Method of integrated knitting of collar and sleeve

By integrating the collar and tube of the flat knitting machine, the problems of cumbersome operation and consistency caused by traditional separate knitting are solved. This simplifies production, improves product quality and appearance consistency, and uses flax yarn with pretreatment, combined with bio-enzymes and softening oil treatment.

CN117947565BActive Publication Date: 2026-08-25GUANGDONG ESQUEL TEXTILES CO LTD
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Patent Information

Application Number
CN202410263900.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2026-08-25
Estimated Expiration
2044-03-08

AI Technical Summary

Technical Problem

Traditional flat knitting machines separate the collar and the knitting cylinder, resulting in cumbersome operation and difficulty in ensuring product consistency.

Method used

The process employs an integrated knitting method for the collar and tube sections, including steps such as knitting the collar and tube sections, and filling in intarsia into rectangles. Linen yarn is used and pre-treated, combined with bio-enzymes and softening oil treatment.

Benefits of technology

Simplify production operations, ensure product consistency, prevent deformation, improve yarn softness and slippage, and create unique new flat knitting machine products.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to an integrated knitting method for a flat knitting machine collar and tubes. The method includes the following steps: S1, knitting the collar from left to right, knitting N1 stitches, starting with one rib stitch, then knitting 3.5 turns to return to the starting position. The length of the collar is equal to the length of the flat knitting machine collar; S2, knitting N2 rib stitches; S3, knitting the tubes from left to right, knitting N3 stitches, starting with one rib stitch, then knitting 3.5 turns to return to the starting position. The length of the tubes is equal to the sum of the lengths of the flat knitting machine collar and two tubes; S4, knitting N4 rib stitches to obtain the flat knitting machine collar and tubes; S5, adding intarsia weave to the left and right sides of the collar to form a rectangle. This application simplifies production and effectively ensures product consistency through integrated knitting; and by adding intarsia weave to the left and right sides of the collar to form a rectangle, it prevents deformation of the flat knitting machine collar and tubes during the knitting or finishing process.
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Description

Technical Field

[0001] This application relates to the field of textile technology, and in particular to an integrated knitting method for the collar and tube of a flat knitting machine. Background Technology

[0002] In flat knitting machine collar (such as Figure 1 (as shown) and flat knitting machine cylinder (such as) Figure 2 In the traditional production process (as shown), the collar and the bobbin are knitted separately, and then sewn onto the garment separately during the garment manufacturing process (e.g., ...). Figure 3 As shown in the figure, this leads to cumbersome operation and makes it difficult to ensure product consistency. Summary of the Invention

[0003] Therefore, it is necessary to provide an integrated knitting method for the knitting of the collar and the tube of a flat knitting machine, which is cumbersome to operate and makes it difficult to ensure product consistency in the traditional production process.

[0004] This application provides an integrated knitting method for the collar and tube of a flat knitting machine, comprising the following steps:

[0005] S1. Neckline knitting: Knit from left to right, knit N1 stitches, cast on and knit one rib pattern, then knit 3.5 turns to return to the starting position. The length of the neckline is equal to the length of the flat knitting machine neckline.

[0006] S2, N2 woven rib pattern;

[0007] S3, the tube section is knitted from left to right, knitting N3 stitches. After casting on and knitting one rib pattern, knit 3.5 turns to return to the starting position. The length of the tube section is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0008] S4, weave N4 rib pattern to produce flat knit collar and tube;

[0009] S5. Add intarsia weave to the left and right sides of the collar to form a rectangle between the flat knit collar and the tube.

[0010] In some embodiments, the lower side of the inlaid pattern is connected to the tube portion via a connecting line.

[0011] In some implementations, after step S5, the following steps are also included:

[0012] S6. Connect any two adjacent knitting machine collars and tubes using a connecting line.

[0013] In some embodiments, the intarsia pattern is woven from waste yarn.

[0014] In some embodiments, the yarn used for weaving the collar and tubes of the flat knitting machine is linen yarn.

[0015] In some embodiments, a yarn boiling step is included before step S1, which includes:

[0016] S10. Loosen the flax yarn into cones to obtain cone yarn;

[0017] S20. Put the yarn package into the vat and boil it at 100℃~120℃ for 15min~25min. After boiling and bleaching, drain the liquid.

[0018] S30. Add a solution containing softener to the tank and soften it for 10 to 20 minutes at 45℃ to 50℃. After softening, drain the solution.

