Multi-stage plate-reducing and reverse-ridge one-time forming device for multi-water room and construction method thereof

Abstract

The application provides a multi-water-room multi-stage plate-lowering reverse-ridge one-time forming device and a construction method thereof, and the technical scheme points of the application are as follows: a supporting frame, a positioning assembly used for positioning the supporting frame, one end of the positioning assembly being arranged on the supporting frame, and the other end of the positioning assembly being connected with a floor supporting surface, a limiting assembly used for multi-stage vertical limiting of the supporting frame, one end of the limiting assembly being arranged on the supporting frame, and the other end of the limiting assembly being connected with a floor multi-stage plate-lowering area, and the application has the advantages of one-time forming of a hanging formwork, convenient disassembly and assembly, low cost, and turnover construction.

Description

Technical Field

[0001] This application relates to the field of building application technology, and in particular to a one-time forming device for multi-level drop sills and inverted sills in multi-water rooms and its construction method. Background Technology

[0002] During the construction process, the floors are equipped with lowered slabs or multiple lowered slabs in areas with high water content, such as toilets and bathrooms. In addition, 200mm high plain concrete water-stopping curbs are set around the perimeter. The conventional practice is to use a suspended formwork process for one-time molding or a secondary pouring process after the main structure is completed.

[0003] In existing technologies, the formwork used for one-time molding lacks fixed points within the area, and the small height difference of the lowered slab makes it impossible to install tie rods for reinforcement. After molding, the deviation of the lowered slab and the water-stop curb is large, failing to meet quality requirements and necessitating secondary repairs, which increases labor and time costs significantly. However, after the main structure is completed, a secondary formwork and pouring process is required, which poses a significant risk of leakage at the floor slab and water-stop curb. Furthermore, the labor cost of secondary construction is far higher than that of the primary pouring. Therefore, improvements are needed. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this application provides a one-time forming device and construction method for a multi-level drop sill in a multi-water room, thereby solving the problems existing in related technologies. It has the advantages of one-time forming with suspended molds, convenient assembly and disassembly, low cost, and reusability. The technical solution is as follows:

[0005] In a first aspect, embodiments of this application provide a one-time forming device for a multi-level drop sill in a multi-water room, comprising: a support frame; a positioning component for positioning the support frame; one end of the positioning component is disposed on the support frame, and the other end of the positioning component is connected to the floor support surface; a limiting component for multi-level vertical limiting of the support frame; one end of the limiting component is disposed on the support frame, and the other end of the limiting component is connected to the multi-level drop sill area of ​​the floor.

[0006] In one embodiment, the support frame includes: a horizontal square tube and a plurality of vertical square tubes corresponding to the multi-level drop zones of the floor slab; the plurality of vertical square tubes are all disposed on the horizontal square tube.

[0007] In one embodiment, the vertical square tube is installed on the horizontal square tube by welding and / or bolting.

[0008] In one embodiment, the positioning component includes: a positioning screw and a plurality of first adjusting nuts corresponding to and adapted to the positioning screw; one end of the positioning screw is disposed on the support frame, and the other end of the positioning screw is connected to the floor support surface; the plurality of first adjusting nuts are movably disposed on the positioning screw.

[0009] In one embodiment, a positioning wooden template and a first reinforcing wooden block corresponding to and adapted to the positioning wooden template are provided at the connection between the positioning screw and the floor slab support surface.

[0010] In one embodiment, a PVC sleeve that can separate the floor slab support surface is provided on the positioning screw.

[0011] In one embodiment, the limiting component includes: a limiter, a limiting screw, and a plurality of second adjusting nuts corresponding to and adapted to the limiting screw; the limiting screw is disposed on the transverse square tube; one end of the limiter is connected to the vertical square tube, and the other end of the limiter is connected to the limiting screw; the plurality of second adjusting nuts are all movably disposed on the limiting screw.

