Electric pole angle adjusting device

Abstract

The present application relates to the technical field of electric pole erecting auxiliary device, in particular to a live pole erecting angle adjusting device; it has sufficient force arm, mechanical strength, reduces manual operation amount, is convenient to use, can adjust the installation perpendicularity of the electric pole, and can effectively shorten the electric pole rotating angle adjusting time length, improves the electric pole installation efficiency; including electric pole, base, multiple anchor bolts uniformly distributed on the base and rotating adjuster for electric pole around central axis direction angle and perpendicularity adjustment, the bottom of the electric pole is provided with the arc-shaped notch that is engaged with the anchor bolt; the rotating adjuster includes fixed seat, gear disc rotatably installed on the fixed seat, first bearing seat fixedly installed on the gear disc, first transmission shaft, universal joint, clamping and holding mechanism, rotating driver for providing power for gear disc rotation, second bearing seat fixedly installed on the fixed seat, second transmission shaft and rotating driver, the first sleeve is rotatably installed on the first bearing seat.

Description

Technical Field

[0001] This invention relates to the technical field of pole erection assistance devices, and in particular to a device for adjusting the angle of energized poles. Background Technology

[0002] As we all know, with the development of science and technology, people's demand for electrical energy is constantly increasing. Live-line work on distribution networks aims to ensure uninterrupted power supply to users and involves maintenance of distribution network equipment using methods such as live-line work and bypass work. In recent years, with the State Grid Corporation of China's vigorous promotion of a robust and smart grid, live-line work has developed significantly. Live-line work is increasingly welcomed by power grid operation and maintenance units due to its unparalleled advantages over outage work, such as improving power grid reliability, reducing power outage time, and increasing maintenance efficiency. Live-line work is an important branch of power technology, and its technical theories involve electric fields, magnetic fields, electrical engineering, electrical materials, power grid operation, electrical testing, overvoltage, mechanics, machinery, human physiology, and safety protection, making it a high-tech interdisciplinary field.

[0003] 10kV distribution lines are a crucial component of the power system and a construction project requiring high attention. Currently, in live-line work on 10kV distribution lines, the alignment of straight poles requires two ground electricians wearing insulated gloves to hold the pole. This process carries inherent risks; when the pole pit radius is too large, the ground electricians may be unable to reach the pole, and forcibly holding it risks falling into the pit, posing a serious threat to their safety and significantly prolonging the construction time. Therefore, exploring better ways to improve the safety of live-line work on 10kV distribution lines is extremely important, and a tool with sufficient lever arm, insulation strength, and mechanical strength is urgently needed. Live-line pole erection on 10kV is a technically demanding task, classified as a Category III live-line work project in the State Grid Corporation's project classification. Currently, few domestic enterprises are capable of performing this work, and collective enterprises have not yet developed tools that meet the above requirements. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a live pole angle adjustment device that has sufficient lever arm and mechanical strength, reduces manual operation, is easy to use, can adjust the verticality of the pole installation, effectively shortens the time for adjusting the pole rotation angle, and improves the pole installation efficiency.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a live pole angle adjustment device, comprising a pole, a base, a plurality of anchor bolts evenly distributed on the base, and a rotary adjuster for adjusting the angle and verticality of the pole around its central axis. The bottom of the pole is provided with an arc-shaped groove that fits with the anchor bolts. The rotary adjuster comprises a fixed base, a geared disc rotatably mounted on the fixed base, a first bearing seat fixedly mounted on the geared disc, a first drive shaft, a universal joint, a clamping and holding mechanism, a rotary driver that provides power for the rotation of the geared disc, a second bearing seat fixedly mounted on the fixed base, a second drive shaft, and a rotary driver. A first sleeve is rotatably mounted on the first bearing seat, and the first drive shaft is slidably mounted inside the first sleeve. A second sleeve is rotatably mounted on the second bearing seat, and the second drive shaft is slidably mounted inside the second sleeve. The first drive shaft and the second drive shaft are connected by a universal joint. The transmission connection includes a clamping and holding mechanism fixedly installed at the end of the first transmission shaft, and a rotary driver providing power for the rotation of the second sleeve. Further, the anchor bolt is inserted into an arc-shaped groove, and the center of the circle formed by multiple arc-shaped grooves coincides with the central axis of the pole. Multiple circumferentially arranged raised slide rails are provided on the outer walls of both the first and second transmission shafts, and grooves that fit with the raised slide rails are provided on the inner walls of both the first and second sleeves. The raised slide rails are slidably installed within the grooves. The rotary driver can be a drive rod arranged radially along the drive gear, and the rotation of the drive gear is achieved by rotating the drive rod. Preferably, the rotary driver is a drive motor, and the output shaft of the drive motor is connected to the second sleeve. The rotary driver can also be other equivalent components that provide a rotational driving effect on the second sleeve. The clamping and holding mechanism can be a clamp that clamps and holds the cylindrical component externally.

