A special punch for perforating a water baffle
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANGHAI KING SUN COOLING EQUIP
- Filing Date
- 2024-03-22
- Publication Date
- 2026-06-30
Smart Images

Figure CN118061296B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water distribution plate processing equipment, and more specifically, to a special drilling machine for perforating water distribution plates. Background Technology
[0002] A cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and release it into the atmosphere to lower the water temperature. The tower body is often built in circular, rectangular, or polygonal shapes. There are two types of cooling towers: wet and dry. Based on the direction of air and water flow, cooling towers can be divided into counter-flow and cross-flow types. The principle of a cooling tower is to transfer heat from the water to the air and diffuse it into the atmosphere, thereby reducing the heat in the water. It is mainly used for air temperature control, manufacturing, and processing. The heat sink and water distribution plate are important components of a cooling tower. The main function of the heat sink is to extend the residence time of the cooling water and increase the heat exchange area to improve the heat exchange capacity. The main function of the water distribution plate is to evenly disperse the water before it is distributed onto the heat sink.
[0003] During the manufacturing process of water distribution boards, a drilling machine is typically used to create perforations on their surface to facilitate the assembly and installation of the boards using rods. While existing water distribution board drilling machines can quickly drill holes in the surface of the water distribution board using several drill bits, the fixed distance between adjacent drill bits results in a uniform perforation spacing, making it difficult to meet the diverse perforation needs of different water distribution boards and limiting their applicability. Therefore, this invention designs a dedicated perforation drilling machine for water distribution boards to solve the above problems. Summary of the Invention
[0004] In order to overcome the shortcomings of the prior art, the present invention provides a special drilling machine for perforating water distribution plates to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a special drilling machine for perforating water distribution plates, comprising a processing table, a bracket fixedly installed on the outer side of the processing table, a rotating shaft rotatably mounted on the bracket via an assembly seat, a side seat fixedly installed on the front side of the rotating shaft, an inverted L-shaped block movably penetrating the surface of the side seat, a drill bit main frame fixedly installed at the bottom end of the inverted L-shaped block, a plurality of pneumatic drill bits a fixedly installed at intervals on the front side of the drill bit main frame, two top seats symmetrically fixedly installed on the upper end of the bracket, a transmission rack fixedly installed on the back side of the drill bit main frame, a tension spring fixedly connected between the top seat and the transmission rack, and the rotating shaft surface... A toothed ring is fixedly fitted on the surface, and the toothed ring meshes with a transmission rack. A drill bit sub-frame is fixedly connected to the main drill bit frame by a spring. Several pneumatic drill bits b are fixedly installed at intervals on the front side of the drill bit sub-frame. The pneumatic drill bits a and pneumatic drill bits b are arranged alternately. A guide rod is fixedly installed at the upper end of the drill bit sub-frame. The guide rod movably passes through the top of the drill bit main frame. A locking stud is threadedly connected between the drill bit main frame and the drill bit sub-frame. A carrier is slidably installed on the upper end of the processing table. A drive assembly for driving the carrier to move laterally is provided on the processing table. A positioning assembly for positioning and placing the water distribution plate is provided on the surface of the carrier.
[0006] As a preferred embodiment of the present invention, an air supply pipe is fixedly installed on the back side of the processing table, an electromagnetic main valve is fixedly installed on the air supply pipe, a plurality of air outlet branch pipes are fixedly connected at intervals on the top of the air supply pipe, an electromagnetic branch valve is fixedly installed on the air outlet branch pipe, and a flexible air guide is fixedly connected between the air inlet port of the pneumatic drill bit a and the air outlet branch pipe.
[0007] As a preferred embodiment of the present invention, the air supply pipe is in the shape of a bent pipe, and an air source connector is fixedly connected to the end of the air supply pipe.
[0008] By setting up an air source connector, the air supply pipe can be connected to the air source equipment through the air source connector, so that the air source equipment can provide gas power to the pneumatic drill bit a and the pneumatic drill bit when they are drilling.
