A high-frequency ultrasonic cutting tool that facilitates piercing and cutting.

By designing a high-frequency ultrasonic cutting tool that is easy to pierce and cut, and adopting an auxiliary positioning mechanism and a flat sword-shaped cutting head, the problem of inaccurate angle adjustment of cutting tools in textile and footwear processing has been solved, thereby improving the cutting yield and production efficiency and reducing production costs.

CN117798982BActive Publication Date: 2026-05-26SUZHOU JIAHUI ULTRASONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SUZHOU JIAHUI ULTRASONIC TECH CO LTD
Filing Date
2024-02-20
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing cutting tools are difficult to adjust the angle efficiently and accurately in textile and footwear processing, resulting in low cutting yield and easy blade deviation, which increases production costs.

Method used

A high-frequency ultrasonic cutting tool that is easy to pierce and cut has been designed. It adopts an auxiliary positioning mechanism and a flat sword-shaped cutter head, combined with a limiting chamber and a flexible ring, to achieve stable installation and angle adjustment of the cutter head, reduce resistance and improve service life.

Benefits of technology

It improved the cutting yield, reduced the tool failure rate and production costs, and enhanced the tool life and cutting efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention proposes a high-frequency ultrasonic cutting tool that facilitates piercing and cutting. An auxiliary positioning mechanism is detachably connected to the outer wall of the first housing to assist in adjusting the cutting edge of the blade. This mechanism also connects to the external cutting machine mounting port, improving adjustment and installation efficiency. A limiting chamber and parallel-side mounting of the ultrasonic transducer assembly ensure stable assembly and reduce the failure rate. The flat-sword shaped blade facilitates cutting, and a drag-reducing surface lowers resistance, significantly reducing the risk of blade breakage. A pre-compression component pre-presses the material to facilitate cutting, improving the yield rate. A flexible ring assists in stress relief and prevents damage to the first and second housings when they are compressed, while also preventing overload during threaded connections, allowing for position adjustment, and extending service life.
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Description

Technical Field

[0001] This invention relates to the field of cutting tool technology, and more specifically, to a high-frequency ultrasonic cutting tool that is easy to puncture and cut. Background Technology

[0002] In the textile and footwear processing industries, it is usually necessary to process the finished fabrics in various ways, and cutting equipment is needed to cut the fabrics into the required specifications.

[0003] Traditional cutting equipment (publication number: CN116926940A) uses an external drive device to make the cutting head perform high-frequency point punching, and the point punches are connected to form a line for cutting. This method is very easy to generate burrs during cutting and cannot seal the edges, so further processing is required after cutting, which increases production costs. Alternatively, cutting equipment (publication number: CN115070072A) can be used to reduce and avoid material breakage and burrs at the cut. However, the angle between the blade and the material being cut is difficult to adjust precisely during cutting, resulting in a low yield rate. After long-term cutting, the blade is prone to deviate and is not easy to adjust flexibly, which reduces production efficiency.

[0004] Publication No.: CN116926940A, a cutting mold for cutting flexible materials is disclosed, including a worktable and a fixed frame installed on the top of the worktable, and further including: a cylinder, disposed on the top of the fixed frame, the output end of the cylinder passing through the fixed frame and fixedly connected to a fixed plate; a cutting assembly, disposed directly below the fixed plate, for cutting the flexible material; the present invention enables the fixing of the flexible material while performing ironing, preventing wrinkles in some parts of the flexible material from affecting the subsequent cutting dimensions, further improving the cutting efficiency and quality, and enabling the change of the wrinkle direction of the flexible material, further improving the efficiency of wrinkle removal, and enabling timely treatment of moisture adhering to the surface of the flexible material, further reducing unnecessary workload in the later stages.

[0005] Publication No. CN115070072A discloses an ultrasonic vibration cutting tool for surface processing. An ultrasonic generator and an ultrasonic transducer are electrically connected. The ultrasonic transducer converts the electrical energy of the ultrasonic generator into axial mechanical vibration of the same frequency. An amplitude modulator adjusts the vibration amplitude and transmits the vibration energy to the cutting head, causing the cutting edge to generate a cutting motion of the same frequency. The direction of the cutting edge movement is tangential to the cutting tip. The cutting head extends outside the housing and can be used to cut burrs. An elastic clamping mechanism provides lateral elasticity to the housing, causing the cutting head to tilt and press against the workpiece surface. For uneven workpiece surfaces, the cutting head is dragged away from the cutting edge during feeding. During this process, the cutting edge does not directly face the workpiece surface, avoiding cutting damage. This tool has low requirements for the surface shape of the part. The elastic clamping mechanism presses the cutting head against the workpiece surface, maintaining constant contact with the workpiece surface, exhibiting strong adaptability and the ability to remove burrs and flash according to the shape.