[0019] S40. The over-softened yarn is dehydrated, dried, and wound.

[0020] In some embodiments, in step S20, the yarn package from step S10 is put into a vat and boiled at 120°C for 20 minutes, and then drained.

[0021] In some embodiments, in step S30, a solution including a softener is added to the tank, and the tank is softened at 50°C for 15 minutes. After the softening treatment, the liquid is drained.

[0022] In some embodiments, the softener in step S30 is P-250 with a concentration of 2 g / L to 4 g / L.

[0023] In some embodiments, the softener in step S30 is P-250 with a concentration of 3 g / L.

[0024] In some embodiments, in step S40, the moisture content of the flax yarn is maintained at 15% to 20% after the drying process.

[0025] In some embodiments, in step S40, waxing is performed during the winding process.

[0026] In some embodiments, a post-treatment step is included after step S5, which includes bio-enzyme treatment and / or softening oil treatment.

[0027] In this application, flax yarn is alkali boiled to remove rough impurities, and the yarn is made too soft, which reduces the frictional resistance when the flax fibers slide relative to each other. This improves the softness of the flax yarn and the hair during production and weaving, making it easier to bend and reducing the friction between the yarn and machine parts.

[0028] In some embodiments, the bio-enzyme treatment includes:

[0029] The collar and cylinder of the flat knitting machine are placed in an enzyme washing solution at a bath ratio of 1:(18~40) and treated at 40℃~60℃ for 40min~80min; wherein the enzyme washing solution includes 2g / L~6g / L of biological enzyme, 0.5g / L~1.0g / L of sodium acetate and 0.5g / L~1.0g / L of acetic acid.

[0030] In some embodiments, the over-softening oil treatment includes:

[0031] The collar and cylinder of the flat knitting machine are treated with a washing solution containing a softener at a concentration of 4 g / L to 6 g / L.

[0032] This application simplifies production operations and effectively ensures product consistency by integrating the collar and tube of the flat knitting machine into one piece. At the same time, during the knitting process, intarsia weaving is added to the left and right sides of the collar to form a rectangle, preventing deformation of the collar and tube during the knitting or finishing process, which would affect product quality and appearance. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 This is a schematic diagram of the collar laying process on a standard flat knitting machine.

[0035] Figure 2 This is a schematic diagram of a conventional flat knitting machine with the cylinder laid flat.

[0036] Figure 3 A schematic diagram of a garment made using a standard flat knitting machine collar and tubes;

[0037] Figure 4 This is a flowchart of a flat knitting method for integrating collar and tube on a flat knitting machine according to an embodiment of this application;

[0038] Figure 5 This is a schematic diagram of the flat knitting of the collar and tube of a flat knitting machine in one embodiment of this application;

[0039] Figure 6 This is a schematic diagram of a garment made by integrating the collar and tube of a flat knitting machine in one embodiment of this application.

[0040] Explanation of reference numerals in the attached figures

[0041] 1. Flat knitting machine collar and tube; 2. Collar; 3. Tube; 4. Collar point length; 5. Collar edge length; 6. Tube height; 7. Tube length; 8. Intarsia pattern; 9. Connecting line. Detailed Implementation

[0042] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0044] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0045] In flat knitting machine collar (such as Figure 1 (as shown) and flat knitting machine cylinder (such as) Figure 2 In the traditional production process (as shown), the collar and the bobbin are knitted separately, and then sewn onto the garment separately during the garment manufacturing process (e.g., ...). Figure 3 As shown in the figure, this leads to cumbersome operation and makes it difficult to ensure product consistency.

[0046] To address the aforementioned problems with traditional production processes, such as Figures 4-6 As shown, the first aspect of this application provides an integrated knitting method for the collar and tube of a flat knitting machine, the knitting method comprising the following steps:

[0047] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one rib pattern, knit 3.5 turns to return to the starting knitting position, the length of neck 2 is equal to the length of the flat knitting machine neck;

[0048] S2, N2 woven rib pattern;

[0049] S3, Knitting section 3, knitting from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position, the length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the 2 tubes;

[0050] S4, weave N4 rib pattern to obtain flat knit collar and tube 1;

[0051] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0052] It is understood that the value of N1 in step S1 depends on the garment's requirement for the collar edge length 5 of the flat knitting machine collar. The value of N2 in step S2 depends on the garment's requirement for the collar point length 4 of the flat knitting machine collar. The value of N3 in step S3 depends on the garment's requirement for the total length of the flat knitting machine collar and the two tubes (the sum of the collar edge length 5 of the flat knitting machine collar and the tube length 7 of the two tubes). The value of N4 in step S4 depends on the garment's requirement for the tube height (tube height 6). In this application, the values ​​of N1, N2, N3, and N4 are not particularly limited, and those skilled in the art can select appropriate values ​​for N1, N2, N3, and N4 according to the garment's requirements for the flat knitting machine collar and tube 1.