[0009] As a preferred embodiment of the present invention, the drive assembly includes a motor and a lead screw shaft. The motor is fixedly installed on the side of the processing table, the lead screw shaft is fixedly connected to the drive shaft of the motor, and a transmission seat is fixedly installed at the bottom end of the carrier, the transmission seat being threaded onto the outside of the lead screw shaft.
[0010] As a preferred embodiment of the present invention, a bearing seat is fixedly installed on the inner side of the processing table, and the bearing seat is rotatably connected to the end of the lead screw shaft.
[0011] By setting up a bearing housing, the goal of enabling the lead screw shaft to rotate stably is achieved.
[0012] As a preferred embodiment of the present invention, the positioning component includes two short positioning angle steels and a long positioning angle steel. The short positioning angle steels are symmetrically fixedly installed on the processing table in a transverse direction, and the long positioning angle steels are symmetrically fixedly installed on the processing table in a longitudinal direction.
[0013] With this setup, short and long positioning angle steels can be used to position and block each side of the water distribution plate.
[0014] As a preferred embodiment of the present invention, a control switch is fixedly installed on the side wall of the processing table, and the output terminal of the control switch is electrically connected to the input terminal of the solenoid main valve, the solenoid branch valve and the motor.
[0015] By setting control switches, the purpose of facilitating the control of the operation and opening / closing of various devices can be achieved.
[0016] As a preferred embodiment of the present invention, an operating turntable is fixedly installed on the rotating shaft, and the operating turntable is symmetrically distributed at both ends of the rotating shaft.
[0017] By setting up an operating turntable, the purpose of facilitating the rotation of the rotating shaft is achieved.
[0018] As a preferred embodiment of the present invention, a knob block is fixedly connected to one end of the locking stud, and the knob block has a regular hexagonal cross-sectional shape.
[0019] As a preferred embodiment of the present invention, a base frame is fixedly installed at the bottom of the processing table, and a number of reinforcing columns are fixedly connected between the processing table and the base frame.
[0020] By setting up several reinforcing columns, the processing table can be stably supported.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0022] 1. This invention involves pulling the drill bit subframe and several pneumatic drill bits b downwards, stretching the springs to align the pneumatic drill bits a and b. Then, by turning the locking stud forward using the knob block, the drill bit subframe and main drill bit frame are locked in place. When it is necessary to increase the perforation spacing on the water distribution plate surface, the locking stud is turned in the opposite direction to disengage it from the main drill bit frame. The stretched springs then pull the drill bit subframe and several pneumatic drill bits b upwards to reset them. This allows for changing the relative position between the pneumatic drill bits b and a, facilitating adjustment of the perforation spacing on the water distribution plate surface. This adapts to different water distribution plate perforation processing needs and expands the scope of application.
[0023] 2. This invention uses an operating turntable to rotate the rotating shaft in the forward direction, causing the gear ring to drive the transmission rack and drill bit frame to move downward, thereby performing perforation processing on the water distribution plate. The resistance generated by the tension spring helps to slow down the descent speed of the drill bit frame, improves the overall stability during the perforation processing of the water distribution plate, and ensures the processing effect of the perforation processing of the water distribution plate.
[0024] 3. The present invention uses a motor to drive the lead screw shaft to rotate, thereby driving the drive frame and the water distribution plate to slide laterally along the processing table, which facilitates the adjustment of the lateral position of the water distribution plate and makes it convenient to perform continuous perforation processing on each area of the water distribution plate. Attached Figure Description
[0025] Figure 1 This is a first-view three-dimensional structural diagram of a special drilling machine for perforating water distribution plates according to the present invention;
[0026] Figure 2 for Figure 1 A magnified structural diagram of part A in the middle;
[0027] Figure 3 This is a second-view three-dimensional structural diagram of a special drilling machine for perforating water distribution plates according to the present invention;
[0028] Figure 4 This is a cross-sectional structural schematic diagram of a special drilling machine for perforating a water distribution plate according to the present invention;
[0029] Figure 5 This is a top view of the structure of a special drilling machine for perforating a water distribution plate according to the present invention;
[0030] Figure 6 This is a three-dimensional structural diagram of the drill bit main frame after being moved and adjusted upwards in a special drilling machine for perforating water distribution plates according to the present invention.
