An adjustable bracket for supporting photovoltaic panels
By designing an integrated adjustable photovoltaic panel bracket, using vertical groove rails, horizontal groove rails and extended tracks, combined with the drive vehicle to achieve angle adjustment of the photovoltaic panel, the problems of high economic investment and high maintenance costs of existing photovoltaic panel brackets are solved, and more efficient energy conversion and reduced maintenance difficulties are achieved.
Patent Information
- Application Number
- CN202410146134.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2044-02-01
AI Technical Summary
Since each photovoltaic panel bracket needs to be equipped with an electric adjustment structure, the existing photovoltaic panel has high initial economic investment and high later maintenance costs.
An adjustable bracket is designed to achieve angle adjustment of photovoltaic panels through two vertical groove rails, two horizontal groove rails and bottom mesh plates, combining the extended tracks and the drive vehicle, and the angle adjustment of photovoltaic panels is achieved and the number of electric structures is reduced.
Through the integrated bracket design, the number of electric devices in the photovoltaic panel area is reduced, economic costs and maintenance difficulties are reduced, and the energy conversion efficiency of photovoltaic panels is improved.
Smart Images

Figure CN118017913B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic panel structures, and in particular relates to an adjustable bracket for supporting a photovoltaic panel. Background Art
[0002] Solar energy is an unlimited resource. Photovoltaic panels are solar panels, which are often installed in open areas with sufficient sunshine. Photovoltaic panels can convert solar energy into electrical energy. They are a green and environmentally friendly energy conversion device. Photovoltaic panels are installed through brackets. Conventional photovoltaic panels are equipped with angle adjustment structures to make the photovoltaic panels face the angle with the most sunshine throughout the day, so that the energy conversion efficiency of photovoltaic panels is higher. In order to further improve the conversion efficiency of photovoltaic panels, mechanical electric adjustment structures are now set up, so that each photovoltaic panel can be adjusted electrically to achieve the change of the angle of the photovoltaic panel at any time, facing the sun, and further improving the energy conversion efficiency. However, due to the small size of a single photovoltaic panel and the large number of photovoltaic panels in the entire area, each photovoltaic panel needs to be equipped with an electric structure. The initial economic investment of this photovoltaic panel bracket is high, and the subsequent maintenance cost is also high. Summary of the invention
[0003] In view of this, the purpose of the present invention is to provide an adjustable bracket for supporting photovoltaic panels, a single-row single electric adjustable photovoltaic panel bracket, which greatly reduces the electric structure of the adjustable photovoltaic panel bracket, reduces economic investment and subsequent maintenance costs.
[0004] In order to achieve the above object, the present invention provides the following technical solutions:
[0005] The present invention comprises two vertical groove rails, two transverse groove rails and a bottom mesh plate for mounting photovoltaic panels, wherein sliding rollers are respectively arranged at both ends of the front and rear edges of the bottom mesh plate, the transverse groove rail is located at the side of the middle section of the vertical groove rail, the sliding rollers at the front edge of the bottom mesh plate are respectively slid in the transverse groove rails, and the two ends of the rear edge of the bottom mesh plate are respectively slid in the vertical groove rails, and further comprises an extension rail, wherein the extension rail is perpendicular to the front and rear edges of the bottom mesh plate, and a plurality of the extension rails are connected end to end, and a driving vehicle is arranged on the connected extension rails, a shifting block is vertically slidably provided on the driving vehicle, and a plurality of blocking portions for blocking the sliding rollers are arranged on the vertical groove rails close to the extension rails, and the driving vehicle reciprocates on a connected extension rail to make the shifting block shift away the blocking portion blocking the sliding roller until the sliding roller falls to the bottom end of the vertical groove rail.
[0006] Further, the blocking portion includes a blocking pin, a spring, a turning block, a traction wire, a slider, and an abutting shaft; the blocking pin extends out from inside the vertical groove rail and blocks the bottom side of the roller, the spring abuts against the inner end of the blocking pin, the turning block is located at the end of the spring away from the blocking pin, one end of the traction wire is connected to the inner end of the blocking pin, extends towards the spring and makes a 90° turn around the turning block, the end of the traction wire is fixedly connected to the slider, the slider slides inside the vertical groove rail, the abutting shaft abuts against the slider, an arc-shaped block is provided at the outer end of the abutting shaft, and the dial block reciprocates and abuts against the arc-shaped block to pull the blocking pin back.