[0053] This application simplifies production operations and effectively ensures product consistency by integrating the knitting of the collar and tube on the flat knitting machine.

[0054] This application adds intarsia weaving 8 to the left and right sides of the collar 2 to form a rectangle for the flat knitting machine collar and tube 1, preventing the risk of curling, folding and deformation of the sides of the flat knitting machine collar and tube 1 during the weaving and finishing process, thus ensuring product quality and appearance.

[0055] In some embodiments, the lower side of the intarsia fabric 8 woven in step S5 is connected to the tube portion 3 via a connecting line 9.

[0056] In some embodiments, the connecting line 9 is a fishing line.

[0057] In some embodiments, the left and right sides of the intarsia weave 8 added in step S5 are both made using a binding weave process.

[0058] It is understandable that, since the intarsia structure 8 needs to be removed after the finished products of the flat knitting machine collar and tube 1 are made, in order to avoid waste of raw materials and for the purpose of environmental protection, in some embodiments the intarsia structure 8 is woven from waste yarn.

[0059] In traditional flat knitting techniques for collars and cylinders, cotton, polyester, and blended yarns are primarily used as raw materials. However, with the increasing demand for differentiated products and services from consumers, technicians are required to make breakthroughs even in raw material selection. Linen, as a recognized natural and environmentally friendly material, has naturally become a research hotspot due to its advantages such as moisture absorption, crispness, coolness, and high strength. However, linen also has drawbacks such as high rigidity, difficulty in weaving, uncontrollable shrinkage, and relatively poor dimensional stability. Therefore, pretreatment of linen yarn is necessary to overcome these inherent defects.

[0060] In some embodiments, in the integrated knitting method of the flat knitting machine collar and tube, the yarn used to knit the flat knitting machine collar and tube 1 is linen yarn.

[0061] Furthermore, prior to step S1, a yarn boiling step is included, which includes:

[0062] S10. Loosen the flax yarn into cones to obtain cone yarn;

[0063] S20. Put the yarn package from step S10 into the vat and boil it at 100℃~120℃ for 15min~25min. After boiling and bleaching, drain the liquid.

[0064] S30. Add a solution containing softener to the tank and soften it for 10 to 20 minutes at 45℃ to 50℃. After softening, drain the solution.

[0065] S40. The over-softened yarn is dehydrated, dried, and wound.

[0066] In some embodiments, in step S20, the yarn package from step S10 is put into a vat and boiled at 120°C for 20 minutes, and then drained.

[0067] In some embodiments, in step S30, a solution including a softener is added to the tank, and the tank is softened at 50°C for 15 minutes. After the softening treatment, the liquid is drained.

[0068] In some embodiments, the softener is P-250 at a concentration of 2 g / L to 4 g / L. Further, the concentration of the softener is 3 g / L.

[0069] In some embodiments, in step S40, the moisture content of the flax yarn is maintained at 15% to 20% after the drying process.

[0070] In some embodiments, in step S40, waxing is performed during the winding process.

[0071] In this application, flax yarn is alkali boiled to remove rough impurities, and the yarn is made too soft, which reduces the frictional resistance when the flax fibers slide relative to each other. This improves the softness of the flax yarn and the hair during production and weaving, making it easier to bend and reducing the friction between the yarn and machine parts.

[0072] In some implementations, after step S5, the following steps are also included:

[0073] S6. Connect any two adjacent knitting machine collars and tubes 1 using connecting line 9.

[0074] In some embodiments, the upper and lower sides of the intarsia fabric 8 woven in step S5 are connected to the tube portion 3 via connecting lines 9.

[0075] In some embodiments, the connecting line 9 is a fishing line.

[0076] Understandably, the connecting line 9 is used to connect two pieces of flat knitting collar and tube 1. After the flat knitting collar and tube 1 are completed, the connecting line 9 needs to be removed during the finishing process to separate the flat knitting collar and tube 1 into individual pieces. One piece of flat knitting collar and tube 1 is used in a garment.

