An apparatus for automatically unpacking a plastic box of water meters and a working method thereof

Abstract

The application discloses a device for automatically unpacking and boxing a plastic suction box of a water meter and a working method thereof, and comprises a plastic suction box feeding system, a disc unpacking and lifting system, a correcting system, a transferring system, a frame system, a transition lifting system, a material taking and boxing system, a lower chuck system and an informatization control system. The application can effectively unpack and box, realizes automatic boxing of the plastic suction box of the water meter, has high automation degree, can realize an unmanned workshop, reduces labor cost, and adapts to the requirements of the times and the market demand.

Description

Technical Field

[0001] This invention relates to the field of automated assembly of smart water meters, and in particular to a device and its working method for automatically disassembling and packing water meter blister boxes. Background Technology

[0002] Statistics show that my country has a huge demand for water meters. Current technology generally uses manual disassembly and packing, a traditional method that is tedious and costly. Given the ever-increasing demand for water meters and the inability of existing assembly processes to meet market needs, finding efficient and labor-saving methods is urgently needed. Water meter blister packs are made of soft, easily deformed plastic, making mechanical disassembly and packing difficult. Utilizing IoT and automation technologies to automate the disassembly and packing of water meters would allow for larger-scale batch packing of blister packs, better meeting the water meter needs of my country and the world. Currently, there is no systematic method for automating the disassembly and packing of smart water meter blister packs. Manual disassembly and packing is inefficient and costly, failing to meet market demands. Summary of the Invention

[0003] Purpose of the invention: The purpose of this invention is to provide an automated device and method for disassembling and packing water meter blister boxes, which can disassemble easily deformable blister boxes and press them into cardboard boxes, meeting the needs of batch disassembly and packing of water meter blister boxes, and achieving the goal of reducing manpower and increasing efficiency.

[0004] Technical solution: The present invention provides an automated disassembly and packing device for water meter blister boxes, comprising a frame system, characterized in that: the frame system is provided with a feeding station, a disassembly station, a transition station and a packing station arranged in sequence, wherein the feeding station and the disassembly station are located in the same vertical plane, and the vertical planes in which the transition station and the packing station are located are parallel to the vertical plane in which the feeding station is located.

[0005] The top of the frame system is provided with transfer system one and transfer system two. Transfer system one and transfer system two are horizontally displaced along the crossbeam at the top of the frame system. Transfer system one and transfer system two have the same structure.

[0006] The loading station is equipped with a blister box loading system, which is set inside the frame system and moves along the columns of the frame system in the vertical plane to transfer the blister box from the loading station to the unpacking station.

[0007] The dismantling station is equipped with a dismantling and lifting system. The dismantling and lifting system is set up in the frame system through a transfer system. Following the transfer system, the system moves horizontally along the crossbeams of the frame system to transfer the blister pack from the dismantling station to the transition station.

[0008] A lower chuck system is installed below the disassembly station. The lower chuck system is fixedly installed on the frame system to prevent excess blister boxes from being transferred at the same time.

[0009] The disassembly station is equipped with a correction system, which is fixedly mounted on the frame system to correct the posture of the blister box.

[0010] The transition station is equipped with a transition lifting system, which is set within the frame system to transitionally place the blister box and balance the height difference between the unpacking station and the packing station.

[0011] The upper part of the packing station is equipped with a material picking and packing system. The material picking and packing system is set in the frame system through the transfer system two. Following the transfer system two, it moves horizontally along the crossbeam in the frame system to transfer the blister box from the transition station to the packing station.

[0012] The lower part of the packing station is equipped with a box support system, which is fixed on the crossbeams inside the frame system to open up the carton containing the blister pack.

[0013] The front of the frame system is equipped with an information control system, which is electrically connected to the blister box feeding system, tray lifting system, chuck system, straightening system, transition lifting system, material picking and packing system, and box support system, controlling the overall operation of the device.

[0014] Preferably, the blister packing system includes a bearing mounting base 1, a bearing seat 1, a nut fixing seat 1, a lifting reinforcing rib plate 1, a lifting fixing side plate 1, a nut fixing seat 2, a lead screw, a mounting plate 1, a bearing seat 2, a coupling 1, a motor mounting plate 1, a motor, a lifting support plate 1, a synchronous belt system fixing plate 1, a synchronous belt system fixing plate 2, a synchronous belt system, and a reinforcing rib plate 1. The bearing mounting base 1, mounting plate 1, and motor mounting plate 1 are fixed to the columns of the frame system. The bearing mounting base 1 is equipped with a bearing seat 1, and the mounting plate 2 is equipped with a bearing seat 2. A lead screw passes through the bearing seat 1 and bearing seat 2. The top of the lead screw is connected to the motor mounted on the motor mounting plate 1 via a coupling. A nut fixing seat 1 is provided on the lead screw, and the nut... A rotating nut is provided on the fixed seat. A lifting and fixing side plate is provided on the nut fixing seat facing the inside of the frame system. A lifting and fixing side plate is provided on the lifting and fixing side plate to enhance the connection strength. A stiffening plate is provided on the lifting and fixing side plate facing the inside of the frame system. A lifting support plate is provided on the stiffening plate. A synchronous belt system is provided on the lifting support plate. The synchronous belt system is fixed to the lifting support plate by a synchronous belt system fixing plate and a synchronous belt system fixing plate. The lifting and fixing side plate is fixedly connected to the nut fixing seat and is slidably connected to the column of the frame system through a slider. The lifting and fixing side plate moves up and down along the screw with the rotating nut, which drives the stiffening plate, the support plate, and the synchronous belt system to move up and down.

[0015] Preferably, the disassembly and lifting system includes a cylinder 1, a disassembly fixing plate 1, a cylinder connecting plate 1, a cylinder gasket, a connecting rod 1, a connecting rod 2, a bearing 1, a bearing 2, a lifting guide shaft 1, a lifting guide shaft 2, a guide rail 1, an upper gripper assembly 1, an upper gripper assembly 2, a guide rail 2, a cylinder 2, an upper gripper assembly 3, a cylinder connecting plate 2, a cylinder 3, a cylinder 4, a guide rail 3, a guide rail 4, a lifting guide shaft 3, a lifting guide shaft 4, a disassembly fixing plate 2, a bearing 3, a bearing 4, a connecting rod 3, a connecting rod 4, an upper gripper assembly 4, a guide rail 5, a cylinder 5, a cylinder connecting plate 3, and a guide rail 6. One end of the cylinder connecting plate 1 is connected to the transfer system 1, and the other end is fixedly connected to the disassembly fixing plate 1. The cylinder gasket is fixedly connected to the lower part of the disassembly fixing plate 1 via connecting rods 1, 2, 3, and 4. A cylinder is disposed above the cylinder head gasket, and bearings 1, 2, 3, and 4 are disposed below the cylinder head gasket. Bearings 1, 2, 3, and 4 are respectively connected to lifting guide shafts 1, 2, 3, and 4. Lifting guide shafts 1, 2, 3, and 4 are respectively connected to a disassembly plate fixing plate 2. Guide rails 1 and 4 are disposed on the disassembly plate fixing plate 2. Upper gripper assemblies 2 and 4 move along guide rails 1 and 4 respectively via cylinders 2 and 3. Guide rails 2, 3, 5, and 6 are disposed below the disassembly plate fixing plate 2. Upper gripper assembly 1 moves along guide rails 2 and 3 via cylinder 4, and upper gripper assembly 3 moves along guide rails 5 and 6 via cylinder 5.

[0016] Preferably, the upper gripper assembly 2 and the upper gripper assembly 4 have the same structure and are arranged facing each other. The upper gripper assembly 2 includes a guide shaft 1, a bearing 5, a cylinder 6, a guide shaft 2, a bearing 6, a cylinder connecting plate 4, a gripper fixing plate 1, a guide rail slider 1, a guide rail slider 2, a fixing rib 1, a connecting rod 1, a lower pressure pad 1, a gripper fixing plate 2, a gripper 1, a gripper 2, and a gripper 3. One end of the cylinder connecting plate 4 is connected to the cylinder 2, and the other end is fixedly connected to the gripper fixing plate 1. The outer top of the gripper fixing plate 1 is provided with a guide shaft 1 and a guide shaft 2. The guide shaft 1 and the... Guide shaft 2 is connected to bearing 5 and bearing 6 respectively. Cylinder 6 is provided above the gripper fixing plate 1. The output end of cylinder 6 is connected to connecting rod 1. A lower pressure pad is provided at the bottom of connecting rod 1. Gripper fixing plate 2 is provided below the outer side of gripper fixing plate 1. Gripper 1, gripper 2 and gripper 3 are provided below gripper fixing plate 2 respectively. Guide rail slider 1 and guide rail slider 2 are provided below the inner side of gripper fixing plate 1, which slide along guide rail 1. A fixing rib plate to improve fixing strength is also provided between gripper fixing plate 1 and gripper fixing plate 2.

