
[0016] Preferably, the limiting mechanism also includes an inner lining round rod inserted in the two limiting frame seats and supported by the limiting circular wheel, and a locking unit installed on the convex seat to lock and limit the inner lining round rod.
[0017] Preferably, the locking unit includes an L-shaped side rod, a limiting rod, a disengagement spring, a round ball and a locking magnet, and several of the L-shaped side rods are respectively fixedly mounted on several convex seats, and the limiting rod is slidingly set on the L-shaped side rod through a rectangular cross block, and a cross-slide groove for sliding and mounting the rectangular cross block is provided on the L-shaped side rod, and several limiting grooves for inserting the limiting rod are provided on the inner lining round rod, and the disengagement spring is arranged in the cross-slide groove, one end of which is fixedly connected to the L-shaped side rod, and the other end of which is fixedly connected to the rectangular cross block, the round ball is rotationally limited and arranged at one end of the limiting rod away from the rectangular cross block, and the limiting rod is provided with an inner groove for installing the round ball, and several of the locking magnets are respectively fixedly mounted in the several limiting grooves.
[0018] Preferably, the transmission mechanism includes a U-shaped seat 2, a convex seat 2, a side thrust spring, a side abutment circular wheel and a conveying assembly, the U-shaped seat 2 is symmetrically fixed on the inner wall of the conveying frame seat, the convex seat 2 is slidingly set on the U-shaped seat 2 through a T-shaped block 2, and the U-shaped seat 2 is provided with a positioning slide groove for the sliding installation of the T-shaped block 2, the side thrust spring is arranged between the U-shaped seat 2 and the convex seat 2, one end is fixedly connected to the U-shaped seat 2, and the other end is fixedly connected to the convex seat 2, the side abutment circular wheel is rotatably arranged at one end of the convex seat 2 away from the side thrust spring, and movably contacts with the inner lining round rod, and the conveying assembly is arranged in the conveying frame seat.
[0019] Preferably, the conveying assembly includes a U-shaped rod seat, a convex rod block, a delivery spring, a conveying circular wheel and a side motor, the U-shaped rod seat being symmetrically and fixedly mounted on the inner side wall of the conveying frame seat adjacent to the second U-shaped seat, the convex rod block being slidably mounted on the U-shaped rod seat, the convex rod block being provided with a positioning slot adapted to the U-shaped rod seat, the delivery spring being arranged between the U-shaped rod seat and the convex rod block, one end being fixedly connected to the U-shaped rod seat, and the other end being fixedly connected to the convex rod block, the conveying circular wheel being rotatably arranged at one end of the convex rod block away from the delivery spring, and movably interfering with the inner lining circular rod, the side motor being fixedly mounted on one side of the convex rod block through a motor sleeve, and the rotating shaft being fixedly connected to the conveying circular wheel.
[0020] Preferably, the weaving mechanism includes a device base, a device ring and a winding assembly, the device base is limited by two rectangular clamps and set between two T-shaped rods, the device ring is set on the upper side of the device base through an arc base, and the winding assembly is set on the device ring.
[0021] Preferably, the winding assembly includes a T-shaped inner ring, a material device, a driving motor and a driving gear. The T-shaped inner ring is rotated in the inner side wall of the device ring by an outer gear ring. The device ring is provided with an inner ring groove for installing the T-shaped inner ring and the outer gear ring. The material device is fixedly installed on the inner side wall of the T-shaped inner ring. The driving motor is fixedly installed on one side of the arc-shaped base through a motor support. The driving gear is fixedly sleeved at the rotating end of the driving motor and meshed with the outer gear ring. The device ring is provided with an outer opening connected to the inner ring groove for installing the driving gear.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] The locking unit installed on the convex seat in the limit frame seats respectively arranged on the supporting table and the discharging table plays the role of limiting and locking the lining round rod, and cooperates with the limiting circular wheel to resist and lift the lining round rod, so that the lining round rod is always in a state of passing through the axis of the circular ring of the weaving mechanism device. The hose to be weaved is put on the lining round rod, and under the drive of the transmission mechanism, the lining round rod can start supporting the inner diameter of the hose to prevent the weaving mechanism from causing driving force and deformation damage when weaving the hose, and at the same time, the hose can make axial movement on the lining round rod.
[0024] When the staff puts one end of the hose on the lining round rod, it will first conflict with the limiting circular wheel in the upper limit frame seat of the supporting platform, thereby driving the limiting circular wheel to slide away from the lining round rod, and the limiting rod in the locking unit will also be separated from the locking magnet and no longer inserted in the limiting groove to limit the lining round rod under the action of the disengagement spring. However, at this time, the locking unit located in the upper limit frame seat of the discharge platform is still in operation, so the staff will not drive the lining round rod to move when putting the hose on the lining round rod; the limiting rod in the upper limit frame seat of the supporting platform is separated from the limiting groove, so that the hose can be smoothly put on the lining round rod and conflict with the side contact circular wheel and the conveying circular wheel. Under the drive of the side motor, the hose can be driven to move axially toward the discharge platform through the conveying circular wheel.