[0006] How to further improve the cutting tools to make them more efficient and precise in adjusting the angle and improving the cutting yield has become a problem that needs to be solved. Summary of the Invention

[0007] To address the challenge of efficiently and precisely adjusting the angle of ultrasonic cutting tools to improve cutting yield, this invention proposes a high-frequency ultrasonic cutting tool that facilitates piercing and cutting. The tool comprises a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a cutting head 5, and an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1 to assist the cutting head 5 in adjusting its cutting edge. It also assists in connecting the positioning mechanism 6 to the external cutting machine mounting port, improving adjustment and installation efficiency. A limiting chamber 45 and parallel edges 46 are provided for mounting the ultrasonic transducer assembly 4, ensuring stable assembly and reducing the failure rate. The flat sword-shaped cutting head facilitates cutting, and a drag-reducing surface 534 reduces resistance, significantly lowering the risk of tool breakage. A pre-compression assembly 9 pre-compresses the material to facilitate cutting by the cutting head 5, improving the cutting yield. A flexible ring 8 is provided to assist in stress relief and prevent damage to the first and second housings when the first and second housings 2 are compressed. It also prevents overload during threaded connections, allows for position adjustment, and extends service life.

[0008] A high-frequency ultrasonic cutting tool that is easy to pierce and cut includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a cutting head 5, and an auxiliary positioning mechanism 6. The tool is characterized in that: an electric slip ring 3 is provided at one end of the first housing 1, the middle of which is hollow; a second housing 2 is provided at the other end of the first housing 1; an ultrasonic transducer assembly 4 is provided within the cavity formed by the first housing 1 and the second housing 2; a power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4; a cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 away from the electric slip ring 3; and an auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1 to assist the cutting head 5 in adjusting its cutting edge. The auxiliary positioning mechanism 6 is also connected to the mounting port of an external cutting machine.

[0009] Furthermore, the side wall of the first housing 1 away from the second housing 2 is provided with at least one adjustment groove 7. Each adjustment groove 7 is provided with an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 includes a fixing component 61 and a positioning block 62. Each adjustment groove 7 is provided with a positioning block 62. The fixing component 61 is correspondingly provided above the side of the positioning block 62. The positioning block 62 is connected to the first housing 1 through the fixing component 61.

[0010] Furthermore, the fixing component 61 includes a fixing strip 63 and screws. The fixing strip 63 has a first guide groove 64 on its inner side. The rear part of the positioning block 62 is connected to the adjustment groove 7, and the front part of the positioning block 62 is connected to the first guide groove 64. The positioning block 62 can be adjusted in position along the adjustment groove 7 and the first guide groove 64. A positioning point is provided at the center line of the front part of the positioning block 62. When the cutter head 5 is parallel or perpendicular to the positioning point, the cutter head 5 is installed correctly.

[0011] Furthermore, the positioning block 62 includes a protruding snap-fit ​​portion 621 and a sliding abutment portion 622. The rear part of the sliding abutment portion 622 is correspondingly connected to the first guide groove 64. The front part of the sliding abutment portion 622 is provided with a protruding snap-fit ​​portion 621, and the upper end of the front part of the protruding snap-fit ​​portion 621 is correspondingly connected to the first guide groove 64.

[0012] In some embodiments, the cutter head 5 includes a handle 51, a neck 52, and a working part 53. The end of the ultrasonic transducer assembly 4 away from the first housing 1 is connected to the handle 51. The handle 51, neck 52, and working part 53 are interconnected. The handle 51, neck 52, and working part 53 are integrally formed or the handle 51, neck 52, and working part 53 are separate structures. It is more preferred that the handle 51, neck 52, and working part 53 are integrally formed structures.

[0013] Furthermore, when the handle 51, neck 52 and working part 53 are separate structures, the handle 51 and neck 52 are integrally formed and connected, and the working part 53 is provided on the side of the neck 52 away from the end of the handle 51. The working part 53 and the neck 52 are detachably connected by screws.

[0014] Furthermore, two working parts 53 are provided below the neck 52. The working parts 53 are flat sword-shaped. Adjacent working parts 53 are horizontally symmetrically arranged and form cutting blades. Each working part 53 includes a first cutting surface 531, a second cutting surface 532, a third cutting surface 533, and a drag-reducing surface 534. The first cutting surface 531 and the second cutting surface 532 are symmetrically arranged. Adjacent first cutting surfaces 531 form first cutting blades 535, and adjacent second cutting surfaces 532 form second cutting blades 536. A drag-reducing surface 534 is provided between the first cutting surface 531 and the second cutting surface 532. A third cutting surface 533 is provided below both the first cutting surface 531 and the second cutting surface 532. Adjacent third cutting surfaces 533 are symmetrically arranged. Adjacent third cutting surfaces 533 form third cutting blades near the first cutting blades 535 and the second cutting blades 536.

[0015] Furthermore, the blades formed by the first cutting edge 535 and the second cutting edge 536 are acute angles.

[0016] Furthermore, during cutting, one of the following can be selected: the first cutting blade 535 for single-blade cutting, the second cutting blade 536 for single-blade cutting, or the first cutting blade 535 and the second cutting blade 536 for double-blade cutting. It is more preferred to use the first cutting blade 535 and the second cutting blade 536 for double-blade cutting.

[0017] Furthermore, the angles formed by the first cutting surface 531, the second cutting surface 532, and the drag-reducing surface 534 are obtuse angles, and the angles formed by the third cutting surface 533 and the drag-reducing surface 534 are also obtuse angles.