[0012] In one embodiment, a second reinforcing timber is provided on the limiter; a limiting wooden template is provided on the second reinforcing timber; the limiting wooden template connects to the multi-level drop area of ​​the floor slab.

[0013] In one embodiment, the limiting screw is adapted to the length of the vertical square tube.

[0014] In one embodiment, the limiter has an L-shaped cross-section.

[0015] Secondly, embodiments of this application provide a construction method for a one-time forming device for a multi-stage drop sill in a multi-water room, comprising the following steps:

[0016] The design shape of the support frame is determined according to the location of the lowered slab and the raised edge of the water-filled room;

[0017] The positioning components are used to fix and position the support frame on the floor slab and control the formwork elevation.

[0018] At the proposed construction site of the water-filled room, a multi-stage lowering formwork system is assembled using limiting wooden formwork and second reinforcing wooden blocks. Limiting screws are installed and pass through the multi-stage lowering formwork system. The lowering and positioning of the formwork system is achieved by tightening the second adjusting nut to ensure the accurate horizontal position of the device.

[0019] By welding the limiter to the support frame, and connecting the limiter and the limit screw to form a whole through the second adjusting nut, the vertical positioning of the multi-stage drop plate template system is accurately ensured, and the rigidity of the template is increased.

[0020] After the positioning and limiting components are installed and positioned, pour the concrete at the location where the slab is to be lowered.

[0021] After the pouring is completed, the one-time molding device is removed by loosening the first adjusting nut on the positioning component and the second adjusting nut on the limiting component, and then the re-construction is carried out.

[0022] The above technical solution includes at least the following beneficial effects:

[0023] The multi-level drop slab inverted curb forming device for multi-water rooms of this application has a support frame that is fixed on the floor support surface by positioning components. After the support frame is fixed on the floor support surface, it can be vertically positioned in the multi-level drop slab area at different heights on the corresponding floor by multiple limiting components, thereby ensuring the overall positioning and elevation of the device and forming it in one go. After the device is positioned, the formwork can be erected and poured without secondary repairs, saving production costs and improving construction efficiency.

[0024] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of this application will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0025] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the various drawings denote the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the supporting frame structure in this invention;

[0028] Figure 3 This is a schematic diagram of the limiting component in this invention.

[0029] In the diagram: 1. Support frame; 11. Horizontal square tube; 12. Vertical square tube; 2. Positioning component; 21. Positioning screw; 22. First adjusting nut; 23. Positioning wooden template; 24. First reinforcing wooden beam; 3. Limiting component; 31. Limiter; 32. Limiting screw; 33. Second adjusting nut; 4. Floor slab support surface; 51. Second reinforcing wooden beam; 52. Limiting wooden template; 6. PVC sleeve. Detailed Implementation

[0030] To make the objectives, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein.

[0031] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0032] In this invention, unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of a second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature. The terms "vertical," "horizontal," "left," "right," "above," "below," and similar expressions are for illustrative purposes only and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as limiting the invention.

[0033] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this application. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0034] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0035] Example 1

[0036] like Figures 1 to 3As shown, this embodiment provides a one-time forming device for a multi-level drop sill in a multi-water room, including: a support frame 1; a positioning component 2 for positioning the support frame 1; one end of the positioning component 2 is disposed on the support frame, and the other end of the positioning component 2 is connected to the floor support surface 4; a limiting component 3 for multi-level vertical limiting of the support frame 1; one end of the limiting component 3 is disposed on the support frame, and the other end of the limiting component 3 is connected to the multi-level drop sill area of ​​the floor.