[0025] When the axis of the hose moves to the axis of the installation ring in the braiding mechanism, the side motor is stopped first to stop driving the hose. The staff connects the corresponding braided material installed in the material equipment with the hose, and then starts the side motor and the drive motor to make the material equipment rotate under the rotation of the T-shaped inner ring to wrap the braided material around the hose. The braided hose can be sent out under the operation of the transmission mechanism in the conveying frame seat on the discharging table, thereby achieving the discharging effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a weaving process flow chart of the present invention.
[0027] Figure 2 It is an overall schematic diagram of the present invention.
[0028] Figure 3 It is a schematic diagram of the feeding device of the present invention.
[0029] Figure 4 It is a schematic diagram of the limiting mechanism of the present invention.
[0030] Figure 5 It is a schematic diagram of the locking unit of the present invention.
[0031] Figure 6 It is an exploded view of some components of the locking unit of the present invention.
[0032] Figure 7 It is a schematic diagram of the transmission mechanism of the present invention.
[0033] Figure 8 It is an exploded view of some parts of the conveying assembly of the present invention.
[0034] Fig. 9 It is a schematic diagram of the braiding mechanism of the present invention.
[0035] Fig.10 It is an exploded view of some components of the weaving mechanism of the present invention.
[0036] Fig.11 It is an exploded view of the arc base and the device base of the present invention and a schematic diagram of the adjustment component.
[0037] Description of the accompanying drawings: 1. Supporting platform; 11. T-shaped rod; 12. Discharging platform; 101. Docking groove; 2. Feeding device; 3. Weaving mechanism; 21. Bottom supporting plate; 22. Short supporting plate; 23. Limiting frame seat; 24. Transmission frame seat; 211. Rectangular groove; 4. Limiting mechanism; 5. Transmission mechanism; 41. U-shaped seat 1; 42. Convex seat 1; 43. Limiting spring; 44. Limiting round wheel; 45. T-shaped block 1; 411, opposite slideway; 46, inner lining round rod; 6, locking unit; 61, L-shaped side rod; 62, limiting rod; 63, disengagement spring; 64, round ball; 65, locking magnet; 66, rectangular horizontal block; 611, horizontal slideway; 461, limiting groove; 621, inner groove; 51, U-shaped seat 2; 52, convex seat 2; 53, side push spring; 54, side round wheel; 7, conveying assembly ; 55, T-shaped block 2; 511, alignment slide; 71, U-shaped rod seat; 72, convex rod block; 73, delivery spring; 74, conveying round wheel; 75, side motor; 721, alignment slot; 76, motor sleeve rod; 31, installation base; 32, installation ring; 8, winding assembly; 33, rectangular card plate; 34, arc base; 81, T-shaped inner ring; 82, material equipment; 83, drive motor machine; 84, driving gear; 85, outer gear ring; 321, inner ring groove; 86, motor support; 322, outer side opening; 9, adjustment assembly; 91, inner circle rotating shaft; 311, circular shaft hole; 92, scale disk; 93, transmission gear; 94, indicator mark; 95, T-shaped rod seat; 96, transmission rack; 312, convex slide groove; 97, L-shaped connecting rod; 98, driving cylinder; 313, convex groove. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-Figure 11 This application is described in further detail.
[0039] The embodiment of the present application discloses a hose composite wire weaving process, which can keep the hose on the same axis at all times when weaving the hose to ensure the weaving effect, while supporting the inner diameter of the hose to prevent deformation damage to the hose caused by corresponding driving force during weaving.