[0018] Furthermore, the downward angle formed by the drag-reducing surface 534 with the first cutting surface 531 and the second cutting surface 532 is 25°-30°, preferably 28°, to reduce the resistance encountered during cutting.

[0019] In some embodiments, the hollow structure in the middle of the slip ring 3 is connected to a gas supply mechanism, which is used to supply air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the blade head 5.

[0020] In some embodiments, the ultrasonic transducer assembly 4 includes an ultrasonic transducer body 41 and a connecting flange 42. The ultrasonic transducer body 41 has a connecting flange 42 on its side. The inner wall of the first housing 1 away from the slip ring 3 has a limiting block 43. The first housing 1 away from the cutter head 5 has a step 44. The bottom surface of the limiting block 43 corresponds to the top surface of the step 44 and forms a limiting chamber 45 between them. The connecting flange 42 abuts against the limiting chamber 45. The ultrasonic transducer body 41 remains relatively stationary with the first housing 1 and the second housing 2 through the connecting flange 42.

[0021] Furthermore, the connecting flange edge 42 is provided with a plurality of first ventilation holes 421 at intervals, which are used to dissipate the heat generated by the ultrasonic transducer assembly 4 and the cutting head 5 from the inside to the outside during processing.

[0022] Furthermore, the limiting block 43 is arc-shaped or semi-arc-shaped, with a semi-arc shape being more preferred. When the limiting block 43 is arc-shaped, an arc-shaped limiting block 43 is provided on the inner wall of the first housing 1 away from the electric slip ring 3. When the limiting block 43 is semi-arc-shaped, multiple limiting blocks 43 are evenly spaced on the side of the inner wall of the first housing 1 away from the electric slip ring 3. More preferably, two semi-arc-shaped limiting blocks 43 are provided, with two adjacent semi-arc-shaped limiting blocks 43 arranged symmetrically.

[0023] Furthermore, the side of the connecting flange 42 away from the semi-circular limiting block 43 is also a parallel side 46, the cross-section of which is rectangular, and the parallel side 46 is used to restrict the horizontal rotation of the ultrasonic transducer body 41.

[0024] Furthermore, the second housing 2 has multiple second ventilation holes 21 spaced apart near the cutter head 5 on its side wall, which are used to dissipate heat generated by the ultrasonic transducer assembly 4 and the cutter head 5 from the inside to the outside during processing.

[0025] In some embodiments, a flexible ring 8 is provided between the first housing 1 and the second housing 2. When the first housing 1 and the second housing 2 are subjected to pressure, the flexible ring 8 is used to assist in unloading the force, prevent damage to the first housing 1 and the second housing 2, and prevent overload during installation when the threaded connection is connected.

[0026] In some embodiments, the end of the second housing 2 away from the ultrasonic transducer assembly 4 is also connected to a pre-compression assembly 9. The pre-compression assembly 9 is used to protect the cutting head 5 and to pre-press the material to be cut during cutting, so that the cutting head 5 can cut. The pre-compression assembly 9 includes a pressure plate 91 and an elastic assembly 92. The outer wall of the end of the second housing 2 away from the ultrasonic transducer assembly 4 is sleeved with or integrally formed with the inner wall of the pressure plate 91. An elastic assembly 92 is provided between the second housing 2 and the pressure plate 91, preferably a spring. When the ultrasonic transducer assembly 4 drives the cutting head 5 to move downward, the pressure plate 91 drives the spring to move upward to press against the material to be cut, and the cutting head 5 cuts. After cutting is completed, the pressure plate 91 returns to its original position as the spring moves downward.

[0027] Furthermore, the outer wall of the second housing 2 away from the ultrasonic transducer assembly 4 is also provided with a second guide groove 22. The pressure plate 91 is connected to the second guide groove 22 through the sliding column 23. When the ultrasonic transducer assembly 4 drives the cutter head 5 to move downward, the pressure plate 91 moves upward along the direction of the second guide groove 22 with the sliding column 23 to press against the material to be cut. The cutter head 5 performs cutting. After the cutting is completed, the pressure plate 91 moves downward along the second guide groove 22 with the sliding column 23 to reset.

[0028] Furthermore, the top diameter of the pressure plate 91 is smaller than the bottom diameter, which increases the contact area between the pressure plate 91 and the fabric to be cut, making cutting easier.

[0029] In some embodiments, the first housing 1 is threadedly connected to the second housing 2, and the ultrasonic transducer assembly 4 is threadedly connected to the cutter head 5.

