A rapid detection device for cable detection
By designing a detection device that includes a cam and a motor drive, the automatic winding and unwinding of cables is realized, which solves the problem of low efficiency in the detection of cable mechanical properties in the prior art. It achieves efficient detection of bending, twisting and tensile strength, and improves the detection speed and device life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2026-03-27
AI Technical Summary
Existing technologies for testing the mechanical properties of cables, especially bending and torsion properties, are inefficient, necessitating a fast and efficient testing device.
A detection mechanism consisting of a cam, a fixed block, a movable rod, a connecting rod, a spiral groove, a hook, and a limiting ball block was designed. The cam is driven by an electric motor to rotate the connecting rod and the hook, thereby realizing the automatic winding and unwinding of the cable. Combined with the design of the clamping block and spring, the bending, torsional fatigue and tensile strength of the cable can be detected.
It enables comprehensive testing of cable mechanical properties, improves testing speed and efficiency, reduces friction loss, and extends the service life of the device.
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Figure CN118032553B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cable detection, in particular to a rapid detection device for cable detection. BACKGROUND
[0002] In the prior art, when the cable production is completed, the cable needs to be detected, especially for the aircraft cable, the requirements for the cable are higher, and the detection steps are essential. In the prior art, when the aircraft cable is detected, the following aspects are mainly included
[0003] 1. Electrical performance detection: including conductor DC resistance, insulation resistance, finished product voltage test, etc. These tests are used to ensure that the electrical performance of the cable meets the standard requirements, and to avoid problems such as heating and short circuit of the cable during use; and the electrical performance detection is relatively simple, and the power supply and the voltage and current meter can be used to judge the quality of the cable;
[0004] 2. Mechanical performance detection: test the tensile strength, bending and twisting performance, wear resistance, etc. of the cable to test whether it can withstand various mechanical loads and environmental conditions.
[0005] And the present application mainly detects the mechanical performance of the cable. In the prior art, such as the Chinese invention patent with the application number 202310220389.X, a rapid detection device for aircraft cable detection, when in use, the first rotating rod 2 is rotated by the handheld handle 201, the rotating tube 202 is rotated by the first rotating rod 2, the rotating disc 203 is rotated by the rotating tube 202, the slide column 205 is slid in the second sliding groove 204 by the rotating disc 203, the slide bar 104 is slid in the third sliding groove 206 by the slide column 205, and the arc-shaped plate 105 is moved by the slide bar 104, so as to adjust the circular inner diameter surrounded by each arc-shaped plate 105, and the bending deflection of the cable is detected in turn. However, for the mechanical performance detection of the cable, especially the bending and twisting performance, it is generally necessary to change the shape of the cable thousands of times to judge the overall bending and twisting performance of the cable. Only relying on the manual change of the circular inner diameter surrounded by the arc-shaped plate 105 in the above-mentioned patent to detect the mechanical performance of the cable has poor effect and low efficiency. Therefore, a rapid detection device for cable detection is needed to solve this problem. SUMMARY
[0006] The purpose of the present application is to provide a rapid detection device for cable detection to solve the problems in the background art.
[0007] In order to achieve the above object, the application provides the following technical scheme: a kind of quick detection device for cable detection, including shell, detection mechanism is arranged outside the shell, the detection mechanism includes cam, fixed block, movable rod, connecting rod, spiral chute, hook, mounting block, limit ball, the cam is movably arranged on the surface of the shell one side by rotating shaft, fixed block is fixedly arranged on the surface of the shell outside the lower end of cam, movable rod is movably arranged in the inside of fixed block, the lower end of movable rod is movably arranged with connecting rod by bearing, so that connecting rod can rotate around the center of movable rod;Spiral chute is opened on the outside surface of movable rod, hook is fixedly arranged on the lower end of connecting rod, mounting block is fixedly arranged on the surface of the shell one side of connecting rod, limit ball is movably arranged on the outside surface of mounting block by rotating shaft, limit ball is movably engaged in the inside of spiral chute, so when connecting rod moves down, because limit ball is engaged in the inside of spiral chute, so under the action of limit ball and spiral line of spiral chute itself, it will force connecting rod to rotate;So it can drive hook to rotate, fixing mechanism for fixing the cable to be measured is arranged on the surface of the shell lower end of detection mechanism.
[0008] Preferably, the fixing mechanism includes first clamping block, second clamping block, cable body, the first clamping block is fixedly arranged on the lower end of connecting rod on the surface of the shell, the second clamping block is arranged on one side of the surface of the first clamping block, the cable body is arranged between the first clamping block and the second clamping block, the upper end of the cable body is sleeved in the hook, the cable body to be tested can be conveniently fixed by the fixing mechanism;And because the cable body is sleeved in the hook, so when the hook rotates, it can drive the cable body to rotate together;So the part of cable body on the upper end of first clamping block can be wound up, that is, the cable bending and twisting fatigue strength can be detected.