[0017] Preferably, the upper gripper assembly 1 and upper gripper assembly 3 have the same structure and are arranged facing each other. The upper gripper assembly 3 includes a guide shaft 3, a bearing 7, a guide rail slider 3, a slider pad 1, a cylinder 7, a bearing 8, a guide shaft 4, a cylinder connecting plate 5, a guide rail slider 4, a slider pad 2, a gripper fixing plate 3, a fixing rib 2, a lower pressure pad 2, a gripper fixing plate 4, and a gripper. One end of the cylinder connecting plate 5 is connected to the cylinder 5, and the other end is connected to the gripper fixing plate 3. The guide shaft 3 and guide shaft 4 are arranged on the upper outer side of the gripper fixing plate 3, and the guide shaft 3 and guide shaft 4 are separately connected. Bearings 7 and 8 are connected. Slider pad 1 and slider pad 2 are provided on the upper inner side of the gripper fixing plate 3. Guide rail slider 3 and guide rail slider 4, which move along guide rail 5 and guide rail 6, are respectively provided above slider pad 1 and slider pad 2. Cylinder 7 is provided on the upper outer side of the gripper fixing plate 3. The output end of cylinder 7 is connected to a pressure pad. Gripper fixing plate 4 is connected to the lower outer side of the gripper fixing plate 3. Gripper is provided below gripper fixing plate 4. A fixing rib plate is provided between gripper fixing plate 3 and gripper fixing plate 4 to improve the connection strength.

[0018] Preferably, the transition lifting system includes cylinder eight, cylinder fixing plate one, guide rail seven, guide rail fixing plate, guide rail slider five, guide rail slider six, bearing nine, guide shaft five, lifting fixing side plate, lifting fixing plate one, guide rail slider seven, material baffle one, bearing ten, guide shaft six, material baffle two, material baffle three, material baffle four, material baffle five, bearing eleven, guide shaft seven, lifting fixing rib plate one, guide rail block one, guide rail block two, guide rail eight, guide rail slider eight, cylinder connecting seat one, lifting fixing rib plate two, guide shaft eight, bearing twelve, material baffle six, material baffle seven, and material baffle eight. Cylinder fixing plate one and guide rail fixing plate are mounted on the columns of the frame system. Cylinder eight is positioned below cylinder fixing plate one, and its output end is connected to the lifting fixing side plate via cylinder connecting seat one. Guide rail seven and guide rail eight are mounted on the guide rail fixing plate. The lowering and fixing plate slides up and down along guide rails 7 and 8 via guide rail sliders 5, 6, 7, and 8. Guide rail stops 1 and 2 are respectively installed at the bottom of guide rails 7 and 8. Lifting and fixing ribs 1 and 2 are installed on the side of the lifting and fixing plate. A support plate is installed on the top of lifting and fixing ribs 1 and 2. Guide shafts 5, 6, 7, and 8 are installed on the support plate. Bearings 9, 10, 11, and 12 are respectively connected to guide shafts 5, 6, 7, and 8. A tray for placing a blister box is installed above guide shafts 5, 6, 7, and 8. Material baffles 1, 2, 3, 4, 5, 6, 7, and 8 are installed around the tray.

[0019] Preferably, the material handling and packing system includes clamping block 1, clamping block 2, cylinder 9, clamping block 3, bearing 13, packing fixing plate 1, packing fixing plate 2, guide shaft 9, support rod 1, support rod 2, cylinder 10, stiffening plate 1, packing fixing plate 3, stiffening plate 2, support rod 3, support rod 4, guide shaft 10, guide shaft 11, guide shaft 12, bearing 14, bearing 15, bearing 16, cylinder 11, clamping block 4, clamping block 5, cylinder 12, clamping block 6, clamping block 7, clamping block 8, cylinder 13, and cylinder connecting plate 6. One end of cylinder connecting plate 6 is connected to transfer system 2, and the other end is connected to packing fixing plate 3. Stiffening plate 1 and stiffening plate 2 are provided on packing fixing plate 3 to improve connection strength. Supports are provided below packing fixing plate 3. Rod 1, support rod 2, support rod 3, and support rod 4 are connected to a box-fixing plate 2. A cylinder 10 is installed on the box-fixing plate 2. The output end of cylinder 10 is connected to the box-fixing plate 1. The box-fixing plate 1 and the box-fixing plate 2 are slidably connected by guide shafts 9, 10, 11, and 12. Bearings 13, 14, 15, and 16 are slidably connected to guide shafts 9, 10, 11, and 12. Cylinders 9, 11, 12, and 13 are installed below the box-fixing plate 1. Cylinders 9, 11, 12, and 13 are respectively connected to clamping blocks 1, 2, 3, 4, 5, 6, 7, and 8 for gripping blister boxes.

[0020] Preferably, the transfer system one and transfer system two have the same structure. Transfer system one includes cylinder gasket one, cylinder fourteen, cylinder connecting block one, cylinder gasket two, and connecting fixing plate. Cylinder gasket one and cylinder gasket two are slidably connected to the frame system. Cylinder fourteen is arranged between cylinder gasket one and cylinder gasket two. Cylinder connecting block one is arranged above cylinder fourteen. Cylinder connecting block one is connected to the disassembly lifting system through the connecting fixing plate.

[0021] Preferably, the box support system includes four box support systems fixed to the frame system around the box packing station: Box Support System 1, Box Support System 2, Box Support System 3, and Box Support System 4. Box Support System 1 includes a support claw, cylinder 15, cylinder 16, cylinder fixing plate 1, cylinder fixing plate 2, and cylinder fixing plate 3. Cylinder fixing plate 3 is fixed to the frame system. Cylinder 15 is mounted on cylinder fixing plate 3. The output end of cylinder 15 is connected to cylinder fixing plate 2. Cylinder fixing plate 3 is located below cylinder fixing plate 2. Cylinder 16 is located below cylinder fixing plate 3. The output end of cylinder 16 is connected to the support claw. The output directions of cylinder 15 and cylinder 16 are perpendicular.

[0022] Preferably, the lower chuck system includes lower chuck system one, lower chuck system two, lower chuck system three, and lower chuck system four, which are arranged around the lower part of the disassembly station. Lower chuck system one and lower chuck system four have the same structure, and lower chuck system two and lower chuck system three have the same structure. Lower chuck system one includes lower chuck support plate one, transition plate one, slider pad three, separation lower pressure plate one, cylinder connecting seat two, lower separation moving seat one, slider pad four, transition plate two, lower chuck support plate two, guide rail slider nine, guide rail nine, lower separation fixed seat one, cylinder fixed seat three, cylinder seventeen, guide rail ten, and guide rail slider ten. Lower chuck support plate one and lower chuck support plate two are fixed to the frame system. A lower separation fixed seat 1 is connected between the lower chuck support plate 1 and the lower chuck support plate 2. Transition plates 1 and 2 are set at the connection between the lower chuck support plate 1 and the lower chuck support plate 2 and the lower separation fixed seat 1 to strengthen the connection. Guide rail 9 and guide rail 10 are set on the lower separation fixed seat 1. Guide rail slider 9 and guide rail slider 10 are set on the guide rail slider 9 and guide rail slider 10. Slider pad 3 and slider pad 4 are set on the guide rail slider 9 and guide rail slider 10. Lower separation moving seat 1 is set on the slider pad 3 and slider pad 4. Cylinder fixed seat 3 is set between the guide rail 9 and guide rail 10. Cylinder 17 is fixedly set on the cylinder fixed seat 3. The output end of cylinder 17 is connected to the lower separation moving seat 1 through cylinder connecting seat 2. Separation lower pressure plate 1 is set on the lower separation moving seat 1 to separate the blister box connected together.

[0023] The lower chuck system two includes a separation lower pressure plate two, a guide rail slider eleven, a slider pad five, a lower separation moving seat two, a cylinder connecting seat three, a guide rail slider twelve, a slider pad six, a lower chuck support plate three, a guide rail eleven, a lower separation fixed seat two, a cylinder fixed seat four, a cylinder eighteen, a lower chuck support plate four, and a guide rail twelve. The lower chuck support plate three and the lower chuck support plate four are fixed to the frame system. The lower separation fixed seat two connects the lower chuck support plate three and the lower chuck support plate four. The lower separation fixed seat two is equipped with guide rail eleven and a guide rail... Guide rail 12, guide rail 11, and guide rail 12 are equipped with guide rail slider 11 and guide rail slider 12. Guide rail slider 11 and guide rail slider 12 are equipped with slider pad 5 and slider pad 6. Lower separation moving seat 2 is equipped on slider pad 5 and slider pad 6. Cylinder fixing seat 4 is set between guide rail 11 and guide rail 12. Cylinder fixing seat 4 is equipped with cylinder 18. The output of cylinder 18 is connected to lower separation moving seat 2 through cylinder connecting seat 3. Lower separation moving seat 2 is equipped with separation lower pressure plate 2. The blister box is separated and connected together.

[0024] Preferably, the correction system includes four identical correction systems: Correction System 1, Correction System 2, Correction System 3, and Correction System 4, arranged around the four directions of the dismantling station. Correction System 1 includes cylinder 19, push plate 1, intermediate transition plate 1, and cylinder fixing plate 1. Cylinder fixing plate 1 is fixed to the crossbar of the frame system. Intermediate transition plate 1 is located below cylinder fixing plate 1. Cylinder 19 is located below intermediate transition plate 1. Push plate 1 is located at the output end of cylinder 19 and faces the dismantling station.

[0025] A method for operating an automated disassembly and repackaging device for water meter blister packs, characterized by the following steps:

[0026] S1: Stacked blister boxes are conveyed on the synchronous belt of the blister box feeding system to the feeding station; the lifting mechanism of the blister box feeding system drives a stack of blister boxes to rise, and the first blister box reaches the unpacking station.