[0031] In the diagram: 1. Machining table; 101. Base frame; 102. Reinforcing column; 2. Support; 201. Assembly base; 202. Rotary shaft; 2021. Operating turntable; 203. Gear ring; 204. Top seat; 205. Tension spring; 206. Side seat; 207. Inverted L-shaped block; 208. Air guide hose; 209. Air supply pipe; 2091. Solenoid main valve; 2092. Air outlet branch pipe; 2093. Solenoid branch valve; 2094. Air source connector; 3. Drill bit main frame; 301. Pneumatic drill bit a; 4. Transmission rack; 5. Drill bit sub-frame; 501. Pneumatic drill bit b; 502. Guide rod; 503. Spring; 504. Locking stud; 505. Knob block; 6. Carrier frame; 601. Transmission seat; 7. Drive assembly; 701. Motor; 702. Lead screw shaft; 703. Bearing seat; 8. Positioning assembly; 801. Short positioning angle steel; 802. Long positioning angle steel; 9. Control switch. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] In the description of this invention, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0034] like Figures 1 to 6 As shown, this invention provides a special drilling machine for perforating water distribution plates, including a processing table 1. A bracket 2 is fixedly installed on the outer side of the processing table 1. A rotating shaft 202 is rotatably installed on the bracket 2 via an assembly base 201. A side seat 206 is fixedly installed on the front side of the rotating shaft 202. An inverted L-shaped block 207 movably passes through the surface of the side seat 206. A drill bit main frame 3 is fixedly installed at the bottom end of the inverted L-shaped block 207. A plurality of pneumatic drill bits a301 are fixedly installed at intervals on the front side of the drill bit main frame 3. Two top seats 204 are symmetrically fixedly installed on the upper end of the bracket 2. A transmission rack 4 is fixedly installed on the back side of the drill bit main frame 3. The top seats 204 and the transmission rack 4 are connected. A tension spring 205 is fixedly connected between the racks 4. A toothed ring 203 is fixedly sleeved on the surface of the rotating shaft 202. The toothed ring 203 meshes with the transmission rack 4. The drill bit main frame 3 is fixedly connected to the drill bit sub-frame 5 by a spring 503. Several pneumatic drill bits b501 are fixedly installed at intervals on the front side of the drill bit sub-frame 5. The pneumatic drill bits a301 and b501 are arranged alternately. A guide rod 502 is fixedly installed at the upper end of the drill bit sub-frame 5. The guide rod 502 movably passes through the top of the drill bit main frame 3. A locking stud 504 is threadedly connected between the drill bit main frame 3 and the drill bit sub-frame 5. A carrier 6 is slidably installed on the upper end of the processing table 1.
[0035] The processing table 1 has an air supply pipe 209 fixedly installed on its back side. A solenoid main valve 2091 is fixedly installed on the air supply pipe 209. Several outlet branch pipes 2092 are fixedly connected to the top of the air supply pipe 209 at intervals. Solenoid branch valves 2093 are fixedly installed on each outlet branch pipe 2092. Air guide hoses 208 are fixedly connected between the air inlet ports of pneumatic drill bits a301 and b501 and the outlet branch pipes 2092. The air supply pipe 209 is bent, and an air source connector 2094 is fixedly connected to its end. The air supply pipe 209 can be connected to an air source device via the air source connector 2094, allowing the air source device to provide gas power to the pneumatic drill bits a301 and b501 during drilling operations.
[0036] The machining table 1 is equipped with a drive assembly 7 for driving the carrier 6 to move laterally. The drive assembly 7 includes a motor 701 and a lead screw 702. The motor 701 is fixedly installed on the side of the machining table 1, and the lead screw 702 is fixedly connected to the drive shaft of the motor 701. A transmission seat 601 is fixedly installed at the bottom of the carrier 6, and the transmission seat 601 is threaded onto the outside of the lead screw 702, so that the motor 701 drives the lead screw 702 to rotate, which can drive the carrier 6 to slide laterally along the machining table 1. A bearing seat 703 is fixedly installed on the inner side of the machining table 1, and the bearing seat 703 is rotatably connected to the end of the lead screw 702, so as to achieve the purpose of stable rotation of the lead screw 702.