[0030] The beneficial effects of this invention are as follows: This invention proposes a high-frequency ultrasonic cutting tool that is easy to pierce and cut, including a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a cutting head 5, and an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1 to assist the cutting head 5 in adjusting the cutting edge. It also assists the positioning mechanism 6 in correspondingly connecting with the external cutting machine mounting port, improving adjustment and installation efficiency. The ultrasonic transducer assembly 4 is installed in a limiting chamber 45 and a parallel edge 46, which makes its assembly stable and reduces the failure rate. The flat sword-shaped cutting head is easy to cut, and the drag-reducing surface 534 reduces resistance, greatly reducing the risk of blade breakage. The pre-compression assembly 9 is set to pre-compress the cutting material to facilitate cutting by the cutting head 5, improving the cutting yield. The flexible ring 8 is set to assist in unloading force and prevent damage to the first housing 1 and the second housing 2 when the first housing 1 and the second housing 2 are squeezed. At the same time, it prevents overload during installation when the threaded connection is made, allows for position adjustment, and improves service life. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0032] Figure 2 This is a cross-sectional view (AA) of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0033] Figure 3 This is a partially enlarged cross-sectional view of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0034] Figure 4 This is a schematic diagram of the overall structure of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0035] Figure 5 This is a schematic diagram of the overall structure of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0036] Figure 6 This is a schematic diagram of the connection structure of the ultrasonic transducer assembly and the cutter head of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0037] Figure 7This is a partial structural diagram of the cutting head of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0038]

[0039] The attached diagram will be explained in detail below with reference to specific implementation cases. Detailed Implementation

[0040] The following embodiments are described to aid in understanding this application. These embodiments are not, and should not be, construed in any way as limiting the scope of protection of this application.

[0041] In the following description, those skilled in the art will recognize that throughout this discussion, components may be described as individual functional units (which may include subunits), but those skilled in the art will recognize that various components or portions thereof may be divided into individual components or may be integrated together (including integrated within a single system or component).

[0042] Furthermore, the connections between components or systems shown in the accompanying drawings are not intended to be limited to direct connections. Instead, data between these components may be modified, reformatted, or otherwise altered by intermediate components. Additionally, other or fewer connections may be used. It should also be noted that the terms "link," "connection," or "input" and "fixed" should be understood to include direct connections, indirect connections or fixations made through one or more intermediate media.

[0043] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "side", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly perceived when using the product of this application. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Example 1:

[0044] like Figure 1 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 2 The image shown is an AA cross-sectional view of the high-frequency ultrasonic cutting tool for easy piercing and cutting according to the present invention; as shown... Figure 3 The image shown is a partially enlarged cross-sectional view (AA section) of the high-frequency ultrasonic cutting tool of this invention, which is designed for easy piercing and cutting. Figure 4 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 5The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 6 The diagram shown is a schematic representation of the connection structure of the ultrasonic transducer assembly and the cutter head of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 7 The diagram shown is a partial structural schematic of the cutting head of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0045] A high-frequency ultrasonic cutting tool that is easy to pierce and cut includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a cutting head 5, and an auxiliary positioning mechanism 6. The tool is characterized in that: an electric slip ring 3 is provided at one end of the first housing 1, the middle of which is hollow; a second housing 2 is provided at the other end of the first housing 1; an ultrasonic transducer assembly 4 is provided within the cavity formed by the first housing 1 and the second housing 2; a power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4; a cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 away from the electric slip ring 3; and an auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1 to assist the cutting head 5 in adjusting its cutting edge. The auxiliary positioning mechanism 6 is also connected to the mounting port of an external cutting machine.

[0046] The first housing 1 has at least one adjustment groove 7 on the side wall away from the second housing 2. Each adjustment groove 7 is provided with an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 includes a fixing component 61 and a positioning block 62. Each adjustment groove 7 is provided with a positioning block 62. The fixing component 61 is provided above the side of the positioning block 62. The positioning block 62 is connected to the first housing 1 through the fixing component 61.

[0047] The fixing component 61 includes a fixing strip 63 and screws. The inner side of the fixing strip 63 is provided with a first guide groove 64. The rear part of the positioning block 62 is connected to the adjustment groove 7, and the front part of the positioning block 62 is connected to the first guide groove 64. The positioning block 62 can be adjusted along the adjustment groove 7 and the first guide groove 64. A positioning point is provided at the center line of the front part of the positioning block 62. When the cutter head 5 is parallel or perpendicular to the positioning point, the cutter head 5 is installed correctly.

[0048] The positioning block 62 includes a protruding snap-fit ​​part 621 and a sliding abutment part 622. The rear part of the sliding abutment part 622 is correspondingly connected to the first guide groove 64. The front part of the sliding abutment part 622 is provided with a protruding snap-fit ​​part 621, and the upper end of the front part of the protruding snap-fit ​​part 621 is correspondingly connected to the first guide groove 64.

[0049] The cutter head 5 includes a handle 51, a neck 52, and a working part 53. The end of the ultrasonic transducer assembly 4 away from the first housing 1 is connected to the handle 51. The handle 51, neck 52, and working part 53 are interconnected. The handle 51, neck 52, and working part 53 are separate structures.

[0050] When the handle 51, neck 52 and working part 53 are separate structures, the handle 51 and neck 52 are integrally formed and connected, and the working part 53 is provided on the side of the neck 52 away from the end of the handle 51. The working part 53 and the neck 52 are detachably connected by screws.

