A refractory production line with a slip distribution device

Abstract

The present application relates to the technical field of refractory production, and discloses a mud distribution device for a refractory production line, which comprises a conveying line, a material cup receiving support, a mixing and grinding machine, an AGV stacker, a material cup, a control cabinet and a distributor, the material cup receiving support is fixedly installed at the discharge port of the mixing and grinding machine, the material cup is installed on the AGV stacker, and the AGV stacker and the distributor are both arranged on the conveying line; a full material cup feeding position is arranged on the conveying line and behind the material cup receiving support, a empty material cup feeding position is arranged on the conveying line and behind the full material cup feeding position, and the distributor is installed on the conveying line behind the empty material cup feeding position. The mud distribution device can realize automatic and intelligent distribution of mud by using the material cup, the material cup receiving support, the AGV stacker, the conveying line and the distributor, so that the distribution of refractory mud is realized without manual operation, the production efficiency is improved, the need for automatic molding is met, and the distribution efficiency and accuracy are greatly improved.

Description

Technical Field

[0001] This invention relates to the field of refractory material production technology, specifically to a mud distribution device for a refractory material production line. Background Technology

[0002] Currently, refractoriness refers to the Celsius temperature at which a conical refractory material specimen resists high temperatures without softening or melting under no load. The refractory material manufacturing industry is a traditional and labor-intensive industry. The clay production process has basically achieved automated production, but clay distribution is still mostly done manually. The level of automation is not high, and the production efficiency cannot keep up with the needs of automated pressing and stable product quality. Generally, after distribution, the clay is sent to the designated press, where the clay type is manually confirmed, added to the hopper, and then manually weighed, distributed, and shaped.

[0003] However, existing refractory material production lines using mud distribution devices still have at least the following drawbacks:

[0004] 1. The current production process is basically entirely manual, with many steps involved, making accurate quality traceability difficult to achieve and costly.

[0005] 2. The allocation process involves many manual steps, resulting in low efficiency and significant human factors, which in turn leads to large fluctuations in product quality.

[0006] 3. With the improvement of the automation level of mixing and pressing, the efficiency and accuracy of mud distribution are not matched, making it difficult to meet the mud requirements of multiple automated presses.

[0007] Therefore, we propose a mud distribution device for a refractory material production line. Summary of the Invention

[0008] The purpose of this invention is to provide a mud distribution device for a refractory material production line. By using devices such as a material container, a material container receiving bracket, an AGV stacker, a conveyor line, and a material distribution machine, the device can realize the automated and intelligent distribution of mud, thus solving the problems mentioned in the background art.

[0009] To achieve the above objectives, the present invention provides the following technical solution: a slurry distribution device for a refractory material production line, comprising a conveyor line, a material receiving bracket, a mixing mill, an AGV stacker, a material container, a control cabinet, and a material placing machine. The material receiving bracket is fixedly installed at the discharge port of the mixing mill, the material container is installed on the AGV stacker, and both the AGV stacker and the material placing machine are located on the conveyor line.

[0010] A full material cup feeding position is provided on the conveyor line and behind the material cup receiving bracket. A low material cup feeding position is provided on the conveyor line and behind the full material cup feeding position. The material spreader is installed on the conveyor line behind the low material cup feeding position. An empty material cup storage position is provided on the conveyor line behind the material spreader. An empty material cup exit position is provided on the conveyor line behind the empty material cup storage position.

[0011] A weighing platform is embedded in the material receiving bracket of the material cup, a bracket is fixedly installed on the top of one side of the material receiving bracket, and a sweeping dock is fixedly installed on the top of the bracket.

[0012] The top of the material container is equipped with a sealing cover, the bottom of the material container is equipped with a base plate, and outer boxes are symmetrically installed on the outer walls of both sides of the material container. Three-section electric push rod A and three-section electric push rod B are respectively installed on the upper and lower sides of the inner side of the outer box. Movable rod A and movable rod B are respectively installed at the front end of the three-section electric push rod A and three-section electric push rod B.

[0013] In a preferred embodiment of the present invention, the conveyor line behind the empty material cup exit position is connected to the material cup receiving bracket to form a loop.

[0014] In a preferred embodiment of the present invention, bracket A and bracket B are fixedly welded to the front end of the sealing cover and the base plate, respectively, the movable rod A is fixedly welded to bracket A, and the movable rod B is fixedly welded to bracket B.