[0037] The carrier frame 6 is provided with a positioning component 8 for positioning and placing the water distribution plate. The positioning component 8 includes two short positioning angle steels 801 and a long positioning angle steel 802. The short positioning angle steels 801 are symmetrically fixed on the processing table 1 in the transverse direction, and the long positioning angle steels 802 are symmetrically fixed on the processing table 1 in the longitudinal direction. The short positioning angle steels 801 and the long positioning angle steels 802 can be used to position and block each side of the water distribution plate.
[0038] Among them, a control switch 9 is fixedly installed on the side wall of the processing table 1. The output end of the control switch 9 is electrically connected to the input end of the solenoid main valve 2091, the solenoid branch valve 2093 and the motor 701, so as to facilitate the control of the operation and opening and closing of each device.
[0039] An operating turntable 2021 is fixedly installed on the rotating shaft 202. The operating turntable 2021 is symmetrically distributed at both ends of the rotating shaft 202, which facilitates the rotation of the rotating shaft 202.
[0040] One end of the locking stud 504 is fixedly connected to a knob block 505, and the knob block 505 has a regular hexagonal cross-sectional shape.
[0041] The bottom of the processing table 1 is fixedly installed with a base frame 101, and a number of reinforcing columns 102 are fixedly connected between the processing table 1 and the base frame 101, so as to achieve the purpose of stable support for the processing table 1.
[0042] Working principle of the invention:
[0043] During use, the air supply pipe 209 is connected to the air source equipment through the air source connector 2094. The water distribution plate is placed on the positioning component 8. The short positioning angle steel 801 and the long positioning angle steel 802 can be used to position and block each side of the water distribution plate. According to the perforation processing requirements of the water distribution plate, when it is necessary to reduce the perforation spacing processed on the surface of the water distribution plate, the drill bit sub-frame 5 and several pneumatic drill bits b501 are pulled downwards, the spring 503 is stretched, and the pneumatic drill bit a30 is pulled downwards. After aligning with the pneumatic drill bit b501, use the knob block 505 to turn the locking stud 504 clockwise to lock and fix the drill bit sub-frame 5 to the drill bit main frame 3. When it is necessary to increase the perforation spacing on the surface of the water distribution plate, turn the locking stud 504 counterclockwise to disengage it from the drill bit main frame 3. The spring 503, which is in a stretched state, can be used to pull the drill bit sub-frame 5 and several pneumatic drill bits b501 upwards to reset it. Once the position adjustment of the pneumatic drill bit b501 is complete... Afterwards, the main solenoid valve 2091 and the corresponding branch solenoid valve 2093 are opened, so that the air source equipment provides gas power to the pneumatic drill bits a301 and b501 for drilling operations. The rotary table 2021 is used to rotate the rotating shaft 202 in the forward direction, so that the gear ring 203 drives the transmission rack 4 and the drill bit main frame 3 to move downward, thereby performing perforation processing on the water distribution plate. The resistance generated by the tension spring 205 helps to slow down the descent speed of the drill bit main frame 3 and improve the overall stability of the water distribution plate perforation processing. After the perforation processing is completed, the rotary table 2021 is used to rotate the rotating shaft 202 in the reverse direction, so that the gear ring 203 drives the transmission rack 4 and the drill bit main frame 3 to move upward and reset. The motor 701 drives the lead screw shaft 702 to rotate, so that the drive carrier 6 and the water distribution plate slide laterally along the processing table 1, thereby facilitating the adjustment of the lateral position of the water distribution plate and making it easier to perform perforation processing operations on each area of the water distribution plate.