Speaker pad assembly method based on speaker pad assembly equipment

Abstract

The embodiment of the present disclosure discloses a speaker foot pad assembly method based on a speaker foot pad assembly device. A specific implementation of the method includes: an input device sends an assembly instruction to a foot pad control device; the foot pad control device starts a three-color light, and sends a start command to a transport component, a material separation vibration plate component, a manipulator, and a three-color light; the transport component transports the speaker; the material separation vibration plate component transports the speaker foot pad to the distributor; the manipulator transports the speaker transported on the transport component to the distributor; the manipulator responds to determining that the material separation vibration plate component meets the preset foot pad transportation conditions, and performs the following installation steps: transporting the speaker foot pad transported by the material separation vibration plate component to the speaker on the distributor; pressing the speaker foot pad on the speaker to install the speaker foot pad on the speaker; transporting the speaker to the transport component. This implementation can assemble the screened speaker foot pads on the speaker.

Description

Technical Field

[0001] The embodiments of the present disclosure relate to the field of foot pad assembly, and in particular to a speaker foot pad assembly method based on a speaker foot pad assembly device. Background Art

[0002] Installing speaker pads at the bottom of the speaker can reduce the friction between the speaker and the desktop and extend the service life of the speaker. At present, the speaker pads are usually installed in the following way: manually selecting speaker pads with suitable sizes, and then pressing the speaker pads to the bottom of the speaker.

[0003] However, the above method usually has the following technical problems:

[0004] Since there are many sizes of speaker pads, there may be large errors in the speaker pads selected manually, resulting in the selected speaker pads not matching the speakers, making it difficult to assemble the selected speaker pads on the speakers.

[0005] The above information disclosed in this Background section is only for enhancement of understanding of the background of the inventive concept and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art. Summary of the invention

[0006] The content of this disclosure is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this disclosure is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0007] Some embodiments of the present disclosure propose a speaker foot pad assembly method based on a speaker foot pad assembly device to solve one or more of the technical problems mentioned in the above background technology section.

[0008] In a first aspect, some embodiments of the present disclosure provide a method for assembling a speaker foot pad, which is applied to a speaker foot pad assembly device, wherein the speaker foot pad assembly device comprises: a control component, a transport component, and the control component comprises: a manipulator, a material distributor, a material distributor vibration disk component, a three-color light, an input device, a foot pad control device, a control pulley assembly, and a control bracket, wherein the method comprises: the input device sends the assembly instruction to the foot pad control device in response to receiving the assembly instruction input by the user terminal; the foot pad control device sends a start command to the transport component, the material distributor vibration disk component, the manipulator, and the three-color light in response to receiving the assembly instruction sent by the input device; the transport component sends a start command to the foot pad control device in response to receiving the assembly instruction sent by the input device; The control device sends a start command to transport the speaker; the above-mentioned material distribution vibration plate assembly responds to receiving the start command sent by the above-mentioned foot pad control device, and transports the speaker foot pad to the distributor; the above-mentioned manipulator responds to receiving the start command sent by the above-mentioned foot pad control device, and transports the speaker transported on the above-mentioned transport assembly to the above-mentioned distributor; the above-mentioned manipulator responds to determining that the above-mentioned material distribution vibration plate assembly meets the preset foot pad transport conditions, and performs the following installation steps: transports the speaker foot pad transported by the above-mentioned material distribution vibration plate assembly to the speaker on the above-mentioned distributor; presses the speaker foot pad on the above-mentioned speaker to install the speaker foot pad to the above-mentioned speaker; responds to determining that the above-mentioned speaker meets the preset installation conditions, and transports the above-mentioned speaker to the above-mentioned transport assembly.

[0009] The above-mentioned various embodiments of the present disclosure have the following beneficial effects: through the speaker pad assembly method of some embodiments of the present disclosure, the screened speaker pads can be assembled on the speaker. Specifically, the reason why it is difficult to assemble the screened speaker pads on the speaker is that due to the large size of the speaker pads, the speaker pads manually screened may have a large error, resulting in the screened speaker pads not matching the speaker. Based on this, in some embodiments of the present disclosure, the speaker pad assembly method, first, in response to receiving the assembly instruction input by the user terminal, sends the assembly instruction to the pad control device. Thus, the assembly instruction input by the user terminal can be received to start the speaker pad assembly device. Secondly, the pad control device, in response to receiving the assembly instruction sent by the input device, starts the three-color light, and sends a start command to the transport component, the material distribution vibration plate component, and the manipulator. Thus, the three-color light can be set to green to indicate that the speaker pad assembly device is in operation, and the transport component, the material distribution vibration plate component, and the manipulator are started. Then, the transport component transports the speaker in response to receiving the start command sent by the pad control device. Thus, the transport component can start the conveyor belt to transport the speaker. Then, the above-mentioned material distribution vibration disk assembly responds to receiving the start command sent by the above-mentioned foot pad control device, and transports the speaker foot pad to the distributor. Thus, the material distribution vibration disk assembly can screen out the speaker foot pad that matches the speaker by setting the feeding hole and the baffle. Afterwards, the above-mentioned manipulator responds to receiving the start command sent by the above-mentioned foot pad control device, and transports the speaker transported on the above-mentioned transport component to the above-mentioned distributor. Thus, the manipulator can transport the speaker from the transport component to the distributor, so as to assemble the speaker foot pad for the speaker later. Finally, the above-mentioned manipulator responds to determining that the above-mentioned material distribution vibration disk assembly meets the preset foot pad transportation conditions, and performs the following installation steps: first, the speaker foot pad transported by the above-mentioned material distribution vibration disk assembly is transported to the speaker on the above-mentioned distributor. Thus, the speaker foot pad can be placed above the speaker, so that the speaker foot pad can be assembled on the speaker later. Second, press the speaker foot pad on the above-mentioned speaker to install the speaker foot pad to the above-mentioned speaker. Thus, the speaker pads can be installed on the speaker by pressing. Third, in response to determining that the above-mentioned speaker meets the preset installation conditions, the above-mentioned speaker is transported to the above-mentioned transport assembly. Thus, the speaker with all the speaker pads installed can be transported to the transport assembly to indicate that the speaker pads have been assembled. Therefore, by using the material separation vibration plate assembly included in the speaker pad assembly equipment, instead of manually screening the speaker pads, the speaker pads that match the speaker can be screened out. Thereby, the screened speaker pads can be assembled on the speaker. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The above and other features, advantages and aspects of the embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the accompanying drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and the originals and elements are not necessarily drawn to scale.

