Automatic production device for cleaning agent

Abstract

The present application belongs to the technical field of cleaning agent production equipment, and particularly relates to an automatic cleaning agent production device. The automatic cleaning agent production device comprises a main tank, a stirring unit is arranged in the main tank, and a feeding unit is arranged above the main tank. The stirring unit comprises a stirring rod, the stirring rod is rotatably arranged in the main tank, a plurality of stirring rods are arranged on the stirring rod, and a plurality of stirring blades are arranged along the axial direction of the stirring rod at equal intervals. A feeding channel is formed in the stirring rod, a feeding branch is formed in the stirring rod, and a plurality of material outlets are formed in the stirring rod. The feeding branch is in communication with the feeding channel, the feeding unit comprises a feeding pipe, and the feeding pipe is in communication with the feeding channel. The purpose is to solve the problem that, when cleaning agents are produced in a large tank, the ingredients added on the surface of raw materials are difficult to reach the bottom of the tank and mix with the raw materials at the bottom of the tank, resulting in uneven mixing of cleaning agent raw materials and causing inconsistent product quality.

Description

Technical Field

[0001] This invention belongs to the technical field of cleaning agent production equipment, specifically relating to an automatic cleaning agent production device. Background Technology

[0002] Cleaning agents are a broad category with many types, and there are many ways to classify them, varying from country to country. We usually divide them into three main categories: water-based, semi-aqueous, and organic solvent-based cleaning agents. Water-based cleaning agents are formulated with surfactants and various additives and auxiliaries. When washing dirt off the surface of an object, they reduce the surface tension of the aqueous solution and improve the cleaning effect. According to the product's appearance, they are divided into solid cleaning agents and liquid cleaning agents.

[0003] Different cleaning agents use different raw materials, and the production process requires mixing and stirring to ensure thorough mixing of the raw materials. This mixing process necessitates the use of a stirring device. Existing cleaning agent production stirring devices are typically large, integrated production units. During production, the mixing ingredients are directly added to the surface of the raw materials in the mixing tank. However, due to the large tank size, it's difficult for the ingredients to reach the bottom and mix with the raw materials there, resulting in uneven mixing and inconsistent product quality. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic cleaning agent production device to solve the problem that when producing cleaning agents in large tanks, the ingredients added to the surface of the raw materials are difficult to reach the bottom of the tank and mix with the raw materials at the bottom of the tank, resulting in uneven mixing of the cleaning agent raw materials and inconsistent product quality.

[0005] To achieve the above-mentioned technical objectives, the technical solution adopted by the present invention is as follows:

[0006] An automatic cleaning agent production device includes a main tank, a stirring unit inside the main tank, and a feeding unit for adding raw materials and ingredients above the main tank.

[0007] The stirring unit includes a stirring rod, which is rotatably disposed inside the main tank. The stirring rod is provided with multiple stirring blades, which are equally spaced along the axial direction of the stirring rod.

[0008] The stirring rod has a feeding channel, the stirring blade has a feeding branch channel, and the stirring blade has multiple material outlets. The feeding branch channel is connected to the feeding channel, and the feeding unit includes a feeding pipe connected to the feeding channel. With this configuration, the ingredients enter the main tank through the feeding channel, passing through the stirring rods that are evenly spaced on the stirring rod, and are thoroughly mixed with the raw material liquid.

[0009] Preferably, a support frame is provided at the bottom of the main tank, and the stirring rod is rotatably mounted on the support frame. A filling plate is provided at the top of the main tank, and a through hole is opened on the filling plate. The feeding pipe communicates with the through hole of the filling plate, and the stirring rod is rotatably mounted in the through hole. This configuration facilitates the feeding of ingredients into the main tank through the feeding channel, and the structure is simple, easy to operate, and highly practical.

[0010] Preferably, the stirring rod is provided with a conveying assembly for conveying materials. The conveying assembly includes a conveying rod. The stirring rod has an installation hole. The conveying rod is vertically slidably disposed in the installation hole. The feeding channel is opened in the conveying rod. The inlet of the feeding channel is located on the side wall at the top of the conveying rod. When the conveying rod is in the top position in the stirring rod, the inlet communicates with the through hole.

[0011] A cylinder is fixedly installed on the support frame, and the telescopic end of the cylinder is connected to the bottom of the conveying rod. This configuration ensures that after the ingredients are added, the conveying rod slides down to close the feeding channel, disconnecting the connection between the inlet and the through hole, preventing backflow of the raw material liquid in the main tank into the feeding channel when it is mixed with the ingredients.