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A special drilling machine for perforating water distribution plates, comprising a processing table (1), characterized in that: A bracket (2) is fixedly installed on the outer side of the processing table (1). A rotating shaft (202) is rotatably installed on the bracket (2) via a mounting base (201). A side seat (206) is fixedly installed on the front side of the rotating shaft (202). An inverted L-shaped block (207) is movably passed through the surface of the side seat (206). A drill bit main frame (3) is fixedly installed at the bottom end of the inverted L-shaped block (207). Several pneumatic drill bits a (301) are fixedly installed at intervals on the front side of the drill bit main frame (3). Two top seats (204) are symmetrically fixedly installed on the upper end of the bracket (2). A transmission rack (4) is fixedly installed on the back side of the drill bit main frame (3). A tension spring (205) is fixedly connected between the top seat (204) and the transmission rack (4). A toothed ring (203) is fixedly sleeved on the surface of the rotating shaft (202). 3) Engages with the transmission rack (4). The main drill frame (3) is fixedly connected to the sub-drill frame (5) by a spring (503). Several pneumatic drill bits b (501) are fixedly installed at intervals on the front side of the sub-drill frame (5). The pneumatic drill bits a (301) and pneumatic drill bits b (501) are arranged alternately. A guide rod (502) is fixedly installed at the upper end of the sub-drill frame (5). The guide rod (502) moves through the top of the main drill frame (3). A locking stud (504) is threaded between the main drill frame (3) and the sub-drill frame (5). A carrier frame (6) is slidably installed at the upper end of the processing table (1). A drive assembly (7) for driving the carrier frame (6) to move laterally is provided on the processing table (1). A positioning assembly (8) for positioning and placing the water distribution plate is provided on the surface of the carrier frame (6). An air supply pipe (209) is fixedly installed on the back side of the processing table (1). An electromagnetic main valve (2091) is fixedly installed on the air supply pipe (209). Several air outlet branch pipes (2092) are fixedly connected at intervals on the top of the air supply pipe (209). An electromagnetic branch valve (2093) is fixedly installed on the air outlet branch pipe (2092). An air guide hose (208) is fixedly connected between the air inlet port of the pneumatic drill bit a (301) and the pneumatic drill bit b (501) and the air outlet branch pipe (2092). The air supply pipe (209) is bent, and an air source connector (2094) is fixedly connected to the end of the air supply pipe (209).
2. The special drilling machine for perforating a water distribution plate according to claim 1, characterized in that: The drive assembly (7) includes a motor (701) and a lead screw shaft (702). The motor (701) is fixedly installed on the side of the processing table (1). The lead screw shaft (702) is fixedly connected to the drive shaft of the motor (701). A transmission seat (601) is fixedly installed at the bottom of the carrier (6). The transmission seat (601) is threaded onto the outside of the lead screw shaft (702).
3. A special drilling machine for perforating a water distribution plate according to claim 2, characterized in that: A bearing seat (703) is fixedly installed on the inner side of the processing table (1), and the bearing seat (703) is rotatably connected to the end of the lead screw shaft (702).
4. A special drilling machine for perforating a water distribution plate according to claim 2, characterized in that: The positioning component (8) includes two short positioning angle steels (801) and a long positioning angle steel (802). The short positioning angle steels (801) are fixedly installed on the processing table (1) in a transversely symmetrical manner, and the long positioning angle steels (802) are fixedly installed on the processing table (1) in a longitudinally symmetrical manner.
5. A special drilling machine for perforating a water distribution plate according to claim 4, characterized in that: A control switch (9) is fixedly installed on the side wall of the processing table (1). The output end of the control switch (9) is electrically connected to the input end of the electromagnetic main valve (2091), the electromagnetic branch valve (2093) and the motor (701).
6. A special drilling machine for perforating a water distribution plate according to claim 1, characterized in that: An operating turntable (2021) is fixedly installed on the rotating shaft (202), and the operating turntable (2021) is symmetrically distributed at both ends of the rotating shaft (202).
7. A special drilling machine for perforating a water distribution plate according to claim 1, characterized in that: One end of the locking stud (504) is fixedly connected to a knob block (505), and the knob block (505) has a regular hexagonal cross-sectional shape.
8. A special drilling machine for perforating a water distribution plate according to claim 1, characterized in that: The bottom end of the processing table (1) is fixedly installed with a base frame (101), and a number of reinforcing columns (102) are fixedly connected between the processing table (1) and the base frame (101).