[0040] Embodiment 1:
[0041] Reference Figures 1 to 3As shown, the present application provides a hose composite wire weaving process, which adopts the following hose composite wire weaving device, which includes a supporting platform 1 and a discharging platform 12 that is limited and slidably docked at one end of the supporting platform 1 by two T-shaped rods 11, the supporting platform 1 has a docking groove 101 adapted to the T-shaped rod 11, and a feeding device 2 is provided on the supporting platform 1 and the discharging platform 12, and a weaving mechanism 3 is provided between the supporting platform 1 and the discharging platform 12. The limiting of the two T-shaped rods 11 can make the supporting platform 1 and the discharging platform 12 have a space for the installation of the weaving mechanism 3, and at the same time, the supporting platform 1 and the discharging platform 12 can also be kept on the same axis to avoid angle deviation during the weaving process; the hose that needs to be woven can move along the axis under the action of the feeding device 2, and the hose can be woven with the weaving mechanism 3, and the feeding device 2 can resist and support the inner diameter of the hose while conveying the axis movement of the hose, so as to prevent the weaving mechanism 3 from forming a driving force on the hose during weaving and causing deformation damage to the hose. Among them:
[0042] The feeding device 2 includes a bottom support plate 21 and a short support plate 22 fixedly mounted on the supporting platform 1 and the unloading platform 12, a limit frame seat 23 and a transmission frame seat 24 are fixedly embedded on the bottom support plate 21 and the short support plate 22, and the two transmission frame seats 24 are located between the two limit frame seats 23, and a rectangular groove 211 for the limit frame seat 23 and the transmission frame seat 24 to be embedded and installed is opened on the bottom support plate 21 and the short support plate 22, a limiting mechanism 4 is arranged in the limit frame seat 23, and a transmission mechanism 5 is arranged in the transmission frame seat 24; since the limit frame seat 23 and the transmission frame seat 24 are both provided on the bottom support plate 21 and the short support plate 22, the same limiting mechanism 4 and transmission mechanism 5 are arranged on the bottom support plate 21 and the short support plate 22, so as to cooperate with each other to drive the hose to be woven, so that the hose can move axially on the supporting platform 1 and the unloading platform 12, and cooperate with the weaving mechanism 3 to weave the hose.
[0043] Reference Figure 4As shown, specifically, the limiting mechanism 4 includes a U-shaped seat 41, a convex seat 42, a limiting spring 43 and a limiting round wheel 44; in this embodiment, preferably, four U-shaped seats 41 are circumferentially distributed and fixedly installed on the inner wall of the limiting frame seat 23, that is, the four U-shaped seats 41 are respectively fixedly installed on four different inner walls of the limiting frame seat 23; the four convex seats 42 are respectively limited and slidably arranged on the U-shaped seat 41 through a T-shaped block 45, and the U-shaped seat 41 is provided with A pair of slide grooves 411 for sliding installation of the T-shaped block 45, a limiting spring 43 is arranged between the U-shaped seat 41 and the convex seat 42, one end is fixedly connected to the U-shaped seat 41, and the other end is fixedly connected to the convex seat 42, and the limiting spring 43 always has a driving force to drive the convex seat 42 to slide toward the center direction of the limit frame seat 23; a limiting circular wheel 44 is rotatably arranged at one end of the convex seat 42 away from the limiting spring 43, that is, four limiting circular wheels 44 are arranged in the limit frame seat 23.
[0044] When the four limiting circular wheels 44 are subjected to resistance force, they can simultaneously slide toward the inner wall of the limiting frame seat 23, so that the limiting spring 43 is compressed. Moreover, due to the distribution of the installation positions of the four limiting circular wheels 44, when an object is placed between the four limiting circular wheels 44, a supporting effect can be activated on the object.
[0045] Reference Figures 3 to 5 As shown, in order to resist the inner diameter of the hose to be braided and cooperate with the transmission mechanism 5 to drive the hose to move toward the central axis of the braiding mechanism 3, the limiting mechanism 4 also includes an inner lining round rod 46 inserted in the two limit frame seats 23 and supported by the limit circular wheel 44, and a locking unit 6 installed on the convex seat 42 to lock and limit the inner lining round rod 46. It should be noted that in actual use, it is necessary to replace the lining round rod 46 with a diameter that matches the inner diameter of the hose according to the size of the inner diameter of the hose, so that the lining round rod 46 can resist the inner diameter of the hose to be woven to ensure that it can play a supporting effect; when in use, the staff puts one end of the hose on the lining round rod 46, but because both the supporting platform 1 and the discharging platform 12 are provided with a limiting frame seat 23, that is, both the supporting platform 1 and the discharging platform 12 are provided with a locking unit 6, so that when one end of the hose is put on one end of the lining round rod 46, it will not drive the lining round rod 46 to move, and the lining round rod 46 can still be locked and restricted by one of the sets of locking units 6 in the two limiting frame seats 23, so that the hose can be smoothly put on the locked and limited lining round rod 46, and the hose can be smoothly put on and slide on the locked and limited lining round rod 46.
[0046] Reference Figure 5 and Figure 6As shown, since it is necessary to lock the position of the liner round rod 46 without hindering the hose from being set on the liner round rod 46, the locking unit 6 includes an L-shaped side rod 61, a limiting rod 62, a disengagement spring 63, a round ball 64 and a locking magnet 65; in this embodiment, preferably four L-shaped side rods 61 are respectively fixedly installed on four convex seats 42, and it should be noted that the L-shaped side rod 61 in the upper limit frame seat 23 of the supporting table 1 is installed on the side of the convex seat 42 facing the transmission frame seat 24, and The L-shaped side rod 61 in the upper limit frame seat 23 of the discharge platform 12 is installed on the side of the convex seat 42 away from the conveying frame seat 24. The effect achieved is that when one end of the hose sleeve on the inner lining round rod 46 moves toward the axis of the discharge platform 12, it will only first conflict with the limiting circular wheel 44 on the convex seat 42; the limiting rod 62 is limited and slidably set on the L-shaped side rod 61 through the rectangular cross block 66, and will not contact the limiting rod 62 first, thereby preventing the limiting rod 62 from affecting the movement of the hose.
