Fully automatic metal rubber part node ejection system

The fully automated metal rubber joint removal system utilizes joint conveying components, a press, and a recycling component to automatically remove and recycle rubber joints, solving the problems of low efficiency and damage to the inner bore caused by manual operation in existing technologies, and achieving fully automated and efficient rubber joint replacement.

CN117962177BActive Publication Date: 2025-11-04ZHUZHOU TIMES NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202410068148.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2025-11-04
Estimated Expiration
2044-01-17

AI Technical Summary

Technical Problem

Existing technology still requires manual operation during the removal of rubber nodes in rail vehicles, resulting in low work efficiency and easy damage to the inner hole of the rod, thus failing to achieve full automation.

Method used

A fully automated metal-rubber component node removal system was designed, including a node conveying component, a press, an old node recycling component, a lifting component, and a guide centering component. The system achieves automatic removal and recycling of rubber nodes through mechanization, avoiding manual intervention.

Benefits of technology

The process of fully automating the removal and recycling of rubber nodes has been realized, which has improved work efficiency, reduced manual labor intensity, and protected the integrity of the inner hole of the rod.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a full-automatic metal rubber part node withdrawal system, which comprises a machine base standing on the ground, a node conveying assembly placed on the machine base and a press machine suspended above the node conveying assembly, wherein the metal rubber part is placed on the node conveying assembly; further comprising an old node recycling assembly located below the node conveying assembly, the old node recycling assembly is located in the machine base and comprises a base, a conveying line two and an old node tool plate, the conveying line two drives the old node tool plate to below a hole one of the machine base, after the press machine presses the node to make the node withdrawn from the rod body, the node falls from the hole one of the machine base to the old node tool plate. The full process of conveying products, withdrawing nodes and recycling nodes does not need manual participation, and the full automation of withdrawing nodes is realized in a true sense. The old node recycling assembly is further arranged below the node conveying assembly, so that the old node punched down falls to the old node tool plate of the old node recycling assembly and is carried away by the conveying line two.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicle maintenance, and more particularly to a full-automatic metal-rubber part node withdrawal system. BACKGROUND

[0002] There are various suspension rod parts with connecting and damping functions in the bogie structure of a railway vehicle, such as axle box assembly, traction rod assembly, hanger rod assembly, connecting rod assembly, leaf spring assembly, etc. These assemblies are installed at different positions of the bogie of the railway vehicle, and thus their structures are different. Even for the same kind of suspension rod part, their structures are also different on different vehicles. Each kind of suspension rod part includes a rod body and a rubber node, the rod body is provided with an inner hole, and the rubber node is press-fitted in the inner hole. During the operation of the vehicle, the rubber node will be fatigued and damaged, and thus when the rubber node is fatigued and damaged, the rubber node press-fitted in the inner hole needs to be withdrawn, and a new rubber node needs to be press-fitted again. The railway vehicle body is long, and each railway vehicle has a very large number of suspension rod parts, and the withdrawal of the rubber node in the suspension rod part is usually performed by manually holding a withdrawal tool, which is low in work efficiency and is prone to cause damage to the inner hole of the rod body due to non-standard operation and uneven force.

[0003] The invention patent with the application number 202320248432.9 and the patent name of rubber node press-fitting and dismounting device of shock absorber includes a rack, a sliding seat, a pressurizing assembly, and a sliding driving piece. The rack is provided with a first track extending horizontally. The sliding seat is slidingly connected to the first track, and two tool holders are arranged on the sliding seat at intervals along the sliding direction of the sliding seat. The two tool holders are respectively used for supporting the rubber node mounting portions at the two ends of the shock absorber. The pressurizing assembly is arranged on the rack and located directly above the first track. The output end of the pressurizing assembly faces downward to pressurize the rubber node. The sliding driving piece is arranged on the rack, and the output end is connected with the sliding seat to drive the sliding seat to slide between the first station and the second station. The rubber node press-fitting and dismounting device of the shock absorber can improve the maintenance efficiency, reduce the labor intensity, and prevent safety accidents caused by improper manual operation.

[0004] The utility model discloses a motor rubber node dress and undress mechanism, undress mechanism and motor rubber node dress and undress frock, and the motor rubber node dress and undress mechanism includes: force application mechanism, pressure equipment cover, pressure equipment cover support seat and guide sleeve, wherein, the pressure equipment cover is along the axial direction and is set up with the first core shaft hole that passes through pressure equipment cover, and the first core shaft hole is used to wear the one side core shaft of rubber node, the pressure equipment cover support seat is equipped with the pressure equipment cover guide groove that extends along the axial direction of rubber node installation hole, the outer edge shape of guide sleeve is matched with the inner wall shape of motor's rubber node installation hole, and guide sleeve is along the axial direction and is set up with the second core shaft hole that passes through guide sleeve, and the second core shaft hole is used to wear the other side core shaft of rubber node, and force application mechanism is used to drive pressure equipment cover along the axial direction of rubber node installation hole and applies driving force to make rubber node enter rubber node installation hole, and the utility model discloses simple structure, and the dress and undress process is relatively simple, and can improve the pressure equipment and undress precision of rubber node.