[0011] Figure 1 is a flow chart of some embodiments of the speaker foot pad assembly method according to the present disclosure;

[0012] Figure 2 is a schematic structural diagram of some embodiments of the speaker foot pad assembly device according to the present disclosure;

[0013] Figure 3 is a structural schematic diagram of some embodiments of the speaker foot pad assembly device according to the present disclosure from another perspective;

[0014] Figure 4 It is a schematic structural diagram of some embodiments of the split vibration plate assembly of the speaker foot pad assembly equipment disclosed in the present invention. DETAILED DESCRIPTION

[0015] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0016] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0017] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0018] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0019] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0020] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0021] refer to Figure 1 , shows a process 100 of some embodiments of the speaker pad assembly method according to the present disclosure. The speaker pad assembly method is applied to a speaker pad assembly device, the speaker pad assembly device includes: a control component, a transport component, the control component includes: a manipulator, a material distributor, a material distributor vibration plate component, a three-color light, an input device, a pad control device, a control pulley component, and a control bracket, and the method includes the following steps:

[0022] Step 101: In response to receiving an assembly instruction input by a user terminal, an input device sends the assembly instruction to a foot pad control device.

[0023] In some embodiments, the input device sends the assembly instruction to the foot pad control device in response to receiving the assembly instruction input by the user terminal, wherein the assembly instruction may indicate that the user terminal wants to start the speaker foot pad assembly device.

[0024] The above speaker foot pad assembly equipment can refer to Figure 2 and Figure 3 ,like Figure 2 As shown, a schematic diagram of the structure of some embodiments of the speaker foot pad assembly device according to the present disclosure is shown. Figure 3 FIG. 2 is a schematic diagram showing a structure of some embodiments of the speaker foot pad assembly device according to the present disclosure from another perspective. Figure 2 and Figure 3 As shown, the above-mentioned speaker foot pad assembly equipment includes: a control component 1 and a transport component 2. Among them, the above-mentioned control component 1 includes: a manipulator 11, a material distributor 12, a material distributor vibration plate component 13, a three-color light 14, an input device 15, a foot pad control device 16, a control pulley component 17, and a control bracket 18.

[0025] In some embodiments, the manipulator 11 is installed above the foot pad control device 16. The distributor 12 is installed above the foot pad control device 16. The distributor vibration plate assembly 13 is installed above the foot pad control device 16. The foot pad control device 16 is installed inside the control bracket 18. The three-color light 14 is installed above the control bracket 18. The input device 15 is installed on the side of the control bracket 18. The control pulley assembly 16 is installed at the bottom of the control bracket 18. The foot pad control device 16 is respectively connected to the manipulator 11, the distributor vibration plate assembly 13, the three-color light 14, and the transport assembly 2.

[0026] For example, the manipulator 11 may be a SCARA (Selective Compliance Assembly Robot Arm). The distributor 12 may be a bracket for receiving speaker pads and placing speakers for installing speaker pads. The distributor vibration plate assembly 13 may be used to screen and transport speaker pads. The tricolor light 14 may be a tricolor warning light. The input device 15 may be a device for receiving assembly instructions input by a user terminal. The pad control device 16 may be a control device for controlling the transport assembly 2, the manipulator 11, the distributor vibration plate assembly 13, and the tricolor light 14. The control pulley assembly 17 may include at least four pulleys for moving the control assembly 1. The control bracket 18 may be a bracket for placing the pad control device 16, the manipulator 11, the distributor 12, the distributor vibration plate assembly 13, the tricolor light 14, and the input device 15.

[0027] Optionally, the transport assembly 2 includes: a conveyor belt 21, a transport bracket 22, and a transport pulley assembly 23. The conveyor belt 21 is installed above the transport bracket 22 for transporting the speaker. The transport pulley assembly 23 is installed at the bottom of the transport bracket 22 for moving the transport device. The conveyor belt 21 is connected to the foot pad control device 16 circuit.

[0028] For example, the conveyor belt 21 may be a conveyor belt for transporting a speaker. The transport bracket 22 may be a bracket for placing the conveyor belt 21. The transport pulley assembly 23 may include at least four pulleys for moving the transport assembly 2.

[0029] Optionally, the material distribution vibration disk assembly 13 includes: a vibration device 131, a material distribution disk 132, a material distribution track 133, a material discharge hole assembly 134, a baffle assembly 135, a baffle assembly 136, and an output track 137. The material discharge hole assembly 134 includes at least one material discharge hole. The baffle assembly 135 includes at least one baffle. The baffle assembly 136 includes at least one baffle. The vibration device 131 is connected to the foot pad control device 16 in a circuit. The vibration device 131 is installed below the material distribution disk 132. The material distribution track 133 is installed inside the material distribution disk 132. The material discharge hole in the material discharge hole assembly 134 is arranged on the material distribution track 133. The baffle in the baffle assembly 135 is arranged below the material discharge hole in the material discharge hole assembly 134. The baffle in the baffle assembly 136 is installed on the side wall of the material distribution disk 132. The output track 137 is installed at the outlet of the material distribution disk 132.