[0051] Two working parts 53 are provided below the neck 52. The working parts 53 are flat sword-shaped. Adjacent working parts 53 are horizontally symmetrically arranged and form cutting blades. Each working part 53 includes a first cutting surface 531, a second cutting surface 532, a third cutting surface 533, and a drag-reducing surface 534. The first cutting surface 531 and the second cutting surface 532 are symmetrically arranged. Adjacent first cutting surfaces 531 form first cutting blades 535, and adjacent second cutting surfaces 532 form second cutting blades 536. A drag-reducing surface 534 is provided between the first cutting surface 531 and the second cutting surface 532. A third cutting surface 533 is provided below both the first cutting surface 531 and the second cutting surface 532. Adjacent third cutting surfaces 533 are symmetrically arranged. Adjacent third cutting surfaces 533 form third cutting blades near the first cutting blades 535 and the second cutting blades 536.

[0052] The blades formed by the first cutting edge 535 and the second cutting edge 536 are acute angles.

[0053] When cutting, one can choose to perform single-blade cutting with the first cutting blade 535, single-blade cutting with the second cutting blade 536, or double-blade cutting with both the first cutting blade 535 and the second cutting blade 536.

[0054] The angle formed by the first cutting surface 531, the second cutting surface 532 and the drag-reducing surface 534 is an obtuse angle, and the angle formed by the third cutting surface 533 and the drag-reducing surface 534 is an obtuse angle.

[0055] The downward angle formed by the drag-reducing surface 534, the first cutting surface 531, and the second cutting surface 532 is 25°-30°, which is used to reduce the resistance encountered during cutting.

[0056] The hollow structure in the middle of the slip ring 3 is connected to a gas supply mechanism, which is used to supply air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the cutter head 5.

[0057] The ultrasonic transducer assembly 4 includes an ultrasonic transducer body 41 and a connecting flange 42. The ultrasonic transducer body 41 has a connecting flange 42 on its side. The inner wall of the first housing 1 away from the slip ring 3 has a limiting block 43. The first housing 1 away from the cutter head 5 has a step 44. The bottom surface of the limiting block 43 corresponds to the top surface of the step 44 and forms a limiting chamber 45 between them. The connecting flange 42 abuts against the limiting chamber 45. The ultrasonic transducer body 41 maintains a relatively stationary state with the first housing 1 and the second housing 2 through the connecting flange 42.

[0058] The limiting block 43 is arc-shaped or semi-arc-shaped, with a semi-arc shape being more preferred. When the limiting block 43 is arc-shaped, an arc-shaped limiting block 43 is provided on the inner wall of the first housing 1 away from the electric slip ring 3. When the limiting block 43 is semi-arc-shaped, multiple limiting blocks 43 are evenly spaced on the side of the inner wall of the first housing 1 away from the electric slip ring 3. It is more preferred to provide two semi-arc-shaped limiting blocks 43, with two adjacent semi-arc-shaped limiting blocks 43 arranged symmetrically.

[0059] The connecting flange edge 42 is provided with a plurality of first ventilation holes 421 at intervals, which are used to dissipate the heat generated by the ultrasonic transducer assembly 4 and the cutting head 5 from the inside to the outside during processing.

[0060] The side of the connecting flange 42 away from the semi-circular limiting block 43 is also a parallel side 46. The cross-section of the parallel side 46 is rectangular, and the parallel side 46 is used to limit the horizontal rotation of the ultrasonic transducer body 41.

[0061] The second housing 2 has multiple second ventilation holes 21 spaced apart on its side wall near the cutter head 5, which are used to dissipate heat generated by the ultrasonic transducer assembly 4 and the cutter head 5 from the inside to the outside during processing.

[0062] A flexible ring 8 is also provided between the first housing 1 and the second housing 2. When the first housing 1 and the second housing 2 are subjected to pressure, the flexible ring 8 is used to assist in unloading the force, prevent damage to the first housing 1 and the second housing 2, and prevent overload during installation when the threaded connection is made.

[0063] The second housing 2, away from the ultrasonic transducer assembly 4, is also connected to a pre-compression assembly 9. The pre-compression assembly 9 is used to protect the cutting head 5 and to pre-press the material to be cut during cutting, so that the cutting head 5 can cut. The pre-compression assembly 9 includes a pressure plate 91 and an elastic assembly 92. The outer wall of the second housing 2 away from the ultrasonic transducer assembly 4 is sleeved with or integrally formed with the inner wall of the pressure plate 91. An elastic assembly 92 is provided between the second housing 2 and the pressure plate 91, preferably a spring. When the ultrasonic transducer assembly 4 drives the cutting head 5 to move downward, the pressure plate 91 drives the spring to move upward to press against the material to be cut, and the cutting head 5 cuts. After cutting is completed, the pressure plate 91 returns to its original position as the spring moves downward.

[0064] The outer wall of the second housing 2 away from the end of the ultrasonic transducer assembly 4 is also provided with a second guide groove 22. The pressure plate 91 is connected to the second guide groove 22 through the sliding column 23. When the ultrasonic transducer assembly 4 drives the cutter head 5 to move downward, the pressure plate 91 moves upward along the direction of the second guide groove 22 with the sliding column 23 to press against the material to be cut. The cutter head 5 cuts. After the cutting is completed, the pressure plate 91 moves downward along the second guide groove 22 with the sliding column 23 to reset.

