A synthetic jig and method for a three-in-one floor

By using the clamping frame and limiting structure of the three-in-one floor slab composite tooling, the deviation problem during the three-in-one floor slab laying was solved, achieving precise overlap and stable fixation of the slabs and improving construction quality.

CN118065654BActive Publication Date: 2026-07-07LUZHOU SHIWEI ENERGY SAVING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
LUZHOU SHIWEI ENERGY SAVING TECH CO LTD
Filing Date
2024-02-26
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In existing technologies, when floor slabs are laid in a three-in-one manner, uneven ground and easy warping of materials can cause deviations and gaps when they overlap, affecting the quality of subsequent pouring.

Method used

The three-in-one floor slab composite tooling includes a body, connecting groove, sliding groove, clamping frame and clamping components. Through the structure of clamping rod, limiting sliding shaft and pin, the precise overlap and fixation of the three types of panels can be achieved.

Benefits of technology

It achieves precise overlapping and synthesis of three types of boards, reduces deviations, improves construction efficiency and project quality, and avoids problems such as hollowing and cracking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a synthetic tool and method for a three-in-one floor, relates to the technical field of floors, and solves the problem that the floor is difficult to control when being three-in-one due to uneven ground, easy warping of materials, large area and other reasons, and errors are easily generated during overlapping synthesis, and after on-site overlapping laying, large gaps are generated between two or more materials, which leads to easy formation of hollowing and cracking after pouring protective mortar or concrete materials in the later period. The total department of the body side wall is provided with a connecting groove, the two sides of the connecting groove are provided with sliding grooves, one side of the body is connected with a bolt, the middle part of the connecting groove is connected with a clamping frame, one end of the clamping frame is provided with a limiting sliding shaft, the clamping frame is connected with the connecting groove through the limiting sliding shaft, the two sides of the middle part of the clamping frame are connected with fixing blocks, the middle part of the fixing block is provided with a resisting block, one side of the resisting block is connected with a clamping rod, the upper and lower sides of the resisting block are connected with clamping assemblies, and the clamping assemblies are displaced and deformed along the resisting block.
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Description

Technical Field

[0001] This invention relates to the field of floor slab technology, and more specifically, to a composite tooling and method for a three-in-one floor slab. Background Technology

[0002] Floor slabs refer to the building materials used in the walls or floors of existing buildings. Different floor slabs typically have functions such as sound insulation, heat insulation, and waterproofing. In some existing buildings, these three types of floor slabs are laid together at the same time.

[0003] Existing engineering designs typically employ floating floor slab sound insulation and thermal insulation systems, where sound insulation and thermal insulation materials are laid on-site. However, due to the unevenness of actual construction sites, the inherent warping of materials, the large area involved, and the lack of suitable bonding tools, it is difficult to control and limit the overlap. The large range of motion from the initial distance to the final contact point during overlap leads to deviations during the bonding process, and the adhesive itself makes adjustments difficult. Furthermore, significant gaps can arise between the two or more materials during overlap, making it easy for hollow areas and cracks to form after the subsequent pouring of protective mortar or concrete. Summary of the Invention

[0004] The purpose of this invention is to provide a tooling and method for assembling a three-in-one floor slab, which solves the problem that when assembling a three-in-one floor slab, it is difficult to control due to uneven ground, the easy warping of the materials themselves, and the large area. Errors are easily generated during the overlapping and assembling process, resulting in large gaps between the two or more materials after on-site overlapping and laying. This leads to hollow areas and cracks that are easily formed after the protective mortar or concrete is poured later.