[0047] The L-shaped side rod 61 is provided with a horizontal slide groove 611 for the rectangular cross block 66 to slide and install, and the inner lining round rod 46 is provided with eight limiting grooves 461 for the limiting rod 62 to be inserted, and each four limiting grooves 461 form a group, and the two groups of limiting grooves 461 are respectively arranged on the inner lining round rod 46 in the upper limit frame seat 23 of the supporting platform 1 and the inner lining round rod 46 in the upper limit frame seat 23 of the unloading platform 12; the disengagement spring 63 is arranged in the horizontal slide groove 611, one end of which is fixedly connected to the L-shaped side rod 61, and the other end is fixedly connected to the L-shaped side rod 61. One end is fixedly connected to the rectangular cross block 66, and the disengagement spring 63 always has the tendency to drive the limiting rod 62 to slide away from the inner lining round rod 46 through the rectangular cross block 66; the round ball 64 is limited in rotation and is arranged at one end of the limiting rod 62 away from the rectangular cross block 66. The limiting rod 62 is provided with an inner groove 621 for installing the round ball 64. In this embodiment, preferably, eight locking magnets 65 are respectively fixedly installed in the eight limiting grooves 461, and there is an attraction between the locking magnets 65 and the round balls 64.
[0048] When the limiting round wheel 44 abuts against the lining round rod 46, although the limiting rod 62 is always driven by the release spring 63 to slide away from the lining round rod 46, due to the position height of the limiting round wheel 44 abutting against the lining round rod 46 at this time, the locking magnet 65 can generate suction between the round ball 64, so that the round ball 64 can drive the limiting rod 62 to insert into the limiting groove 461 opened in the lining round rod 46, thereby locking and limiting the lining round rod 46; and once the hose sleeve is set on the lining round rod 46 and abuts against the limiting round wheel 44 to slide away from the lining round rod 46, it will also That is, when sliding toward the inner wall of the limit frame seat 23, the limit rod 62 will be simultaneously driven to slide out of the limit groove 461. At this time, due to the change in the position height of the limit wheel 44, the distance between the locking magnet 65 and the round ball 64 increases, and the locking magnet 65 no longer generates suction on the round ball 64. At this moment, the limit rod 62 slides again away from the inner lining round rod 46 under the action of the release spring 63, so that when the hose hits the limit wheel 44 and continues to move axially, it will not be affected by the limit rod 62 and the round ball 64, and can slide smoothly on the inner lining round rod 46.
[0049] Since the locking unit 6 in the upper limit frame seat 23 of the discharge platform 12 is still in operation, the limiting rod 62 is still inserted in the limiting groove 461 at another position of the lining round rod 46, and the lining round rod 46 is still in a locked limit state. Even if the hose is forced to be sleeved on the lining round rod 46 for axial movement, the lining round rod 46 will not move. It should be noted that the length of the hose needs to be smaller than the length of the lining round rod 46 to avoid the hose being sleeved on the lining round rod 46 and simultaneously conflicting with the limiting round wheel 44 in the upper limit frame seat 23 of the support platform 1 and the discharge platform 12, so that both ends of the lining round rod 46 are out of the locking limit of the locking unit 6. At the same time, the distance between the two conveying frames 24 on the support platform 1 and the discharge platform 12 should be smaller than the length of the hose to ensure that one end of the hose enters the conveying frame seat 24 on the discharge platform 12 before the hose is separated from the drive of the transmission mechanism 5 on the support platform 1, so as to continuously ensure that the hose can be driven.
[0050] Reference Figure 7As shown, considering that the hose to be woven and sleeved on the inner lining round rod 46 needs to be driven to move axially in the direction of the weaving mechanism 3, the transmission mechanism 5 includes a U-shaped seat 2 51, a convex seat 2 52, a side push spring 53, a side abutment round wheel 54 and a conveying assembly 7; the U-shaped seat 2 51 is symmetrically fixed on the inner side wall of the transmission frame seat 24, the convex seat 2 52 is limited and slidably arranged on the U-shaped seat 2 51 through the T-shaped block 2 55, and the U-shaped seat 2 51 is provided with a positioning slide groove 511 for the sliding installation of the T-shaped block 2 55, and the side push spring 53 is arranged between the U-shaped seat 2 51 and the convex seat 2 52. One end is fixedly connected to the U-shaped seat 51, and the other end is fixedly connected to the convex seat 52. The side thrust spring 53 always has a driving force to push the convex seat 52 to slide in the direction of the inner lining round rod 46; the side abutment circular wheel 54 is rotatably arranged at one end of the convex seat 52 away from the side thrust spring 53, and is movably in contact with the inner lining round rod 46. Under the action of the side thrust spring 53, the side abutment circular wheel 54 can be in contact with the inner lining round rod 46; the conveying assembly 7 is arranged in the conveying frame seat 24, and is used to drive the hose mounted on the inner lining round rod 46, so that the hose can move axially on the inner lining round rod 46.