[0077] In some embodiments, a post-treatment step is included after step S5, which includes bio-enzyme treatment and / or softening oil treatment.

[0078] In some embodiments, the bio-enzyme treatment includes:

[0079] The collar and cylinder of the flat knitting machine are placed in an enzyme washing solution at a bath ratio of 1:(18-40) and treated at 40℃-60℃ for 40-80 minutes. The enzyme washing solution includes 2g / L-6g / L of biological enzyme, 0.5g / L-1.0g / L of sodium acetate, and 0.5g / L-1.0g / L of acetic acid, with water as the solvent. The concentrations of each component in the enzyme washing solution are calculated based on the total volume of the enzyme washing solution.

[0080] Furthermore, the biological enzyme is a cellulase.

[0081] In some embodiments, the over-softening oil treatment includes:

[0082] The collar and cylinder of the flat knitting machine are treated with a washing solution, which includes a softener at a concentration of 4 g / L to 6 g / L. The solvent used in the washing solution is water, and the concentrations of each component in the washing solution are calculated based on the total volume of the washing solution. Furthermore, the softener used in this invention can be any conventional softener used in the art, which is commercially available and is not specifically limited herein; the above is merely an illustrative example.

[0083] This invention uses treated flax as raw material and adopts a flat knitting machine collar and tube integrated knitting process. By adding inlay fabric 8 to the left and right sides of the collar 2, a new flat knitting machine product with a unique collar shape and the advantages of moisture absorption and release, non-static properties, dryness and breathability is produced.

[0084] The second aspect of this application provides a flat knitting machine collar and tube 1, which is knitted using the integrated knitting method provided in the first aspect above.

[0085] The present application will be further described below with reference to specific embodiments, but this does not constitute any limitation on the present application.

[0086] Instruments and yarns used in the examples:

[0087] Jacquard machine: Shimadzu SSG236FC; cylinder: 14G; yarn count: 20S / 1X4; yarn length: 50C=330mm.

[0088] Example 1

[0089] A flat knitting machine collar and tube 1 are knitted using the following integrated knitting method.

[0090] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one ribbing, then knit 3.5 turns to return to the starting knitting position. The length of neck 2 is equal to the length of the flat knitting machine neck.

[0091] S2, woven N2 rib pattern.

[0092] S3, Knitting section 3, knit from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position. The length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0093] S4, weave N4 rib pattern to obtain the flat knitting collar and tube 1.

[0094] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0095] After the finished products of the flat knitting machine collar and tube 1 are obtained, the intarsia fabric 8 is removed.

[0096] Example 2

[0097] A flat knitting machine collar and tube 1 are knitted using the following integrated knitting method.

[0098] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one ribbing, then knit 3.5 turns to return to the starting knitting position. The length of neck 2 is equal to the length of the flat knitting machine neck.

[0099] S2, woven N2 rib pattern.

[0100] S3, Knitting section 3, knit from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position. The length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0101] S4, weave N4 rib pattern to obtain the flat knitting collar and tube 1.

[0102] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0103] Enzyme treatment:

[0104] The collar and cylinder of the flat knitting machine were placed in an enzyme washing solution at a liquor ratio of 1:30 and treated at 50°C for 60 minutes. The enzyme washing solution consisted of 4 g / L cellulase, 0.75 g / L sodium acetate, and 0.7 g / L acetic acid, with water as the solvent.

[0105] After the finished products of the flat knitting machine collar and tube 1 are obtained, the intarsia fabric 8 is removed.

[0106] Example 3

[0107] A flat knitting machine collar and tube 1 are knitted using the following integrated knitting method.

[0108] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one ribbing, then knit 3.5 turns to return to the starting knitting position. The length of neck 2 is equal to the length of the flat knitting machine neck.

[0109] S2, woven N2 rib pattern.

[0110] S3, Knitting section 3, knit from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position. The length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0111] S4, weave N4 rib pattern to obtain the flat knitting collar and tube 1.

[0112] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0113] Enzyme treatment:

[0114] The collar and cylinder of the flat knitting machine were placed in an enzyme washing solution at a liquor ratio of 1:30 and treated at 50°C for 60 minutes. The enzyme washing solution consisted of 4 g / L cellulase, 0.75 g / L sodium acetate, and 0.7 g / L acetic acid, with water as the solvent.