[0030] For example, the vibration device 131 can be a high-speed vibrator. The material distribution plate 132 can be a metal disc that is wide at the top and narrow at the bottom. The material distribution track 133 can be a spirally ascending metal plate (for example, a steel plate, a copper plate, an iron plate, etc.). The feed hole assembly 134 can include at least one feed hole. The feed holes in the feed hole assembly 134 can be holes located on the material distribution track 133 to filter out speaker pads that do not meet the requirements (for example, speaker pads with a diameter smaller than the size of the feed hole). The feed holes in the feed hole assembly 134 are distributed on the material distribution track 133 in order from small to large, wherein the smallest feed hole is located at the highest point of the material distribution track, and the largest feed hole is located at the lowest point of the material distribution track. The baffle assembly 135 can include at least one baffle. Among them, the baffles in the baffle assembly 135 correspond one-to-one to the feed holes in the feed hole assembly 134. The baffle in the baffle assembly 135 can be a metal plate (e.g., steel plate, copper plate, iron plate, etc.) located below the feed hole in the feed hole assembly 134 for adjusting the size of the feed hole. The baffle assembly 136 can include at least one baffle. The baffle in the baffle assembly 136 can be a metal plate (e.g., steel plate, copper plate, iron plate, etc.) located on the side wall of the feed tray 132. The baffles in the baffle assembly 136 are arranged on the side wall of the feed tray 132 in order from small to large, wherein the smallest baffle is located at the bottom of the feed tray and the largest baffle is located at the top of the feed tray. The output track 137 can be a metal plate (e.g., steel plate, copper plate, iron plate, etc.) located at the outlet of the feed tray for transporting the speaker foot pad to the distributor.

[0031] Thus, the material-dividing vibration plate assembly can screen out speaker pads that match the speaker through the material-dividing hole assembly and the baffle assembly, wherein the material-dividing hole assembly is used to limit the minimum diameter of the speaker pad, and the baffle assembly is used to limit the maximum diameter of the speaker pad. In addition, the material-dividing vibration plate assembly can also adjust the size of the material-dividing hole by controlling the position of the baffle under the material-dividing hole, and can adjust the size of the baffle to screen speaker pads of different sizes. Thus, speaker pads of suitable sizes can be screened out for different models of speakers. Furthermore, speaker pads can be assembled for different models of speakers.

[0032] Step 102, the foot pad control device responds to receiving the assembly instruction sent by the input device, starts the three-color light, and sends a start command to the transport component, the material distribution vibration plate component, and the robot.

[0033] In some embodiments, the foot pad control device responds to receiving the assembly instruction sent by the input device, starts the three-color light, and sends a start command to the transport component, the material distribution vibration disk component, and the manipulator. Among them, the assembly instruction may include but is not limited to at least one of the following: transport start information, vibration start information, and manipulator start information. The transport start information may include but is not limited to at least one of the following: transport start time, transport start speed. The vibration start information may include but is not limited to at least one of the following: vibration start time, vibration start frequency. The manipulator start information may include: manipulator start time. The start command may include but is not limited to at least one of the following: the first start command, the second start command, and the third start command. The transport start information may indicate that the user terminal wants to start the transport component at the transport start time at the speed of the transport start speed. The vibration start information may indicate that the user terminal wants to start the material distribution vibration disk component at the frequency of the vibration start frequency at the vibration start time. The manipulator start information may indicate that the user terminal wants to start the manipulator at the manipulator start time.

[0034] In practice, in response to receiving the assembly instruction sent by the input device, the foot pad control device can start the three-color light and send a start command to the transport component, the material distribution vibration plate component, and the manipulator through the following steps:

[0035] The first step is to set the three-color light to a first preset color. For example, the first preset color may be green. Thus, setting the three-color light to the first preset color may indicate that the speaker foot pad assembly device is in a normal operating state.

[0036] In a second step, in response to determining that the current time is the same as the transport start time, determining the transport start speed as a first start command, and sending the first start command to the transport component.

[0037] The third step is to determine the vibration start frequency as a second start command in response to determining that the current time is the same as the vibration start time, and send the second start command to the material distribution vibration disk assembly.

[0038] In step 4, in response to determining that the current time is the same as the start time of the robot, the preset start information is determined as a third start command, and the third start command is sent to the robot. The preset start information may be information indicating "starting the robot".

[0039] In practice, the above-mentioned start-up of the transport component, the material distribution vibration plate component, and the manipulator according to the transport start information, the vibration start information, and the manipulator start information satisfies the following conditions: when the transport component transports the speaker, the interval between two speakers can enable the manipulator to complete the assembly of the previous speaker, and the interval between the two speaker foot pads output by the material distribution vibration plate component can enable the manipulator to assemble the previous speaker foot pad on the speaker.

[0040] Step 103: the transport component transports the speaker in response to receiving a start command sent by the foot pad control device.

[0041] In some embodiments, the transport component transports the speaker in response to receiving a start command sent by the foot pad control device. In practice, the transport component starts the conveyor belt included in the transport component at a transport start speed represented by the first start command in response to receiving a first start command sent by the foot pad control device to transport the speaker.

[0042] Step 104, the above-mentioned material distribution vibration plate assembly transports the speaker foot pads to the distributor in response to receiving the start command sent by the above-mentioned foot pad control device.