[0012] Preferably, the conveying rod has an annular groove, which is connected to the feeding channel and the feeding branch, and a feeding area is formed between the annular groove and the inner wall of the mounting hole;

[0013] A limiting ring is fixed to the inner wall of the mounting hole. The limiting ring is slidably installed in the annular groove, and is located between the bottom of the main tank and the stirring blade closest to the bottom of the main tank. With this configuration, as the conveyor rod slides down, the annular groove slides relative to the limiting ring, reducing the space between the annular groove and the limiting ring. This compresses the material in the annular groove, allowing the added ingredients to enter the main tank and mix with the raw materials.

[0014] Preferably, a limiting block is fixedly connected to the limiting ring, and the limiting block is slidably disposed within the feeding channel. This arrangement facilitates the extrusion of material in the feeding channel into the main tank through the feeding support channel within the stirring blade. Simultaneously, it prevents relative rotation between the stirring rod and the feeding rod, thus avoiding gaps between them and reducing material waste.

[0015] Preferably, the multiple stirring blades are evenly arranged circumferentially around the axis of the stirring rod. This arrangement helps to ensure a more uniform distribution of the ingredients added to the main tank.

[0016] Preferably, the main tank is connected to a filling and discharging valve. This configuration allows the cleaning agent to be produced in the main tank before proceeding to the next filling process, which is beneficial for continuous production.

[0017] Preferably, a heating element is provided on the inner wall of the main tank. This arrangement facilitates the heating element in processing the mixed materials to a suitable temperature during the stirring process.

[0018] The invention employing the above technical solution has the following advantages:

[0019] 1. In this solution, after the raw material liquid is added to the main tank, the remaining ingredients are fed into the main tank through the feeding unit and feeding channel, and discharged into the main tank from the material outlet on the stirring blades that are evenly spaced along the stirring rod axis. The mixing between the ingredients and the raw material liquid is more uniform, and the quality of the product is more consistent.

[0020] 2. In this solution, by setting the inlet of the feeding channel on the side wall at the top of the conveying rod, when the conveying rod rises to the top limit position, the feeding channel connects with the through hole to add ingredients. At the same time, the stirring rod can rotate slowly, making the mixing between the raw material liquid and the ingredients more uniform.

[0021] 3. In this solution, the conveyor rod slides down, the annular groove slides relative to the limiting ring, the space between the annular groove and the limiting ring is reduced, the material in the annular groove is squeezed, so that the added ingredients can enter the main tank and be evenly mixed with the raw materials, reducing the waste caused by the material remaining in the feeding channel;

[0022] 4. In this solution, by sliding the limiting block fixed to the limiting ring inside the feeding channel, it is beneficial to squeeze the material in the feeding channel into the main tank through the feeding support in the stirring blade. At the same time, it avoids relative rotation between the stirring rod and the feeding rod, which would cause gaps between the stirring rod and the feeding rod, thus reducing material waste. Attached Figure Description

[0023] The present invention can be further illustrated by the non-limiting embodiments given in the accompanying drawings;

[0024] Figure 1 This is a schematic diagram of an embodiment of an automatic cleaning agent production device according to the present invention;

[0025] Figure 2 This is a schematic diagram of the internal structure of the main tank in an embodiment of an automatic cleaning agent production device of the present invention;

[0026] Figure 3 This is one of the structural schematic diagrams showing the cooperation between the stirring rod and the conveying rod in an embodiment of an automatic cleaning agent production device of the present invention;

[0027] Figure 4This is a second schematic diagram of the structure of the cooperation between the stirring rod and the conveying rod in an embodiment of an automatic cleaning agent production device of the present invention;

[0028] Figure 5 This is a schematic diagram of the structure on the conveyor rod of an embodiment of an automatic cleaning agent production device of the present invention;

[0029] Figure 6 This is a schematic diagram of the structure of the first discharge port on the hopper of the sliding plate in an embodiment of the automatic cleaning agent production device of the present invention.