[0007] Further, the lower edge of the outer end of the blocking pin is chamfered, a horizontal shaft for lifting the roller is fixedly provided on the dial block, and the horizontal shaft moves up with the dial block, so that the roller pushes away the blocking pin and moves to the top end of the vertical groove rail.
[0008] Further, a number of blocking portions are also provided on the vertical groove rail far from the extension rail, and a synchronizing rod is fixedly connected between the two abutting shafts in the blocking portions at the same height.
[0009] Further, the driving vehicle includes a vehicle body, a guiding buckle and wheels are provided at the bottom of the vehicle body, the guiding buckle is clamped on the extension rail, the wheels rotate to drive the driving vehicle to move, so that the guiding buckle moves along the extension rail.
[0010] Further, a guiding column is provided on the driving vehicle, the dial block is slidably arranged on the guiding column, a motor is provided on the dial block, a gear is provided on the motor, and the gear meshes with one side of the guiding column; a number of hemispherical grooves are arranged and opened on the guiding column, an elastic ball pin is provided on the dial block, and the heights of the hemispherical grooves are arranged in the same way as the heights of the blocking portions.
[0011] Further, a number of fixed-point holes are opened on the extension rail, an electric cylinder is provided inside the driving vehicle, an elastic column is provided at the end of the electric cylinder, when the elastic column is clamped into the fixed-point hole, the horizontal shaft is located at the bottom end of the vertical rail groove, and the roller on the vertical rail groove is located on the surface of the horizontal shaft.
[0012] The beneficial effects of the present invention are as follows:
[0013] The present invention integrates photovoltaic panels distributed over the entire area into a plurality of photovoltaic panel adjustment units arranged in strips by arranging adjustable brackets. Each adjustment unit is composed of a driving vehicle and a plurality of photovoltaic panel frames arranged in strips. When the driving vehicle reciprocates along the extended track, the shifting block on the driving vehicle moves downward a distance along the stroke of the single extended track, and this distance is the distance between adjacent blocking portions. During each unidirectional movement of the driving vehicle, the shifting block will shift the blocking portion of the blocking column and blocking roller to move the blocking roller downward. Through several reciprocating movements of the driving vehicle, the sliding roller falls to the bottom end of the vertical groove rail, so that the angle of the photovoltaic panel on the bottom mesh plate changes. By adjusting the speed of the driving vehicle, the photovoltaic panel can change its angle as the sun moves, thereby improving the energy conversion efficiency of the photovoltaic panel. In this adjustment bracket, each row of brackets only needs to be configured with one electric device, that is, one driving vehicle. Compared with arranging an electric mechanical adjustment device on each photovoltaic panel, the number of electric devices in the entire photovoltaic panel area is greatly reduced, the difficulty of maintaining the overall photovoltaic panel is reduced, and the economic cost of the photovoltaic panel and its own energy consumption rate are reduced.