[0115] Softening oil treatment:

[0116] The collar and cylinder of the flat knitting machine are treated with a washing solution containing a softener at a concentration of 5 g / L.

[0117] After the finished products of the flat knitting machine collar and tube 1 are obtained, the intarsia fabric 8 is removed.

[0118] Example 4

[0119] A flat knitting machine collar and tube 1 are knitted using the following integrated knitting method.

[0120] Boiling process:

[0121] Flax yarn is loosened into cones to produce packaged yarn;

[0122] The yarn package is placed into a vat and boiled at 120°C for 20 minutes. After boiling and bleaching, the liquid is drained.

[0123] Add a solution containing a softener (P-250, concentration 3g / L) to the tank, soften it at 50℃ for 15min, and then drain the liquid.

[0124] The overly softened yarn is then dehydrated, dried (moisture content is 15%), and wound.

[0125] Knitting steps:

[0126] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one ribbing, then knit 3.5 turns to return to the starting knitting position. The length of neck 2 is equal to the length of the flat knitting machine neck.

[0127] S2, woven N2 rib pattern.

[0128] S3, Knitting section 3, knit from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position. The length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0129] S4, weave N4 rib pattern to obtain the flat knitting collar and tube 1.

[0130] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0131] S6. Connect any two adjacent knitting machine collars and cylinders 1 using fishing line.

[0132] The upper and lower sides of the intarsia woven fabric 8 are also connected to the tube 3 by a fishing line. After the collar and tube 1 are finished on the flat knitting machine, the fishing line is removed.

[0133] Example 5

[0134] A flat knitting machine collar and tube 1 are knitted using the following integrated knitting method.

[0135] Boiling process:

[0136] Flax yarn is loosened into cones to produce packaged yarn;

[0137] The yarn package is placed into a vat and boiled at 120°C for 20 minutes. After boiling and bleaching, the liquid is drained.

[0138] Add a solution containing a softener (P-250, concentration 3g / L) to the tank, soften it at 50℃ for 15min, and then drain the liquid.

[0139] The overly softened yarn is then dehydrated, dried (moisture content is 15%), and wound.

[0140] Knitting steps:

[0141] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one ribbing, then knit 3.5 turns to return to the starting knitting position. The length of neck 2 is equal to the length of the flat knitting machine neck.

[0142] S2, woven N2 rib pattern.

[0143] S3, Knitting section 3, knit from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position. The length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0144] S4, weave N4 rib pattern to obtain the flat knitting collar and tube 1.

[0145] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0146] S6. Connect any two adjacent knitting machine collars and cylinders 1 using fishing line.

[0147] Enzyme treatment:

[0148] The collar and cylinder of the flat knitting machine were placed in an enzyme washing solution at a liquor ratio of 1:30 and treated at 50°C for 60 minutes. The enzyme washing solution consisted of 4 g / L cellulase, 0.75 g / L sodium acetate, and 0.7 g / L acetic acid, with water as the solvent.

[0149] The upper and lower sides of the intarsia woven fabric 8 are also connected to the tube 3 by a fishing line. After the collar and tube 1 are finished on the flat knitting machine, the fishing line is removed.

[0150] Example 6

[0151] A flat knitting machine collar and tube 1 are knitted using the following integrated knitting method.

[0152] Boiling process:

[0153] Flax yarn is loosened into cones to produce packaged yarn;

[0154] The yarn package is placed into a vat and boiled at 120°C for 20 minutes. After boiling and bleaching, the liquid is drained.

[0155] Add a solution containing a softener (P-250, concentration 3g / L) to the tank, soften it at 50℃ for 15min, and then drain the liquid.

[0156] The overly softened yarn is then dehydrated, dried (moisture content is 15%), and wound.

[0157] Knitting steps:

[0158] S1, Neck 2 knitting, knit from left to right, knit N1 stitches, cast on and knit one ribbing, then knit 3.5 turns to return to the starting knitting position. The length of neck 2 is equal to the length of the flat knitting machine neck.

[0159] S2, woven N2 rib pattern.

[0160] S3, Knitting section 3, knit from left to right, knitting N3 stitches, after casting on and knitting one rib pattern, knit 3.5 turns to return to the starting knitting position. The length of section 3 is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes.

[0161] S4, weave N4 rib pattern to obtain the flat knitting collar and tube 1.