[0030] Figure 7 This is a schematic diagram of an embodiment of an automatic cleaning agent production device according to the present invention;

[0031] The symbols for the main components are explained below:

[0032] 1. Main tank; 10. Filling plate; 11. Through hole;

[0033] 21. Stirring rod; 210. Limiting ring; 22. Stirring blade; 220. Material outlet; 23. Conveying rod; 230. Feeding channel; 231. Inlet; 232. Annular groove; 24. Feeding area;

[0034] 3. Feed pipe; 31. Cylinder;

[0035] 4. Support frame;

[0036] 5. Storage box; 51. Hopper; 521. Baffle; 522. Through hole; 523. Mating groove;

[0037] 6. Slide plate; 61. Second discharge port; 62. Feed valve; 64. Top ball;

[0038] 7. Filling and discharging valve. Detailed Implementation

[0039] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that similar or identical parts are referred to by the same reference numerals in the drawings or description. Implementations not shown or described in the drawings are forms known to those skilled in the art. In addition, directional terms mentioned in the embodiments, such as "up," "down," "top," "bottom," "left," "right," "front," and "back," are only for reference to the directions in the drawings and are not intended to limit the scope of protection of the present invention.

[0040] like Figures 1-7 As shown, an automatic cleaning agent production device of the present invention includes a main tank 1, a stirring unit disposed inside the main tank 1, and a feeding unit disposed above the main tank 1. The stirring unit is connected to the feeding unit. Raw material liquid and other ingredients are added to the main tank 1 through the feeding unit, and the stirring unit stirs and mixes them evenly.

[0041] In this embodiment, the feeding unit includes a storage box 5, which contains multiple hoppers 51 for storing different raw materials. A sliding plate 6 is slidably disposed on the outer wall of the storage box 5 along the length direction. A groove is provided on the outer wall of the storage box 5, and the sliding plate 6 is slidably installed in the groove. A mounting frame is provided on one side of the main tank 1, and an electric telescopic rod is fixedly installed on the mounting frame. The telescopic end of the electric telescopic rod is fixedly connected to the sliding plate 6.

[0042] Each hopper 51 has a first discharge port that connects to the outside. A second discharge port 61, matching the first discharge port, is provided on the slide plate 6. A feeding valve 62 is fixedly installed on the slide plate 6, with one end connected to the second discharge port 61 and the other end connected to the feeding pipe 3. The slide plate 6 is moved by extending and retracting an electric telescopic rod, allowing different ingredients to be added between the second discharge port 61 and different first discharge ports.

[0043] Understandably, when adding ingredients, the proportion of ingredients added is controlled by the feeding valve 62.

[0044] In addition, in this embodiment, one of the hoppers 51 can be set as a raw material hopper 51 for direct addition of raw materials. In other embodiments of this application, the raw material hopper 51 can also be directly connected to the main tank 1 via a pipeline, which makes it more convenient to add raw material liquid.

[0045] In this embodiment, a first mounting groove is provided on the slide plate 6, a top bead 64 is telescopically disposed in the first mounting groove, and an elastic element for supporting the top bead 64 is provided in the first mounting groove.

[0046] A second mounting groove is provided inside the first discharge port. A baffle 521 is slidably installed radially along the first discharge port in the second mounting groove. A through hole 522 is provided on the baffle 521. A mating groove 523 is provided on the side wall of the hopper 51. The mating groove 523 communicates with the second mounting groove. The top ball 64 can extend into the mating groove 523 to press the baffle 521. When material needs to be dispensed from a certain hopper 51, the slide plate 6 slides to the corresponding first discharge port position. During the sliding process, the top ball 64 retracts into the first mounting groove. Then, when the first discharge port 61 is aligned with the second discharge port 61, the top ball 64 extends into the mating groove 523 and pushes open the baffle 521. At this time, the material in the hopper 51 enters the feeding pipe 3 through the through hole 522 and the second discharge port 61. Material will only be discharged when the second discharge port 61 on the slide plate 6 is aligned with the first discharge port to reduce material waste. When the slide plate 6 slides, the top ball 64 retracts into the first mounting groove again, the baffle 521 resets, and the first discharge port is closed.

[0047] Understandably, the elastic element supporting the top bead 64 can be a rubber pad or a spring. The sliding of the baffle 521 can also be achieved by a spring. It should be noted that the elastic modulus of the elastic element needs to be greater than the elastic modulus of the spring supporting the baffle 521, so that the top bead 64 can push open the baffle 521.

[0048] In this embodiment, a support frame 4 is provided at the bottom of the main tank 1, and the stirring rod 21 is rotatably mounted on the support frame. A filling plate 10 is provided at the top of the main tank 1, and a through hole 11 is provided on the filling plate 10. The stirring unit includes a stirring rod 21, which is rotatably mounted inside the main tank 1. Multiple stirring blades 22 are provided on the stirring rod 21, and the multiple stirring blades 22 are equally spaced along the axial direction of the stirring rod 21.