[0005] The above two schemes only set pressure mechanisms to replace manual operation when withdrawing nodes and mounting nodes, reduce manual labor intensity, and still rely on manual operation for product installation and node recovery after node withdrawal, and full automation is not realized. SUMMARY

[0006] The technical problem to be solved by the present application is to provide a full-automatic metal rubber part node withdrawal system, which does not require manual participation in the whole process of conveying products, withdrawing nodes and recovering nodes, and truly realizes full automation of node withdrawal.

[0007] The above object of the present application is achieved by the following technical scheme:

[0008] A full-automatic metal rubber part node withdrawal system, comprising a machine base standing on the ground, a node conveying assembly placed on the machine base and a press machine suspended above the node conveying assembly, wherein the metal rubber part is placed on the node conveying assembly; further comprising an old node recovery assembly located below the node conveying assembly, wherein the machine base is provided with a hole one with a diameter larger than the outer diameter of the node; the old node recovery assembly is located in the machine base and comprises a base, a conveying line two and an old node tool plate, wherein the base is located on the ground, the conveying line two is installed on the base, and the old node tool plate is placed on the conveying line two; the conveying line two drives the old node tool plate to below the hole one of the machine base, and after the press machine presses the node to make the node withdraw from the rod body, the node falls on the old node tool plate from the hole one of the machine base.

[0009] Further, the old node recycling assembly further comprises a lifting assembly, which is located below the hole one of the base and below the old node tooling plate, and comprises a mounting plate, a fourth driving device and a support seat, the mounting plate is fixed with the base, the fourth driving device is installed on the mounting plate, and the support seat is connected with the output end of the fourth driving device; when the node is withdrawn by the press, the old node tooling plate is located between the hole one of the base and the support seat, the fourth driving device drives the support seat to lift, so that the old node tooling plate is separated from the conveying line two upward, and the node does not impact the conveying line two when falling down.

[0010] Further, the support seat and the mounting plate are further provided with a guide rod, which is used for guiding when the fourth driving device drives the support seat to move; the support seat is in the shape of a U, and a buffer pad is further installed at the top of the U-shaped support seat.

[0011] Further, the old node recycling assembly further comprises a guiding and centering assembly, which is located below the hole one of the base and above the old node tooling plate, and comprises a pair of moving modules, the moving module comprises a fifth driving device, a sliding plate and two guide plates, the sliding plate is connected with the output end of the fifth driving device, the two guide plates are installed on the sliding plate at an angle, the angle direction is towards the old node punched and fallen by the press, and the two pairs of guide plates are symmetrically distributed about the center line of the mounting hole of the old node tooling plate.

[0012] Further, the moving module further comprises an installation assembly, which comprises a fifth driving device mounting plate and a connecting block; the connecting block is located between the fifth driving device mounting plate and the sliding plate, the connecting block is fixed with the base, and the fifth driving device is installed on the fifth driving device mounting plate.

[0013] Further, a guide long rod is further fixed between the fifth driving device mounting plates of the two moving modules, two ends of the guide long rod are respectively fixed on the two fifth driving device mounting plates and pass through the two sliding plates; a limiting block is fixed at the middle position of the guide long rod.

[0014] Further, the conveying line two comprises two groups of driving components and two conveying belts, the two groups of driving components of the conveying line two are respectively installed at two ends of the base of the old node recycling assembly, and the driving component comprises a seventh driving device, a transmission component and a long shaft which are connected in sequence in drive mode; the two ends of the long shaft are respectively connected with one conveying belt in drive mode; the old node tooling plate is erected on the two conveying belts; the two seventh driving devices control the forward and reverse rotation of the conveying belts.

[0015] Further, the transmission component comprises a driving wheel, a driven wheel, a short shaft and a synchronous belt, the driving wheel is connected with the output end of the seventh driving device, and the driving wheel and the driven wheel are connected in drive mode; the driven wheel is centrally provided with a one-way clutch, one end of the short shaft is connected with the one-way clutch, the other end is connected with the synchronous belt, and the synchronous belt is connected with the long shaft in drive mode.

[0016] Further, the old node tool plate is square, a mounting hole is opened in the center of the square old node tool plate, the diameter of the mounting hole is greater than the outer diameter of the old node mandrel and less than the outer diameter of the old node rubber part, and semicircular holes are further opened on both sides of the mounting hole to facilitate the gripping of the old node tool plate by a mechanical hand.

[0017] Further, the conveying belt is a chain, the base is rectangular, grooves are opened on both sides of the rectangular base for accommodating the chain, the depth of the grooves is less than the height of the base, and the driving component is arranged below the grooves.