[0015] In a preferred embodiment of the present invention, the number of conveyor lines is two sets, and the two sets of conveyor lines share the same set of full material cup inlet position and empty material cup outlet position.

[0016] In a preferred embodiment of the present invention, the control cabinet is equipped with a control system, which can perform functions such as sending control commands, recording mud transfer, querying AGV stacker operation records, and handling emergency operation faults.

[0017] In a preferred embodiment of the present invention, a storage battery is fixedly installed in the center of the inner side of the outer casing, and a wireless module is fixedly installed on the front wall of the material container. The wireless module is connected to the control cabinet, the three-section electric push rod A, and the three-section electric push rod B.

[0018] In a preferred embodiment of the present invention, the battery is electrically connected to the three-section electric actuator A, the three-section electric actuator B, and the wireless module.

[0019] In a preferred embodiment of the present invention, the front and rear sides of the material receiving bracket of the material cup are sloping structures, and anti-slip grooves are provided on the sloping surfaces.

[0020] In a preferred embodiment of the present invention, the AGV stacker vehicle body is printed with a code, and the code height corresponds to the sweeping height of the dock.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. The refractory material production line mud distribution device of the present invention can realize the automated and intelligent distribution of mud by using a material cup, a material cup receiving bracket, an AGV stacker, a conveyor line, a material distribution machine and other devices, thereby replacing manual distribution of refractory material mud, improving production efficiency, meeting the needs of automated molding, and greatly improving distribution efficiency and accuracy.

[0023] 2. The refractory material production line mud distribution device of the present invention, by adopting the separate design of empty material cup storage position, full material cup feeding position and empty material cup exit position, can realize the positioning, automated transportation and full process control during mud distribution. It also realizes the automatic and efficient distribution of mud by scanning code recording method, realizes the full process traceability of mud distribution, and facilitates the subsequent traceability of each step. Attached Figure Description

[0024] By reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings, in order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a top view schematic diagram of the overall structure of the mud distribution device for the refractory material production line of the present invention;

[0026] Figure 2 This is a schematic diagram of the material container structure of the mud distribution device for the refractory material production line of the present invention;

[0027] Figure 3 This is a schematic diagram of the internal structure of the outer casing of the mud distribution device for the refractory material production line of the present invention;

[0028] Figure 4 This is a schematic diagram of the material receiving bracket structure of the mud distribution device for the refractory material production line of the present invention.

[0029] In the diagram: 1. Conveyor line; 11. Empty material cup exit position; 12. Full material cup inlet position; 13. Empty material position; 14. Conveyor; 15. Empty material cup storage position; 2. Material cup receiving bracket; 21. Weighing platform; 22. Bracket; 23. Sweeping dock; 3. Mixing mill; 4. AGV stacker; 5. Material cup; 51. Sealing cover; 52. Base plate; 53. Outer casing; 54. Three-section electric push rod A; 55. Movable rod A; 56. Bracket A; 57. Three-section electric push rod B; 58. Movable rod B; 59. Bracket B; 510. Wireless module; 511. Battery; 6. Control cabinet. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Example 1

[0032] Please see Figure 1 A slurry distribution device for a refractory material production line includes a conveyor line 1, a slurry receiving bracket 2, a mixing mill 3, an AGV stacker 4, a slurry 5, a control cabinet 6, and a material placing machine 14. The slurry receiving bracket 2 is fixedly installed at the discharge port of the mixing mill 3, and the slurry 5 is installed on the AGV stacker 4. The AGV stacker 4 and the material placing machine 14 are both located on the conveyor line 1.

[0033] A full-filling cup feeding position 12 is provided on conveyor line 1 and behind the material receiving bracket 2. After the material cup 5 is filled with mud, it can move along conveyor line 1 to the full-filling cup feeding position 12. A slack-filling position 13 is provided on conveyor line 1 and behind the full-filling cup feeding position 12. The filled material cup 5 can move along conveyor line to the slack-filling position 13 for slack-filling work. There are two sets of slack-filling positions 13. The material cup spreading machine 14 is installed on conveyor line 1 behind the slack-filling position 13. After slack-filling, the material cup 5 can move along conveyor line 1 to the material cup spreading machine 1. Material is unloaded from above. An empty material cup storage position 15 is provided on the conveyor line 1 behind the material placing machine 14. After unloading, the empty material cup 5 can move along the conveyor line 1 to the empty material cup storage position 15 for storage. An empty material cup exit position 11 is provided on the conveyor line 1 behind the empty material cup storage position 15. The empty material cup 5 can move from the empty material cup storage position 15 along the conveyor line 1 to the empty material cup exit position 11 for preparation. The conveyor line 1 behind the empty material cup exit position 11 is connected to the material cup receiving bracket 2 to form a loop, so the above operation can be repeated.