[0027] S2: When the correction system receives the signal that the blister box is in place, the push plate of the correction system extends inward under the action of the cylinder to correct the posture of the blister box, and then the push plate retracts.

[0028] S3: When the tray lifting system receives the signal that the blister box has arrived, the gripper system of the tray lifting system descends, and then the gripper of the gripper system extends inward under the action of the cylinder to reach the tray removal station; when the lower chuck system receives the signal that the blister box has arrived, the gripper of the lower chuck system extends inward under the action of the cylinder to reach the tray removal station and block the remaining blister boxes.

[0029] S4: After receiving the signal that the jaws of the disassembly and lifting system and the lower chuck system are in position, the jaws of the disassembly and lifting system rise and disassemble a blister box.

[0030] S5: Transfer system one receives the arrival signal of the dismantling and lifting system and moves the dismantling and lifting system to the transition station one.

[0031] S6: When the transition lifting system receives a signal that a blister box has arrived at the first transition station, the two-stage cylinder extends and reaches the first transition station to catch the blister box.

[0032] S7: After receiving the signal from the transition lifting system that the blister box has been caught, the disassembly and lifting system's gripper system rises and leaves the transition station one.

[0033] S8: The transition lifting system receives a signal from the disassembly lifting system that it has left the transition station one. The two-stage cylinders of the transition lifting system are retracted, and the blister box arrives at the transition station three.

[0034] S9: Transfer system two receives a signal from transition station three and drives the material handling and packing system to transition station two;

[0035] S10: The transition lifting system receives a signal from the material handling and packing system that the system has reached the second transition station. The first-stage cylinder of the transition lifting system extends, while the second-stage cylinder remains in the same position. The blister box reaches the second transition station.

[0036] S11: After receiving the signal that the blister box has arrived at the second transition station, the material handling and packing system retracts the clamping cylinder to clamp the blister box.

[0037] S12: The transition lifting system receives a signal from the material handling and packing system to clamp the blister box. The first-stage cylinder of the transition lifting system retracts and returns to the second transition station.

[0038] S13: After receiving the signal from the material handling and packing system that the blister pack has been picked up, the transfer system 2 will drive the material handling and packing system to the packing station 1.

[0039] S14: After receiving the signal from the loading and packing system that the carton support system has arrived at the first packing station, the cylinder of the carton support system slightly opens the carton door to facilitate the insertion of the blister pack.

[0040] S15: After receiving the signal from the cylinder of the box-supporting device to slightly open the carton door, the cylinder of the picking and packing system extends, the blister box reaches the second packing station, and the blister box is placed into the carton.

[0041] S16: Finally, the water meter cardboard box with a blister pack is output through the discharge line.

[0042] Beneficial effects: Compared with the prior art, the present invention has the following significant advantages:

[0043] This invention utilizes a blister box feeding system, a tray lifting system, a straightening system, a transfer system, a frame system, a transition lifting system, a material picking and packing system, a chuck lowering system, and an information control system to effectively disassemble and pack water meter blister boxes, achieving automated packing. It boasts a high degree of automation, enabling unmanned workshops, reducing labor costs, and meeting the demands of the times and the market. Attached Figure Description

[0044] Figure 1 A three-dimensional structural diagram (1) of an automated disassembly and packing water meter blister packing device according to an embodiment of the present invention;

[0045] Figure 2 A three-dimensional structural diagram (2) of the automated disassembly and packaging water meter blister pack equipment according to an embodiment of the present invention;

[0046] Figure 3 for Figure 1 A magnified view of section (A);

[0047] Figure 4This is a front view of an automated disassembly and packing equipment for water meter blister packs according to an embodiment of the present invention;

[0048] Figure 5 This is a left view of an automated disassembly and packing device for water meter blister packs according to an embodiment of the present invention;

[0049] Figure 6 This is a top view of an automated disassembly and packing equipment for water meter blister packs according to an embodiment of the present invention;

[0050] Figure 7 This is a schematic diagram of the structure of a blister pack feeding system according to an embodiment of the present invention;

[0051] Figure 8 A schematic diagram (1) of the structure of the disassembly and lifting system according to an embodiment of the present invention;

[0052] Figure 9 This is a schematic diagram (2) of the structure of the disassembly and lifting system according to an embodiment of the present invention;

[0053] Figure 10 This is a schematic diagram of the upper gripper assembly two according to an embodiment of the present invention;

[0054] Figure 11 This is a schematic diagram of the upper gripper assembly three according to an embodiment of the present invention;

[0055] Figure 12 This is a schematic diagram of the structure of a transfer system according to an embodiment of the present invention;

[0056] Figure 13 This is a schematic diagram of the material handling and packing system according to an embodiment of the present invention;

[0057] Figure 14 This is a schematic diagram of the support box system according to an embodiment of the present invention;

[0058] Figure 15 This is a schematic diagram of the transition lifting system according to an embodiment of the present invention;

[0059] Figure 16 This is a schematic diagram of the structure of a blister pack according to an embodiment of the present invention;

[0060] Figure 17 This is a schematic diagram of a carton conveying system according to an embodiment of the present invention;

[0061] Figure 18 This is a schematic diagram of the structure of a correction system according to an embodiment of the present invention;

[0062] Figure 19 This is a schematic diagram of the lower chuck system according to an embodiment of the present invention;

[0063] Figure 20 This is a schematic diagram of the lower chuck system II according to an embodiment of the present invention.

[0064] Relevant reference numerals in this application:

[0065] The device of this invention includes the following systems: 10, blister box feeding system; 20, tray lifting system; 30, transfer system one; 40, frame system; 50, transfer system two; 60, material picking and packing system; 70, box support system one; 80, box support system two; 90, box support system three; 11, transition lifting system; 12, blister box; 13, carton conveying system; 14, box support system four; 15, straightening system one; 16, lower chuck system one; 17, straightening system two; 18, lower chuck system two; 19, straightening system three; 21, straightening system four; 22, lower chuck system three; 23, lower chuck system four;

[0066] The blister pack feeding system includes: 1001, bearing mounting base one; 1002, bearing housing one; 1003, nut fixing base one; 1004, lifting reinforcing rib plate one; 1005, lifting fixing side plate one; 1006, nut fixing base two; 1007, lead screw; 1008, mounting plate one; 1009, bearing housing two; 1010, coupling one; 1011, motor mounting plate one; 1012, motor; 1013, lifting support plate one; 1014, synchronous belt system fixing plate one; 1015, synchronous belt system fixing plate two; 1016, synchronous belt system; 1017, rib plate one;

[0067] The disassembly and lifting system includes: 2001, Cylinder 1; 2002, Disassembly fixing plate 1; 2003, Cylinder connecting plate 1; 2004, Cylinder gasket; 2005, Connecting rod 1; 2006, Connecting rod 2; 2007, Bearing 1; 2008, Bearing 2; 2009, Lifting guide shaft 1; 2010, Lifting guide shaft 2; 2011, Guide rail 1; 2012, Upper gripper assembly 1; 2013, Upper gripper assembly 2; 2014, Guide rail 2; 2015, Cylinder 2; 2016, Upper gripper assembly. 3; 2017, Cylinder Connecting Plate 2; 2018, Cylinder 3; 2019, Cylinder 4; 2020, Guide Rail 3; 2021, Guide Rail 4; 2022, Lifting Guide Shaft 3; 2023, Lifting Guide Shaft 4; 2024, Disassembly Plate Fixing Plate 2; 2025, Bearing 3; 2026, Bearing 4; 2027, Connecting Rod 3; 2028, Connecting Rod 4; 2029, Upper Gripper Assembly 4; 2030, Guide Rail 5; 2031, Cylinder 5; 2032, Cylinder Connecting Plate 3; 2033, Guide Rail 6;

[0068] The upper gripper assembly two includes: 201301, guide shaft one; 201302, bearing five; 201303, cylinder six; 201304, guide shaft two; 201305, bearing six; 201306, cylinder connecting plate four; 201307, gripper fixing plate one; 201308, guide rail slider one; 201309, guide rail slider two; 201310, fixing rib plate one; 201311, connecting rod one; 201312, lower pressure pad one; 201313, gripper fixing plate two; 201314, gripper one; 201315, gripper two; 201316, gripper three;

[0069] The upper gripper assembly three includes: 201601, guide shaft three; 201602, bearing seven; 201603, guide rail slider three; 201604, slider pad one; 201605, cylinder seven; 201606, bearing eight; 201607, guide shaft four; 201608, cylinder connecting plate five; 201609, guide rail slider four; 201610, slider pad two; 201611, gripper fixing plate three; 201612, fixing rib plate two; 201613, lower pressure pad plate two; 201614, gripper fixing plate four; 201615, gripper;

[0070] The transfer system includes: 3001, cylinder gasket block one; 3002, cylinder fourteen; 3003, cylinder connecting block two; 3004, cylinder gasket block two; 3005, connecting fixing plate;