[0018] The present application has the following beneficial effects:

[0019] The present application does not require manual intervention in the whole process of conveying products, removing nodes and recycling nodes, and truly realizes the full automation of removing nodes. An old node recycling assembly is further arranged below the node conveying assembly, so that the old nodes punched down fall on the old node tool plate of the old node recycling assembly and are transported away by the second conveying line. An elevating assembly and a guiding and centering assembly are arranged, the elevating assembly makes the old node tool plate upwardly separate from the second conveying line, so that the falling nodes do not impact the second conveying line. The guiding and centering assembly first coarsely positions the falling nodes and then finely positions the nodes, reduces the impact of the old nodes on the old node tool plate, and enables the old nodes to accurately fall into the positioning holes of the old node tool plate. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the present application, and together with the description of the exemplary embodiments of the present application, serve to explain the present application, and do not constitute improper limitations on the present application. In the drawings:

[0021] Figure 1 is a structure schematic view of an old node recycling assembly applied to a metal rubber part node removal system (with a protective cover).

[0022] Figure 2 is a structure schematic view of an old node recycling assembly applied to a metal rubber part node removal system (with a hidden protective cover).

[0023] Figure 3 is a structure schematic view of a node conveying assembly.

[0024] Figure 4 is an installation view of a climbing assembly and a node conveying assembly.

[0025] Figure 5 is a position view of a weight reduction assembly, a reinforcing plate and a climbing boss seat.

[0026] Figure 6 is a front view of a climbing boss seat.

[0027] Figure 7Node conveying assembly bottom view.

[0028] Figure 8 Node conveying assembly, climbing assembly, node stripping support seat, horizontal blocking position diagram (uncover inner cover plate).

[0029] Figure 9 Horizontal blocking structure schematic diagram.

[0030] Figure 10 Node stripping support seat structure schematic diagram.

[0031] Figure 11 Press structure schematic diagram.

[0032] Figure 12 Old node recycling assembly structure schematic diagram (perspective view).

[0033] Figure 13 Old node recycling assembly structure schematic diagram (bottom view).

[0034] Figure 14 Old node tooling plate and old node matching diagram.

[0035] Figure 15 Lifting assembly structure schematic diagram.

[0036] Figure 16 Guiding and centering assembly structure schematic diagram (perspective view).

[0037] Figure 17 Guiding and centering assembly structure schematic diagram (front view).

[0038] Figure 18 Press working boss, node conveying assembly, guiding and centering assembly, old node tooling plate, lifting assembly position diagram.

[0039] Figure 19 Conveying line local structure diagram.

[0040] Figure 20 Conveying line driving wheel, driven wheel, one-way clutch structure schematic diagram.

[0041] Machine base 100.

[0042] Node conveying assembly 200, mounting frame 210, rectangular frame 211, inner cover plate 212, groove 213, conveying line 220, node stripping tooling plate 230, horizontal blocking extension hole 231, boss extension hole 232, support seat extension hole 233.

[0043] Press 300, support frame, driving device six mounting plate 311, guide plate 312, column 313, column mounting plate 314, driving device six 320, press head 330.

[0044] Climbing assembly 400, drive unit 1 410, climbing boss seat 420, inclined hole 421, climbing cam 430, L-shaped seat 440, adapter plate 1 450, guide rail 460, slider fixing plate 470, weight reduction assembly 480, drive unit 2 481, guide rod 482, adapter plate 2 483, reinforcing plate 490.

[0045] The working boss of the press is 500mm.

[0046] 600mm support plate for the removal node tooling plate.

[0047] Horizontal blocking 700, side guard 710, drive device 3 720, movable blocking structure, blocking roller 740, connecting shaft, primary connecting shaft a, secondary connecting shaft b, tertiary connecting shaft c, quaternary connecting shaft d, movable plate 732, primary movable plate 732a, secondary movable plate 732b, tertiary movable plate 732c.

[0048] Old node recycling component 800, base 810, conveyor line 2 820, old node tooling plate 830, mounting hole 831, lifting component 840, mounting plate 841, drive device 4 842, support base 843, guide centering component 850, drive device 5 851, sliding plate 852, two guide plates 853, mounting component, drive device 5 mounting plate 854a, connecting block 854b, guide rod 855, limit block 856, guide rod 857 between drive device 5 mounting plate and sliding plate.