[0043] In some embodiments, the material distribution vibration plate assembly responds to receiving a start command sent by the pad control device to transport the speaker pad to the distributor. In practice, the material distribution vibration plate assembly responds to receiving a second start command sent by the pad control device to start the vibration device included in the material distribution vibration plate assembly at a vibration start frequency represented by the second start command to transport the speaker pad to the distributor.

[0044] Step 105, in response to receiving the start command sent by the foot pad control device, the robot transports the speakers transported on the transport assembly to the distributor.

[0045] In some embodiments, the robot transports the speaker transported on the transport assembly to the distributor in response to receiving a start command sent by the foot pad control device. In practice, the robot starts the robot in response to receiving a third start command sent by the foot pad control device to transport the speaker transported on the transport assembly to the distributor.

[0046] Step 106, in response to determining that the material distribution vibration plate assembly meets the preset foot pad transportation conditions, the above-mentioned robot performs the following installation steps:

[0047] Step 1061, transport the speaker foot pads transported by the above-mentioned material distribution vibration plate assembly to the speaker on the above-mentioned material distributor.

[0048] In some embodiments, the robot can transport the speaker pads transported by the material distribution vibration plate assembly to the speaker on the material distributor. The preset pad transport condition can be: the material distribution vibration plate assembly outputs the speaker pads within a preset time period. For example, the preset time period can be: when the material distribution vibration plate assembly starts to start, to ten minutes after the material distribution vibration plate assembly starts.

[0049] Step 1062, pressing the speaker foot pad on the above-mentioned speaker to install the speaker foot pad to the above-mentioned speaker.

[0050] In some embodiments, the manipulator may press the speaker pad on the speaker to install the speaker pad to the speaker. In practice, the manipulator may press the speaker pad on the speaker with a preset pressing force to install the speaker pad to the speaker. For example, the preset pressing force may be 5 Newtons.

[0051] Step 1063, in response to determining that the above-mentioned speaker meets the preset installation conditions, transporting the above-mentioned speaker to the above-mentioned transportation component.

[0052] In some embodiments, the robot may transport the speaker to the transport assembly in response to determining that the speaker meets a preset installation condition, wherein the preset installation condition may be that the speaker has been successfully installed with four speaker foot pads.

[0053] Optionally, in response to determining that the speaker does not meet the preset installation conditions, the robot executes the installation steps again.

[0054] In some embodiments, the robot arm executes the installation steps again in response to determining that the speaker does not meet the preset installation conditions.

[0055] Optionally, the above method may further include the following steps:

[0056] In the first step, the robot sends an abnormal alarm message to the foot pad control device in response to determining that the material distribution vibration plate assembly does not meet the preset foot pad transportation conditions. The abnormal alarm message may be information indicating that "the material distribution vibration plate assembly does not output the speaker foot pad".

[0057] In the second step, the foot pad control device responds to the abnormal alarm information sent by the manipulator and sends an alarm to the user terminal. Here, the alarm processing may be displaying warning text or controlling a speaker to emit a prompt sound. For example, the warning text may be "the foot pad material needs to be replaced".

[0058] Therefore, when the divided vibration plate assembly has no speaker foot pad output, an alarm can be issued to the user terminal to remind the user terminal that there are currently no speaker foot pads matching the speaker and the speaker foot pads in the divided vibration plate assembly need to be replaced.

[0059] Optionally, the above method may further include the following steps:

[0060] In the first step, the foot pad control device sets the three-color light to a second preset color in response to determining that the speaker foot pad assembly device meets a preset stop condition. The preset stop condition may be: the speaker foot pad assembly device stops running. For example, the second preset color may be red.

[0061] In the second step, the foot pad control device sets the three-color light to the third preset color in response to determining that the speaker foot pad assembly device meets the preset abnormal condition. The preset abnormal condition may be: the speaker foot pad status device can operate normally but the manipulator, transport component, and material distribution vibration plate component are not in normal operating state. For example, the third preset color may be yellow. Thus, the user terminal can be reminded by the yellow three-color light that the current speaker foot pad assembly device is in an operational state but needs attention.

[0062] Furthermore, when the speaker pad assembly device of the present disclosure is used to assemble the speaker pad, the following problem often occurs: after the speaker pad assembly fails to be installed, the speaker pad assembly device stops running. For these problems, the conventional solution is to manually detect that the speaker pad assembly device stops running, and then modify the pressure of the manipulator to install the speaker pad on the speaker.

[0063] However, the above solutions usually have the following technical problem 2: it is difficult to detect in time through manual detection methods that the speaker foot pad assembly equipment is in a stopped state, which makes it difficult to continue installing the speaker foot pad after the speaker foot pad installation fails.

[0064] In response to the above-mentioned technical problem 2, it was decided to adopt the following solution.

[0065] Optionally, the above method may further include the following steps:

[0066] In the first step, the above-mentioned foot pad control device responds to determining that the above-mentioned manipulator meets the preset installation failure condition, stops the above-mentioned transport component, the above-mentioned material separation vibration disk component, and sends an alarm message to the above-mentioned input device. Among them, the preset installation failure condition can be: the manipulator failed to successfully install the speaker foot pad. The above-mentioned alarm message can be information indicating: "The installation of the speaker foot pad failed, and the manipulator's pressing force needs to be adjusted." In practice, first, the above-mentioned foot pad control device responds to determining that the above-mentioned manipulator meets the preset installation failure condition, and sends a stop transport command to the above-mentioned transport component and the above-mentioned material separation vibration disk component to stop the above-mentioned transport component and the above-mentioned material separation vibration disk component. Then, the above-mentioned foot pad control device can send an alarm message to the above-mentioned input device. Here, the stop transport command can indicate that the transport component and the material separation vibration disk component need to be stopped.