[0014] Other advantages, objectives and features of the present invention will be described in the following description and will be apparent to those skilled in the art to some extent, or those skilled in the art may be taught from the practice of the present invention. The objectives and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the present invention provides the following drawings for illustration:
[0016] Figure 1 This is an overall schematic diagram of a bracket according to an embodiment of the present invention;
[0017] Figure 2 for Figure 1 A magnified schematic diagram of point A;
[0018] Figure 3 This is a schematic diagram of the distribution of the brackets according to an embodiment of the present invention;
[0019] Figure 4 This is a schematic diagram of the retaining pin structure of an embodiment of the present invention;
[0020] Figure 5 It is a schematic diagram of the structure of the blocking portion and the shifting block according to an embodiment of the present invention;
[0021] Figure 6 A detailed schematic diagram of a driving vehicle according to an embodiment of the present invention;
[0022] The markings in the attached drawings are as follows: 1. vertical groove rail; 2. horizontal groove rail; 3. bottom mesh plate; 31. sliding roller; 4. extension track; 41. fixed point hole; 5. driving vehicle; 51. vehicle body; 52. guide buckle; 53. wheel; 54. guide column; 541. hemispherical groove; 55. electric cylinder; 56. elastic column; 6. shift block; 61. horizontal axis; 62. motor; 63. gear; 64. elastic ball pin; 7. blocking part; 71. stop pin; 72. spring; 73. turning block; 74. traction wire; 75. slider; 76. abutment shaft; 8. arc block; 9. synchronization rod. DETAILED DESCRIPTION
[0023] like Figures 1 to 6 As shown, the present invention discloses an adjustable bracket for supporting photovoltaic panels, such as Figure 1 As shown, it includes two vertical groove rails 1, two horizontal groove rails 2 and a bottom mesh plate 3 for installing photovoltaic panels. The vertical groove rails 1 and the horizontal groove rails 2 are integrated on a frame to form a supporting structure. The two vertical groove rails 1 are parallel to each other and placed vertically; the two horizontal groove rails 2 have the same height, and the horizontal groove rails 2 are located at the side of the middle section of the vertical groove rails 1. Figure 1 , cylindrical sliding rollers 31 are respectively provided at the two ends of the front and rear edges of the bottom mesh plate 3, and a clamping piece can be fixedly connected to the bottom mesh plate 3 for fixing the photovoltaic panel, and the sliding rollers 31 of the front edge of the bottom mesh plate 3 are respectively slidably arranged in the transverse groove rail 2, and the two ends of the rear edge of the bottom mesh plate 3 are respectively slidably arranged in the vertical groove rail 1, and the length of the sliding roller 31 located in the transverse groove rail 2 is less than the width of the transverse groove rail 2, and the length of the sliding roller 31 located in the vertical groove rail 1 is longer than the length of the vertical groove rail 1, so that the sliding roller 31 extends from the outer side of the vertical groove roller; in a free state, the rear edge of the bottom mesh plate 3 moves up and down along the vertical groove rail 1, and the front edge of the bottom mesh plate 3 moves horizontally along the transverse groove rail 2, so that the bottom mesh plate 3 changes its angle on this frame, and the rotation angle of the bottom mesh plate 3 can cover the movement trajectory of the sun throughout the day; also refer to Figure 1 , and also includes an extension track 4, the extension track 4 is perpendicular to the front and rear edges of the bottom mesh plate 3, the extension track 4 is located on one side of the frame formed by the vertical groove rail 1 and the horizontal groove rail 2, the length of the extension track 4 is equal to the horizontal distance between the vertical groove rail 1 and the horizontal groove rail 2, and the extension track 4 is provided with a connecting structure at the head and tail, so that a plurality of the extension tracks 4 can be connected head to tail, such as Figure 3 As shown, when the photovoltaic panels are distributed and installed, each extension track 4 of the vertically arranged photovoltaic panel units is connected end to end, and a driving vehicle 5 is provided on each of the connected extension tracks 4, such as Figure 2 A shift block 6 is vertically slidably provided on the driving vehicle 5, and a plurality of blocking portions 7 for blocking the sliding roller 31 are arranged on the vertical groove rail 1 close to the extension rail 4. The driving vehicle 5 reciprocates on the connected extension rail 4, so that the shift block 6 shifts away the blocking portion 7 blocking the sliding roller 31 until the sliding roller 31 falls to the bottom end of the vertical groove rail 1.