[0049] Drive component A, drive unit A1, drive wheel A2, driven wheel A3, short shaft A4, synchronous belt A5, long shaft A6, one-way clutch A7, conveyor belt B, old node C. Detailed Implementation

[0050] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims. Example

[0051] A fully automated metal-rubber component node removal system, such as Figure 1 As shown, the system includes a base 100 standing on the ground, a node conveying assembly 200 placed on the base 100, and a press 300 suspended above the node conveying assembly 200. The metal and rubber parts are placed on the node conveying assembly 200. It also includes a climbing assembly 400 and a press working boss 500, and as shown... Figure 2 and 3As shown, the node conveying assembly 200 includes a mounting frame 210, a conveying line I 220 and a node stripping tool plate 230, the mounting frame 210 is placed on the base 100, the conveying line I 220 is installed on the mounting frame 210, the node stripping tool plate 230 is placed on the conveying line I 220, the press working boss 500 is fixed with the base 100 and located directly below the press 300; the climbing assembly 400 is arranged in pairs on both sides of the mounting frame 210. As shown in Figure 3 As shown, the embodiment includes two pairs of climbing assemblies 400, and the four climbing assemblies 400 are arranged near the end of the conveying line I 220. When the conveying line I 220 conveys the product, the climbing assembly 400 lifts the mounting frame 210, and the node stripping tool plate 230 is located higher than the press working boss 500; when the conveying line I 220 conveys the node stripping tool plate 230 directly below the press 300, the climbing assembly 400 drives the mounting frame 210 to descend, the press working boss 500 is higher than the conveying line I 220, and the node stripping tool plate 230 falls on the press working boss 500.

[0052] Specifically, as shown in Figure 4 The climbing assembly 400 includes a driving device I 410, a climbing boss seat 420 and a climbing cam 430, the driving device I 410 is installed on the base 100, the climbing boss seat 420 is fixed with the output end of the driving device I 410, and the climbing cam 430 is fixed on the side surface of the mounting frame 210; the climbing boss seat 420 is provided with an inclined hole 421, both ends of the inclined hole 421 are circular holes with a size suitable for the climbing cam 430, and the vertical distance between the centers of the circular holes at both ends of the inclined hole 421 is the descending distance h of the mounting frame 210 (as shown in Figure 6 The driving device I 410 drives the climbing boss seat 420 to translate, so that the climbing cam 430 moves in the inclined hole 421, the climbing cam 430 switches between the highest end and the lowest end of the inclined hole 421, the mounting frame 210 is lifted off the base 100 or located on the base 100, and the climbing cam 430 is rotatable. As shown in Figure 4 The driving device I 410 is installed on the base 100 through an L-shaped seat 440, the output end of the driving device I 410 is connected with an adapter plate I 450, one side of the adapter plate I 450 is fixed with the climbing boss seat 420, the opposite side is provided with a guide rail 460, the opposite side of the guide rail 460 is provided with a sliding block fixing vertical plate 470, the sliding block fixing vertical plate 470 is fixed with the base 100, and the sliding block fixing vertical plate 470 is provided with a sliding block matched with the guide rail 460. When the driving device I 410 drives the climbing boss seat 420 to translate, the guide rail 460 and the sliding block are used for guiding.

[0053] The climbing assembly 400 can also be a cylinder, respectively located on both sides of the mounting frame 210, but the length of the cylinder on both sides can not be completely equal, resulting in the lifting of the mounting frame 210 is not stable. The present application is carefully designed for the climbing assembly 400, the structure of the inclined hole and the cam is matched, the relative movement of the inclined hole and the cam is adopted, and the climbing assembly 400 arranged on both sides of the mounting frame 210 can stably lift and lower the mounting frame 210 by using a simple structure. The specific process is: when the conveying line 220 is conveying products, the climbing cam 430 is located in the lower end of the inclined hole 421, and the mounting frame 210 is lifted. When the products conveyed by the conveying line 220 are located below the press 300, the driving device 410 drives the climbing cam seat 420 to move linearly, so that the climbing cam 430 moves along the inclined hole 421, forcing the climbing cam 430 to enter the higher end of the inclined hole 421, so that the mounting frame 210 is lowered, that is, the whole node conveying assembly 200 is lowered, and the node stripping tool plate 230 placed on the conveying line 220 falls on the press working cam 500, and the conveying line 220 and the mounting frame 210 fall below the surface of the press working cam 500. In this case, when the press 300 is stripping the products on the node stripping tool plate 230, the pressure of the press 300 acts on the press working cam 500, and does not affect the conveying line 220 and the mounting frame 210.

[0054] In order to ensure the smooth realization of the relative movement of the inclined hole 421 and the climbing cam 430, the climbing assembly 400 further comprises a weight reduction assembly 480; the climbing cam 430 is fixed with the mounting frame 210 through the reinforcing plate 490; the weight reduction assembly 480 is located below the reinforcing plate 490 and is fixed with the reinforcing plate 490. When the driving device 410 drives the climbing cam seat 420 to move linearly, the weight reduction assembly 480 provides a vertical force to the climbing cam 430, so as to achieve the effect of reducing the weight, and the climbing cam 430 smoothly enters the other hole of the inclined hole 421. As shown in Figure 5 The weight reduction assembly 480 comprises a driving device 481, a guide rod 482 and an adapter plate 483, the driving device 481 is installed on the base 100, the center of the adapter plate 483 is fixed with the output end of the driving device 481, and the adapter plate 483 is fixed with the reinforcing plate 490 at the same time; the two ends of the adapter plate 483 are respectively fixed with a guide rod 482, and the guide rod 482 is movably arranged through the base 100. In use, when the driving device 410 drives the climbing cam seat 420 to move linearly, the driving device 481 provides a vertical force upward, which offsets part of the gravity of the node conveying assembly 200, so that the climbing cam 430 more easily enters the other hole of the inclined hole 421.