[0071] The material handling and packing system includes: 6001, clamping block one; 6002, clamping block two; 6003, cylinder nine; 6004, clamping block three; 6005, bearing thirteen; 6006, packing fixing plate one; 6007, packing fixing plate two; 6008, guide shaft nine; 6009, support rod one; 6010, support rod two; 6011, cylinder ten; 6012, stiffening plate one; 6013, packing fixing plate three; 6014, stiffening plate two; 6015, support rod three. 6016, Support rod four; 6017, Guide shaft ten; 6018, Guide shaft eleven; 6019, Guide shaft twelve; 6020, Bearing fourteen; 6021, Bearing fifteen; 6022, Bearing sixteen; 6023, Cylinder eleven; 6024, Clamping block four; 6025, Clamping block five; 6026, Cylinder twelve; 6027, Clamping block six; 6028, Clamping block seven; 6029, Clamping block eight; 6030, Cylinder thirteen; 6031, Cylinder connecting plate six;

[0072] The support box system includes: 7001, support claw 1; 7002, cylinder sixteen; 7003, cylinder fixing plate 1; 7004, cylinder fixing plate 2; 7005, cylinder 2; 7006, cylinder fixing plate 3;

[0073] The transition lifting system includes: 1101, cylinder eight; 1102, cylinder fixing plate one; 1103, guide rail seven; 1104, guide rail fixing plate; 1105, guide rail slider five; 1106, guide rail slider six; 1107, bearing nine; 1108, guide shaft five; 1109, lifting fixed side plate; 1110, lifting fixed plate one; 1111, guide rail slider seven; 1112, material baffle one; 1113, bearing ten; 1114, guide shaft six; 1115, material baffle two; 1116, material baffle. 3; 1117. Material baffle 4; 1118. Material baffle 5; 1119. Bearing 11; 1120. Guide shaft 7; 1121. Lifting and fixing rib plate 1; 1122. Guide rail block 1; 1123. Guide rail block 2; 1124. Guide rail 8; 1125. Guide rail slider 8; 1126. Cylinder connecting seat; 1127. Lifting and fixing rib plate 2; 1128. Guide shaft 8; 1129. Bearing 12; 1130. Material baffle 6; 1131. Material baffle 7; 1132. Material baffle 8;

[0074] The correction system includes: 1501, cylinder nineteen; 1502, push plate one; 1503, intermediate transition plate one; 1504, cylinder fixing plate one;

[0075] The lower chuck system includes: 1601, lower chuck support plate 1; 1602, transition plate 1; 1603, slider pad 3; 1604, separation lower pressure plate 1; 1605, cylinder connecting seat 2; 1606, lower separation moving seat 1; 1607, slider pad 4; 1608, transition plate 2; 1609, lower chuck support plate 2; 1610, guide rail slider 9; 1611, guide rail 9; 1612, lower separation fixed seat 1; 1613, cylinder fixed seat 3; 1614, cylinder 17; 1615, guide rail 10; 1616, guide rail slider 10.

[0076] The lower chuck system two includes: 1801, separation lower pressure plate two; 1802, guide rail slider eleven; 1803, slider pad five; 1804, lower separation moving seat two; 1805, cylinder connecting seat three; 1806, guide rail slider twelve; 1807, slider pad six; 1808, lower chuck support plate three; 1809, guide rail eleven; 1810, lower separation fixed seat two; 1811, cylinder fixed seat four; 1812, cylinder eighteen; 1813, lower chuck support plate four; 1814, guide rail twelve. Detailed Implementation

[0077] The technical solution of the present invention will be further described below with reference to the accompanying drawings.

[0078] See appendix Figures 1-20The figure is a schematic diagram of the structure of this application. In this embodiment, the application includes a frame system 40. The frame system 40 is provided with a loading station, a disassembly station, a transition station and a packing station arranged in sequence. The loading station and the disassembly station are located in the same vertical plane. The vertical planes where the transition station and the packing station are located are parallel to the vertical plane where the loading station is located.

[0079] In this embodiment, a transfer system 30 and a transfer system 50 are provided at the top of the frame system. The transfer system 30 and the transfer system 50 are horizontally displaced along the crossbeam at the top of the frame system 40. The transfer system 30 and the transfer system 50 have the same structure.

[0080] The loading station is equipped with a blister box loading system 10, which is located inside the frame system 40. The blister box loading system 10 moves along the columns in the frame system 40 in the vertical plane to transfer the blister box 12 from the loading station to the unloading station.

[0081] The disassembly station is equipped with a disassembly lifting system 20. The disassembly lifting system 20 is set in the frame system 40 through the transfer system 30. Following the transfer system 30, it moves horizontally along the crossbeam in the frame system 40 to transfer the blister box 12 from the disassembly station to the transition station.

[0082] A lower chuck system is installed below the disassembly station. The lower chuck system is fixedly installed on the frame system 40 to prevent excess blister boxes 12 from being transferred at the same time.

[0083] A correction system is installed at the disassembly station. The correction system is fixedly installed on the frame system 40 to correct the posture of the blister box 12.

[0084] A transition lifting system 11 is installed in the transition station. The transition lifting system 11 is set inside the frame system 40 to place the blister box 12 in the transition, balancing the height difference between the unpacking station and the packing station.

[0085] The upper part of the packing station is equipped with a material picking and packing system 60. The material picking and packing system 60 is set in the frame system 40 through the transfer system 2 30. Following the transfer system 2 50, it moves horizontally along the crossbeam in the frame system 40 to transfer the blister box 12 from the transition station to the packing station.

[0086] The lower part of the packing station is equipped with a box support system, which is fixed on the crossbeams inside the frame system 40 to open the carton containing the blister box 12.

[0087] The front of the frame system is equipped with an information control system, which is electrically connected to the blister box feeding system 10, the tray lifting system 20, the lower chuck system, the straightening system, the transition lifting system 11, the material picking and packing system 60, and the box support system, and controls the overall operation of the device.

[0088] In this embodiment, the blister box feeding system 10 includes a bearing mounting base 1001, a bearing seat 1002, a nut fixing seat 1003, a lifting reinforcing rib plate 1004, a lifting fixing side plate 1005, a second nut fixing seat 1006, a lead screw 1007, a mounting plate 1008, a second bearing seat 1009, a coupling 1010, a motor mounting plate 1011, a motor 1012, a lifting support plate 1013, a timing belt system fixing plate 1014, a timing belt system fixing plate 1015, and a timing belt. System 1016 and stiffener 1017, wherein bearing mounting base 1001, mounting plate 1008 and motor mounting plate 1011 are fixed to the columns of frame system 40. Bearing mounting base 1001 is provided with bearing seat 1002, and mounting plate 1008 is provided with bearing seat 2 1009. A lead screw 1007 passes through between bearing seat 1002 and bearing seat 2 1009. The top of lead screw 1007 is connected to motor 1012 provided on motor mounting plate 1011 through coupling 1010. A nut fixing seat 1003 is provided on the lead screw 1007, and a rotating nut is provided on the nut fixing seat 1003. A lifting fixing side plate 1005 is provided on the nut fixing seat 1003 facing inward towards the frame system 40. A lifting fixing side plate 1004 is provided on the lifting fixing side plate 1005 to enhance the connection strength. A stiffening plate 1017 is provided on the lifting fixing side plate 1005 facing inward towards the frame system 40. A lifting support plate 1013 is provided on the stiffening plate 1013. The 3 is equipped with a synchronous belt system 1016, which is fixed to the lifting support plate 1013 by synchronous belt system fixing plate one 1014 and synchronous belt system fixing plate two 1015. The lifting fixing side plate one 1005 is fixedly connected to the nut fixing seat one 1003 and is slidably connected to the column of the frame system 40 by a slider. The lifting fixing side plate one 1005 moves up and down along the screw 1007 with the rotating nut, which drives the stiffening plate one 1017, the lifting support plate one 1013 and the synchronous belt system 1016 to move up and down.

[0089] In this embodiment, the disassembly and lifting system 20 includes a cylinder 2001, a disassembly fixing plate 2002, a cylinder connecting plate 2003, a cylinder gasket 2004, a connecting rod 2005, a connecting rod 2006, a bearing 2007, a bearing 2008, a lifting guide shaft 2009, a lifting guide shaft 2010, a guide rail 2011, an upper gripper assembly 2012, an upper gripper assembly 2013, a guide rail 2014, a cylinder 2015, an upper gripper assembly 3016, a cylinder connecting plate 2017, a cylinder 3018, a cylinder 4019, a guide rail 3020, a guide rail 4021, and a lifting mechanism. The system comprises: lifting guide shaft 3 (2022), lifting guide shaft 4 (2023), disassembly plate fixing plate 2 (2024), bearing 3 (2025), bearing 4 (2026), connecting rod 3 (2027), connecting rod 4 (2028), upper gripper assembly 4 (2029), guide rail 5 (2030), cylinder 5 (2031), cylinder connecting plate 3 (2032), and guide rail 6 (2033). One end of cylinder connecting plate 1 (2003) is connected to transfer system 1 (30), and the other end is fixedly connected to disassembly plate fixing plate 1 (2002). Below disassembly plate fixing plate 1 (2002), a pneumatic cylinder is fixedly connected via connecting rod 1 (2005), connecting rod 2 (2006), connecting rod 3 (2027), and connecting rod 4 (2028). Cylinder head gasket 2004, with cylinder 1 2001 mounted above it, and bearings 1 2007, 2008, 3 2025, and 4 2026 mounted below it. Bearings 1 2007, 2008, 3 2025, and 4 2026 are respectively connected to lifting guide shafts 1 2009, 2010, 3 2022, and 4 2023. Lifting guide shafts 1 2009, 2010, 3 2022, and 4 2023 are connected to disassembly plate fixing plate 2024. The fixed plate 2024 is provided with guide rail 1 2011 and guide rail 4 2021. Upper gripper assembly 2013 and upper gripper assembly 4 2029 move along guide rail 1 2011 and guide rail 4 2021 respectively via cylinder 2 2015 and cylinder 3 2018. Below the fixed plate 2024, there are guide rail 2 2014, guide rail 3 2020, guide rail 5 2030 and guide rail 6 2033. Upper gripper assembly 1 2012 moves along guide rail 2 2014 and guide rail 3 2020 via cylinder 4 2019. Upper gripper assembly 3 2016 moves along guide rail 5 2030 and guide rail 6 2023 via cylinder 5 2031.