[0009] Preferably, locking screw is arranged between the first clamping block and the second clamping block;The first clamping block and the second clamping block can be conveniently fixed by locking screw to clamp the cable body.
[0010] Preferably, limit rod is movably arranged on the outside surface of hook by rotating shaft, the measured cable body can be prevented from falling off from the hook by limit rod.
[0011] Preferably, the outer surface of the movable rod is fixedly provided with a limiting ring, a return spring is sleeved between the limiting ring and the fixed block, and the return spring can conveniently and automatically push the movable rod, the connecting rod and the hook upwards to reset, so that the cable body is reversely rotated to restore the mutual winding of the cables; and the stroke of the upward reset of the movable rod under the action of the spring should be greater than the length of the cable body reserved at the upper end of the first clamping block, that is, when the movable rod is upwardly reset under the action of the spring, the spring still has a spring force to push the movable rod to continue to move upwards after the cable body is pulled tight, and at this time, the cable body is clamped by the first clamping block and the second clamping block, so that the cable body is pulled, thereby the pulling strength of the cable body can be detected.
[0012] Preferably, the upper end of the movable rod is movably provided with a roller through a rotating shaft, and the outer surface of the roller is matched with the outer surface of the cam, so that unnecessary friction loss can be avoided by replacing the contact between the movable rod and the cam with the roller.
[0013] Preferably, a mounting seat is fixedly arranged in the shell, an electric motor is fixedly arranged in the mounting seat, and the output shaft end of the electric motor is in transmission connection between the shaft and the cam; the electric motor can drive the cam to continuously rotate, so that the device can detect the mechanical strength of the cable, and the electric motor only needs to continuously rotate in one direction during the whole detection process, without the need for stoppage and reverse rotation, so that the detection speed and efficiency of the device can be greatly improved.
[0014] Preferably, a mounting plate is fixedly arranged at the lower end of the shell, so that the device can be conveniently and integrally fixed and mounted at a target position.
[0015] Compared with the prior art, the device has the following advantages:
[0016] 1. The device can continuously and continuously curl and wind the cable to detect the bending and twisting strength of the cable, and the detection of the bending and twisting fatigue strength is accompanied by pulling detection, so that the mechanical strength of the cable can be detected in all directions, thereby greatly improving the detection effect of the device.
[0017] 2. The device can detect the mechanical strength of the cable by continuously rotating the cam through the electric motor, so that the cable is wound and then unwound, and is pulled again when being reset, so that the device can detect the mechanical strength of the cable, and the electric motor only needs to continuously rotate in one direction during the whole detection process, without the need for stoppage and reverse rotation, so that the detection speed and efficiency of the device can be greatly improved.
[0018] 3、The all contact friction positions of the present application utilize the contact of the rotary limiting ball block and the roller, so that the unnecessary friction loss can be avoided, and the service life of the device can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole structure schematic view of the quick detection device for cable detection of the present application;
[0020] Figure 2 It is the motor installation view of the quick detection device for cable detection of the present application;
[0021] Figure 3 It is the side view of the quick detection device for cable detection of the present application; Figure 2
[0022] Figure 4 It is the installation view of the connecting rod of the quick detection device for cable detection of the present application;
[0023] Figure 5 It is the enlarged view of A of the quick detection device for cable detection of the present application; Figure 1
[0024] Figure 6 It is the enlarged view of B of the quick detection device for cable detection of the present application; Figure 1
[0025] Figure 7 It is the enlarged view of C of the quick detection device for cable detection of the present application; Figure 1
[0026] Figure 8 It is the enlarged view of D of the quick detection device for cable detection of the present application. Figure 4
[0027] In the figure: 1, the shell; 2, the cam; 3, the fixed block; 4, the movable rod; 5, the connecting rod; 6, the spiral sliding slot; 7, the hook; 8, the installation block; 9, the limiting ball block; 10, the first clamping block; 11, the second clamping block; 12, the cable body; 13, the locking screw; 14, the limiting rod; 15, the limiting ring; 16, the reset spring; 17, the roller; 18, the mounting seat; 19, the motor; 20, the mounting plate. DETAILED DESCRIPTION
[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0029] Please refer to Figures 1-8 The present application provides a technical solution: a rapid detection device for cable detection, comprising a shell 1, a detection mechanism is arranged outside the shell 1, the detection mechanism comprises a cam 2, a fixed block 3, a movable rod 4, a connecting rod 5, a spiral chute 6, a hook 7, a mounting block 8, a limiting ball block 9, the cam 2 is movably arranged on one side of the surface of the shell 1 through a rotating shaft, the fixed block 3 is fixedly arranged at the lower end of the cam 2 on the outer surface of the shell 1, the movable rod 4 is movably arranged in the fixed block 3, the connecting rod 5 is movably arranged at the lower end of the movable rod 4 through a bearing, so that the connecting rod 5 can rotate around the center of the movable rod 4; the spiral chute 6 is formed on the outer surface of the movable rod 4, the hook 7 is fixedly arranged at the lower end of the connecting rod 5, the mounting block 8 is fixedly arranged on one side of the connecting rod 5 on the surface of the shell 1, the limiting ball block 9 is movably arranged on the outer surface of the mounting block 8 through a rotating shaft, the limiting ball block 9 is movably clamped in the spiral chute 6, so that when the connecting rod 5 moves downward, the limiting ball block 9 is clamped in the spiral chute 6, and the connecting rod 5 is forced to rotate under the action of the limiting ball block 9 and the spiral line of the spiral chute 6 itself; thus the hook 7 can be driven to rotate, and a fixing mechanism for fixing the cable to be detected is arranged at the lower end of the detection mechanism on the surface of the shell 1.