[0055] In order to ensure the balance of the product during stamping, as shown in Figure 3 and Figure 4As shown, a node stripping tool plate support seat 600 is also installed on the base 100, and the node stripping tool plate support seat 600 is the same height as the press working boss 500. Figure 10 As shown, the node stripping tool plate support seat 600 is a structural schematic diagram. When the node conveying assembly 200 is lifted by the climbing assembly 400, the node stripping tool plate support seat 600 and the press working boss 500 are both below the node stripping tool plate 230; when the node conveying assembly 200 is lowered by the climbing assembly 400, the node stripping tool plate 230 falls together and falls on the node stripping tool plate support seat 600 and the press working boss 500, and the node stripping tool plate support seat 600 and the press working boss 500 jointly support the product to ensure the stability of the product during node stripping.

[0056] In order to ensure that the conveying line 220 accurately conveys the node of the product to the position directly below the press 300, as shown, Figure 3 and 8 As shown, a horizontal blocking 700 is also installed on the base, as shown, Figure 9 As shown, the horizontal blocking 700 includes a blocking edge 710, a third driving device 720, and a movable blocking structure, the blocking edge 710 is fixed to the base 100, the third driving device 720 and the movable blocking structure are installed on the blocking edge 710, the third driving device 720 drives the movable blocking structure to extend upward to block the node stripping tool plate 230, and the node stripping tool plate 230 is provided with a horizontal blocking extension hole 231 for the horizontal blocking 700 to extend. The movement, stop, and speed of the conveying line of the present application are controlled by a control system.

[0057] As shown, Figure 9 The blocking edge 710 includes a left blocking edge and a right blocking edge, the third driving device 720 and the movable blocking structure are arranged between the left blocking edge and the right blocking edge, the movable blocking structure includes a connecting shaft, a movable plate 732, and a blocking roller 740, the connecting shaft is rotationally connected with the movable plate 732, and the movable plate 732 is arranged in pairs at both ends of the connecting shaft; the connecting shaft includes a first-level connecting shaft a, a second-level connecting shaft b, a third-level connecting shaft c, and a fourth-level connecting shaft d, which are arranged in parallel, the movable plate 732 includes a first-level movable plate 732a, a second-level movable plate 732b, and a third-level movable plate 732c; the first-level connecting shaft a and the fourth-level connecting shaft d are fixed between the left blocking edge and the right blocking edge, and the first-level connecting shaft a, the first-level movable plate 732a, the second-level connecting shaft b, the second-level movable plate 732b, the third-level connecting shaft c, the third-level movable plate 732c, and the fourth-level connecting shaft d are connected in sequence; the output end of the third driving device 720 is fixedly connected with the second-level connecting shaft b, and the blocking roller 740 is fixed with the third-level connecting shaft c; the third-level movable plate 732c is L-shaped, when the output end of the third driving device 720 extends, one side of the L-shaped third-level movable plate 732c protrudes upward higher than the blocking edge 710 and is perpendicular to the installation plane of the horizontal blocking 700. As shown, Figure 9As shown, there are pairs of first-level movable plates 732a, second-level movable plates 732b, and third-level movable plates 732c, which are respectively set at both ends of the four connecting shafts.

[0058] The horizontal blocking roller 700 is flexible and retractable. The secondary connecting shaft b, fixed to the output end of the drive device 720, is analogous to a person's knee. When the conveyor line 220 is moving, the drive device 720 pushes the secondary connecting shaft b outward. The secondary connecting shaft b drives the connected primary movable plate 732a and secondary movable plate 732b outward, causing them to rotate and lower their vertical position. This lowers the position of the tertiary connecting shaft c, allowing the blocking roller 740 to retract. When the conveyor line 220 reaches the system-set position and needs to stop, the blocking roller 740 extends from the mounting bracket 210, and the output end of the drive device 720 retracts. Due to the constraint of the L-shaped tertiary movable plate 732c, the primary movable plate 732a and secondary movable plate 732b are perpendicular to the machine base 100, allowing the blocking roller 740 to extend and move along the blocking retraction node tooling plate 230. Figure 3 As shown, a rectangular hole 231 is provided on the retraction node tooling plate for the blocking roller 740 of the horizontal blocking 700 to extend out.