[0008] Preferably, the rotary drive includes a drive gear rotatably mounted on a fixed base and meshing with a gear plate, and a brake motor that provides power for the rotation of the drive gear, wherein the output end of the brake motor is fixedly connected to the drive gear.

[0009] Preferably, the clamping and holding mechanism includes a mounting base and a clamping assembly arranged on the upper and lower parts of the mounting base. The clamping assembly includes two grippers hinged to the mounting base and a first drive cylinder that provides power for opening and closing the grippers.

[0010] Preferably, it also includes two synchronizing rods and synchronizing gears fixedly mounted on the synchronizing rods. The grippers at the upper and lower parts of the mounting base are synchronously connected through the synchronizing rods, and the synchronizing gears on the two synchronizing rods mesh with each other.

[0011] Preferably, it further includes a clamping seat that is slidably mounted on the mounting base, the clamping seat having two V-shaped teeth, and a second drive cylinder that provides power for the clamping seat to feed is mounted on the mounting base.

[0012] Preferably, the gripper is provided with anti-slip insulating teeth, and both the gripper teeth and the anti-slip insulating teeth are made of epoxy resin fiber material.

[0013] Preferably, it also includes a lifting drive platform, which is provided with a clearance opening; furthermore, the lifting drive platform is preferably a scissor lift platform, but a hydraulic cylinder lift platform or other lifting drive mechanism with the same lifting drive effect can also be used, and the fixed seat is fixedly installed on the lifting drive platform.

[0014] Preferably, an extension arm is installed around the bottom of the lifting drive platform, and a hydraulic telescopic cylinder is installed at the end of the extension arm away from the lifting drive platform.

[0015] Preferably, the top of the fixing base is provided with a bubble level.

[0016] Preferably, the bottom of the lifting drive platform is equipped with casters.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, the present invention provides a live pole angle adjustment device with the following advantages: This live pole angle adjustment device uses a clamping and holding mechanism to tightly engage with the outer wall of the pole. A rotary driver drives a gear disc to rotate, which, after transmission through a first transmission shaft, causes the clamping and holding mechanism to rotate the pole, making the pole rotate around its own central axis, thereby adaptively adjusting the pole's rotation angle. When the verticality of the pole needs to be adjusted, the fixed base is in a horizontal position, the clamping and holding mechanism tightly engages with the outer wall of the pole, and by activating the rotary driver, the second... The sleeve drives the second drive shaft to rotate, and after transmission through the universal joint and the first drive shaft, the clamping and holding mechanism rotates around the central axis of the first drive shaft, thereby adaptively adjusting the inclination of the pole. This angle adjustment device has sufficient lever arm and mechanical strength, reduces manual operation, is easy to use, can adjust the verticality of the pole installation, and can effectively shorten the time for adjusting the pole rotation angle, improving the pole installation efficiency. Operators are kept away from the pole, effectively reducing the incidence of operator falls into pits and electric shock incidents, making it safer and more reliable. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 This is a top view of the structure of the present invention;

[0021] Figure 3 This is the invention Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0022] Figure 4This is a three-dimensional structural diagram of the clamping and holding mechanism of the present invention;