[0030] The fixing mechanism comprises a first clamping block 10, a second clamping block 11 and a cable body 12, the first clamping block 10 is fixedly arranged at the lower end of the connecting rod 5 on the surface of the shell 1, the second clamping block 11 is arranged on one side of the surface of the first clamping block 10, the cable body 12 is arranged between the first clamping block 10 and the second clamping block 11, the upper end of the cable body 12 is sleeved in the hook 7, the cable body 12 to be tested can be conveniently fixed by the fixing mechanism; and since the cable body 12 is sleeved in the hook 7, the cable body 12 can be driven to rotate together when the hook 7 rotates; thus the parts of the cable body 12 on the upper end of the first clamping block 10 can be wound together, and the cable bending and twisting fatigue strength can be detected at one time.
[0031] A locking screw 13 is arranged between the first clamping block 10 and the second clamping block 11; the first clamping block 10 and the second clamping block 11 can be conveniently fixed by the locking screw 13 to clamp the cable body 12.
[0032] The outer surface of the hook 7 is movably provided with a limiting rod 14 through a rotating shaft, and the limiting rod 14 can prevent the cable body 12 from falling off from the hook 7;
[0033] The outer surface of the movable rod 4 is movably provided with a limiting ring 15, and the outer surface of the movable rod 4 is sleeved with a reset spring 16 between the limiting ring 15 and the fixed block 3, and the reset spring 16 can conveniently push the movable rod 4, the connecting rod 5 and the hook 7 upward to reset, so as to drive the cable body 12 to rotate reversely to restore the mutually entangled cables; and the stroke of the upward reset of the movable rod 4 under the action of the spring should be greater than the length of the cable body 12 reserved on the upper end of the first clamping block 10, that is, after the cable body 12 is pulled tight, the spring still has the elasticity to push the movable rod 4 to continue to move upward, and at this time, since the lower end of the cable body 12 is clamped by the first clamping block 10 and the second clamping block 11, the function of pulling the cable body 12 is achieved, so that the pulling strength of the cable body 12 can be detected;
[0034] The upper end of the movable rod 4 is movably provided with a roller 17 through a rotating shaft, and the outer surface of the roller 17 is in close contact with the outer surface of the cam 2, so that the unnecessary friction loss can be avoided by replacing the contact between the movable rod 4 and the cam 2 with the roller 17;
[0035] The inside of the shell 1 is fixedly provided with a mounting seat 18, the inside of the mounting seat 18 is fixedly provided with a motor 19, and the output shaft end of the motor 19 is in transmission connection between the rotating shaft where the cam 2 is located through a shaft coupling; the motor 19 can drive the cam 2 to continuously rotate, so that the device can detect the mechanical strength of the cable, and the motor 19 only needs to continuously rotate in one direction during the entire detection process, without the need for stoppage and reverse rotation and other operation requirements, so that the detection speed and efficiency of the device can be greatly improved;
[0036] The lower end of the shell 1 is fixedly provided with a mounting plate 20, and the mounting plate 20 can conveniently fix and install the device as a whole at a target position.