[0059] like Figure 3 As shown, the mounting frame 210 has a rectangular frame 211. An inner sealing plate 212 is fixed between the two long sides of the rectangular frame 211. A groove 213 is provided between the inner sealing plate 212 and the long sides to accommodate the chain of the conveyor line 220. The inner sealing plate 212 is located above the machine base 100. The press working boss 500, the retraction node tooling plate support 600, and the horizontal block 700 mentioned above are all fixed on the machine base 100 and do not rise or fall with the mounting frame 210, nor do they move with the conveyor line 220. However, they all protrude upward from the inner sealing plate 212 because corresponding positions on the inner sealing plate 212 have a boss protrusion hole 232 for the press working boss 500 to protrude, a support protrusion hole 233 for the retraction node tooling plate support 600 to protrude, and a horizontal block protrusion hole 231 for the horizontal block 700 to protrude.

[0060] like Figure 11As shown, the press 300 comprises a support frame, a driving device six 320 mounted on the support frame, and a pressure head 330 connected to the output end of the driving device six 320, the driving device six 320 drives the pressure head 330 to descend; the support frame comprises a driving device six mounting plate 311, a guide plate 312, a column 313 and a column mounting plate 314; the column mounting plate 311 is mounted on the base 100, the column 313 is supported between the driving device six mounting plate 311 and the column mounting plate 314, the driving device six 320 is mounted on the driving device six mounting plate 314, and the guide plate 312 is also connected to the output end of the driving device six 320, the guide plate 312 takes the column 313 as a guide rod, and the driving device six 320 drives the guide plate 312 to slide along the column 313.

[0061] The above design not only uses mechanical equipment to replace manual work, reduces labor intensity, and improves production efficiency, but also ingeniously designs the climbing assembly and the press working boss, so that the pressure does not act on the conveying line when the press is in the pressure withdrawal point, solving the technical problem that the prior art does not have practicality. The prior art also has the deficiency that the recovery of the waste node still relies on manual operation and has not been fully realized. In order to realize full recovery when the node is withdrawn, a structure for recovering the waste node is also designed. The specific analysis is as follows:

[0062] As shown in Figure 1 , 2 , the application also comprises an old node recovery assembly 800 located below the node conveying assembly, the withdrawal node tool plate 230, the press working boss 500 and the base 100 are respectively provided with a hole one with a diameter larger than the outer diameter of the node; as shown in Figure 1 , the middle of the base 100 is an overhead structure, and the old node recovery assembly 800 is located in the base 100, as shown in Figure 12 , the old node recovery assembly 800 comprises a base 810 standing on the ground, a conveying line two 820 and an old node tool plate 830, the base 810 is located on the ground, the conveying line two 820 is mounted on the base 810, and the old node tool plate 830 is placed on the conveying line two 820; the old node tool plate 830 is provided with a mounting hole 831 with a diameter larger than the outer diameter of the node core shaft and a diameter smaller than the outer diameter of the node; the conveying line two 820 drives the old node tool plate 830 to the lower side of the hole one of the base 100, and after the press 300 presses the node to make the node withdrawn from the rod body, the node falls into the mounting hole 831 on the old node tool plate 830 in sequence through the withdrawal node tool plate 230, the press working boss 500 and the hole one on the base 100.

[0063] As shown in Figure 18 , the old node recovery assembly 800 further comprises a lifting assembly 840, and the lifting assembly 840 is located below the hole one of the base 100, as shown in Figure 15As shown, it comprises a mounting plate 841, a driving device four 842 and a support seat 843, the mounting plate 841 is fixed with the machine base 100, the driving device four 842 is installed on the mounting plate 841, and the support seat 843 is connected with the output end of the driving device four 842; when the press 300 retreats the node, the old node tool plate 830 is located between the hole one of the machine base 100 and the support seat 843, the driving device four 842 drives the support seat 843 to lift, so that the old node tool plate 830 is separated from the conveying line two 820 upward, so that the node does not impact the conveying line two 820 when falling down. As shown in Figure 15 As shown, the support seat 843 is U-shaped, like two hands holding the old node tool plate 830 upward. A buffer pad is also installed on the top of the U-shaped support seat 843.

[0064] As shown in Figure 18 In order to ensure that the old node can accurately fall into the mounting hole 831 of the old node tool plate 830 when falling down, the old node recycling assembly 800 further comprises a guiding and centering assembly 850, which is located below the hole one of the machine base 100 and above the old node tool plate 830, as shown in Figure 16 、 17 As shown, it comprises a pair of moving modules, the moving module comprises a driving device five 851, a sliding plate 852 and two guide plates 853, the sliding plate 852 is connected with the output end of the driving device five 851, and the two guide plates 853 are installed on the sliding plate 852 at an angle, the angle direction is toward the old node punched by the press 300, and the two pairs of guide plates 853 are symmetrically distributed about the center line of the old node tool plate mounting hole 831.

[0065] The moving module further comprises an installation assembly, the installation assembly comprises a driving device five mounting plate 854a and a connecting block 854b; the connecting block 854b is located between the driving device five mounting plate 854a and the sliding plate 852, the connecting block 854b is fixed with the machine base 100, and the driving device five 851 is installed on the driving device five mounting plate 854a.