[0065] The top diameter of the pressure plate 91 is smaller than the bottom diameter, which increases the contact area between the pressure plate 91 and the fabric to be cut, making cutting easier.

[0066] The first housing 1 and the second housing 2 are threadedly connected, and the ultrasonic transducer assembly 4 and the cutter head 5 are threadedly connected. Example 2:

[0067] like Figure 1 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 2 The image shown is an AA cross-sectional view of the high-frequency ultrasonic cutting tool for easy piercing and cutting according to the present invention; as shown... Figure 3 The image shown is a partially enlarged cross-sectional view (AA section) of the high-frequency ultrasonic cutting tool of this invention, which is designed for easy piercing and cutting. Figure 4 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 5 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 6 The diagram shown is a schematic representation of the connection structure of the ultrasonic transducer assembly and the cutter head of the high-frequency ultrasonic cutting tool for easy piercing and cutting in this invention; as shown... Figure 7 The diagram shown is a partial structural schematic of the cutting head of the high-frequency ultrasonic cutting tool that is easy to puncture and cut according to the present invention.

[0068] A high-frequency ultrasonic cutting tool that is easy to pierce and cut includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a cutting head 5, and an auxiliary positioning mechanism 6. The tool is characterized in that: an electric slip ring 3 is provided at one end of the first housing 1, the middle of which is hollow; a second housing 2 is provided at the other end of the first housing 1; an ultrasonic transducer assembly 4 is provided within the cavity formed by the first housing 1 and the second housing 2; a power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4; a cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 away from the electric slip ring 3; and an auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1 to assist the cutting head 5 in adjusting its cutting edge. The auxiliary positioning mechanism 6 is also connected to the mounting port of an external cutting machine.

[0069] The first housing 1 has at least one adjustment groove 7 on the side wall away from the second housing 2. Each adjustment groove 7 is provided with an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 includes a fixing component 61 and a positioning block 62. Each adjustment groove 7 is provided with a positioning block 62. The fixing component 61 is provided above the side of the positioning block 62. The positioning block 62 is connected to the first housing 1 through the fixing component 61.

[0070] The fixing component 61 includes a fixing strip 63 and screws. The inner side of the fixing strip 63 is provided with a first guide groove 64. The rear part of the positioning block 62 is connected to the adjustment groove 7, and the front part of the positioning block 62 is connected to the first guide groove 64. The positioning block 62 can be adjusted along the adjustment groove 7 and the first guide groove 64. A positioning point is provided at the center line of the front part of the positioning block 62. When the cutter head 5 is parallel or perpendicular to the positioning point, the cutter head 5 is installed correctly.

[0071] The positioning block 62 includes a protruding snap-fit ​​part 621 and a sliding abutment part 622. The rear part of the sliding abutment part 622 is correspondingly connected to the first guide groove 64. The front part of the sliding abutment part 622 is provided with a protruding snap-fit ​​part 621, and the upper end of the front part of the protruding snap-fit ​​part 621 is correspondingly connected to the first guide groove 64.

[0072] The cutter head 5 includes a handle 51, a neck 52, and a working part 53. The end of the ultrasonic transducer assembly 4 away from the first housing 1 is connected to the handle 51. The handle 51, neck 52, and working part 53 are connected to each other. The handle 51, neck 52, and working part 53 are integrally formed structures.

[0073] Two working parts 53 are provided below the neck 52. The working parts 53 are flat sword-shaped. Adjacent working parts 53 are horizontally symmetrically arranged and form cutting blades. Each working part 53 includes a first cutting surface 531, a second cutting surface 532, a third cutting surface 533, and a drag-reducing surface 534. The first cutting surface 531 and the second cutting surface 532 are symmetrically arranged. Adjacent first cutting surfaces 531 form first cutting blades 535, and adjacent second cutting surfaces 532 form second cutting blades 536. A drag-reducing surface 534 is provided between the first cutting surface 531 and the second cutting surface 532. A third cutting surface 533 is provided below both the first cutting surface 531 and the second cutting surface 532. Adjacent third cutting surfaces 533 are symmetrically arranged. Adjacent third cutting surfaces 533 form third cutting blades near the first cutting blades 535 and the second cutting blades 536.

[0074] The blades formed by the first cutting edge 535 and the second cutting edge 536 are acute angles.

[0075] When cutting, select the first cutting blade 535 to perform double-blade cutting with the first cutting blade 535 and the second cutting blade 536.

[0076] The angle formed by the first cutting surface 531, the second cutting surface 532 and the drag-reducing surface 534 is an obtuse angle, and the angle formed by the third cutting surface 533 and the drag-reducing surface 534 is an obtuse angle.

[0077] The downward angle formed by the drag-reducing surface 534, the first cutting surface 531, and the second cutting surface 532 is 28°, which is used to reduce the resistance encountered during cutting.

[0078] The hollow structure in the middle of the slip ring 3 is connected to a gas supply mechanism, which is used to supply air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the cutter head 5.