[0005] The embodiments of the present invention are achieved through the following technical solutions:

[0006] This invention provides a composite tooling for a three-in-one floor slab, comprising a main body, characterized in that a connecting groove is provided in the middle of the side wall of the main body, sliding grooves are provided on both sides of the connecting groove, a pin is connected to one side of the main body, a clamping frame is connected to the middle of the connecting groove, a limiting sliding shaft is provided at one end of the clamping frame, the clamping frame is connected to the sliding groove through the limiting sliding shaft, fixing blocks are connected to both sides of the middle of the clamping frame, a stop block is provided in the middle of the fixing block, a clamping rod is connected to one side of the stop block, and clamping components are connected to the upper and lower sides of the stop block, the clamping components deform along the displacement of the stop block;

[0007] The clamping assembly includes a displacement rod, a connecting block, a clamping block, a clamping plate, an elastic telescopic rod, and a deflection block. The clamping block is connected to the upper and lower sides of the abutment block. The connecting block is located on one side of the clamping block. A displacement rod is rotatably connected to one side of the connecting block. A clamping plate is connected to the opposite side of the clamping block. An elastic telescopic rod is located on the side of the clamping plate that is in contact with the clamping block. A deflection block is connected to one end of the clamping plate.

[0008] Preferably, the body is U-shaped, and the connecting groove is located on the side wall of the body facing outward.

[0009] Preferably, the protruding portions at both ends of the sliding shaft are fitted with the sliding groove.

[0010] Preferably, the abutment is a block connected to both sides of the middle part of the clamping frame by a clamping rod, and the clamping rod protrudes outward through the edge of the clamping frame.

[0011] Preferably, the clamping rod passes through the side wall of the clamping frame and is threaded to match the inner wall of the through hole of the clamping frame.

[0012] Preferably, the clamping block is connected to the displacement rod via a connecting block, the connecting block being a U-shaped block, and the groove in the middle of the connecting block engaging with the abutment block.

[0013] Preferably, the displacement rod is connected to the clamping frame by thread, and both the displacement rod and the clamping rod have scales on their side walls.

[0014] Preferably, one end of the clamping plate is connected to the deflection block via a hinge shaft, and one end of the deflection block is connected to the bottom of the clamping block via a hinge shaft. The deflection block is telescopic.

[0015] Preferably, the steps are as follows;

[0016] The first step is to place the sound insulation board, heat insulation board and waterproof board into the clamping frame in sequence after they have been cut in advance. Then, control the rotation of the clamping rod so that it will move through the threads to drive the abutment block to retract towards the center to clamp and fix the board.

[0017] The second step involves placing the sound insulation board, heat insulation board, and waterproof board into the clamping frame in sequence, applying adhesive liquid to one side of each board, and simultaneously erecting the clamping frame connecting the middle layer board at the top of the main body, using pins to secure it.

[0018] The third step is to apply force to the clamping frame to make it slide along the slide groove through the limited sliding shaft until all three clamping frames have moved to one side of the body, so that the three clamping frames overlap. At the same time, the three plates are adjusted by the scale on the clamping rod to make them on the same vertical line, so that they are more precise when they fit together.

[0019] In the first step, when the material of the board is flexible, the board can be clamped instead of being fixed by the displacement deformation of the clamping component along the abutment block. This allows the board with a certain degree of flexibility to be fixed and then overlapped for composite.

[0020] The technical solutions of the embodiments of the present invention have at least the following advantages and beneficial effects:

[0021] 1. The clamping frame in this device can effectively and precisely overlap and combine the three types of boards without causing positional deviations during the overlapping and combining process, thus avoiding the need for multiple adjustments and making the combination of the three types of boards more convenient.

[0022] 2. The device is also equipped with a clamping block that can clamp and fix materials with a certain degree of toughness and elasticity, so that the clamping is not unstable due to toughness and elasticity.

[0023] 3. This device uses prefabrication to give the material a three-in-one function of sound insulation, heat preservation and waterproofing. Prefabrication technology has the advantages of efficient construction, reduced cost and guaranteed project quality. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a side cross-sectional view of the main body of the invention.

[0027] Figure 3 This is a schematic diagram of the overall structure of the clamping frame of the present invention;

[0028] Figure 4 This is a partial side cross-sectional view of the fixing block of the present invention;

[0029] Figure 5 This is a side cross-sectional view of the fixing block of the present invention;

[0030] Figure 6 For the present invention Figure 5 Enlarged structural diagram at point A;

[0031] Icons: Body 1, Connecting groove 101, Slide groove 1011, Pin 102, Clamping frame 2, Limiting slide shaft 201, Fixing block 3, Displacement rod 301, Connecting block 3011, Clamping block 3012, Clamping plate 3013, Elastic telescopic rod 3014, Deflection block 3015, Clamping rod 302, Abutment block 3021. Detailed Implementation

[0032] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0033] The following is combined with Figures 1 to 6 The present invention will be described in detail below.