[0066] A guide long rod 855 is further fixed between the driving device five mounting plates 854a of the two moving modules, the two ends of the guide long rod 855 are respectively fixed on the two driving device five mounting plates 854a and pass through the two sliding plates 852; a limiting block 856 is fixed at the middle position of the guide long rod 855.

[0067] The guide plate is square, and a reinforcing rib is further fixed between the guide plate and the sliding plate.

[0068] The guiding and centering assembly 850 of the present application, when the old node falls down, two pairs of guiding plates 853 move towards each other to approach the old node, and first coarsely position the old node, playing a guiding role; after the old node falls on the old node tool plate 830, the two pairs of guiding plates 853 continue to move towards each other until the two pairs of guiding plates 853 are in contact with the old node, clamping the old node and centering the old node, at this time the old node is accurately moved into the mounting hole 831 of the old node tool plate 830, completing fine positioning. After the node is centered in the positioning hole of the tool plate, the guiding and centering assembly is loosened, and the lifting assembly is lowered, so that the tool plate is located on the conveying line two.

[0069] The guiding and centering assembly adjusts the distance between the two pairs of guiding plates through the driving device five to adapt to nodes of different sizes.

[0070] The old node tool plate 830 is square, and the mounting hole 831 is formed in the center of the direction, the diameter of the mounting hole 831 is greater than the outer diameter of the old node core shaft and less than the outer diameter of the old node rubber part; semicircular holes are also formed on both sides of the mounting hole 831 to facilitate the robot to grab the old node tool plate 830.

[0071] As shown in Figure 7 and Figure 13 The conveying line one 220 and the conveying line two 820 each include two groups of driving components A and two conveying belts B, the two groups of driving components A of the conveying line one 220 are respectively installed at two ends of the node conveying assembly mounting frame 210, and the two groups of driving components A of the conveying line two 820 are respectively installed at two ends of the old node recycling assembly base 810, the driving component A sequentially includes a driving device seven A1, a driving wheel A2, a driven wheel A3, a short shaft A4, a synchronous belt A5 and a long shaft A6 which are in transmission connection; the driving wheel A2 is connected with the output end of the driving device seven A1, and the driving wheel A2 and the driven wheel A3 are in transmission connection; the driven wheel A3 is centrally provided with a one-way clutch A7, one end of the short shaft A4 is connected with the one-way clutch A7, and the other end is connected with the synchronous belt A5, and the synchronous belt A5 is in transmission connection with the long shaft A6; the long shaft A6 is in transmission connection with one conveying belt B at each end; the old node tool plate 230 (or the old node tool plate 830) is erected on the two conveying belts B; two driving device sevens A1 control the forward and reverse rotation of the conveying belt B. In the embodiment, the driving wheel A2 and the driven wheel A3 are both sprockets, which are in transmission connection through a chain. The conveying belt B is a chain.

[0072] The reason for the two groups of driving components A of the conveying line one 220 and the conveying line two 820: the conveying line one 220 or the conveying line two 820 (collectively referred to as the conveying line) in the present application can be installed with a driving device seven A1 and its transmission components on one side of the middle part of the conveying line conveying belt B, and one driving device seven A1 can simultaneously realize the forward and reverse rotation of the conveying belt B. However, the press, the protective cover, the inductor, the electrical equipment and the like need to be installed on the machine base 100, so that the driving components installed in the middle part of the conveying line B will interfere with other components, and therefore the driving components A are installed at both ends to avoid interference with other components. When the driving components A are installed at both ends, if only one group of driving components A is used, due to the long conveying belt B (chain), the chain will be knotted, for example: when the motor rotates forward, the chain is pulled away, when the motor reverses, the chain is pushed away, the chain will be loose, which may cause the upper layer of the chain to be tight and the lower layer to be loose, resulting in knotting and abnormal noise. The present application provides one group of driving components at both ends of the conveying belt chain, respectively controlling the forward and reverse rotation of the two conveying belts, as shown in the drawings, the two groups of driving components are located at both ends of the conveying belt and are located on different sides. It should be noted that, as shown in Figure 20 the driving device seven A1 on one side rotates, the one-way clutch A7 is locked, the power of the driving wheel A2 is transmitted to the long shaft A6 through the driven wheel A3, the short shaft A4 and the synchronous belt A5, and the long shaft A6 is also fixed with a sprocket at both ends, which meshes with the conveying belt B chain to drive the two conveying belts B to rotate. At this time, the driving device seven A1 of the driving component on the other side does not rotate, and the one-way clutch A7 of the driving component on the other side is in the "off" state. The power from the long shaft to the short shaft cannot be transmitted to the driven wheel A3, so it will not affect the driving device seven A1.

[0073] The node conveying assembly 200 of the present application includes a mounting frame 210, a conveying line one 220 and a node recycling tool plate 230, wherein the conveying line one 220 includes two groups of driving components A and two conveying belts B, as shown in Figure 7 The bottom view of the node conveying assembly 200 is shown, the two groups of driving components A are respectively located at both ends of the conveying belt B and are located on different sides, the driving components A are located below the mounting frame 210 and are diagonally distributed.