[0067] In the second step, in response to receiving the alarm information, the input device performs an alarm process on the user terminal to receive the manipulator adjustment information input by the user terminal. The alarm process may be to display a warning text or control the speaker to emit a prompt sound. The manipulator adjustment information may represent the force with which the manipulator presses the speaker foot pad. For example, the manipulator adjustment information may be 10 Newtons.

[0068] In a third step, the input device sends the manipulator adjustment information to the foot pad control device in response to receiving the manipulator adjustment information input by the user terminal.

[0069] In step 4, in response to not receiving the manipulator adjustment information input by the user terminal, the input device determines the preset adjustment information as the manipulator adjustment information, and sends the manipulator adjustment information to the foot pad control device. For example, the preset adjustment information may be, but is not limited to, 9 Newtons, 10 Newtons, or 11 Newtons.

[0070] In step 5, the foot pad control device adjusts the manipulator in response to receiving the manipulator adjustment information sent by the input device. In practice, the foot pad control device adjusts the force of the manipulator pressing the speaker foot pad to the force represented by the manipulator adjustment information in response to receiving the manipulator adjustment information sent by the input device.

[0071] In step 6, the foot pad control device responds to determining that the manipulator meets the preset restart condition, and starts the transport component and the material distribution vibration plate component. The preset restart condition may be that the manipulator successfully installs the speaker foot pad after adjusting the pressing force. In practice, the foot pad control device responds to determining that the manipulator meets the preset restart condition, sends the first start command to the transport component to start the transport component, and sends the second start command to the material distribution vibration plate component to start the material distribution vibration plate component.

[0072] Therefore, when the installation of the speaker pads fails, the transport assembly and the material distribution vibration plate assembly are stopped to transport the speakers and speaker pads. When the speaker pads that have failed to be installed are successfully reinstalled, the transport assembly and the material distribution vibration plate assembly are restarted, which can reduce the accumulation of speaker pads and the situation where the speaker pads are not installed.

[0073] In step 7, the input device sends the transmission adjustment information to the foot pad control device in response to receiving the transmission adjustment information input by the user terminal. The transmission adjustment information may indicate that the user terminal wants to adjust the speed at which the transport assembly transports the speaker.

[0074] In step 8, the foot pad control device responds to receiving the transmission adjustment information sent by the input terminal and sends the transmission adjustment information to the transport component to adjust the transport component. In practice, the foot pad control device responds to receiving the transmission adjustment information sent by the input terminal and sends the transmission adjustment information to the transport component to adjust the speed of the speaker transported by the transport component to the speed represented by the transmission adjustment information.

[0075] In step 9, the input device sends the vibration adjustment information to the foot pad control device in response to receiving the vibration adjustment information input by the user terminal. The vibration adjustment information may indicate that the user terminal wants to adjust the speed of the output speaker foot pad of the material distribution vibration disk assembly.

[0076] In the tenth step, the foot pad control device responds to the vibration adjustment information sent by the input device and sends the vibration adjustment information to the material distribution vibration plate assembly to adjust the material distribution vibration plate assembly. In practice, the foot pad control device responds to the vibration adjustment information sent by the input device and sends the vibration adjustment information to the material distribution vibration plate assembly to adjust the speed of the material distribution vibration plate assembly transporting the speaker foot pad to the speed represented by the vibration adjustment information.

[0077] The optional technical content in step 1063, as an inventive point of an embodiment of the present disclosure, solves the second technical problem "making it difficult to continue installing the speaker pads after the speaker pads fail to be installed". The factors that make it difficult to continue installing the speaker pads after the speaker pads fail to be installed are often as follows: it is difficult to detect in time through manual detection methods that the speaker pad assembly equipment is in a stopped state. If the above factors are solved, the effect of continuing to install the speaker pads after the speaker pads fail to be installed can be achieved. In order to achieve this effect, first, the above-mentioned pad control device stops the above-mentioned transport component, the above-mentioned material distribution vibration disk component, and sends an alarm message to the above-mentioned input device in response to determining that the above-mentioned manipulator meets the preset installation failure condition. Thus, when the speaker pads fail to be assembled, the pad control device can stop the above-mentioned transport component and the above-mentioned material distribution vibration disk component. Secondly, the above-mentioned input device performs an alarm processing on the above-mentioned user terminal in response to receiving the above-mentioned alarm message to receive the manipulator adjustment information input by the above-mentioned user terminal. Thus, an alarm can be given to the user terminal to remind the user terminal that the manipulator has failed to successfully install the speaker pads and the manipulator pressing force needs to be adjusted. Then, the input device responds to receiving the manipulator adjustment information input by the user terminal, and sends the manipulator adjustment information to the foot pad control device. Thus, the manipulator adjustment information input by the user terminal can be sent to the foot pad control device, so that the manipulator can be adjusted according to the manipulator adjustment information later. Next, the input device responds to not receiving the manipulator adjustment information input by the user terminal, determines the preset adjustment information as the manipulator adjustment information, and sends the manipulator adjustment information to the foot pad control device. Thus, if the manipulator adjustment information input by the user terminal is not received, the preset adjustment information can be determined as the manipulator adjustment information, so as to continue to automatically install the speaker foot pad after the speaker foot pad fails to be installed. Then, the foot pad control device responds to receiving the manipulator adjustment information sent by the input device, and adjusts the manipulator. Thus, the foot pad control device can adjust the force of the manipulator pressing the speaker foot pad according to the manipulator adjustment information, so as to install the speaker foot pad on the speaker. Then, the foot pad control device responds to determining that the manipulator meets the preset restart condition, and starts the transport component and the material distribution vibration plate component. Thus, when the manipulator successfully installs the speaker foot pad on the speaker, the transport assembly and the material distribution vibration plate assembly can be restarted so as to continue to install the speaker foot pad. Afterwards, the input device sends the transmission adjustment information to the foot pad control device in response to receiving the transmission adjustment information input by the user terminal. Thus, the input device can send the transmission adjustment information input by the user terminal to the foot pad control device so that the foot pad control device can subsequently adjust the transport assembly corresponding to the transmission adjustment information. Thereafter, the foot pad control device sends the transmission adjustment information to the transport assembly in response to receiving the transmission adjustment information sent by the input terminal to adjust the transport assembly.Thus, the foot pad control device can adjust the speed of the transport assembly transporting the speaker to the speed represented by the transmission adjustment information input by the user terminal. After that, the input device sends the vibration adjustment information to the foot pad control device in response to receiving the vibration adjustment information input by the user terminal. Thus, the input device can send the vibration adjustment information input by the user terminal to the foot pad control device so that the subsequent foot pad control device adjusts the material distribution vibration disk assembly corresponding to the vibration adjustment information. Finally, the foot pad control device sends the vibration adjustment information to the material distribution vibration disk assembly in response to receiving the vibration adjustment information sent by the input device to adjust the material distribution vibration disk assembly. Thus, the foot pad control device can adjust the speed of the material distribution vibration disk assembly transporting the speaker foot pad to the speed represented by the vibration adjustment information input by the user terminal. Thus, after restarting the transport assembly and the material distribution vibration disk assembly, the user terminal can adjust the speed of the transport assembly and the material distribution vibration disk transporting the speaker and the speaker foot pad so that the speaker foot pad assembly device can normally install the speaker foot pad. Then, the situation where the speaker is not installed with the speaker foot pad can be reduced. Therefore, after the speaker pad fails to be installed, the manipulator pressing force can be adjusted according to the manipulator adjustment information or preset adjustment information input by the user terminal to reinstall the failed speaker pad on the speaker, and the speed of the transport assembly and the material distribution vibration plate assembly transporting the speaker and the speaker pad can be adjusted so that the speaker pad assembly device can normally install the speaker pad. Furthermore, the speaker pad can continue to be installed after the speaker pad fails to be installed.