[0034] A composite tooling for a three-in-one floor slab includes a body 1. The body 1 has a connecting groove 101 in the middle of its sidewall, sliding grooves 1011 on both sides of the connecting groove 101, a pin 102 connected to one side of the body 1, a clamping frame 2 connected to the middle of the connecting groove 101, a limiting sliding shaft 201 at one end of the clamping frame 2, the clamping frame 2 being connected to the sliding groove 1011 via the limiting sliding shaft 201, fixing blocks 3 connected to both sides of the middle of the clamping frame 2, a stop block 3021 in the middle of the fixing block 3, a clamping rod 302 connected to one side of the stop block 3021, and clamping components connected to the upper and lower sides of the stop block 3021, the clamping components deforming along the displacement of the stop block 3021.

[0035] First, the sound insulation board, heat insulation board, and waterproof board that need to be overlapped and combined are placed into the clamping frame 2. Then, by controlling the clamping rod 302 on the clamping frame 2, the abutment block 3021 is moved to clamp and fix the boards against it. At the same time, the scale on the clamping rod 302 can make it easier to adjust the position of the boards in the three clamping frames 2, so that the three can be in the same position for easy overlap. This allows the three types of boards to be combined as closely as possible, reducing errors. This is to avoid the difficulty of controlling the large area of ​​some boards when combining them, which would make it difficult to overlap and make the combination difficult. At the same time, the limiting position after combination also makes it easy to apply pressure to the overlapped boards, so that they stick together better and do not slip due to pressure.

[0036] Furthermore, the body 1 is U-shaped, and the connecting groove 101 is provided on the side wall of the body 1 facing outward, limiting the two protruding parts of the sliding shaft 201 to cooperate with the sliding groove 1011. The abutment 3021 is a square block connected to both sides of the middle part of the clamping frame 2 by the clamping rod 302, and the clamping rod 302 protrudes outward through the frame of the clamping frame 2. The clamping rod 302 passes through the side wall of the clamping frame 2 and is threadedly matched with the inner wall of the through hole of the clamping frame 2.

[0037] Meanwhile, after the three clamping frames 2 are connected to the boards, an adhesive layer is applied to the side of the boards that are in contact with each other. Then, the clamping frames 2 are controlled to move along the connecting groove 101 through the limiting slide shaft 201 until the three clamping frames 2 move to the same side of the body 1, so that the three clamping frames 2 will overlap vertically and then be closed, thereby completing the precise bonding of the three boards without any offset error. At the same time, the clamping frame 2 located in the center layer will be vertically connected to the body 1 through the pin 102, so that the three clamping frames 2 can be completely separated, making it convenient to adjust the boards.

[0038] Furthermore, the clamping assembly includes a displacement rod 301, a connecting block 3011, a clamping block 3012, a clamping plate 3013, an elastic telescopic rod 3014, and a deflection block 3015. The clamping block 3012 is connected to the upper and lower sides of the abutment block 3021. The connecting block 3011 is disposed on one side of the clamping block 3012. The displacement rod 301 is rotatably connected to one side of the connecting block 3011. The clamping plate 3013 is connected to the opposite side of the clamping block 3012. The elastic telescopic rod 3014 is disposed on one side of the clamping plate 3013 that is in contact with the clamping block 3012. One end of the clamping plate 3013... A deflection block 3015 is connected, and a clamping block 3012 is connected to a displacement rod 301 via a connecting block 3011. The connecting block 3011 is a U-shaped block, and the groove in the middle of the connecting block 3011 cooperates with the abutment block 3021. The displacement rod 301 is connected to the clamping frame 2 by thread, and the side walls of both the displacement rod 301 and the clamping rod 302 are provided with scales. One end of the clamping plate 3013 is connected to the deflection block 3015 via a hinge shaft, and one end of the deflection block 3015 is connected to the bottom of the clamping block 3012 via a hinge shaft. The deflection block 3015 is telescopic.