[0034] The control cabinet 6 is equipped with a control system, which can send control commands, record mud transfer, query the operation record of AGV stacker 4, and handle emergency operation failures. The control system can use intelligent logistics system software, and manual operation of the intelligent logistics system can realize the automatic distribution of refractory mud throughout the entire process.

[0035] Example 2

[0036] Please see Figure 2 A weighing platform 21 is embedded in the material receiving bracket 2. A weighing sensor is provided at the bottom of the weighing platform 21. When the material cup 5 moves to the top to receive material, the weighing work can be carried out. A bracket 22 is fixedly installed on the top side of the material receiving bracket 2.

[0037] The bracket 22 is fixedly installed with a scanning dock 23. The AGV stacker 4 has a code printed on its body. The scanning dock 23 can scan the code on the body of the AGV stacker 4 to complete the recording of material output. The code height corresponds to the height of the scanning dock 23, ensuring that the scanning dock 23 can complete the scanning operation smoothly.

[0038] In addition, weighing data and data recorded after scanning can be uploaded to the control system.

[0039] Example 3

[0040] Please see Figure 2 The top of the material container 5 is equipped with a sealing cover 51. The material container 5 can be filled by closing the sealing cover 51. The bottom of the material container 5 is equipped with a bottom plate 52. The outer boxes 53 are symmetrically installed on the outer walls of both sides of the material container 5. The upper and lower sides of the outer box 53 are respectively equipped with a three-section electric push rod A54 and a three-section electric push rod B57. The front ends of the three-section electric push rod A54 and the three-section electric push rod B57 are respectively equipped with a movable rod A55 and a movable rod B58.

[0041] The sealing cover 51 and the bottom plate 52 are respectively fixedly welded to the front end of the bracket A56 and the bracket B59. The movable rod A55 is fixedly welded to the bracket A56, and the movable rod B58 is fixedly welded to the bracket B59. Therefore, when the three-section electric push rod A54 extends, it can drive the movable rod A55 and the bracket A56 to move forward, which can open the sealing cover 51. When it retracts, it can control the sealing cover 51 to close. When the three-section electric push rod B57 extends, it can drive the movable rod B58 and the bracket B59 to move forward, thereby opening the bottom plate 52 to discharge the material. When it retracts, it can close the bottom plate 52 to ensure that the mud is stored smoothly in the material container 5.

[0042] In an optional embodiment, please refer to Figure 1There are two sets of conveyor lines 1. The two sets of conveyor lines 1 share the same set of full material cup inlet position 12 and empty material cup outlet position 11. By having the two sets of conveyor lines 1 share the same set of full material cup inlet position 12 and empty material cup outlet position 11, the space occupied can be effectively saved and the distribution efficiency can be improved.

[0043] In an optional embodiment, please refer to Figure 2 and Figure 3 A battery 511 is fixedly installed in the center of the inner side of the outer casing 53, and a wireless module 510 is fixedly installed on the front wall of the material container 5. The wireless module 510 is connected to the control cabinet 6, the three-section electric push rod A54 and the three-section electric push rod B57 via signal connection; the battery 511 can provide power for operation.

[0044] The battery 511 is electrically connected to the three-section electric actuator A54, the three-section electric actuator B57 and the wireless module 510; the three-section electric actuator A54 and the three-section electric actuator B57 can be controlled remotely by receiving control commands issued by the control cabinet 6 through the wireless module 510.

[0045] In an optional embodiment, please refer to Figure 4 The material receiving bracket 2 has a sloping structure on both the front and rear sides, and anti-slip grooves are provided on the sloping surface; the sloping surface and anti-slip grooves allow the material cup 5 to smoothly enter and exit the material receiving bracket 2, and prevent slippage to ensure stability.