[0037] In this embodiment, a floor slab support surface 4 area and a multi-level drop slab area are provided on the floor slab, wherein the floor slab support surface 4 area is located on both sides of the floor slab, and the multi-level drop slab area is located in the middle part sandwiched between the two sides of the floor slab support surface 4 area (see...). Figure 1 Positioning components 2 are set on both sides of the support frame 1 and connected to the floor support surface 4 area, solving the problem of no fixed points in the area of ​​suspended formwork; multiple limiting components 3 are set on the support frame 1 and connected to the multi-level drop slab area of ​​the floor slab. The multiple limiting components 3 are used to vertically position the multi-level drop slab area at different heights on the corresponding floor slab. The support frame 1 can be formed in one go after determining the design shape according to the position of the drop slab and the countersill, which greatly reduces the probability of secondary repair after casting and reduces construction costs; after the drop slab position to be constructed is completed, the one-time forming device can be removed by loosening the nuts in each area, which is convenient for disassembly and assembly.

[0038] Furthermore, the support frame 1 includes: a horizontal square tube 11, and a plurality of vertical square tubes 12 corresponding to the multi-level drop slab areas of the floor slab; the plurality of vertical square tubes 12 are all disposed on the horizontal square tubes 11. The vertical square tubes 12 are disposed on the horizontal square tubes 11 by welding and / or bolting.

[0039] In this embodiment, the support frame 1 is formed by connecting horizontal square tubes 11 and multiple vertical square tubes 12. The multiple vertical square tubes 12 can be fixed to the horizontal square tubes 11 by welding or bolting. The support frame 1 is designed according to the position of the drop plate and the curb, and is easy to adjust. The two ends of the horizontal square tubes 11 are fixed to the anchoring position of the floor support surface 4 by positioning components 2.

[0040] Furthermore, the positioning component 2 includes: a positioning screw 21 and a plurality of first adjusting nuts 22 corresponding to and adapted to the positioning screw 21; one end of the positioning screw 21 is disposed on the support frame, and the other end of the positioning screw 21 is connected to the floor support surface 4; the plurality of first adjusting nuts 22 are movably disposed on the positioning screw 21.

[0041] In this embodiment, the positioning screw 21 is made by threading the entire length of the screw. The upper end passes through the anchor position of the transverse square tube 11 through a drilled hole, and the lower end passes through the floor support surface 4 through a drilled hole in the template support system. The first adjusting nut 22 is movably mounted on the positioning screw 21 and abuts against the transverse square tube 11. Then, the positioning screw 21 is positioned by tightening the nut. The positioning screw 21 adjusts the overall positioning and elevation of the device through the first adjusting nut 22.

[0042] Furthermore, a positioning wooden template 23 and a first reinforcing wooden block 24 corresponding to and adapted to the positioning wooden template 23 are provided at the connection between the positioning screw 21 and the floor support surface 4.

[0043] In this embodiment, a matching positioning wooden template 23 and a first reinforcing wooden block 24 are provided at the connection between the positioning screw 21 and the floor slab support surface 4 (the wooden template 23 and the first reinforcing wooden block 24 constitute a wooden template system). The lower end of the positioning screw 21 passes through the wooden template 23 and the first reinforcing wooden block 24, and the wooden template system is lowered and positioned by tightening the nut to ensure the accurate horizontal position of the device.

[0044] Furthermore, a PVC sleeve 6 is provided on the positioning screw 21 to separate the floor support surface 4.

[0045] In this embodiment, a PVC sleeve 6 is provided at the position where the positioning screw 21 connects to the floor slab support surface 4. In order to prevent the positioning screw 21 from being unable to be removed from the floor slab support surface 4 after the concrete is poured and solidified, the PVC sleeve 6 can separate the positioning screw 21 and the floor slab support surface 4, which facilitates the turnover construction after the positioning screw 21 is removed.

[0046] Furthermore, the limiting component 3 includes: a limiter 31, a limiting screw 32, and a plurality of second adjusting nuts 33 corresponding to and adapted to the limiting screw 32; the limiting screw 32 is disposed on the transverse square tube 11; one end of the limiter 31 is connected to the vertical square tube 12, and the other end of the limiter 31 is connected to the limiting screw 32; the plurality of second adjusting nuts 33 are all movably disposed on the limiting screw 32.