[0051] Reference Figure 7 and Figure 8 As shown in the figure, it is a schematic diagram of the structure of the conveying assembly 7 in this embodiment, which includes a U-shaped rod seat 71, a convex rod block 72, a delivery spring 73, a conveying round wheel 74 and a side motor 75; the U-shaped rod seat 71 is symmetrically fixedly installed on the inner wall of the conveying frame seat 24 adjacent to the U-shaped seat 251, the convex rod block 72 is sleeved and slidably set on the U-shaped rod seat 71, and the convex rod block 72 is provided with a positioning slot 721 adapted to the U-shaped rod seat 71, and the delivery spring 73 is arranged between the U-shaped rod seat 71 and the convex rod block 72, one end of which is fixedly connected to the U-shaped rod seat 71, and the other end of which is fixedly connected to the convex rod block 72, so that the U-shaped rod seat 71 and the convex rod block 72 will not be completely separated. The spring 73 always has a driving force to drive the convex rod block 72 to slide in the direction of the lining round rod 46; the conveying round wheel 74 is rotatably arranged at one end of the convex rod block 72 away from the delivery spring 73, and is in active contact with the lining round rod 46. Under the action of the delivery spring 73, the conveying round wheel 74 can contact with the lining round rod 46, and the conveying round wheel 74 and the side contact round wheel 54 can further support the lining round rod 46; it should be noted that a plurality of conveying frame seats 24 and a transmission mechanism 5 installed in the conveying frame seats 24 can be arranged on the bottom support plate 21, which can improve the supporting and lifting effect of the lining round rod 46 on the one hand, and strengthen the driving of the hose sleeved on the lining round rod 46 on the other hand. The side motor 75 is fixedly installed on one side of the convex rod block 72 through the motor sleeve rod 76, and the rotating shaft is fixedly connected to the conveying round wheel 74.
[0052] The staff will put one end of the hose to be woven on one end of the inner lining round rod 46 on the supporting table 1, and push the hose through the limiting frame seat 23 and collide with the side abutment circular wheel 54 and the conveying circular wheel 74 in the conveying frame seat 24. At this time, the side motor 75 is started to drive the conveying circular wheel 74 to rotate to drive the hose to move axially in the direction of the discharge platform 12. When the hose enters the weaving mechanism 3, it can be woven. After the weaving is completed, the hose can be driven by the transmission mechanism 5 installed in the conveying frame seat 24 on the discharge platform 12 and sent out.
[0053] Reference Fig. 9 As shown, in order to be able to weave and manufacture the axially moving hose, the weaving mechanism 3 includes a device base 31, a device ring 32 and a winding assembly 8; the device base 31 is limitedly set between the two T-shaped rods 11 by two rectangular clamping plates 33 to ensure that the device base 31, the supporting platform 1, the discharge platform 12 and the lining round rod 46 are on the same axis; the device ring 32 is set on the upper side of the device base 31 through an arc base 34, and the winding assembly 8 is set on the device ring 32 to weave and manufacture the hose entering the device ring 32. Under the cooperation of the transmission mechanism 5 set in the transmission frame seat 24 on the supporting platform 1 and the discharge platform 12, the hose to be woven can be driven to move axially from one end of the supporting platform 1 through the device ring 32 and sent out through the discharge platform 12.
[0054] Reference Fig. 9 and Fig.10 , which is a schematic diagram of the structure of the winding assembly 8 in this embodiment, the winding assembly 8 includes a T-shaped inner ring 81, a material device 82, a drive motor 83 and a drive gear 84; the T-shaped inner ring 81 is limited and rotatable by an outer gear ring 85 and is arranged in the inner wall of the device ring 32, and the device ring 32 is provided with an inner ring groove 321 for installing the T-shaped inner ring 81 and the outer gear ring 85. It should be noted that the device ring 32 is composed of a shell and a limiting snap ring, so as to facilitate the installation of the T-shaped inner ring 81 and the outer gear ring 85. When the shell and the limiting snap ring are both When the two are combined, an inner ring groove 321 will be formed; the material equipment container 82 is fixedly installed on the inner wall of the T-shaped inner ring 81, and the material winding reel used for weaving, such as composite wire, can be placed in the material equipment container 82; the driving motor 83 is fixedly set on one side of the arc base 34 through the motor support 86, and the driving gear 84 is fixedly sleeved on the rotating end of the driving motor 83 and meshed with the outer gear ring 85. The device ring 32 is provided with an outer opening 322 that is connected to the inner ring groove 321 for the installation of the driving gear 84.