[0023] The attached diagram is labeled as follows: 1. Pole; 2. Base; 3. Anchor bolt; 4. Arc-shaped groove; 5. Fixed seat; 6. Gear disc; 7. First bearing seat; 8. First drive shaft; 9. Universal joint; 10. Second bearing seat; 11. Second drive shaft; 12. Rotary actuator; 13. First sleeve; 14. Second sleeve; 15. Drive gear; 16. Brake motor; 17. Mounting seat; 18. Gripper; 19. First drive cylinder; 20. Synchronizing rod; 21. Synchronizing gear; 22. Tightening seat; 23. Clamping tooth; 24. Second drive cylinder; 25. Anti-slip insulating tooth; 26. Lifting drive platform; 27. Clearance opening; 28. Extending arm; 29. ​​Hydraulic telescopic cylinder; 30. Bubble level; 31. Universal wheel. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figure 1-4The present invention discloses an angle adjustment device for an electrified pole, comprising a pole 1, a base 2, a plurality of anchor bolts 3 evenly distributed on the base 2, and a rotary adjuster for adjusting the angle and verticality of the pole 1 around its central axis. The bottom of the pole 1 is provided with an arc-shaped groove 4 that fits into the anchor bolts 3. The rotary adjuster includes a fixed base 5, a geared disc 6 rotatably mounted on the fixed base 5, a first bearing seat 7 fixedly mounted on the geared disc 6, a first transmission shaft 8, a universal joint 9, a clamping and holding mechanism, a rotary driver providing power for the rotation of the geared disc 6, a second bearing seat 10 fixedly mounted on the fixed base 5, a second transmission shaft 11, and a rotary driver 12. A first sleeve 13 is rotatably mounted on a bearing housing 7, and a first drive shaft 8 is slidably mounted inside the first sleeve 13. A second sleeve 14 is rotatably mounted on a second bearing housing 10, and a second drive shaft 11 is slidably mounted inside the second sleeve 14. The first drive shaft 8 and the second drive shaft 11 are connected by a universal joint 9. A clamping and holding mechanism is fixedly mounted on the end of the first drive shaft 8, and a rotation driver 12 provides power for the rotation of the second sleeve 14. Furthermore, an anchor bolt 3 is inserted into an arc-shaped groove 4, and the center of the circle formed by multiple arc-shaped grooves 4 coincides with the central axis of the pole 1. The outer surfaces of the first drive shaft 8 and the second drive shaft 11 are... Multiple circumferentially arranged protruding slide rails are provided on the walls of both the first sleeve 13 and the second sleeve 14. Slide grooves that fit into the protruding slide rails are provided on the inner walls of both sleeves, and the protruding slide rails are slidably installed within the slide grooves. The rotary actuator can be a drive rod arranged radially along the drive gear 15, which drives the drive gear 15 to rotate by rotating the drive rod. The rotary actuator 12 is preferably a drive motor, and the output shaft of the drive motor is connected to the second sleeve 14. The rotary actuator 12 can also be other equivalent components that have a rotary driving effect on the second sleeve 14. The clamping and holding mechanism can be a clamp that clamps and holds the cylindrical component externally. In this embodiment... When adjusting the angle of pole 1, as the gear disc 6 rotates, the distance between the clamping and holding mechanism and the center of the gear disc 6 changes, while the first drive shaft 8 slides along the inner wall of the first sleeve 13 and the second drive shaft 11 moves from the second sleeve 14, thereby adaptively compensating for the aforementioned distance change. More specifically, during the verticality installation and adjustment of pole 1, the included angle between the first drive shaft 8 and the second drive shaft 11 is greater than 90° and less than or equal to 180°, and the first drive shaft 8 and the second drive shaft 11 are in a non-perpendicular state to ensure that the first drive shaft 8 and the second drive shaft 11 can be properly transmitted through the universal joint 9.

[0026] Specifically, the rotary actuator includes a drive gear 15 rotatably mounted on the fixed base 5 and meshing with the gear disk 6, and a brake motor 16 that provides power for the rotation of the drive gear 15. The output end of the brake motor 16 is fixedly connected to the drive gear 15. By starting the brake motor 16, the brake motor 16 drives the drive gear 15 to rotate, and the drive gear 15 drives the gear disk 6 to rotate, thereby realizing the rotational drive of the gear disk 6.

[0027] Specifically, the clamping and holding mechanism includes a mounting base 17 and clamping components arranged on the upper and lower parts of the mounting base 17. The clamping components include two grippers 18 hinged to the mounting base 17 and a first drive cylinder 19 that provides power for opening and closing the grippers 18. By activating the first drive cylinder 19, the first drive cylinder 19 can drive the corresponding grippers 18 to move away from each other or close, thereby achieving tight clamping and holding of the outer wall of the pole 1.