[0047] In this embodiment, the limiting screw 32 is made by threading the entire length of the screw. The upper end passes through the horizontal square tube 11 through a drilled hole, and the lower end is connected to the vertical square tube 12 of the support frame 1 through the limiting device 31 and the second adjusting nut 33. The limiting device 31 is welded to the vertical square tube 12, and the limiting device 31 and the limiting screw 32 are connected as a whole through the second adjusting nut 33, thereby ensuring the vertical positioning of the multi-stage dropping plate template system and increasing the rigidity of the template, thus ensuring the molding quality.

[0048] Furthermore, a second reinforcing timber 51 is provided on the limiter 31; a limiting timber template 52 is provided on the second reinforcing timber 51; the limiting timber template 52 connects to the multi-level drop area of ​​the floor slab.

[0049] In this embodiment, the second reinforcing timber 51 and the limiting timber template 52 constitute a timber template system. The limiting screw 32 is connected to the multi-level lowering template system on the floor through the limiter 31 and the timber template system, so that the entire multi-level lowering template system can be hung on the support frame 1.

[0050] Furthermore, the length of the limiting screw 32 is adapted to that of the vertical square tube 12.

[0051] In this embodiment, the lengths of the limiting screw 32 and the vertical square tube 12 correspond, thereby matching the connection relationship between the limiting screw 32 and the vertical square tube 12.

[0052] Furthermore, the cross-sectional shape of the limiter 31 is L-shaped.

[0053] In this embodiment, the cross-sectional shape of the limiter 31 is L-shaped (see...). Figure 3 This allows the limiter 31 to have space to accommodate the second adjusting nut 33.

[0054] Example 2

[0055] like Figure 1 As shown, this embodiment provides a construction method for a one-time forming device for a multi-stage drop sill in a multi-water room, including the following steps:

[0056] S01: Determine the design shape of the support frame 1 according to the position of the lowered slab and the anti-sill of the water-filled room;

[0057] S02: The positioning component 2 is used to fix, position, and control the formwork elevation of the support frame 1 on the floor slab.

[0058] S03: At the proposed construction site of the water-filled room, a multi-level lowering formwork system is assembled using limiting wooden formwork 52 and second reinforcing wooden beams 51. Limiting screws 32 are installed and pass through the multi-level lowering formwork system. The formwork system is positioned by tightening the second adjusting nut 33 to ensure the accurate horizontal position of the device.

[0059] S04: The limiter 31 is welded to the support frame 1, and the limiter 31 and the limit screw 32 are connected as a whole by the second adjusting nut 33 to ensure the accurate vertical positioning of the multi-stage drop plate template system and increase the rigidity of the template.

[0060] S05: After the positioning component 2 and the limiting component 3 are installed and positioned, pour the concrete at the location where the slab is to be lowered.

[0061] S06: After the pouring is completed, the one-time molding device is removed by loosening the first adjusting nut 22 on the positioning component 2 and the second adjusting nut 33 on the limiting component 3, and then the turnover construction is carried out.

[0062] In this embodiment, the support frame 1 is composed of multiple sections of square tubing welded or bolted together. The two ends of the support frame 1 are fixed, positioned and their elevation controlled at the anchoring positions on the floor slab by tightening the first adjusting nut 22 on the positioning screw 21 and the lower end is connected to the floor slab of the template support system.

[0063] Assemble a multi-stage drop slab formwork system at the proposed drop slab location. Install a limiting screw 32 through the multi-stage drop slab formwork system and use a second adjusting nut 33 to hang and position the formwork system. Connect the limiter 31 to the support frame 1 and the limiting screw 32 to form a whole, ensuring accurate vertical positioning of the multi-stage drop slab formwork system.

[0064] After the concrete pouring is completed at the location of the proposed drop slab, the one-time forming device is removed by loosening the nuts in each area (first adjusting nut 22 and second adjusting nut 33), and then reused on the next floor. The above operation is repeated until all construction is completed. This device has low manufacturing cost, is lightweight, easy to disassemble and install, can be reused for construction, improves work efficiency and construction quality, and has good economic and social benefits. It is suitable for widespread use.