[0055] The staff places the material winding reel to be used for weaving in the material device 82. When the hose enters the device ring 32, the side motor 75 is stopped to connect one end of the material to the hose. Then the drive motor 83 and the side motor 75 are started. The drive motor 83 can drive the T-shaped inner ring 81 to rotate through the meshing of the drive gear 84 and the outer gear ring 85, so that the braided material in the material device 82 is wound on the hose. The side motor 75 drives the conveying round wheel 74 to continuously drive the hose to move along the axis, so as to achieve the effect of winding the braided material on the hose to complete the weaving production. ; One end of the woven hose will first come into conflict with the conveying wheel 74 installed in the conveying frame seat 24 on the discharge platform 12, so that the hose can continue to be driven. When one end of the hose comes into conflict with the limiting wheel 44 in the upper limit frame seat 23 of the discharge platform 12, the other end of the hose has been separated from the limiting wheel 44 in the upper limit frame seat 23 of the supporting platform 1, thereby making the locking unit 6 in the limiting frame seat 23 operate, and the limiting wheel 44 comes into conflict with the inner lining rod 46 again, and the limiting rod 62 is driven by the suction force of the locking magnet 65 on the round ball 64 to be inserted into the limiting groove 461 again to lock and limit one end of the inner lining rod 46 again.
[0056] The effect achieved is that although the hose is slidably mounted on the inner lining rod 46 and realizes axial movement, during the entire axial movement, one end of the inner lining rod 46 is always locked and limited, so that the inner lining rod 46 does not move during the axial movement of the hose. Therefore, the hose has a resistance and support effect on the inner diameter of the hose during weaving and performs axial movement, so that when the hose enters the device ring 32 and is wrapped with the weaving material, the driving force formed on the hose will not cause the hose to deform and flatten.
[0057] Embodiment 2:
[0058] Reference Fig.11As shown, on the basis of the first embodiment, in order to facilitate the adjustment of the winding angle of the braided material according to actual needs and to be suitable for braiding production in different angles, an adjustment component 9 for adjusting the angle of the device ring 32 is also provided on the device base 31, and the adjustment component 9 includes an inner circle rotating shaft 91 that forms a rotational connection between the arc-shaped base 34 and the device base 31, and the device base 31 has a circular shaft hole 311 for installing the inner circle rotating shaft 91, and the arc-shaped base 34 and the inner circle rotating shaft 91 are fixedly connected, and the arc-shaped base 34 is rotatably arranged on the device base 31 through the inner circle rotating shaft 91, so that when the inner circle rotating shaft 91 is driven, the angle of the device ring 32 can be adjusted; a scale disk 92 and a transmission gear 93 are fixedly sleeved on the inner circle rotating shaft 91 in sequence, and a scale disk 92 and a transmission gear 93 are located at the scale disk 92. An indicating mark rod 94 is fixedly installed on the upper device base 31, and a transmission rack 96 meshing with the transmission gear 93 is installed on the device base 31 through a T-shaped rod seat 95 for limiting sliding. A convex sliding groove 312 for limiting the installation of the T-shaped rod seat 95 is provided on the device base 31. One end of the T-shaped rod seat 95 and the transmission rack 96 are fixedly installed on the L-shaped connecting rod 97. A driving cylinder 98 is fixedly embedded and installed on the device base 31, and the telescopic end of the driving cylinder 98 is fixedly connected to the L-shaped connecting rod 97. When the driving cylinder 98 is started, it can drive the T-shaped rod seat 95 and the transmission rack 96 to slide through the L-shaped connecting rod 97, and the inner circular rotating shaft 91 is driven by the meshing of the transmission rack 96 and the transmission gear 93; a convex groove 313 for embedding and installing the driving cylinder 98 is provided on the device base 31.
[0059] When the hose needs to be braided with braided ropes at different angles, the drive cylinder 98 is started to contract according to actual needs, and the inner circle rotating shaft 91 is driven to rotate through the engagement of the transmission rack 96 and the transmission gear 93, that is, the arc base 34 is driven to adjust the angle of the parts installed on the device ring 32. By observing the scale disk 92 and the indicator mark 94, the value of the rotation angle can be intuitively understood, so that the braiding effect of tilted braided wires on the hose can be achieved, thereby achieving different braiding effects and improving the applicability of the equipment.
[0060] Reference Figure 1 As shown, the following steps are included when the hose composite wire braiding device is used to braid the hose:
[0061] S1, device preparation: first place the supporting table 1, then limit the discharge platform 12 to one end of the supporting table 1 through two T-shaped rods 11, and place the weaving mechanism 3 between the supporting table 1 and the discharge platform 12; limit the device base 31 through two rectangular clamping plates 33 so that the device ring 32, the supporting table 1, the discharge platform 12 and the inner lining round rod 46 are on the same axis.