[0024] In this scheme, by setting an adjustable bracket, the photovoltaic panels distributed over the entire area are integrated into a number of photovoltaic panel adjustment units arranged in strips. Each adjustment unit consists of a driving vehicle 5 and a number of photovoltaic panel frames arranged in strips. When the driving vehicle 5 moves back and forth along the extension track 4, the shifting block 6 on the driving vehicle 5 moves downward a distance along the stroke of the single extension track 4. This distance is the distance between adjacent blocking portions 7. During each unidirectional movement of the driving vehicle 5, the shifting block 6 will shift the blocking portion 7 of the blocking column and blocking roller, so that the blocking roller moves downward. After several reciprocating movements, the sliding roller 31 falls to the bottom end of the vertical groove rail 1, so that the angle of the photovoltaic panel on the bottom mesh plate 3 changes. By adjusting the speed of the driving vehicle 5, the photovoltaic panel can change its angle as the sun moves, thereby improving the energy conversion efficiency of the photovoltaic panel. This adjustment bracket only needs to be equipped with one electric device, i.e., one driving vehicle 5, for each row of brackets. Compared with setting an electric mechanical adjustment device on each photovoltaic panel, it greatly reduces the number of electric devices in the entire photovoltaic panel area, reduces the difficulty of maintenance of the overall photovoltaic panel, and reduces the economic cost of the photovoltaic panel and its own energy consumption rate.
[0025] In a further solution, Figure 2 , Figure 4 and Figure 5 As shown, the blocking portion 7 includes a blocking pin 71, a spring 72, a turning block 73, a traction wire 74, a slider 75 and a resisting shaft 76; the blocking pin 71 extends from one side of the inner groove of the vertical groove rail 1 and is blocked on the bottom side of the sliding roller 31, the spring 72 resists the inner end of the blocking pin 71, the blocking pin 71 compresses the spring 72 and can be retracted into the vertical groove rail 1, the turning block 73 is located at the end of the spring 72 away from the blocking pin 71, the traction wire 74 is a steel wire, one end of the traction wire 74 is connected to the inner end of the blocking pin 71, extends toward the spring 72 and bypasses the turning block 73 to make a 90° turn, the end of the traction wire 74 is fixed to the slider 75, the slider 75 is slidably arranged inside the vertical groove rail 1, the resisting shaft 76 resists the slider 75, and the outer end of the resisting shaft 76 is provided with an arc block 8, the shift block 6 reciprocates and resists the arc block 8, so that the arc block 8 pulls the blocking pin 71 to be recovered.
[0026] In this scheme, the arc block 8 can be compressed by the reciprocating movement of the shift block 6, so that the arc block 8 moves toward the inner side of the vertical groove rail 1. When the arc block 8 moves, it drives the anti-shaft 76 to move, and the anti-shaft 76 drives the slider 75 to move. The slider 75 pulls back the traction wire 74, and the traction wire 74 bypasses the turning block 73 and pulls back the stop pin 71, so that the stop pin 71 is recovered from the groove of the vertical groove rail 1, so that the sliding roller 31 loses the support of the stop pin 71 and then falls to the next stop pin 71 position; in this structure, by setting the arc block 8, the shift block 6 can push away the stop pin 71 during the back and forth movement along the extension track 4, thereby improving the mechanical control efficiency of the drive vehicle 5 and further reducing energy consumption.
[0027] In a further solution, as Figure 4 and Figure 5 shown, the lower edge of the outer end of the stop pin 71 is chamfered. A cross shaft 61 for lifting the sliding roller 31 is fixedly provided on the shifting block 6. As the shifting block 6 moves upward, the sliding roller 31 abuts against and moves the stop pin 71 away, and moves to the top end of the vertical groove track 1. Through the upward movement of the cross shaft 61 in this solution, the photovoltaic panel can be reset again to continue absorbing the energy of the photovoltaic panel the next day. This structure fully automates the photovoltaic panel. At night, the driving vehicle 5 gradually resets each photovoltaic panel, and adjusts the angle of the photovoltaic panel during the day. The reset of the photovoltaic panel can be completed without adding additional structures, saving the investment in materials and equipment, and enhancing the overall economic value.
[0028] In a further solution, as Figure 1 and Figure 2 shown, a plurality of blocking portions 7 are also provided on the vertical groove track 1 far from the extension track 4. Between the two abutting shafts 76 in the blocking portions 7 at the same height, a synchronizing rod 9 is fixedly connected. This structure provides blocking portions 7 on both vertical groove tracks 1, and the blocking portions 7 at the same height are synchronized through the synchronizing rod 9. Under the control of the driving vehicle 5, when the shifting block 6 compresses the arc-shaped block 8, the two blocking portions 7 at the same height can be released simultaneously. This structure can improve the falling stability of the photovoltaic panel and enhance the overall support of the photovoltaic panel. Compared with the support of a single-sided vertical groove track 1, the support of the double-sided vertical groove track 1 can ensure the stable rotation of the photovoltaic panel and prevent skew and jamming.