[0079] The ultrasonic transducer assembly 4 includes an ultrasonic transducer body 41 and a connecting flange 42. The ultrasonic transducer body 41 has a connecting flange 42 on its side. The inner wall of the first housing 1 away from the slip ring 3 has a limiting block 43. The first housing 1 away from the cutter head 5 has a step 44. The bottom surface of the limiting block 43 corresponds to the top surface of the step 44 and forms a limiting chamber 45 between them. The connecting flange 42 abuts against the limiting chamber 45. The ultrasonic transducer body 41 maintains a relatively stationary state with the first housing 1 and the second housing 2 through the connecting flange 42.

[0080] The limiting block 43 is arc-shaped or semi-arc-shaped, with a semi-arc shape being more preferred. When the limiting block 43 is arc-shaped, an arc-shaped limiting block 43 is provided on the inner wall of the first housing 1 away from the electric slip ring 3. When the limiting block 43 is semi-arc-shaped, multiple limiting blocks 43 are evenly spaced on the side of the inner wall of the first housing 1 away from the electric slip ring 3. It is more preferred to provide two semi-arc-shaped limiting blocks 43, with two adjacent semi-arc-shaped limiting blocks 43 arranged symmetrically.

[0081] The connecting flange edge 42 is provided with a plurality of first ventilation holes 421 at intervals, which are used to dissipate the heat generated by the ultrasonic transducer assembly 4 and the cutting head 5 from the inside to the outside during processing.

[0082] The side of the connecting flange 42 away from the semi-circular limiting block 43 is also a parallel side 46. The cross-section of the parallel side 46 is rectangular, and the parallel side 46 is used to limit the horizontal rotation of the ultrasonic transducer body 41.

[0083] The second housing 2 has multiple second ventilation holes 21 spaced apart on its side wall near the cutter head 5, which are used to dissipate heat generated by the ultrasonic transducer assembly 4 and the cutter head 5 from the inside to the outside during processing.

[0084] A flexible ring 8 is also provided between the first housing 1 and the second housing 2. When the first housing 1 and the second housing 2 are subjected to pressure, the flexible ring 8 is used to assist in unloading the force, prevent damage to the first housing 1 and the second housing 2, and prevent overload during installation when the threaded connection is made.

[0085] The second housing 2, away from the ultrasonic transducer assembly 4, is also connected to a pre-pressing assembly 9. The pre-pressing assembly is used to protect the cutting head 5 and to pre-press the material to be cut during cutting, so that the cutting head 5 can cut. The pre-pressing assembly 9 includes a pressure plate 91 and an elastic assembly 92. The outer wall of the second housing 2 away from the ultrasonic transducer assembly 4 is sleeved with or integrally formed with the inner wall of the pressure plate 91. An elastic assembly 92 is provided between the second housing 2 and the pressure plate 91, preferably a spring. When the ultrasonic transducer assembly 4 drives the cutting head 5 to move downward, the pressure plate 91 drives the spring to move upward to press against the material to be cut, and the cutting head 5 cuts. After cutting is completed, the pressure plate 91 returns to its original position as the spring moves downward.

[0086] The outer wall of the second housing 2 away from the end of the ultrasonic transducer assembly 4 is also provided with a second guide groove 22. The pressure plate 91 is connected to the second guide groove 22 through the sliding column 23. When the ultrasonic transducer assembly 4 drives the cutter head 5 to move downward, the pressure plate 91 moves upward along the direction of the second guide groove 22 with the sliding column 23 to press against the material to be cut. The cutter head 5 cuts. After the cutting is completed, the pressure plate 91 moves downward along the second guide groove 22 with the sliding column 23 to reset.

[0087] The top diameter of the pressure plate 91 is smaller than the bottom diameter, which increases the contact area between the pressure plate 91 and the fabric to be cut, making cutting easier.

[0088] The first housing 1 and the second housing 2 are threadedly connected, and the ultrasonic transducer assembly 4 and the cutter head 5 are threadedly connected.