[0049] A feeding channel 230 is provided inside the stirring rod 21, and a feeding branch channel is provided inside the stirring blade 22. Multiple material outlets 220 are provided on the stirring blade 22. The feeding branch channel is connected to the feeding channel 230. The feeding unit includes a feeding pipe 3, which is also connected to the feeding channel 230. With this configuration, the ingredients enter the main tank 1 through the feeding channel 230, passing through the stirring blades 22 spaced evenly on the stirring rod 21, and are thoroughly mixed with the raw material liquid.

[0050] Understandably, in order to improve the mixing effect between the ingredients and the raw material liquid, multiple stirring blades 22 are evenly arranged around the axis of the stirring rod 21, so that the material entering the main tank 1 through the stirring blades 22 is more evenly dispersed.

[0051] In this embodiment, the feeding pipe 3 is connected to the through hole 11 of the feeding plate, and the stirring rod 21 is rotatably installed in the through hole 11. The stirring rod 21 is provided with a conveying component for conveying materials.

[0052] The conveying assembly includes a conveying rod 23, a stirring rod 21 with an installation hole, the conveying rod 23 being vertically slidably disposed in the installation hole, a feeding channel 230 being disposed in the conveying rod 23, the inlet 231 of the feeding channel 230 being located on the side wall at the top of the conveying rod 23, and when the conveying rod 23 is at the top position in the stirring rod 21, the inlet 231 is connected to the through hole 11;

[0053] A ring groove 232 is provided on the conveying rod 23. The ring groove 232 is connected to the feeding channel 230 and the feeding branch. A feeding area 24 is formed between the ring groove 232 and the inner wall of the mounting hole. A limiting ring 210 is fixedly connected to the inner wall of the mounting hole. The limiting ring 210 is slidably installed in the ring groove 232 and is located between the bottom of the main tank 1 and the stirring blade 22 closest to the bottom of the main tank 1.

[0054] Understandably, a limiting block is fixedly connected to the limiting ring 210, and the limiting block is slidably disposed within the feeding channel 230. On the one hand, this facilitates the material in the feeding channel to be squeezed into the main tank through the feeding support channel within the stirring blade. On the other hand, it avoids relative rotation between the stirring rod and the feeding rod, which could lead to gaps between the stirring rod and the feeding rod, thus reducing material waste.

[0055] A cylinder 31 is fixedly installed on the support frame 4, and the telescopic end of the cylinder 31 is connected to the bottom of the conveying rod 23.

[0056] By setting the inlet 231 of the feeding channel 230 on the side wall at the top of the conveying rod 23, when the cylinder 31 drives the conveying rod 23 to its top limit position, the feeding channel 230 connects with the through hole 11 to add ingredients. At the same time, the stirring rod 21 can rotate slowly, making the mixing between the raw material liquid and the ingredients more uniform. After the addition is completed, the cylinder 31 drives the conveying rod 23 to slide down. As the conveying rod 23 slides down, the annular groove 232 slides relative to the limiting ring 210, reducing the space between the annular groove 232 and the limiting ring 210. The material in the annular groove 232 is squeezed, so that the added ingredients can enter the main tank 1 and mix evenly with the raw materials, reducing the waste caused by material remaining in the feeding channel. At the same time, when the conveying rod 23 slides down, the top of the through hole 11 is closed, blocking the feeding channel 230, so that the raw material liquid in the main tank 1 will not flow back into the feeding channel 230 when mixing with the ingredients.

[0057] Understandably, in this embodiment, a drive motor is fixedly mounted on the support frame 4, and the output shaft of the drive motor is connected to the stirring rod 21 via a spur gear transmission, so that the stirring rod 21 rotates and stirs the cleaning liquid evenly. In other embodiments of this application, a bevel gear transmission can also be used.

[0058] In this embodiment, the main tank 1 is connected to a filling and discharging valve 7. After the cleaning agent is produced in the main tank 1, it is used for the next filling process through the filling and discharging valve 7, which is conducive to continuous production.

[0059] In this embodiment, a heating assembly is provided on the inner wall of the main tank 1. The heating assembly can be a heating element, a heating rod evenly distributed around the circumference of the main tank 1, or an electric heating wire. The heating assembly processes the mixed materials to a suitable temperature during the stirring process, facilitating production.