[0078] Furthermore, when the speaker pad assembly device disclosed in the present invention is used to assemble the speaker pad, the following problem often occurs: different types of speakers require different types of speaker pads, but the speaker pad assembly device can only select one type of speaker pad. In view of these problems, the conventional solution is to use different speaker pad assembly devices for different types of speakers.

[0079] However, the above solution usually has the following technical problem three: one speaker foot pad assembly device can only assemble speaker foot pads for speakers of the same model, and different speaker foot pad assembly devices need to be used for speakers of different models, resulting in a waste of speaker foot pad assembly device resources.

[0080] In response to the above technical problem three, it was decided to adopt the following solution.

[0081] Optionally, the above method may further include the following steps:

[0082] In the first step, the input device sends the first material distribution plate adjustment information to the foot pad control device in response to receiving the first material distribution plate adjustment information input by the user terminal. The first material distribution plate adjustment information can indicate that the user terminal wants to adjust the size of the feed hole to adjust the minimum diameter of the speaker foot pad. For example, the first material distribution plate adjustment information can be 38 mm.

[0083] In the second step, the above-mentioned foot pad control device adjusts the position of the baffle set below the discharge hole in the discharge hole assembly included in the above-mentioned material distribution vibration disk assembly in response to receiving the first material distribution disk adjustment information sent by the above-mentioned input device. Among them, the baffles in the baffle assembly correspond to the discharge holes in the discharge hole assembly one by one. The initial position of the baffle in the baffle assembly is at the edge of the corresponding discharge hole, and does not block the corresponding discharge hole. In practice, in response to receiving the first material distribution disk adjustment information sent by the above-mentioned input device, for each baffle in the baffle assembly included in the above-mentioned material distribution vibration disk assembly, the above-mentioned foot pad control device can move the baffle so that the length of the discharge hole corresponding to the baffle is less than or equal to the diameter represented by the above-mentioned first material distribution disk adjustment information. Among them, the length of the discharge hole at the highest position in the above-mentioned material distribution vibration disk assembly is equal to the diameter represented by the above-mentioned first material distribution disk adjustment information, and the various discharge hole assemblies included in the material distribution vibration disk assembly are distributed in order from small to large on the material distribution track included in the material distribution vibration disk assembly.

[0084] In the third step, the input device sends the second material distribution plate adjustment information to the foot pad control device in response to receiving the second material distribution plate adjustment information input by the user terminal. The second material distribution plate adjustment information can indicate that the user terminal wants to adjust the length of the baffle to adjust the maximum diameter of the speaker foot pad. For example, the second material distribution plate adjustment information can be 40 mm.

[0085] In the fourth step, the foot pad control device adjusts the position of the baffle in the baffle assembly included in the above-mentioned material distribution vibration disk assembly in response to receiving the second material distribution disk adjustment information sent by the above-mentioned input device. In practice, in response to receiving the second material distribution disk adjustment information sent by the above-mentioned input device, for each baffle included in the above-mentioned material distribution vibration disk assembly, the foot pad control device can adjust the position of the baffle so that the position of the baffle is less than or equal to the length represented by the above-mentioned second material distribution disk adjustment information. Among them, the length of the baffle at the highest position in the above-mentioned material distribution vibration disk assembly is the length represented by the second material distribution disk adjustment information, and the baffles included in the material distribution vibration disk assembly are arranged in order from small to large on the side wall of the material distribution disk included in the above-mentioned material distribution vibration disk assembly.