[0065] The present invention provides a one-time forming device and construction method for a multi-level drop sill in a multi-water room. The functions of each module in each device in the embodiments can be referred to the corresponding description in the above method. It has the advantages of one-time forming with suspended mold, convenient assembly and disassembly, low cost and reusability.

[0066] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A one-time forming device for a multi-stage drop sill in a multi-water room, characterized in that, include: Supporting framework; A positioning component for positioning the support frame; One end of the positioning component is disposed on the support frame, and the other end of the positioning component is connected to the floor support surface; A limiting component is used to vertically limit the support frame at multiple levels; one end of the limiting component is disposed on the support frame, and the other end of the limiting component is connected to the multi-level drop area of ​​the floor slab. The supporting frame includes: a horizontal square tube and several vertical square tubes corresponding to the multi-level drop slab areas of the floor slab; several of the vertical square tubes are arranged on the horizontal square tubes; The limiting assembly includes: a limiter, a limiting screw, and a plurality of second adjusting nuts corresponding to and adapted to the limiting screw; the limiting screw is disposed on the transverse square tube; one end of the limiter is connected to the vertical square tube, and the other end of the limiter is connected to the limiting screw; the plurality of second adjusting nuts are all movably disposed on the limiting screw; A second reinforcing timber is provided on the limiter; a limiting wooden template is provided on the second reinforcing timber; the limiting wooden template connects to the multi-level drop area of ​​the floor slab.

2. The one-time forming device for multi-level lowered sills in multi-water rooms according to claim 1, characterized in that, The vertical square tube is installed on the horizontal square tube by welding and / or bolting.

3. The one-time forming device for multi-level lowered sills in multi-water rooms according to any one of claims 1-2, characterized in that, The positioning component includes: a positioning screw and a plurality of first adjusting nuts corresponding to and adapted to the positioning screw; one end of the positioning screw is disposed on the support frame, and the other end of the positioning screw is connected to the floor support surface; the plurality of first adjusting nuts are movably disposed on the positioning screw.

4. The one-time forming device for multi-level lowered sills in multi-water rooms according to claim 3, characterized in that, A positioning wooden template and a first reinforcing wooden block that corresponds to and matches the positioning wooden template are provided at the connection between the positioning screw and the floor slab support surface.

5. The one-time forming device for multi-level lowered sills in multi-water rooms according to claim 3, characterized in that, A PVC sleeve that can separate the floor slab support surface is provided on the positioning screw.

6. The one-time forming device for multi-level lowered sills in multi-water rooms according to claim 1, characterized in that, The length of the limiting screw is matched to that of the vertical square tube.

7. A construction method for the multi-stage drop sill inverted curb forming device for multi-water rooms as described in any one of claims 1-6, characterized in that, Includes the following steps: The design shape of the support frame is determined according to the location of the lowered slab and the raised edge of the water-filled room; The positioning components are used to fix and position the support frame on the floor slab and control the formwork elevation. At the proposed construction site of the water-filled room, a multi-stage lowering formwork system is assembled using limiting wooden formwork and second reinforcing wooden blocks. Limiting screws are installed and pass through the multi-stage lowering formwork system. The lowering and positioning of the formwork system is achieved by tightening the second adjusting nut to ensure the accurate horizontal position of the device. By welding the limiter to the support frame, and connecting the limiter and the limit screw to form a whole through the second adjusting nut, the vertical positioning of the multi-stage drop plate template system is accurately ensured, and the rigidity of the template is increased. After the positioning and limiting components are installed and positioned, pour the concrete at the location where the slab is to be lowered. After the pouring is completed, the one-time molding device is removed by loosening the first adjusting nut on the positioning component and the second adjusting nut on the limiting component, and then the re-construction is carried out.

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