[0046] The working principle is as follows: First, the material is received by the material container 5 below the mixer 3. According to instructions from the upper-level information system, the material container 5 is transported along the conveyor line 1 to the full material container feeding position 12 via the AGV stacker 4. Then, according to process requirements, it is moved to the emptying position 13 for emptying. During emptying, the three-section electric push rod A54 can be remotely and automatically retracted, which drives the sealing cover 51 to seal the material container 5. Since there are two sets of emptying positions 13, two sets of AGV stackers 4 can be parked simultaneously. Following the principle of first-in, first-out, the AGV stacker 4 transports the full material cup 5 along the conveyor line 1 to the corresponding material placing machine 14. Then, the three-section electric push rod B57 can be remotely controlled to extend, driving the base plate 52 forward to achieve automatic material discharge. After discharge, the AGV stacker 4 can carry the empty material cup 5 to the empty material cup storage position 15. Finally, after entering the empty material cup exit position 11, the AGV stacker 4 can transport the empty material cup 5 to the material receiving position of the mixing mill again. This cycle is repeated to achieve mud distribution.

[0047] It should be noted that the present invention is a mud distribution device for a refractory material production line. Its components are all general standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

Claims

1. A slurry distribution device for a refractory material production line, comprising a conveyor line (1), a material container receiving bracket (2), a mixer (3), an AGV stacker (4), a material container (5), a control cabinet (6), and a material placing machine (14), characterized in that, The material receiving bracket (2) is fixedly installed at the discharge port of the mixing mill (3), the material cup (5) is installed on the AGV stacker (4), and the AGV stacker (4) and the material distributor (14) are both set on the conveyor line (1); A full material cup feeding position (12) is provided on the conveyor line (1) and behind the material cup receiving bracket (2). A slack material position (13) is provided on the conveyor line (1) and behind the full material cup feeding position (12). The material spreading machine (14) is installed on the conveyor line (1) behind the slack material position (13). An empty material cup storage position (15) is provided on the conveyor line (1) behind the material spreading machine (14). An empty material cup exit position (11) is provided on the conveyor line (1) behind the empty material cup storage position (15). A weighing platform (21) is embedded in the material receiving bracket (2), a bracket (22) is fixedly installed on the top of one side of the material receiving bracket (2), and a sweeping dock (23) is fixedly installed on the top of the bracket (22); The top of the material container (5) is provided with a sealing cover (51), the bottom of the material container (5) is provided with a bottom plate (52), and the outer walls on both sides of the material container (5) are symmetrically installed with outer boxes (53). The upper and lower sides of the inner side of the outer box (53) are respectively installed with a three-section electric push rod A (54) and a three-section electric push rod B (57). The front ends of the three-section electric push rod A (54) and the three-section electric push rod B (57) are respectively installed with movable rod A (55) and movable rod B (58).

2. The slurry distribution device for a refractory material production line according to claim 1, characterized in that: The conveyor line (1) behind the empty material cup exit position (11) is connected to the material cup receiving bracket (2) to form a loop.

3. The slurry distribution device for a refractory material production line according to claim 1, characterized in that: The sealing cover (51) and the base plate (52) are respectively fixedly welded to the front end of the bracket A (56) and the bracket B (59). The movable rod A (55) is fixedly welded to the bracket A (56), and the movable rod B (58) is fixedly welded to the bracket B (59).

4. The slurry distribution device for a refractory material production line according to claim 1, characterized in that: The number of conveyor lines (1) is two sets, and the two sets of conveyor lines (1) share the same set of full material cup feeding position (12) and empty material cup exit position (11).

5. The slurry distribution device for a refractory material production line according to claim 1, characterized in that: The control cabinet (6) is equipped with a control system, which can send control commands, record mud transfer, query AGV stacker (4) operation records, and handle emergency operation failures.

6. The slurry distribution device for a refractory material production line according to claim 1, characterized in that: A battery (511) is fixedly installed in the center of the inner side of the outer casing (53), and a wireless module (510) is fixedly installed on the front wall of the material container (5). The wireless module (510) is connected to the control cabinet (6), the three-section electric push rod A (54) and the three-section electric push rod B (57) via signal connection.

7. The slurry distribution device for a refractory material production line according to claim 6, characterized in that: The battery (511) is electrically connected to the three-section electric actuator A (54), the three-section electric actuator B (57), and the wireless module (510).

8. The slurry distribution device for a refractory material production line according to claim 1, characterized in that: The material receiving bracket (2) has a sloping structure on both the front and rear sides, and anti-slip grooves are provided on the sloping surface.

9. A slurry distribution device for a refractory material production line according to claim 1, characterized in that: The AGV stacker (4) has a code printed on its body, and the code height corresponds to the height of the sweeping dock (23).

Images