[0029] In a further solution, as Figure 6 shown, the driving vehicle 5 includes a vehicle body 51. A guiding buckle 52 and wheels 53 are provided at the bottom of the vehicle body 51. The extension track 4 is arranged as a long strip structure. The guiding buckle 52 is clamped on the extension track 4, and the wheels 53 rotate to drive the driving vehicle 5 to move, so that the guiding buckle 52 moves along the extension track 4.
[0030] In this structure, the vehicle body 51 is driven to move by the wheels 53, and the guiding buckle 52 provides a guiding function, so that when the driving vehicle 5 moves along the extension track 4, it has a certain degree of slipperiness, avoiding the overall jamming of the driving vehicle 5 when the driving vehicle 5 and the frame are jammed.
[0031] In a further solution, as Figure 5 shown, a guiding column 54 is provided on the driving vehicle 5. The shifting block 6 is slidably arranged on the guiding column 54. A motor 62 is provided on the shifting block 6, and a gear 63 is provided on the motor 62. The gear 63 meshes with one side of the guiding column 54; a plurality of hemispherical grooves 541 are arranged in a row on the guiding column 54, and an elastic ball pin 64 is provided on the shifting block 6. The heights of the hemispherical grooves 541 are arranged in the same way as the heights of the blocking portions 7.
[0032] In this structure, guided by the guide posts 54, the shifting block 6 moves along the guide posts 54 through the gear-rack structure of the gear 63. During each stage movement of the shifting block 6, through the positioning of the hemispherical groove 541 and the elastic ball pin 64, the elastic ball pin 64 snaps into the hemispherical groove 541, and the height of the shifting block 6 is flush with the blocking portion 7, ensuring that the height of the shifting block 6 is fixed when prying open the blocking pin 71, and avoiding the failure of prying open caused by the deviation of the stopping position of the shifting block 6.
[0033] In a further solution, as Figure 6 shown, a number of fixed-point holes 41 are provided on the extension track 4. An electric cylinder 55 is provided in the driving vehicle 5, and an elastic column 56 is provided at the end of the electric cylinder 55. When the elastic column 56 snaps into the fixed-point hole 41, the horizontal shaft 61 is located at the bottom end of the vertical rail groove, and the roller 31 on the vertical rail groove is located on the surface of the horizontal shaft 61. When the photovoltaic panel is recovered at night, the electric cylinder 55 extends. When the driving vehicle 5 moves to the side of the frame, the elastic column 56 snaps into the fixed-point hole 41 to fix the position of the driving vehicle 5. At this time, the horizontal shaft 61 is located at the bottom end of the vertical rail groove, and the roller 31 is located on the surface of the horizontal shaft 61. The motor 62 does work, the horizontal shaft 61 moves upward, driving the roller 31 to push open the blocking pin 71, and finally returning to the top of the vertical groove rail 1. During the day and during the movement of the driving vehicle 5, the electric cylinder 55 retracts, and the elastic column 56 will not snap into the fixed-point hole 41, and the driving vehicle 5 moves smoothly. This structure ensures the fixed-point return of the photovoltaic panel by the driving vehicle 5 and avoids the failure of the driving vehicle 5 to reach the fixed point.