[0089] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. A high-frequency ultrasonic cutting tool that is easy to pierce and cut, comprising a first housing (1), a second housing (2), an electric slip ring (3), an ultrasonic transducer assembly (4), a cutting head (5), and an auxiliary positioning mechanism (6), characterized in that: One end of the first housing (1) is provided with an electric slip ring (3), the middle of which is hollow. The other end of the first housing (1) is provided with a second housing (2). An ultrasonic transducer assembly (4) is provided in the cavity formed by the first housing (1) and the second housing (2). The power line passes through the hollow structure of the electric slip ring (3) and is electrically connected to the ultrasonic transducer assembly (4). A blade (5) is connected to the end of the ultrasonic transducer assembly (4) away from the electric slip ring (3). An auxiliary positioning mechanism (6) is detachably connected to the outer wall of the first housing (1) to assist the blade (5) in adjusting the cutting edge. At the same time, the auxiliary positioning mechanism (6) is connected to the external cutting machine mounting port. At least one adjustment groove (7) is provided on the side wall of the first housing (1) away from the second housing (2). An auxiliary positioning mechanism is provided in each adjustment groove (7). 6) The auxiliary positioning mechanism (6) includes a fixing component (61) and a positioning block (62). Each adjustment groove (7) is provided with a positioning block (62). The fixing component (61) is provided on the upper side of the positioning block (62). The positioning block (62) is connected to the first housing (1) through the fixing component (61). The fixing component (61) includes a fixing strip (63) and a screw. The fixing strip (63) is provided with a first guide groove (64) on its inner side. The rear part of the positioning block (62) is connected to the adjustment groove (7), and the front part of the positioning block (62) is connected to the first guide groove (64). The positioning block (62) can be adjusted along the adjustment groove (7) and the first guide groove (64). A positioning point is provided at the center line of the front part of the positioning block (62). When the cutter head (5) is parallel or perpendicular to the positioning point, the cutter head (5) is installed correctly.The positioning block (62) includes a protruding snap-fit ​​part (621) and a sliding abutment part (622). The rear part of the sliding abutment part (622) is connected to the first guide groove (64). The front part of the sliding abutment part (622) is provided with a protruding snap-fit ​​part (621). The upper end of the front part of the protruding snap-fit ​​part (621) is connected to the first guide groove (64). The blade head (5) includes a handle (51), a neck (52), and a working part (53). The end of the ultrasonic transducer assembly (4) away from the first housing (1) is connected to the handle (51). The handle (51), neck (52), and working part (53) are connected to each other. The handle (51), neck (52), and working part (53) are integrally formed or the handle (51), neck (52), and working part (53) are separate structures. There are two working parts (53) below the neck (52). The working part (53) is a flat blade. The design comprises two adjacent working sections (53) arranged horizontally symmetrically to form cutting blades. Each working section (53) includes a first cutting surface (531), a second cutting surface (532), a third cutting surface (533), and a drag-reducing surface (534). The first cutting surface (531) and the second cutting surface (532) are symmetrically arranged. An adjacent first cutting surface (531) forms a first cutting blade (535), and an adjacent second cutting surface (532) forms a second cutting blade (536). A drag-reducing surface (534) is provided between the first cutting surface (531) and the second cutting surface (532). A third cutting surface (533) is provided below both the first cutting surface (531) and the second cutting surface (532). Adjacent third cutting surfaces (533) are symmetrically arranged, and each adjacent third cutting surface (533) forms a third cutting blade near the first cutting blade (535) and the second cutting blade (536).

2. The high-frequency ultrasonic cutting tool for easy piercing and cutting as described in claim 1, characterized in that: The angle formed between the first cutting surface (531), the second cutting surface (532) and the drag-reducing surface (534) is an obtuse angle, and the angle formed between the third cutting surface (533) and the drag-reducing surface (534) is an obtuse angle. The downward angle formed between the drag-reducing surface (534) and the first cutting surface (531) and the second cutting surface (532) is 25°-30°, which is used to reduce the resistance encountered during cutting.

3. The high-frequency ultrasonic cutting tool for easy piercing and cutting as described in claim 1, characterized in that: The ultrasonic transducer assembly (4) includes an ultrasonic transducer body (41) and a connecting flange (42). The ultrasonic transducer body (41) has a connecting flange (42) on its side. The inner wall of the first housing (1) away from the slip ring (3) has a limiting block (43). The first housing (1) away from the cutter head (5) has a step (44). The bottom surface of the limiting block (43) corresponds to the top surface of the step (44) and forms a limiting chamber (45) between them. The connecting flange (42) abuts against the limiting chamber (45). The ultrasonic transducer body (41) maintains a relatively stationary state with the first housing (1) and the second housing (2) through the connecting flange (42).

4. The high-frequency ultrasonic cutting tool for easy piercing and cutting as described in claim 3, characterized in that: The side of the connecting flange (42) away from the limit block (43) is also a parallel side (46), the cross section of the parallel side (46) is rectangular, and the parallel side (46) is used to limit the horizontal rotation of the ultrasonic transducer body (41).

5. The high-frequency ultrasonic cutting tool for easy piercing and cutting as described in claim 1, characterized in that: A flexible ring (8) is provided between the first housing (1) and the second housing (2). When the first housing (1) and the second housing (2) are subjected to pressure, the flexible ring (8) is used to assist in unloading the force, prevent damage to the first housing (1) and the second housing (2), and prevent overload during installation when the threaded connection is connected.

6. The high-frequency ultrasonic cutting tool for easy piercing and cutting as described in claim 1, characterized in that: The second housing (2) is also connected to a pre-pressing component (9) at the end away from the ultrasonic transducer assembly (4). The pre-pressing component is used to protect the cutting head (5) and to press the material to be cut in advance so that the cutting head (5) can cut. The pre-pressing component (9) includes a pressure plate (91) and an elastic component (92). The outer wall of the second housing (2) away from the ultrasonic transducer assembly (4) is sleeved with or integrally formed with the inner wall of the pressure plate (91). An elastic component (92) is provided between the second housing (2) and the pressure plate (91). When the ultrasonic transducer assembly (4) drives the cutting head (5) to move downward, the pressure plate (91) drives the elastic component (92) to move upward to press the material to be cut. The cutting head (5) cuts. After the cutting is completed, the pressure plate (91) moves downward with the elastic component to reset.