[0062] S2, hose feeding: the hose is fed toward the discharge platform 12 through the cooperation of the upper limit frame 23 on the bottom support plate 21 and the limiting mechanism 4 and the transmission mechanism 5 in the transmission frame 24; the staff sets one end of the hose to be braided on one end of the inner lining round rod 46 on the support platform 1, and pushes the hose through the limit frame 23 and contacts the side abutting round wheel 54 and the conveying round wheel 74 in the conveying frame 24, and starts the side motor 75 to drive the conveying round wheel 74 to rotate to drive the hose to move axially toward the discharge platform 12.
[0063] S3, hose weaving: when the hose passes through the weaving mechanism 3 placed between the supporting table 1 and the discharging table 12, the weaving mechanism 3 is started to weave the hose; when the hose enters the device ring 32 driven by the side motor 75 of the transmission mechanism 5, the side motor 75 is stopped, and the staff connects one end of the wire used for weaving with the hose, and then starts the drive motor 83 and the side motor 75. The drive motor 83 drives the T-shaped inner ring 81 to rotate, so that the braided material in the material device 82 is wound around the hose, and the continuous driving of the hose by the side motor 75 is achieved, so as to achieve the effect of winding the braided material around the hose to complete the weaving.
[0064] S4, finished discharge: Finally, the upper limit frame 23 on the short support plate 22 and the transmission mechanism 5 and the limiting mechanism 4 in the transmission frame 24 cooperate to deliver the woven hose. One end of the woven hose will first collide with the conveying round wheel 74 in the conveying frame 24 on the discharge platform 12, thereby driving the hose to be delivered.
[0065] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0066] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A hose composite wire braiding process, the hose composite wire braiding process adopts the following hose composite wire braiding device, the hose composite wire braiding device comprises a supporting platform (1) and a discharging platform (12) that is limitedly slidably docked at one end of the supporting platform (1) through two T-shaped rods (11), the supporting platform (1) has a docking groove (101) adapted to the T-shaped rod (11), and is characterized in that: The support platform (1) and the discharge platform (12) are provided with a feeding device (2), and a weaving mechanism (3) is provided between the support platform (1) and the discharge platform (12), wherein: The feeding device (2) comprises a bottom support plate (21) and a short support plate (22) fixedly mounted on the supporting platform (1) and the discharging platform (12); a limit frame seat (23) and a transmission frame seat (24) are fixedly embedded on the bottom support plate (21) and the short support plate (22); and the two transmission frame seats (24) are located between the two limit frame seats (23); a rectangular groove (211) for embedding and installing the limit frame seat (23) and the transmission frame seat (24) is provided on the bottom support plate (21) and the short support plate (22); a limiting mechanism (4) is provided in the limit frame seat (23); and a transmission mechanism (5) is provided in the transmission frame seat (24); The following steps are included when the hose composite wire braiding device is used to braid the hose: S1, device preparation: firstly, the supporting platform (1) is placed, and then the discharging platform (12) is limitedly docked at one end of the supporting platform (1) through two T-shaped rods (11), and the weaving mechanism (3) is placed between the supporting platform (1) and the discharging platform (12); S2, hose delivery: the hose is delivered to the discharge platform (12) through the cooperation of the limiting mechanism (4) and the transmission mechanism (5) in the upper limit frame seat (23) of the bottom support plate (21) and the transmission frame seat (24); S3, hose weaving: when the hose passes through the weaving mechanism (3) placed between the supporting platform (1) and the discharging platform (12), the weaving mechanism (3) is started to weave the hose; S4, finished material discharging: Finally, the woven hose is delivered out through the cooperation of the transmission mechanism (5) and the limiting mechanism (4) in the upper limit frame seat (23) of the short support plate (22) and the transmission frame seat (24).
2. A hose composite wire braiding process according to claim 1, characterized in that: The limiting mechanism (4) comprises a U-shaped seat (41), a convex seat (42), a limiting spring (43) and a limiting round wheel (44). A plurality of the U-shaped seats (41) are fixedly mounted on the inner wall of the limiting frame seat (23) in a circumferentially distributed manner. A plurality of the convex seats (42) are respectively limitedly slidably mounted on the U-shaped seat (41) through T-shaped blocks (45). The U-shaped seat (41) is provided with a pair of sliding grooves (411) for slidingly mounting the T-shaped blocks (45). The limiting spring (43) is disposed between the U-shaped seat (41) and the convex seat (42), with one end fixedly connected to the U-shaped seat (41) and the other end fixedly connected to the convex seat (42). The limiting round wheel (44) is rotatably disposed on the end of the convex seat (42) away from the limiting spring (43).