[0086] In step 5, the input device sends the stop command to the foot pad control device in response to receiving the stop command input by the user terminal. The stop command may be a command indicating that the user terminal wants to stop the speaker foot pad assembly device after receiving an alarm indicating that "the foot pad material needs to be replaced".

[0087] In step 6, the foot pad control device responds to receiving the stop command sent by the input device, and stops the manipulator, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration disk component. In practice, the foot pad control device responds to receiving the stop command sent by the input device, and sends the stop command to the manipulator, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration disk component to stop the manipulator, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration disk component.

[0088] In step 7, the input device sends the restart command to the foot pad control device in response to receiving the restart command input by the user terminal. The restart command may be a command indicating that the user terminal wants to restart the speaker foot pad assembly device after replacing the speaker foot pad in the material distribution vibration plate assembly.

[0089] In the eighth step, the foot pad control device responds to receiving the restart command sent by the input device, and starts the manipulator, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration disk component. In practice, the foot pad control device responds to receiving the restart command sent by the input device, and sends the restart command to the manipulator, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration disk component to start the manipulator, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration disk component.

[0090] Thus, after the user terminal receives the alarm indicating that "the foot pad material needs to be replaced", it can input a stop command to stop the speaker foot pad assembly device. Then, the user terminal can replace the speaker foot pad in the divided vibration plate assembly. After that, after the user terminal completes the replacement of the speaker foot pad, it can input a restart command to start the speaker foot pad assembly device. Then, the speaker foot pad assembly device can be started by the restart command so that the speaker foot pad is output through the divided vibration plate assembly.

[0091] The optional technical content in step 1063, as an inventive point of an embodiment of the present disclosure, solves the technical problem three "resulting in waste of speaker foot pad assembly equipment resources". The factors that lead to waste of speaker foot pad assembly equipment resources are often as follows: a speaker foot pad assembly device can only assemble speaker foot pads for speakers of the same model, and different speaker foot pad assembly devices are required for speakers of different models. If the above factors are solved, the effect of reducing the waste of speaker foot pad assembly equipment can be achieved. In order to achieve this effect, first, the above-mentioned input device responds to the first material distribution plate adjustment information input by the user terminal, and sends the above-mentioned first material distribution plate adjustment information to the above-mentioned foot pad control device. Thus, the input device can send the first material distribution plate adjustment information input by the user terminal to the foot pad control device, so as to subsequently adjust the size of the feed hole. Secondly, the above-mentioned foot pad control device responds to the first material distribution plate adjustment information sent by the above-mentioned input device, and adjusts the position of the baffle set below the feed hole in the feed hole assembly included in the above-mentioned material distribution vibration plate assembly. Thus, the foot pad control device can adjust the position of the baffle to adjust the size of the feed hole according to the first material distribution plate adjustment information. Then, the input device sends the second material distribution plate adjustment information to the foot pad control device in response to receiving the second material distribution plate adjustment information input by the user terminal. Thus, the input device can send the second material distribution plate adjustment information input by the user terminal to the foot pad control device so as to adjust the baffle position later. Then, the foot pad control device adjusts the position of the baffle in the baffle assembly included in the material distribution vibration disk assembly in response to receiving the second material distribution plate adjustment information sent by the input device. Thus, the foot pad control device can adjust the position of the baffle according to the second material distribution plate adjustment information. Then, the input device sends the stop command to the foot pad control device in response to receiving the stop command input by the user terminal. Thus, the input device can send the stop command input by the user terminal to the foot pad control device so that the foot pad control device stops the speaker foot pad assembly equipment later. Afterwards, the foot pad control device stops the manipulator, the conveyor belt included in the transport assembly, and the vibration device included in the material distribution vibration disk assembly in response to receiving the stop command sent by the input device. Thus, the foot pad control device can stop the manipulator, the conveyor belt, and the vibration device to stop the speaker foot pad assembly equipment. After that, the above-mentioned input device responds to receiving the restart command input by the user terminal and sends the above-mentioned restart command to the above-mentioned foot pad control device. Thus, the input device can send the restart command input by the user terminal to the foot pad control device, so that the subsequent foot pad control device starts the speaker foot pad assembly equipment. Finally, the above-mentioned foot pad control device responds to receiving the restart command sent by the above-mentioned input device and starts the above-mentioned manipulator, the conveyor belt included in the above-mentioned transport component, and the vibration device included in the above-mentioned material distribution vibration plate component.Thus, the foot pad control device can start the manipulator, the conveyor belt, and the vibration device to start the speaker foot pad assembly equipment. Thus, when there is still no speaker foot pad output after the user terminal adjusts the feed hole and the baffle, the speaker foot pad assembly equipment can be stopped to replace the speaker foot pad in the dividing vibration plate. Furthermore, the dividing vibration plate assembly can be made to output the speaker foot pad of the same model as the speaker. Therefore, the user terminal can adjust the feed hole and the baffle size by inputting the first dividing plate adjustment information and the second dividing plate adjustment information, and replace the speaker foot pad by inputting the stop command, so as to screen out speaker foot pads of different sizes through the dividing vibration plate assembly. Thus, different feed hole and baffle sizes can be set according to different models of speakers. Furthermore, one speaker foot pad assembly equipment can be used to assemble speaker foot pads for speakers of different models. Thus, the waste of speaker foot pad assembly equipment can be reduced.