[0162] S5. Add intarsia weave 8 to the left and right sides of the collar 2 to form a rectangle between the flat knitting collar and tube 1.

[0163] S6. Connect any two adjacent knitting machine collars and cylinders 1 using fishing line.

[0164] Enzyme treatment:

[0165] The collar and cylinder of the flat knitting machine were placed in an enzyme washing solution at a liquor ratio of 1:30 and treated at 50°C for 60 minutes. The enzyme washing solution consisted of 4 g / L cellulase, 0.75 g / L sodium acetate, and 0.7 g / L acetic acid, with water as the solvent.

[0166] Softening oil treatment:

[0167] The collar and cylinder of the flat knitting machine are treated with a washing solution containing a softener at a concentration of 5 g / L.

[0168] The upper and lower sides of the intarsia woven fabric 8 are also connected to the tube 3 by a fishing line. After the collar and tube 1 are finished on the flat knitting machine, the fishing line is removed.

[0169] Test case

[0170] The finished flat knitting machine collar and tube 1 prepared in Example 6 were tested for moisture absorption and quick-drying properties according to GB / T 21655.2. The test results are shown in Table 1.

[0171] Table 1

[0172]

[0173]

[0174] As shown in Table 1, the flat knitting machine collar and tube 1 made using the integrated knitting method provided in this application have good moisture absorption and quick-drying functions.

[0175] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0176] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A method for integrating the collar and tube of a flat knitting machine, characterized in that, Includes the following steps: S1. Neckline knitting: Knit from left to right, knit N1 stitches, cast on and knit one rib pattern, then knit 3.5 turns in a cylinder to return to the starting knitting position. The length of the neckline is equal to the length of the flat knitting machine neckline. S2, N2 woven rib pattern; S3, the tube section is knitted from left to right, knitting N3 stitches. After casting on and knitting one rib pattern, knit 3.5 turns of the tube to return to the starting knitting position. The length of the tube section is equal to the sum of the length of the flat knitting machine collar and the length of the two tubes. S4, weave N4 rib pattern to produce flat knit collar and tube; S5. Add intarsia weave to the left and right sides of the collar to form a rectangle for the flat knitting collar and tube; In step S5, the left and right sides of the intarsia weave are both made using a binding weave technique.

2. The integrated weaving method according to claim 1, characterized in that, The lower side of the inlaid pattern is connected to the cylindrical part by a connecting line.

3. The integrated weaving method according to claim 1, characterized in that, Following step S5, the following steps are also included: S6. Connect any two adjacent knitting machine collars and tubes using a connecting line.

4. The integrated weaving method according to claim 1, characterized in that, The inlay weave is made from waste yarn.

5. The integrated weaving method according to any one of claims 1 to 4, characterized in that, The yarn used for weaving the collar and bobbin of the flat knitting machine is linen yarn.

6. The integrated weaving method according to claim 5, characterized in that, Before step S1, a yarn boiling step is also included, which includes: S10. Loosen the flax yarn into cones to obtain cone yarn; S20. The yarn package is put into a vat and boiled at 100℃~120℃ for 15min~25min. After boiling and bleaching, the liquid is drained. S30. Add a solution containing softener to the tank and soften it for 10 to 20 minutes at 45°C to 50°C. After softening, drain the solution. S40. The over-softened yarn is dehydrated, dried, and wound.

7. The integrated weaving method according to claim 6, characterized in that, The softener mentioned in step S30 is P-250 with a concentration of 2 g / L to 4 g / L.

8. The integrated weaving method according to claim 1, characterized in that, The process includes a finishing step after step S5, which includes bio-enzyme treatment and / or softening oil treatment.

9. The integrated weaving method according to claim 8, characterized in that, The bio-enzyme treatment includes: The collar and cylinder of the flat knitting machine are placed in an enzyme washing solution at a bath ratio of 1:(18~40) and treated at 40℃~60℃ for 40 min~80 min; wherein the enzyme washing solution includes 2 g / L~6 g / L of biological enzyme, 0.5 g / L~1.0 g / L of sodium acetate and 0.5 g / L~1.0 g / L of acetic acid.

10. The integrated weaving method according to claim 8, characterized in that, The softening oil treatment includes: The collar and cylinder of the flat knitting machine are treated with a washing solution, the washing solution including a softener with a concentration of 4 g / L to 6 g / L.

Citation Information

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