[0090] In this embodiment, the upper gripper assembly 2013 and the upper gripper assembly 4029 have the same structure and are arranged facing each other. The upper gripper assembly 2013 includes a guide shaft 1 201301, a bearing 5 201302, a cylinder 6 201303, a guide shaft 2 201304, a bearing 6 201305, a cylinder connecting plate 4 201306, a gripper fixing plate 1 201307, a guide rail slider 1 201308, a guide rail slider 2 201309, and a fixing rib 1 2. 01310, Connecting rod 1 201311, Lower pressure pad 1 201312, Gripper fixing plate 2 201313, Gripper 1 201314, Gripper 2 201315, and Gripper 3 201316. One end of cylinder connecting plate 4 201306 is connected to cylinder 2 2015, and the other end is fixedly connected to gripper fixing plate 1 201307. Guide shaft 1 201301 and guide shaft 2 2013 are provided on the top outer side of gripper fixing plate 1 201307. 04. Guide shaft 1 201301 and guide shaft 2 201304 are respectively connected to bearing 5 201302 and bearing 6 201305. Cylinder 6 201303 is installed above gripper fixing plate 1 201307. The output end of cylinder 6 201303 is connected to connecting rod 1 201311. A lower pressure pad 1 201312 is installed at the bottom of connecting rod 1 201311. Gripper fixing plate 2 201 is installed below the outer side of gripper fixing plate 1 201307. 313, gripper 1 201314, gripper 2 201315 and gripper 201316 are respectively provided below gripper fixing plate 2 201307. Guide rail slider 1 201308 and guide rail slider 2 201309 are provided below the inner side of gripper fixing plate 2 201307, which slide along guide rail 1 2011. Fixing rib 1 201310 to improve fixing strength is also provided between gripper fixing plate 1 201307 and gripper fixing plate 2 201313.

[0091] In this embodiment, the upper gripper assembly 1 2012 and the upper gripper assembly 3 2016 have the same structure and are arranged facing each other. The upper gripper assembly 3 2016 includes a guide shaft 3 201601, a bearing 7 201602, a guide rail slider 3 201603, a slider pad 1 201604, a cylinder 7 201605, a bearing 8 201606, a guide shaft 4 201607, a cylinder connecting plate 5 201608, a guide rail slider 4 201609, and a slider pad 2 2016. 10. Gripper fixing plate three 201611, fixing rib plate two 201612, lower pressure pad plate two 201613, gripper fixing plate four 201614, and gripper 201615. One end of cylinder connecting plate five 201608 is connected to cylinder five 2031, and the other end is connected to gripper fixing plate three 201611. Guide shaft three 201601 and guide shaft four 201607 are provided on the upper outer side of gripper fixing plate three 201611. Guide shaft three 201601... The guide shaft 4 (201607) is connected to bearings 7 (201602) and 8 (201606). Slider pad 1 (201604) and slider pad 2 (201610) are located on the upper inner side of gripper fixing plate 3 (201611). Above slider pad 1 (201604) and slider pad 2 (201610) are guide rail sliders 3 (201603) and 4 (201609), respectively, which move along guide rail 5 (2030) and guide rail 6 (2023). Gripper fixing plate 3... A cylinder 7 201605 is installed on the upper outer side of 201611. The output end of cylinder 7 201605 is connected to a lower pressure pad 201613. A gripper fixing plate 4 201614 is connected to the lower outer side of gripper fixing plate 3 201611. A gripper 201615 is installed below gripper fixing plate 4 201614. A fixing rib 201612 is provided between gripper fixing plate 3 201611 and gripper fixing plate 4 201614 to improve the connection strength.

[0092] In this embodiment, the transition lifting system 11 includes cylinder eight 1101, cylinder fixing plate one 1102, guide rail seven 1103, guide rail fixing plate 1104, guide rail slider five 1105, guide rail slider six 1106, bearing nine 1107, guide shaft five 1108, lifting fixing side plate 1109, lifting fixing plate one 1110, guide rail slider seven 1111, material baffle one 1112, bearing ten 1113, guide shaft six 1114, material baffle two 1115, material baffle three 1116, material baffle four 1117, material baffle five 1118, bearing eleven 1119, guide shaft seven 1120, lifting fixing rib plate one 1121, and guide rail. The system includes a stop block 1122, a guide rail stop block 2 1123, a guide rail 8 1124, a guide rail slider 8 1125, a cylinder connecting seat 1 1126, a lifting and fixing rib plate 2 1127, a guide shaft 8 1128, a bearing 12 1129, a material baffle 6 1130, a material baffle 7 1131, and a material baffle 8 1131. The cylinder fixing plate 1 1102 and the guide rail fixing plate 1104 are mounted on the columns of the frame system 40. The cylinder 8 1101 is located below the cylinder fixing plate 1 1102, and its output end is connected to the lifting and fixing side plate 1109 via the cylinder connecting seat 1 1126. The guide rail fixing plate 1104 is equipped with guide rail 7 1103 and guide rail 8 1124. The lifting and fixing plate 1110 slides up and down along guide rail 7 1103 and guide rail 8 1124 via guide rail slider 5 1105, guide rail slider 6 1106, guide rail slider 7 1111, and guide rail slider 8 1125. Guide rail stops 1 1122 and 2 1123 are respectively provided at the bottom of guide rail 7 1103 and guide rail 8 1124. Lifting and fixing ribs 1 1121 and 2 1127 are provided on the side of the lifting and fixing plate 1110. A support plate is provided on the top of lifting and fixing ribs 1 1121 and 2 1127. Guide shafts 5 1108, 6 1114, and 7 1120 are provided on the support plate. Guide shaft 8 1128, guide shaft 5 1108, guide shaft 6 1114, guide shaft 7 1120 and guide shaft 8 1128 are respectively connected to bearing 9 1107, bearing 10 1113, bearing 1119 and bearing 12 1129. A tray for placing blister box 12 is set above guide shaft 5 1108, guide shaft 6 1114, guide shaft 7 1120 and guide shaft 8 1128. Material baffle 1 1112, material baffle 2 1115, material baffle 3 1116, material baffle 4 1117, material baffle 5 1118, material baffle 6 1130, material baffle 7 1131 and material baffle 8 1132 are set around the tray.

[0093] In this embodiment, the material handling and packing system 60 includes clamping block 1 6001, clamping block 2 6002, cylinder 9 6003, clamping block 3 6004, bearing 13 6005, packing fixing plate 1 6006, packing fixing plate 2 6007, guide shaft 9 6008, support rod 1 6009, support rod 2 6010, cylinder 10 6011, stiffening plate 1 6012, packing fixing plate 3 6013, stiffening plate 2 6014, support rod 3 6015, support rod 4 6016, guide shaft 10 6017, guide shaft 11 6018, guide shaft 12 6019, and bearing 14 6020. Bearing 15 (6021), bearing 16 (6022), cylinder 11 (6023), clamping block 4 (6024), clamping block 5 (6025), cylinder 12 (6026), clamping block 6 (6027), clamping block 7 (6028), clamping block 8 (6029), cylinder 13 (6030), and cylinder connecting plate 6 (6031). One end of cylinder connecting plate 6 (6031) is connected to transfer system 2 (50), and the other end is connected to packing fixing plate 3 (6013). Packing fixing plate 3 (6013) is provided with stiffener 1 (6012) and stiffener 2 (6014) to improve the connection strength. Support rod 1 (6009) is located below packing fixing plate 3 (6013). Support rods 2 (6010), 3 (6015), and 4 (6016) are connected to a packing fixing plate 2 (6007). A cylinder 10 (6011) is mounted on packing fixing plate 2 (6007). The output end of cylinder 10 (6011) is connected to packing fixing plate 1 (6006). Packing fixing plate 1 (6006) and packing fixing plate 2 (6007) are slidably connected by guide shafts 9 (6008), 10 (6017), 11 (6018), and 12 (6019). A shaft is slidably connected to guide shafts 9 (6008), 10 (6017), 11 (6018), and 12 (6019). Bearings 13 (6005), 14 (6020), 15 (6021), and 16 (6022) are installed below the packing fixing plate 1 (6006). Cylinders 9 (6003), 11 (6023), 12 (6026), and 13 (6030) are respectively connected to clamping blocks 1 (6001), 2 (6002), 3 (6004), 4 (6024), 5 (6025), 6 (6027), 7 (6028), and 8 (6029) for gripping the blister box 12.