[0092] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A speaker pad assembly method, applied to a speaker pad assembly device, the speaker pad assembly device comprising: A control component and a transport component, wherein the control component includes: a manipulator, a material distributor, a material distributor vibration plate component, a three-color light, an input device, a foot pad control device, a control pulley component, and a control bracket. The method includes: The input device sends the assembly instruction to the foot pad control device in response to receiving the assembly instruction input by the user terminal; The foot pad control device responds to receiving the assembly instruction sent by the input device, starts the three-color light, and sends a start command to the transport component, the material distribution vibration plate component, and the manipulator; The transport component transports the speaker in response to receiving a start command sent by the foot pad control device; The material distribution vibration plate assembly transports the speaker foot pad to the material distributor in response to receiving a start command sent by the foot pad control device; In response to receiving a start command sent by the foot pad control device, the manipulator transports the speaker transported on the transport assembly to the distributor; In response to determining that the material distribution vibration plate assembly meets the preset foot pad transportation conditions, the manipulator performs the following installation steps: Transport the speaker foot pads transported by the material distributor vibration plate assembly to the speaker on the distributor; Press the speaker foot pad on the speaker to install the speaker foot pad to the speaker; In response to determining that the speaker meets the preset installation condition, transporting the speaker to the transport assembly; Wherein, the material distribution vibration disk assembly comprises: a vibration device, a material distribution disk, a material distribution track, a material discharge hole assembly, a baffle assembly, a baffle assembly, and an output track, the material discharge hole assembly comprises at least one material discharge hole, the baffle assembly comprises at least one baffle, the baffle assembly comprises at least one baffle, the vibration device is connected to the foot pad control device circuit, the vibration device is installed below the material distribution disk, the material distribution track is installed inside the material distribution disk, the material discharge hole in the material discharge hole assembly is arranged on the material distribution track, the baffle in the baffle assembly is arranged below the material discharge hole in the material discharge hole assembly, the baffle in the baffle assembly is installed on the side wall of the material distribution disk, and the output track is installed at the material distribution disk outlet; the input device sends the first material distribution disk adjustment information to the foot pad control device in response to receiving the first material distribution disk adjustment information input by the user terminal, wherein the first material distribution disk adjustment information indicates that the user terminal wants to adjust the size of the discharge hole to adjust the minimum diameter of the speaker foot pad; The foot pad control device adjusts the position of a baffle provided below a material discharge hole in a material discharge hole assembly included in the material discharge vibration plate assembly in response to receiving the first material distribution plate adjustment information sent by the input device; The input device sends the second material distribution tray adjustment information to the foot pad control device in response to receiving the second material distribution tray adjustment information input by the user terminal, wherein the second material distribution tray adjustment information indicates that the user terminal wants to adjust the length of the baffle to adjust the maximum diameter of the speaker foot pad; The foot pad control device adjusts the position of the baffle in the baffle assembly included in the material distribution vibration plate assembly in response to receiving the second material distribution plate adjustment information sent by the input device; the input device sends the stop command to the foot pad control device in response to receiving the stop command input by the user terminal; The foot pad control device stops the manipulator, the conveyor belt included in the transport assembly, and the vibration device included in the material distribution vibration plate assembly in response to receiving a stop command sent by the input device; The input device sends the restart command to the foot pad control device in response to receiving the restart command input by the user terminal; In response to receiving a restart command sent by the input device, the foot pad control device starts the robot, the conveyor belt included in the transport component, and the vibration device included in the material distribution vibration plate component.

2. The method according to claim 1, characterized in that The manipulator is installed above the foot pad control device; The distributor is installed above the foot pad control device; The material distribution vibration plate assembly is installed above the foot pad control device; The foot pad control device is installed inside the control bracket; The three-color lamp is installed above the control bracket; The input device is installed on the side of the control bracket; The control pulley assembly is installed at the bottom of the control bracket; The foot pad control device is respectively connected to the manipulator, the material distribution vibration plate assembly, the three-color light, and the transportation assembly.

3. The method according to claim 1, characterized in that: The transport assembly includes: a conveyor belt, a transport bracket, and a transport pulley assembly; The conveyor belt is installed above the transport support; The transport pulley assembly is installed at the bottom of the transport bracket; The conveyor belt is connected to the foot pad control device circuit.

4. The method according to claim 1, wherein: The method further comprises: In response to determining that the speaker does not meet the preset installation condition, the robot performs the installation step again.

5. The method according to claim 1, wherein: The method further comprises: In response to determining that the material distribution vibration plate assembly does not meet the preset foot pad transportation conditions, the manipulator sends an abnormal alarm message to the foot pad control device; In response to receiving the abnormal alarm information sent by the manipulator, the foot pad control device performs alarm processing on the user terminal.

6. The method according to claim 1, wherein: The assembly instruction includes: transport start information, vibration start information, and manipulator start information, wherein the transport start information includes: transport start time and transport start speed, the vibration start information includes: vibration start time and vibration start frequency, the manipulator start information includes: manipulator start time, the start command includes: a first start command, a second start command, and a third start command; and in response to receiving the assembly instruction sent by the input device, starting the three-color light, and sending a start command to the transport component, the material distribution vibration plate component, and the manipulator, including: Setting the three-color light to a first preset color; In response to determining that the current time is the same as the transport start time, determining the transport start speed as a first start command, and sending the first start command to the transport component; In response to determining that the current time is the same as the vibration start time, determining the vibration start frequency as a second start command, and sending the second start command to the material distribution vibration plate assembly; In response to determining that the current time is the same as the robot start-up time, the preset start-up information is determined as a third start-up command, and the third start-up command is sent to the robot.

7. The method according to claim 1, wherein: The method further comprises: The foot pad control device, in response to determining that the speaker foot pad assembly device meets a preset stop condition, sets the three-color light to a second preset color; The foot pad control device sets the three-color light to a third preset color in response to determining that the speaker foot pad assembly device meets a preset abnormal condition.

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