[0060] The principle of this application is as follows: First, the raw materials are added into the main tank 1 through the feeding unit or the raw material hopper 51 connected to the main tank 1. Then, the electric telescopic rod drives the slide plate 6 to align the second discharge port 61 with different first discharge ports. Under the control of the discharge valve, different ingredients are added into the main tank 1.

[0061] During the addition of ingredients, the cylinder 31 is activated to lift the conveying rod to its top limit position. At this time, the feeding channel 230 is connected to the through hole 11. The ingredients pass through the feeding channel 232 and are discharged into various parts of the main tank 1 from the material outlet 220 on the stirring blades 22, which are evenly spaced along the axial direction of the stirring rod 21. When adding ingredients, the driving motor is activated to drive the stirring rod 21 to rotate slowly, so that the mixing between the ingredients and the raw material liquid is more uniform and the quality of the product is more consistent.

[0062] Then, cylinder 31 drives conveyor rod 23 downwards, reducing the space between annular groove 232 and limiting ring 210. The material in annular groove 232 is squeezed, ensuring that the added ingredients can enter the main tank 1 and mix evenly with the raw materials, preventing material from being left in the feeding channel and causing waste. The main tank 1 is then heated to the temperature required by the processing technology, and stirring rod 21 rotates at the required speed for production. The cleaning liquid is then output to the filling process through filling and discharge valve 7. This process of mixing the raw material liquid is then repeated continuously for production.

[0063] The above provides a detailed description of an automatic cleaning agent production device provided by the present invention. The specific embodiments described are merely for the purpose of helping to understand the method and core ideas of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. An automatic cleaning agent production device, characterized in that: It includes a main tank (1), a stirring unit is provided inside the main tank (1), and a feeding unit for adding raw materials and ingredients is provided above the main tank (1); The stirring unit includes a stirring rod (21), which is rotatably disposed inside the main tank (1). Multiple stirring blades (22) are disposed on the stirring rod (21), and the multiple stirring blades (22) are equally spaced along the axial direction of the stirring rod (21). The stirring rod (21) has a feeding channel (230) inside, the stirring blade (22) has a feeding branch channel inside, the stirring blade (22) has multiple material outlets (220) on it, the feeding branch channel is connected to the feeding channel (230), the feeding unit includes a feeding pipe (3), the feeding pipe (3) is connected to the feeding channel (230); The main tank (1) is provided with a support frame (4) at the bottom, and the stirring rod (21) is rotatably installed on the support frame (4). The main tank (1) is provided with a filling plate (10) at the top, and a through hole (11) is opened on the filling plate (10). The feeding pipe (3) is connected to the through hole (11) of the filling plate, and the stirring rod (21) is rotatably installed in the through hole (11). The stirring rod (21) is provided with a conveying assembly for conveying materials. The conveying assembly includes a conveying rod (23). The stirring rod (21) has an installation hole. The conveying rod (23) is vertically slidably disposed in the installation hole. The feeding channel (230) is opened in the conveying rod (23). The inlet (231) of the feeding channel (230) is located on the side wall at the top of the conveying rod (23). When the conveying rod (23) is in the top position in the stirring rod (21), the inlet (231) is connected to the through hole (11). A cylinder (31) is fixedly installed on the support frame (4), and the telescopic end of the cylinder (31) is connected to the bottom of the conveying rod (23). The conveying rod (23) has an annular groove (232) which is connected to the feeding channel (230) and the feeding branch. The annular groove (232) and the inner wall of the mounting hole form a feeding area (24). A limiting ring (210) is fixedly attached to the inner wall of the mounting hole. The limiting ring (210) is slidably installed in the ring groove (232), and the limiting ring (210) is located between the bottom of the main body tank (1) and the stirring blade (22) closest to the bottom of the main body tank (1). A limiting block is fixedly connected to the limiting ring (210), and the limiting block is slidably disposed within the feeding channel (230).

2. The automatic cleaning agent production device according to claim 1, characterized in that: Multiple stirring blades (22) are evenly arranged around the axis of the stirring rod (21).

3. The automatic cleaning agent production device according to claim 1, characterized in that: The main tank (1) is connected to a filling and discharging valve (7).

4. The automatic cleaning agent production device according to claim 1, characterized in that: A heating component is provided on the inner wall of the main tank (1).

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