[0037] Working principle: before using the device, the cable body 12 to be detected is clamped and fixed by the first clamping block 10 and the second clamping block 11, so that a loop appears on the upper end of the cable body 12, and the loop is sleeved inside the hook 7, so that Figure 1 The state shown in the figure can be finally formed;
[0038] Then the mechanical strength detection of the cable body 12 can be carried out, and during the detection, the motor 19 is turned on to drive the cam 2 to continuously rotate, as shown in Figure 1 At this time, the cam 2 presses Figure 1The shown perspective angle rotates clockwise; at this time, the cam 2 can be used to extrude and force the movable rod 4, the connecting rod 5, and the hook 7 to move downward; when the connecting rod 5 moves downward, the limiting ball block 9 is clamped in the spiral sliding groove 6 of the connecting rod 5, so that the connecting rod 5 that moves downward is forced to rotate under the action of the limiting ball block 9 and the spiral line of the spiral sliding groove 6 itself; thus, the hook 7 can be driven to rotate; in this way, the hook 7 can push the cable body 12 downward while winding the cable itself; then, with the rotation of the cam 2, the cam 2 no longer extrudes the movable rod 4; at this time, the movable rod 4, the connecting rod 5, and the hook 7 can move upward under the action of the spring and reset; at this time, the connecting rod 5 rotates in the opposite direction under the action of the limiting ball block 9, so that the originally wound cable can be released; thus, through the continuous rotation of the cam 2, the bending and torsional fatigue strength of the cable body 12 can be detected.
[0039] When the movable rod 4 moves upward and resets, the upward reset stroke of the movable rod 4 under the action of the spring should be greater than the length of the cable body 12 reserved at the upper end of the first clamping block 10; that is, after the cable body 12 is pulled tight, the spring still has the force to push the movable rod 4 to continue to move upward; at this time, since the lower end of the cable body 12 is clamped by the first clamping block 10 and the second clamping block 11, the cable body 12 can be pulled, so that the pulling strength of the cable body 12 can be detected.
[0040] When the device is used, the motor 19 can drive the cam 2 to rotate continuously, so that a series of detection operations can be completed, so that the cable is wound and then unwound and reset, and the cable also receives a pull during the reset; thus, the device can detect the mechanical strength of the cable, and the motor 19 only needs to continuously rotate in one direction during the entire detection process, without the need for stopping and reversing, so that the detection speed and efficiency of the device can be greatly improved.
[0041] Thus, the device has good detection effect on the cable and can be suitable for high-standard cable quality inspection requirements in the field of aviation.
[0042] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or action from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or actions. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or device.
[0043] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. A fast detection device for cable detection comprising a housing (1), characterized in that: The shell (1) is provided with a detection mechanism outside, the detection mechanism includes cam (2), fixed block (3), movable rod (4), connecting rod (5), spiral chute (6), hook (7), mounting block (8), limit ball block (9), the surface of shell (1) is provided with cam (2) through the pivot activity, the surface of shell (1) is provided with fixed block (3) below cam (2), the movable rod (4) is movably inserted in the inside of fixed block (3), the lower end of movable rod (4) is movably provided with connecting rod (5) through bearing, so that connecting rod (5) rotates around the center of movable rod (4);The outer surface of movable rod (4) is provided with spiral chute (6), the lower end of connecting rod (5) is fixedly provided with hook (7), the surface of shell (1) is fixedly provided with mounting block (8) on one side of connecting rod (5), the outer surface of mounting block (8) is movably provided with limit ball block (9) through pivot, the limit ball block (9) is movably clamped in the inside of spiral chute (6), the surface of shell (1) is provided with a fixing mechanism for fixing the cable to be detected below the detection mechanism; The fixing mechanism includes first clamping block (10), second clamping block (11), cable body (12), the surface of shell (1) is fixedly provided with first clamping block (10) below connecting rod (5), the surface of first clamping block (10) is provided with second clamping block (11) on one side, the cable body (12) is arranged between the first clamping block (10) and the second clamping block (11), the upper end of cable body (12) is sleeved in the inside of hook (7); The outer surface of movable rod (4) is fixedly provided with limit ring (15), the outer surface of movable rod (4) is sleeved with reset spring (16) between limit ring (15) and fixed block (3); The upper end of movable rod (4) is movably provided with roller (17) through pivot, the outer surface of roller (17) is mutually attached with the outer surface of cam (2); The inside of shell (1) is fixedly provided with mounting seat (18), the inside of mounting seat (18) is fixedly provided with motor (19), the output shaft end of motor (19) is drivingly connected between the pivot of cam (2).
2. A rapid detection device for cable detection according to claim 1, characterized in that: The locking screw (13) is arranged between the first clamping block (10) and the second clamping block (11).
3. A rapid detection device for cable detection according to claim 1, characterized in that: The outer surface of hook (7) is movably provided with limit rod (14) through pivot.
4. A rapid detection device for cable detection according to claim 1, characterized in that: The lower end of shell (1) is fixedly provided with mounting plate (20).
Citation Information
Patent Citations
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