[0039] Meanwhile, if the plate has a certain degree of toughness and elasticity, and the abutment block 3021 alone cannot stably limit its position, the displacement rod 301 can be controlled to drive the two clamping plates 3013 connected to the connecting block 3011 to move along the abutment block 3021. When the clamping plate 3013 and the deflection block 3015 at the bottom of the clamping plate 3013 are completely displaced from the abutment block 3021, the clamping plate 3013 will move towards the center due to the elasticity of the elastic telescopic rod 3014 connected at the top, thereby making contact and clamping the two sides of the plate. This is used to fix some plates with a certain degree of toughness and elasticity, preventing the plate from being difficult to clamp and fix by simply abutting and applying pressure due to its toughness and elasticity.

[0040] Simultaneously, when the clamping plate 3013 is clamped due to the elastic displacement of the elastic telescopic rod 3014, it will drive the deflection block 3015 connected at one end to deflect. The end of the deflection block 3015 away from the hinged clamping plate 3013 is hinged to the clamping block 3013, so that when the clamping plate 3013 descends, it will drive the deflection block 3015 to tilt. At the same time, the deflection block 3015 is telescopic, so when the deflection tilts, it will extend and retract to adjust its tilt angle. When the clamping is completed and the clamping block 3012 needs to be reset, the tilted surface of the deflection block 3015 will abut against one side of the abutment block 3021. When the abutment of the tilted surface causes the deflection block 3015 to be pressed, it will reset and deflect, thereby driving the clamping block 3012 to reset and retract.

[0041] Furthermore, the steps are as follows;

[0042] The first step is to place the sound insulation board, heat insulation board and waterproof board into the clamping frame 2 in sequence after they have been cut in advance. Then, the clamping rod 302 is rotated to move through the threads and drive the abutment block 3021 to retract towards the center to clamp and fix the board.

[0043] The second step involves placing the sound insulation board, heat insulation board, and waterproof board into the clamping frame 2 in sequence, applying adhesive to one side of each board, and then the clamping frame 2 connecting the middle layer board will stand upright on the top of the main body 1 and be secured by the pin 102.

[0044] The third step is to apply force to the clamping frame 2 so that it slides along the slide groove 1011 through the limiting slide shaft 201 until all three clamping frames 2 have moved to one side of the body 1 so that the three clamping frames 2 overlap. At the same time, the three plates are aligned on the same vertical line by adjusting the scale on the clamping rod 302 so that they fit together more precisely.

[0045] In the first step, when the material of the board is flexible, the board can be clamped instead of being fixed by the displacement deformation of the clamping component along the abutment block 3021, so that the board with a certain degree of flexibility can also be fixed and then overlapped and synthesized.

[0046] The following is a detailed implementation process of this invention. First, the sound insulation board, heat insulation board, and waterproof board that need to be overlapped and combined are placed into the clamping frame 2. Then, by controlling the clamping rod 302 on the clamping frame 2, the abutment block 3021 is displaced to clamp and fix the boards against it. At the same time, the scale on the clamping rod 302 can more easily adjust the position of the boards in the three clamping frames 2, so that the three can be in the same position for easy overlap and combination. After the boards are connected in the three clamping frames 2, an adhesive layer is applied to the side of the boards that are to be in contact with each other. Then, the clamping frame 2 is controlled to move along the connecting groove 101 through the limiting slide shaft 201 until the three clamping frames 2 move to the same side of the body 1, so that the three clamping frames 2 will be vertically overlapped and then closed, thereby completing the precise bonding of the three boards without any offset error. At the same time, the clamping frame 2 located in the center layer will... The pin 102 is used to fix the vertical connection to the body 1, so that the three clamping frames 2 can be completely separated, which is convenient for adjusting the plate. At the same time, if the plate has a certain degree of toughness and elasticity, and the abutment block 3021 alone cannot stably limit its position, the displacement rod 301 can be controlled to drive the two clamping plates 3013 connected to the connecting block 3011 to move along the abutment block 3021. When the clamping plate 3013 and the deflection block 3015 at the bottom of the clamping plate 3013 are completely displaced from the abutment block 3021, the clamping plate 3013 will move towards the center due to the elasticity of the elastic telescopic rod 3014 connected at the top, so that the two sides of the plate will come into contact and clamp, thereby fixing some plates with a certain degree of toughness and elasticity, preventing the plate from being difficult to clamp and fix by simply abutting and applying pressure.