[0074] The old node recycling assembly 800 of the present application includes a base 810 standing on the ground, a conveying line two 820 and an old node tool plate 830, wherein the conveying line two 820 includes two groups of driving components A and two conveying belts B, as shown in Figure 13 The bottom view of the old node recycling assembly 800 is shown, the two groups of driving components A are respectively located at both ends of the conveying belt B and are located on different sides, the driving components A are located below the base 810 and are diagonally distributed. A pair of grooves are also opened on the base 810 for accommodating the chain of the conveying line two.

[0075] In the embodiment, the driving device one 410, the driving device two 481, the driving device three 720, the driving device four 842, the driving device six 320 are air cylinders, the driving device five 851 is a screw motor, and the driving device seven A1 is a motor.

[0076] As shown in Figure 1 The press stamping position is also provided with a protective cover to enclose the stamping station. The climbing assembly is also provided with a protective cover to prevent dust and other sundries from entering.

[0077] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the scope of the present application.

Claims

1. A fully automated metal rubber part node ejection system comprising a stand standing on the ground, a node conveying assembly placed on the stand, and a press machine suspended above the node conveying assembly, wherein the metal rubber part is placed on the node conveying assembly; characterized in that, The old node recycling assembly further comprises a lifting assembly located below the hole one of the base and below the old node tooling plate, and comprising a mounting plate, a driving device four and a support seat, the mounting plate is fixed with the base, the driving device four is installed on the mounting plate, and the support seat is connected with the output end of the driving device four; when the node is withdrawn by the press, the old node tooling plate is located between the hole one of the base and the support seat, the support seat is driven by the driving device four to be lifted, the old node tooling plate is separated from the conveying line two upwardly, and the node falls down without impacting the conveying line two. The old node recycling assembly further comprises a guiding and centering assembly located below the hole one of the base and above the old node tooling plate, and comprising a pair of moving modules, the moving module comprising a driving device five, a sliding plate and two guiding plates, the sliding plate is connected with the output end of the driving device five, the two guiding plates are installed on the sliding plate at an angle, and the angle direction is towards the old node punched and fallen by the press, and the two guiding plates are symmetrically distributed about the center line of the mounting hole of the old node tooling plate. The moving module further comprises a mounting assembly comprising a driving device five mounting plate and a connecting block; the connecting block is located between the driving device five mounting plate and the sliding plate, the connecting block is fixed with the base, and the driving device five is installed on the driving device five mounting plate. A guiding long rod is further fixed between the driving device five mounting plates of the two moving modules, the two ends of the guiding long rod are respectively fixed on the two driving device five mounting plates and pass through the two sliding plates, and a limiting block is fixed at the middle position of the guiding long rod. A guide rod is further arranged between the support seat and the mounting plate, and the guide rod is used for guiding when the support seat is driven to move by the driving device four; the support seat is in a U-shaped structure, and a buffer pad is further installed on the top of the U-shaped support seat.

2. The full automatic nodal exit system of metal rubber piece according to claim 1, characterized in that, The conveying line two comprises two groups of driving components and two conveying belts, the two groups of driving components of the conveying line two are respectively installed at the two ends of the base of the old node recycling assembly, and the driving components sequentially comprise a driving device seven, a transmission component and a long shaft which are in transmission connection; the two ends of the long shaft are respectively connected with one conveying belt; the old node tooling plate is arranged on the two conveying belts; and the two driving devices seven control the forward and reverse rotation of the conveying belts.

3. The full automatic nodal exit system of metal rubber piece according to claim 1, characterized in that, The transmission component comprises a driving wheel, a driven wheel, a short shaft and a synchronous belt, the driving wheel is connected with the output end of the driving device seven, and the driving wheel and the driven wheel are in transmission connection; the driven wheel is centrally provided with a one-way clutch, one end of the short shaft is connected with the one-way clutch, the other end of the short shaft is connected with the synchronous belt, and the synchronous belt is in transmission connection with the long shaft.

4. The full automatic nodal exit system of metal rubber parts according to claim 3, characterized in that, ​ 5. The full automatic nodal exit system of metal rubber piece according to claim 1, characterized in that, The old node tooling plate is square, a mounting hole is opened in the center of the square old node tooling plate, the diameter of the mounting hole is greater than the outer diameter of the old node core shaft and less than the outer diameter of the old node rubber part, and semicircular holes are further opened on both sides of the mounting hole to facilitate the grabbing of the old node tooling plate by a mechanical hand.

6. The full automatic nodal exit system of metal rubber parts according to claim 3, characterized in that, The conveying belt is a chain, and the base is rectangular. Grooves are opened on both sides of the rectangular base to accommodate the chain. The depth of the grooves is less than the height of the base, and the driving component is arranged below the grooves.

Citation Information

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