[0034] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. An adjustable bracket for supporting photovoltaic panels, characterized in that: The invention comprises two vertical groove rails (1), two transverse groove rails (2) and a bottom mesh plate (3) for mounting photovoltaic panels, wherein the front and rear ends of the bottom mesh plate (3) are respectively provided with sliding rollers (31), the transverse groove rail (2) is located at the side of the middle section of the vertical groove rail (1), the sliding rollers (31) of the front edge of the bottom mesh plate (3) are respectively slidably arranged in the transverse groove rail (2), and the rear ends of the bottom mesh plate (3) are respectively slidably arranged in the vertical groove rail (1), and further comprises an extension rail (4), wherein the extension rail (4) is perpendicular to the vertical groove rail (1). At the front and rear edges of the bottom mesh plate (3), a plurality of the extension rails (4) are connected end to end, a driving vehicle (5) is provided on the connected extension rails (4), a shifting block (6) is provided on the driving vehicle (5) for vertical sliding movement, a plurality of blocking portions (7) for blocking the sliding roller (31) are arranged on the vertical groove rail (1) close to the extension rail (4), and the driving vehicle (5) reciprocates on the connected extension rail (4) so that the shifting block (6) shifts away the blocking portion (7) blocking the sliding roller (31) until the driving vehicle (5) is moved back and forth. until the sliding roller (31) falls to the bottom end of the vertical groove rail (1); the blocking portion (7) comprises a blocking pin (71), a spring (72), a turning block (73), a traction wire (74), a slider (75) and a stop shaft (76); the blocking pin (71) extends from the inside of the vertical groove rail (1) and is blocked at the bottom side of the sliding roller (31); the spring (72) abuts against the inner end of the blocking pin (71); the turning block (73) is located at an end of the spring (72) away from the blocking pin (71); the traction wire (74) One end is connected to the inner end of the stop pin (71), extends toward the spring (72) and bypasses the turning block (73) to make a 90° turn. The end of the traction wire (74) is fixedly connected to the slider (75). The slider (75) is slidably arranged inside the vertical groove rail (1). The abutment shaft (76) abuts against the slider (75). An arc block (8) is provided at the outer end of the abutment shaft (76). The shifting block (6) reciprocates and abuts against the arc block (8), so that the arc block (8) pulls the stop pin (71) for recovery.
2. The adjustable bracket for supporting photovoltaic panels according to claim 1, characterized in that: The lower edge of the outer end of the stop pin (71) is chamfered, and a transverse shaft (61) for lifting the sliding roller (31) is fixed on the shift block (6). The transverse shaft (61) moves upward with the shift block (6), so that the sliding roller (31) pushes against the stop pin (71) and moves to the top of the vertical groove rail (1).
3. The adjustable bracket for supporting photovoltaic panels according to claim 2, characterized in that: A plurality of blocking portions (7) are also provided on the vertical groove rail (1) away from the extension rail (4), and a synchronization rod (9) is fixedly connected between two of the abutment shafts (76) in the blocking portions (7) at the same height.
4. The adjustable bracket for supporting photovoltaic panels according to claim 3, characterized in that: The driving vehicle (5) comprises a vehicle body (51), and a guide buckle (52) and a wheel (53) are provided at the bottom of the vehicle body (51). The guide buckle (52) is clamped on the extension track (4), and the wheel (53) rotates to pull the driving vehicle (5) to move, so that the guide buckle (52) moves along the extension track (4).
5. The adjustable bracket for supporting photovoltaic panels according to claim 4, characterized in that: The driving vehicle (5) is provided with a guide column (54), the shifting block (6) is slidably arranged on the guide column (54), the shifting block (6) is provided with a motor (62), the motor (62) is provided with a gear (63), and the gear (63) is meshed with one side of the guide column (54); a plurality of hemispherical grooves (541) are arranged on the guide column (54), and the shifting block (6) is provided with an elastic ball pin (64), and the height of the hemispherical grooves (541) is arranged to be consistent with the height of the blocking portion (7).
6. The adjustable bracket for supporting photovoltaic panels according to claim 5, characterized in that: A plurality of fixed-point holes (41) are provided on the extension rail (4), an electric cylinder (55) is provided in the driving vehicle (5), an elastic column (56) is provided at the end of the electric cylinder (55), and when the elastic column (56) is inserted into the fixed-point hole (41), the horizontal axis (61) is located at the bottom end of the vertical rail groove, and the sliding roller (31) on the vertical rail groove is located on the surface of the horizontal axis (61).
Citation Information
Patent Citations
Mounting structure of photovoltaic module
CN218920328U
Angle adjusting device of photovoltaic module
CN220210325U