[0047] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A composite tooling for a three-in-one floor slab, comprising a body (1), characterized in that, A connecting groove (101) is provided in the middle of the side wall of the main body (1), and sliding grooves (1011) are provided on both sides of the connecting groove (101). A pin (102) is connected to one side of the main body (1). A clamping frame (2) is connected in the middle of the connecting groove (101). A limiting sliding shaft (201) is provided at one end of the clamping frame (2). The clamping frame (2) is connected to the sliding groove (1011) through the limiting sliding shaft (201). A fixing block (3) is connected to both sides of the middle of the clamping frame (2). A stop block (3021) is provided in the middle of the fixing block (3). A clamping rod (302) is connected to one side of the stop block (3021). A clamping component is connected to the upper and lower sides of the stop block (3021). The clamping component is displaced and deformed along the stop block (3021). The clamping assembly includes a displacement rod (301), a connecting block (3011), a clamping block (3012), a clamping plate (3013), an elastic telescopic rod (3014), and a deflection block (3015). The clamping block (3012) is connected to the upper and lower sides of the abutment block (3021). The connecting block (3011) is disposed on one side of the clamping block (3012). The displacement rod (301) is rotatably connected to one side of the connecting block (3011). The clamping plate (3013) is connected to the opposite side of the clamping block (3012). The elastic telescopic rod (3014) is disposed on the side of the clamping plate (3013) that is in contact with the clamping block (3012). The deflection block (3015) is connected to one end of the clamping plate (3013).

2. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, The body (1) is U-shaped, and the connecting groove (101) is located on the side wall of the body (1) facing outward.

3. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, The two protruding portions of the defined sliding shaft (201) round shaft are engaged with the sliding groove (1011).

4. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, The abutment (3021) is a block connected to both sides of the middle part of the clamping frame (2) by a clamping rod (302), and the clamping rod (302) protrudes outward through the frame of the clamping frame (2).

5. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, The clamping rod (302) passes through the side wall of the clamping frame (2) and is threadedly matched with the inner wall of the through hole of the clamping frame (2).

6. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, The clamping block (3012) is connected to the displacement rod (301) via a connecting block (3011). The connecting block (3011) is a U-shaped block, and the groove in the middle of the connecting block (3011) cooperates with the abutment block (3021).

7. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, The displacement rod (301) is connected to the clamping frame (2) by thread, and the side walls of the displacement rod (301) and the clamping rod (302) are both provided with scales.

8. The assembly tooling for a three-in-one floor slab according to claim 1, characterized in that, One end of the clamping plate (3013) is connected to the deflection block (3015) via a hinge shaft, and one end of the deflection block (3015) is connected to the bottom of the clamping block (3012) via a hinge shaft. The deflection block (3015) is telescopic.

9. A method for assembling a three-in-one floor slab assembly tooling according to any one of claims 1-8, comprising the following steps; First, after the sound insulation board, heat insulation board and waterproof board are cut in advance, they are placed into the clamping frame (2) in sequence. Then, the clamping rod (302) is rotated to move through the thread to drive the abutment block (3021) to shrink towards the center to clamp and fix the board. The second step is to place the sound insulation board, heat insulation board and waterproof board in the clamping frame (2) in sequence, apply adhesive liquid to one side of the board, and at the same time the clamping frame (2) connecting the middle layer board will stand on the top of the body (1) and be limited by the pin (102). The third step is to apply force to the clamping frame (2) so that it slides along the slide groove (1011) through the limiting slide shaft (201) until all three clamping frames (2) move to one side of the body (1) so that the three clamping frames (2) overlap. At the same time, the three plates are aligned on the same vertical line by adjusting the scale on the clamping rod (302) so that they fit together more precisely. In the first step, when the material of the board is flexible, the board can be clamped instead of being fixed by the displacement deformation of the clamping component along the abutment block (3021), so that the board with a certain degree of flexibility can also be fixed and then overlapped and synthesized.