[0094] In this embodiment, the transfer system 1 30 and the transfer system 2 50 have the same structure. The transfer system 1 30 includes a cylinder gasket 1 3001, a cylinder fourteen 3002, a cylinder connecting block 1 3003, a cylinder gasket 2 3004, and a connecting fixing plate 3005. The cylinder gasket 1 3003 and the cylinder gasket 2 3004 are slidably connected to the frame system 40. The cylinder fourteen 3002 is disposed between the cylinder gasket 1 3001 and the cylinder gasket 2 3004. The cylinder connecting block 1 3003 is disposed above the cylinder fourteen 3002. The cylinder connecting block 1 3003 is connected to the disassembly lifting system 20 through the connecting fixing plate 3005.

[0095] In this embodiment, the box-supporting system includes four box-supporting systems fixed to the frame system around the box-packing station: a first box-supporting system 70, a second box-supporting system 80, a third box-supporting system 90, and a fourth box-supporting system. The first box-supporting system 70 includes a support claw 7001, a cylinder fifteen 7002, a cylinder sixteen 7003, a cylinder fixing plate one 7004, a cylinder fixing plate two 7005, and a cylinder fixing plate three 7006. The cylinder fixing plate one 7004 is fixed to the frame system 4. On cylinder 0, cylinder 15 7002 is mounted on cylinder mounting plate 1 7004. The output end of cylinder 15 7002 is connected to cylinder mounting plate 2 7005. Cylinder mounting plate 3 7006 is mounted below cylinder mounting plate 2 7005. Cylinder 16 7003 is mounted below cylinder mounting plate 3 7006. The output end of cylinder 16 7003 is connected to support claw 7001. The output directions of cylinder 15 7002 and cylinder 16 7006 are perpendicular.

[0096] In this embodiment, the lower chuck system includes a first lower chuck system 16, a second lower chuck system 17, a third lower chuck system 18, and a fourth lower chuck system 22. These systems are arranged around the lower part of the disassembly station. The first lower chuck system 16 and the fourth lower chuck system 23 have identical structures, as do the second lower chuck system 18 and the third lower chuck system 22. The first lower chuck system 16 includes a first lower chuck support plate 1601, a first transition plate 1602, and a third slider pad 1603. The components include a lower pressure plate 1604, a cylinder connecting seat 2 1605, a lower separation moving seat 1 1606, a slider pad 4 1607, a transition plate 2 1608, a lower chuck support plate 2 1609, a guide rail slider 9 1610, a guide rail 9 1611, a lower separation fixing seat 1 1612, a cylinder fixing seat 3 1613, a cylinder 17 1614, a guide rail 10 1615, and a guide rail slider 10 1616. The lower chuck support plate 1 1601 and the lower chuck support plate 2 1609 are fixed to the frame system 40. A lower separation fixing seat 1612 connects the two plates 1609. Transition plates 1602 and 1608 are located at the connection points between the lower chuck support plate 1601, the lower chuck support plate 2609, and the lower separation fixing seat 1612 to reinforce the connection. Guide rails 911 and 1015 are mounted on the lower separation fixing seat 1612. Guide rail sliders 910 and 1016 are mounted on guide rails 911 and 1015. Slider pads are mounted on guide rail sliders 910 and 1016. The slide block 1603 and slide pad 4 1607 are equipped with a lower separation moving seat 1 1606. A cylinder fixing seat 3 1613 is provided between guide rail 9 1611 and guide rail 10 1615. A cylinder 17 1614 is fixedly installed on the cylinder fixing seat 3 1613. The output end of cylinder 17 1614 is connected to the lower separation moving seat 1 1606 through cylinder connecting seat 2 1605. A lower separation pressure plate 1 1604 is provided on the lower separation moving seat 1 1606. The blister box 12 is separated and connected together.

[0097] In this embodiment, the lower chuck system 2 18 includes a separation lower pressure plate 2 1801, a guide rail slider 11 1802, a slider pad 5 1803, a lower separation moving seat 2 1804, a cylinder connecting seat 3 1805, a guide rail slider 12 1806, a slider pad 6 1807, a lower chuck support plate 3 1808, a guide rail 11 1809, a lower separation fixing seat 2 1810, a cylinder fixing seat 4 1811, a cylinder 1812, a lower chuck support plate 4 1813, and a guide rail 12 1814. The lower chuck support plate 3 1808 and the lower chuck support plate 4 1813 are fixed to the frame system 40. The lower separation fixing seat 2 1810 connects the lower chuck support plate 3 1808 and the lower chuck support plate 4 1813. The guide rail 11 1809 is provided on the lower separation fixing seat 2 1810. Guide rail 12 1814, guide rail 11 1809 and guide rail 12 1814 are equipped with guide rail slider 11 1802 and guide rail slider 12 1806. Guide rail slider 11 1802 and guide rail slider 12 1806 are equipped with slider pad 5 1803 and slider pad 6 1807. Lower separation moving seat 2 1804 is equipped on slider pad 5 1803 and slider pad 6 1807. Cylinder fixing seat 4 1811 is provided between guide rail 11 1809 and guide rail 12 1814. Cylinder fixing seat 4 1811 is equipped with cylinder 18 1812. The output of cylinder 18 1812 is connected to lower separation moving seat 2 1804 through cylinder connecting seat 3 1805. Lower separation moving seat 2 1804 is equipped with separation lower pressure plate 2 1801. The blister box 12 is separated and connected together.

[0098] In this embodiment, the correction system includes four identical correction systems: Correction System 15, Correction System 27, Correction System 319, and Correction System 421, arranged around the four directions of the dismantling station. Correction System 15 includes Cylinder 19 1501, Push Plate 1502, Intermediate Transition Plate 1503, and Cylinder Fixing Plate 1504. Cylinder Fixing Plate 1504 is fixed to the crossbar of the frame system 40. Intermediate Transition Plate 1503 is located below Cylinder Fixing Plate 1504. Cylinder 19 1501 is located below Intermediate Transition Plate 1503. Push Plate 1502 is located at the output end of Cylinder 19 1501 and faces the dismantling station.

[0099] When this application is in operation, it shall be operated in accordance with the following steps:

[0100] (1) The stacked blister boxes are conveyed on the synchronous belt of the blister box feeding system and arrive at the feeding station; the lifting mechanism of the blister box feeding system drives a stack of blister boxes to rise, and the first blister box arrives at the unpacking station.

[0101] (2) When the correction system receives the signal that the blister box is in place, the push plate of the correction system extends inward under the action of the cylinder to correct the posture of the blister box, and then the push plate retracts.

[0102] (3) When the disassembly and lifting system receives the signal that the blister box is in place, the gripper system of the disassembly and lifting system descends, and then the gripper of the gripper system extends inward under the action of the cylinder to reach the disassembly station; when the lower chuck system receives the signal that the blister box is in place, the gripper of the lower chuck system extends inward under the action of the cylinder to reach the disassembly station and block the other blister boxes.

[0103] (4) After receiving the signal that the jaws of the disassembly and lifting system and the lower chuck system are in position, the jaw system of the disassembly and lifting system rises and disassembles a blister box.

[0104] (5) When the transfer system receives the arrival signal of the dismantling and lifting system, it moves the dismantling and lifting system to the transition station 1.

[0105] (6) When the transition lifting system receives the signal that the blister box is in place at the first transition station, the two-stage cylinder extends and reaches the first transition station to catch the blister box.

[0106] (7) After receiving the signal from the transition lifting system that the blister box has been caught, the gripper system of the disassembly and lifting system rises and leaves the transition station one.

[0107] (8) When the transition lifting system receives the signal that the disassembly lifting system has left the transition station one, the two-stage cylinders of the transition lifting system are retracted and the blister box reaches the transition station three.

[0108] (9) Transfer system two receives the signal from transition station three and drives the material picking and packing system to transition station two;

[0109] (10) When the transition lifting system receives the signal that the material picking and packing system has arrived at the second transition station, the first stage cylinder of the transition lifting system extends and the second stage cylinder remains unchanged, and the blister box arrives at the second transition station.

[0110] (11) After receiving the signal that the blister box has arrived at the second transition station, the material handling and packing system retracts the clamping cylinder to clamp the blister box.

[0111] (12) When the transition lifting system receives the signal from the material handling and packing system to clamp the blister box, the first stage cylinder of the transition lifting system retracts and returns to the second transition station.

[0112] (13) After receiving the signal from the material picking and packing system that the blister box has been picked up, the transfer system 2 will drive the material picking and packing system to the packing station 1.

[0113] (14) After receiving the signal from the loading and packing system that the box support system has arrived at the first packing station, the cylinder of the box support system slightly opens the carton door to facilitate the insertion of the blister box.

[0114] (15) After receiving the signal from the cylinder of the box-supporting device to slightly open the carton door, the cylinder of the material picking and packing system extends, the blister box arrives at the second packing station, and the blister box is placed into the carton.

[0115] (16) Finally, the water meter cardboard box with a blister pack is output through the discharge line.