3. A hose composite wire braiding process according to claim 2, characterized in that: The limiting mechanism (4) also includes an inner lining round rod (46) inserted into the two limiting frame seats (23) and supported by the limiting round wheel (44), and a locking unit (6) installed on the convex seat (42) to lock and limit the inner lining round rod (46).
4. A hose composite wire braiding process according to claim 3, characterized in that: The locking unit (6) comprises an L-shaped side rod (61), a limiting rod (62), a disengagement spring (63), a round ball (64) and a locking magnet (65); a plurality of the L-shaped side rods (61) are respectively fixedly mounted on a plurality of convex seats (42); the limiting rod (62) is slidably arranged on the L-shaped side rod (61) through a rectangular cross block (66); a cross slide groove (611) for slidingly mounting the rectangular cross block (66) is formed through the L-shaped side rod (61); a plurality of inner lining round rods (46) are formed The limiting rod (62) is inserted into a limiting groove (461), the disengagement spring (63) is arranged in the horizontal sliding groove (611), one end of which is fixedly connected to the L-shaped side rod (61), and the other end is fixedly connected to the rectangular horizontal block (66), the round ball (64) is limited in rotation and arranged at one end of the limiting rod (62) away from the rectangular horizontal block (66), the limiting rod (62) is provided with an inner groove (621) for installing the round ball (64), and a plurality of the locking magnets (65) are respectively fixedly installed in a plurality of limiting grooves (461).
5. A hose composite wire braiding process according to claim 3, characterized in that: The transmission mechanism (5) comprises a U-shaped seat (51), a convex seat (52), a side thrust spring (53), a side abutment round wheel (54) and a conveying assembly (7); the U-shaped seat (51) is symmetrically fixed on the inner wall of the conveying frame seat (24); the convex seat (52) is limitedly slidably arranged on the U-shaped seat (51) by a T-shaped block (55); and a slot is provided on the U-shaped seat (51) for the T-shaped block (55) to slide and fit. The side thrust spring (53) is arranged between the U-shaped seat (51) and the convex seat (52), one end of which is fixedly connected to the U-shaped seat (51) and the other end of which is fixedly connected to the convex seat (52). The side abutment circular wheel (54) is rotatably arranged on the convex seat (52) away from the end of the side thrust spring (53) and is in active contact with the inner lining circular rod (46). The conveying assembly (7) is arranged in the conveying frame seat (24).
6. A hose composite wire braiding process according to claim 5, characterized in that: The conveying assembly (7) comprises a U-shaped rod seat (71), a convex rod block (72), a delivery spring (73), a delivery round wheel (74) and a side motor (75); the U-shaped rod seat (71) is symmetrically fixedly mounted on the inner side wall of the conveying frame seat (24) adjacent to the second U-shaped seat (51); the convex rod block (72) is sleeved and slidably arranged on the U-shaped rod seat (71); the convex rod block (72) is provided with a positioning slot (721) adapted to the U-shaped rod seat (71); The spring (73) is arranged between the U-shaped rod seat (71) and the convex rod block (72), one end of which is fixedly connected to the U-shaped rod seat (71), and the other end of which is fixedly connected to the convex rod block (72). The conveying round wheel (74) is rotatably arranged on the end of the convex rod block (72) away from the conveying spring (73), and is in active contact with the liner round rod (46). The side motor (75) is fixedly installed on one side of the convex rod block (72) through a motor sleeve rod (76), and the rotating shaft is fixedly connected to the conveying round wheel (74).
7. A hose composite wire braiding process according to claim 1, characterized in that: The braiding mechanism (3) comprises a device base (31), a device ring (32) and a winding assembly (8); the device base (31) is limitedly arranged between two T-shaped rods (11) by two rectangular clamping plates (33); the device ring (32) is arranged on the upper side of the device base (31) by an arc-shaped base (34); and the winding assembly (8) is arranged on the device ring (32).
8. A hose composite wire braiding process according to claim 7, characterized in that: The winding assembly (8) comprises a T-shaped inner ring (81), a material device (82), a driving motor (83) and a driving gear (84); the T-shaped inner ring (81) is rotatably limited in the inner wall of the device ring (32) by means of an outer gear ring (85); an inner ring groove (321) is provided on the device ring (32) for mounting the T-shaped inner ring (81) and the outer gear ring (85); the material device (82) is fixedly mounted on the inner wall of the T-shaped inner ring (81); the driving motor (83) is fixedly mounted on one side of the arc-shaped base (34) by means of a motor support (86); the driving gear (84) is fixedly sleeved on the rotating end of the driving motor (83) and meshed with the outer gear ring (85); and an outer opening (322) is provided on the device ring (32) and is communicated with the inner ring groove (321) for mounting the driving gear (84).
Citation Information
Patent Citations
Rubber hose weaving machine
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