Claims

1. An automated device for unpacking and repacking water meter blister boxes, comprising a frame system, characterized in that: The frame system is provided with a loading station, a unloading station, a transition station and a packing station arranged in sequence. The loading station and the unloading station are located in the same vertical plane, and the vertical planes where the transition station and the packing station are located are parallel to the vertical plane where the loading station is located. The top of the frame system is provided with transfer system one and transfer system two. Transfer system one and transfer system two are horizontally displaced along the crossbeam at the top of the frame system. Transfer system one and transfer system two have the same structure. The loading station is equipped with a blister box loading system, which is set inside the frame system and moves along the columns of the frame system in the vertical plane to transfer the blister box from the loading station to the unpacking station. The dismantling station is equipped with a dismantling and lifting system. The dismantling and lifting system is set up in the frame system through a transfer system. Following the transfer system, the system moves horizontally along the crossbeams of the frame system to transfer the blister pack from the dismantling station to the transition station. A lower chuck system is installed below the disassembly station. The lower chuck system is fixedly installed on the frame system to prevent excess blister boxes from being transferred at the same time. The disassembly station is equipped with a correction system, which is fixedly mounted on the frame system to correct the posture of the blister box. The transition station is equipped with a transition lifting system, which is set within the frame system to transitionally place the blister box and balance the height difference between the unpacking station and the packing station. The transition lifting system includes cylinder eight, cylinder fixing plate one, guide rail seven, guide rail fixing plate, guide rail slider five, guide rail slider six, bearing nine, guide shaft five, lifting fixing side plate, lifting fixing plate one, guide rail slider seven, material baffle one, bearing ten, guide shaft six, material baffle two, material baffle three, material baffle four, material baffle five, bearing eleven, guide shaft seven, lifting fixing rib plate one, guide rail block one, guide rail block two, guide rail eight, guide rail slider eight, cylinder connecting seat one, lifting fixing rib plate two, guide shaft eight, bearing twelve, material baffle six, material baffle seven, and material baffle eight. Cylinder fixing plate one and guide rail fixing plate are mounted on the columns of the frame system. Cylinder eight is located below cylinder fixing plate one, and its output end is connected to the lifting fixing side plate via cylinder connecting seat one. Guide rail seven and guide rail eight are mounted on the guide rail fixing plate. The fixed plate slides up and down along guide rails 7 and 8 via guide rail sliders 5, 6, 7, and 8. Guide rail blocks 1 and 2 are respectively provided at the bottom of guide rails 7 and 8. Lifting and fixing ribs 1 and 2 are provided on the side of the lifting and fixing plate. A support plate is provided on the top of lifting and fixing ribs 1 and 2. Guide shafts 5, 6, 7, and 8 are provided on the support plate. Bearings 9, 10, 11, and 12 are respectively connected to guide shafts 5, 6, 7, and 8. A tray for placing blister boxes is provided above guide shafts 5, 6, 7, and 8. Material baffles 1, 2, 3, 4, 5, 6, 7, and 8 are provided around the tray. The upper part of the packing station is equipped with a material picking and packing system. The material picking and packing system is set in the frame system through the transfer system two. Following the transfer system two, it moves horizontally along the crossbeam in the frame system to transfer the blister box from the transition station to the packing station. The lower part of the packing station is equipped with a box support system, which is fixed on the crossbeams inside the frame system to open up the carton containing the blister pack. The front of the frame system is equipped with an information control system, which is electrically connected to the blister box feeding system, tray lifting system, chuck system, straightening system, transition lifting system, material picking and packing system, and box support system, controlling the overall operation of the device.

2. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The blister pack feeding system includes a bearing mounting base 1, a bearing seat 1, a nut fixing seat 1, a lifting reinforcing rib plate 1, a lifting fixing side plate 1, a nut fixing seat 2, a lead screw, a mounting plate 1, a bearing seat 2, a coupling 1, a motor mounting plate 1, a motor, a lifting support plate 1, a synchronous belt system fixing plate 1, a synchronous belt system fixing plate 2, a synchronous belt system, and a reinforcing rib plate 1. The bearing mounting base 1, mounting plate 1, and motor mounting plate 1 are fixed to the columns of the frame system. The bearing mounting base 1 is equipped with a bearing seat 1, and the mounting plate 2 is equipped with a bearing seat 2. A lead screw passes through the bearing seat 1 and bearing seat 2. The top of the lead screw is connected to the motor mounted on the motor mounting plate 1 via a coupling. A nut fixing seat 1 is installed on the lead screw. A rotating nut is provided on the female fixed seat. A lifting fixed side plate is provided on the nut fixed seat facing the inside of the frame system. A lifting fixed side plate is provided on the lifting fixed side plate to enhance the connection strength. A stiffening plate is provided on the lifting fixed side plate facing the inside of the frame system. A lifting support plate is provided on the stiffening plate. A synchronous belt system is provided on the lifting support plate. The synchronous belt system is fixed to the lifting support plate by a synchronous belt system fixing plate and a synchronous belt system fixing plate. The lifting fixed side plate is fixedly connected to the nut fixed seat and is slidably connected to the column of the frame system through a slider. The lifting fixed side plate moves up and down along the screw with the rotating nut, which drives the stiffening plate, the support plate, and the synchronous belt system to move up and down.

3. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The disassembly and lifting system includes a cylinder 1, a disassembly fixing plate 1, a cylinder connecting plate 1, a cylinder gasket, a connecting rod 1, a connecting rod 2, a bearing 1, a bearing 2, a lifting guide shaft 1, a lifting guide shaft 2, a guide rail 1, an upper gripper assembly 1, an upper gripper assembly 2, a guide rail 2, a cylinder 2, an upper gripper assembly 3, a cylinder connecting plate 2, a cylinder 3, a cylinder 4, a guide rail 3, a guide rail 4, a lifting guide shaft 3, a lifting guide shaft 4, a disassembly fixing plate 2, a bearing 3, a bearing 4, a connecting rod 3, a connecting rod 4, an upper gripper assembly 4, a guide rail 5, a cylinder 5, a cylinder connecting plate 3, and a guide rail 6. One end of the cylinder connecting plate 1 is connected to the transfer system 1, and the other end is fixedly connected to the disassembly fixing plate 1. Below the disassembly fixing plate 1, a cylinder gasket is fixedly connected via connecting rods 1, 2, 3, and 4. A cylinder is positioned above a cylinder head gasket. Bearings 1, 2, 3, and 4 are positioned below the cylinder head gasket. Bearings 1, 2, 3, and 4 are respectively connected to lifting guide shafts 1, 2, 3, and 4. Lifting guide shafts 1, 2, 3, and 4 are connected to a disassembly plate 2. A guide rail 1 and a guide rail 4 are positioned on the disassembly plate 2. Upper gripper assemblies 2 and 4 move along guide rails 1 and 4 respectively via cylinders 2 and 3. Below the disassembly plate 2 are guide rails 2, 3, 5, and 6. Upper gripper assembly 1 moves along guide rails 2 and 3 via cylinder 4, and upper gripper assembly 3 moves along guide rails 5 and 6 via cylinder 5.

4. The device for automatically unpacking and repacking water meter blister boxes according to claim 3, characterized in that: The upper gripper assembly 2 and upper gripper assembly 4 have the same structure and are arranged facing each other. Upper gripper assembly 2 includes guide shaft 1, bearing 5, cylinder 6, guide shaft 2, bearing 6, cylinder connecting plate 4, gripper fixing plate 1, guide rail slider 1, guide rail slider 2, fixing rib 1, connecting rod 1, lower pressure pad 1, gripper fixing plate 2, gripper 1, gripper 2, and gripper 3. One end of cylinder connecting plate 4 is connected to cylinder 2, and the other end is fixedly connected to gripper fixing plate 1. Guide shaft 1 and guide shaft 2 are provided on the top outer side of gripper fixing plate 1. Two bearings, bearing five and bearing six, are connected to each other respectively. A cylinder six is ​​provided above the gripper fixing plate one. A connecting rod one is connected to the output end of the cylinder six. A lower pressure pad is provided at the bottom of the connecting rod one. A gripper fixing plate two is provided below the outer side of the gripper fixing plate one. Grippers one, two, and three are respectively provided below the gripper fixing plate two. Guide rail slider one and guide rail slider two, which slide along guide rail one, are provided below the inner side of the gripper fixing plate one. A fixing rib plate to improve the fixing strength is also provided between the gripper fixing plate one and the gripper fixing plate two.

5. The device for automatically unpacking and repacking water meter blister boxes according to claim 3, characterized in that: The upper gripper assembly 1 and upper gripper assembly 3 have the same structure and are arranged facing each other. The upper gripper assembly 3 includes a guide shaft 3, a bearing 7, a guide rail slider 3, a slider pad 1, a cylinder 7, a bearing 8, a guide shaft 4, a cylinder connecting plate 5, a guide rail slider 4, a slider pad 2, a gripper fixing plate 3, a fixing rib 2, a lower pressure pad 2, a gripper fixing plate 4, and a gripper. One end of the cylinder connecting plate 5 is connected to the cylinder 5, and the other end is connected to the gripper fixing plate 3. The guide shaft 3 and guide shaft 4 are arranged on the upper outer side of the gripper fixing plate 3. The guide shaft 3 and guide shaft 4 are connected by a shaft. Bearing 7 and bearing 8, a slider pad 1 and a slider pad 2 are provided on the upper inner side of the gripper fixing plate 3, and a guide rail slider 3 and a guide rail slider 4 that move along the guide rail 5 and guide rail 6 are respectively provided above the slider pad 1 and slider pad 2, and a cylinder 7 is provided on the upper outer side of the gripper fixing plate 3, and a pressure pad is connected to the output end of the cylinder 7. A gripper fixing plate 4 is connected to the lower outer side of the gripper fixing plate 3, and a gripper is provided below the gripper fixing plate 4. A fixing rib plate to improve the connection strength is provided between the gripper fixing plate 3 and the gripper fixing plate 4.

6. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The material handling and packing system includes clamping block 1, clamping block 2, cylinder 9, clamping block 3, bearing 13, packing fixing plate 1, packing fixing plate 2, guide shaft 9, support rod 1, support rod 2, cylinder 10, stiffening plate 1, packing fixing plate 3, stiffening plate 2, support rod 3, support rod 4, guide shaft 10, guide shaft 11, guide shaft 12, bearing 14, bearing 15, bearing 16, cylinder 11, clamping block 4, clamping block 5, cylinder 12, clamping block 6, clamping block 7, clamping block 8, cylinder 13, and cylinder connecting plate 6. One end of cylinder connecting plate 6 is connected to transfer system 2, and the other end is connected to packing fixing plate 3. Stiffening plate 1 and stiffening plate 2 are provided on packing fixing plate 3 to improve connection strength. Support rod 1 is located below packing fixing plate 3. Support rods 2, 3, and 4 are connected to a box-fixing plate 2. A cylinder 10 is installed on the box-fixing plate 2. The output end of cylinder 10 is connected to a box-fixing plate 1. The box-fixing plate 1 and the box-fixing plate 2 are slidably connected by guide shafts 9, 10, 11, and 12. Bearings 13, 14, 15, and 16 are slidably connected to guide shafts 9, 10, 11, and 12. Cylinders 9, 11, 12, and 13 are installed below the box-fixing plate 1. Cylinders 9, 11, 12, and 13 are respectively connected to clamping blocks 1, 2, 3, 4, 5, 6, 7, and 8 for gripping blister boxes.

7. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The transfer system one and transfer system two have the same structure. Transfer system one includes cylinder gasket one, cylinder fourteen, cylinder connecting block one, cylinder gasket two, and connecting fixing plate. Cylinder gasket one and cylinder gasket two are slidably connected to the frame system. Cylinder fourteen is arranged between cylinder gasket one and cylinder gasket two. Cylinder connecting block one is arranged above cylinder fourteen. Cylinder connecting block one is connected to the disassembly lifting system through the connecting fixing plate.

8. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The box support system includes four box support systems fixed to the frame system around the box packing station: Box Support System 1, Box Support System 2, Box Support System 3, and Box Support System 4. Box Support System 1 includes a support claw, cylinder 15, cylinder 16, cylinder fixing plate 1, cylinder fixing plate 2, and cylinder fixing plate 3. Cylinder fixing plate 3 is fixed to the frame system. Cylinder 15 is mounted on cylinder fixing plate 3. The output end of cylinder 15 is connected to cylinder fixing plate 2. Cylinder fixing plate 3 is located below cylinder fixing plate 2. Cylinder fixing plate 3 is located below cylinder fixing plate 3. The output end of cylinder 16 is connected to the support claw. The output directions of cylinder 15 and cylinder 16 are perpendicular.

9. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The lower chuck system includes Lower Chuck System 1, Lower Chuck System 2, Lower Chuck System 3, and Lower Chuck System 4. These systems are arranged around the lower part of the disassembly station. Lower Chuck System 1 and Lower Chuck System 4 have identical structures, and Lower Chuck System 2 and Lower Chuck System 3 have identical structures. Lower Chuck System 1 includes Lower Chuck Support Plate 1, Transition Plate 1, Slider Pad 3, Separation Lower Pressure Plate 1, Cylinder Connecting Seat 2, Lower Separation Moving Seat 1, Slider Pad 4, Transition Plate 2, Lower Chuck Support Plate 2, Guide Rail Slider 9, Guide Rail 9, Lower Separation Fixing Seat 1, Cylinder Fixing Seat 3, Cylinder 17, Guide Rail 10, and Guide Rail Slider 10. Lower Chuck Support Plate 1 and Lower Chuck Support Plate 2 are fixed to the frame system. A lower separation fixed seat 1 is connected between support plate 1 and lower chuck support plate 2. Transition plate 1 and transition plate 2 are set at the connection between lower chuck support plate 1 and lower chuck support plate 2 and lower separation fixed seat 1 to strengthen the connection. Guide rail 9 and guide rail 1 are set on lower separation fixed seat 1. Guide rail slider 9 and guide rail slider 10 are set on guide rail 9 and guide rail slider 10. Slider pad 3 and slider pad 4 are set on guide rail slider 9 and guide rail slider 10. Lower separation moving seat 1 is set on slider pad 3 and slider pad 4. Cylinder fixed seat 3 is set between guide rail 9 and guide rail 10. Cylinder 17 is fixedly set on cylinder fixed seat 3. The output end of cylinder 17 is connected to lower separation moving seat 1 through cylinder connecting seat 2. Separation lower pressure plate 1 is set on lower separation moving seat 1 to separate the blister box connected together. The lower chuck system two includes a separation lower pressure plate two, a guide rail slider eleven, a slider pad five, a lower separation moving seat two, a cylinder connecting seat three, a guide rail slider twelve, a slider pad six, a lower chuck support plate three, a guide rail eleven, a lower separation fixed seat two, a cylinder fixed seat four, a cylinder eighteen, a lower chuck support plate four, and a guide rail twelve. The lower chuck support plate three and the lower chuck support plate four are fixed to the frame system. The lower separation fixed seat two connects the lower chuck support plate three and the lower chuck support plate four. The lower separation fixed seat two is equipped with guide rail eleven and a guide rail... Guide rail 12, guide rail 11, and guide rail 12 are equipped with guide rail slider 11 and guide rail slider 12. Guide rail slider 11 and guide rail slider 12 are equipped with slider pad 5 and slider pad 6. Lower separation moving seat 2 is equipped on slider pad 5 and slider pad 6. Cylinder fixing seat 4 is set between guide rail 11 and guide rail 12. Cylinder fixing seat 4 is equipped with cylinder 18. The output of cylinder 18 is connected to lower separation moving seat 2 through cylinder connecting seat 3. Lower separation moving seat 2 is equipped with separation lower pressure plate 2. The blister box is separated and connected together.

10. The device for automatically unpacking and repacking water meter blister boxes according to claim 1, characterized in that: The correction system includes four identical correction systems: Correction System 1, Correction System 2, Correction System 3, and Correction System 4, arranged around the four directions of the dismantling station. Correction System 1 includes cylinder 19, push plate 1, intermediate transition plate 1, and cylinder fixing plate 1. Cylinder fixing plate 1 is fixed to the crossbar of the frame system. Intermediate transition plate 1 is located below cylinder fixing plate 1, and cylinder 19 is located below intermediate transition plate 1. Push plate 1 is located at the output end of cylinder 19, and push plate 1 faces the dismantling station.

11. A method for operating an automated disassembly and repackaging device for water meter blister packs, characterized in that: Specifically, the following steps are included: S1: Stacked blister boxes are conveyed on the synchronous belt of the blister box feeding system to the feeding station; the lifting mechanism of the blister box feeding system drives a stack of blister boxes to rise, and the first blister box reaches the unpacking station. S2: When the correction system receives the signal that the blister box is in place, the push plate of the correction system extends inward under the action of the cylinder to correct the posture of the blister box, and then the push plate retracts. S3: When the tray lifting system receives the signal that the blister box has arrived, the gripper system of the tray lifting system descends, and then the gripper of the gripper system extends inward under the action of the cylinder to reach the tray removal station; when the lower chuck system receives the signal that the blister box has arrived, the gripper of the lower chuck system extends inward under the action of the cylinder to reach the tray removal station and block the remaining blister boxes. S4: After receiving the signal that the jaws of the disassembly and lifting system and the lower chuck system are in position, the jaws of the disassembly and lifting system rise and disassemble a blister box. S5: Transfer system one receives the arrival signal of the dismantling and lifting system and moves the dismantling and lifting system to the transition station one. S6: When the transition lifting system receives a signal that a blister box has arrived at the first transition station, the two-stage cylinder extends and reaches the first transition station to catch the blister box. S7: After receiving the signal from the transition lifting system that the blister box has been caught, the disassembly and lifting system's gripper system rises and leaves the transition station one. S8: The transition lifting system receives a signal from the disassembly lifting system that it has left the transition station one. The two-stage cylinders of the transition lifting system are retracted, and the blister box arrives at the transition station three. S9: Transfer system two receives a signal from transition station three and drives the material handling and packing system to transition station two; S10: The transition lifting system receives a signal from the material handling and packing system that the system has reached the second transition station. The first-stage cylinder of the transition lifting system extends, while the second-stage cylinder remains in the same position. The blister box reaches the second transition station. S11: After receiving the signal that the blister box has arrived at the second transition station, the material handling and packing system retracts the clamping cylinder to clamp the blister box. S12: The transition lifting system receives a signal from the material handling and packing system to clamp the blister box. The first-stage cylinder of the transition lifting system retracts and returns to the second transition station. S13: After receiving the signal from the material handling and packing system that the blister pack has been picked up, the transfer system 2 will drive the material handling and packing system to the packing station 1. S14: After receiving the signal from the loading and packing system that the carton-supporting system has arrived at the first packing station, the cylinder of the carton-supporting system slightly opens the carton door to facilitate the insertion of the blister pack. S15: After receiving the signal from the cylinder of the box-supporting device to slightly open the carton door, the cylinder of the picking and packing system extends, the blister box reaches the second packing station, and the blister box is placed into the carton. S16: Finally, the water meter cardboard box with a blister pack is output through the discharge line.

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