[0028] Specifically, it also includes two synchronizing rods 20 and synchronizing gears 21 fixedly installed on the synchronizing rods 20. The grippers 18 on the upper and lower parts of the mounting base 17 are synchronously connected through the synchronizing rods 20, and the synchronizing gears 21 on the two synchronizing rods 20 mesh with each other. Through the synchronizing rods 20 and the synchronizing gears 21, the two grippers 18 on the upper and lower parts of the mounting base 17 can be opened or closed synchronously, thereby improving the clamping stability of the pole 1.

[0029] Specifically, it also includes a clamping seat 22 that is slidably mounted on the mounting base 17. The clamping seat 22 is provided with two V-shaped locking teeth 23. The mounting base 17 is equipped with a second drive cylinder 24 that provides power for the feeding of the clamping seat 22. By activating the second drive cylinder 24, the clamping seat 22 moves closer to the pole 1 after transmission. The outer wall of the pole 1 is locked between the two locking teeth 23, which improves the clamping stability of the clamping claw 18 on the pole 1 and prevents relative movement between the pole 1 and the clamping claw 18 during the clamping process, thus ensuring the smooth progress of the pole 1 angle adjustment and vertical installation operation.

[0030] Specifically, the gripper 18 is equipped with anti-slip insulating teeth 25. Both the gripper teeth 23 and the anti-slip insulating teeth 25 are made of epoxy resin fiber material. Epoxy resin fiber material is lightweight, has high mechanical strength, and has good insulation properties, which prevents current from being directed to the angle adjustment device during live work, thereby improving the safety of the operation.

[0031] Specifically, it also includes a lifting drive platform 26, which is provided with a clearance opening 27; furthermore, the lifting drive platform 26 is preferably a scissor lift platform, but a hydraulic cylinder lift platform or other lifting drive mechanisms with equivalent lifting drive effect can also be used. The fixed seat 5 is fixedly installed on the lifting drive platform 26; through the lifting drive platform 26, the height of the fixed seat 5 can be adaptively adjusted, and the clamping point between the clamping and holding mechanism and the pole 1 can be adjusted. During the process of adjusting the angle or verticality of the pole 1, the pole 1 can be lifted as a whole, leaving a certain gap between the bottom of the pole 1 and the base 2 to reduce the friction between the pole 1 and the base 2. After the pole 1 is adjusted, the gap is filled in time with shims and then grouted with cement mortar to ensure the installation accuracy of the pole 1.

[0032] Specifically, an extension arm 28 is installed around the bottom of the lifting drive platform 26, and a hydraulic telescopic cylinder 29 is installed at the end of the extension arm 28 away from the lifting drive platform 26. By extending the extension arm 28 outward, the chassis of the lifting drive platform 26 is enlarged, and the hydraulic telescopic cylinder 29 contacts the ground, thereby improving the overall stability of the angle adjustment device.

[0033] Specifically, a bubble level 30 is provided on the top of the fixed base 5; the bubble level 30 can be used to assist in checking whether the fixed base 5 is level. When the ground is uneven, the levelness of the fixed base 5 can be adjusted by adjusting the extension length of each hydraulic telescopic cylinder 29, so as to further ensure the installation accuracy of the pole 1.

[0034] Specifically, the bottom of the lifting drive platform 26 is equipped with casters 31; the casters 31 allow the angle adjustment device to be moved as a whole, making it more convenient and labor-saving.

[0035] In use, push the lifting drive platform 26 to the pit above the installation location of pole 1. The extension arm 28 extends, and the output end of the hydraulic telescopic cylinder 29 extends and comes into contact with the ground. Observe the bubble level 30 until the fixed seat 5 is in a horizontal position. The clamping and holding mechanism tightly hugs the outer wall of pole 1. The rotary driver drives the gear plate 6 to rotate. After being transmitted through the first transmission shaft 8, the clamping and holding mechanism drives pole 1 to rotate, so that pole 1 rotates around its own central axis, thereby adaptively adjusting the rotation angle of pole 1. When it is necessary to adjust the verticality of pole 1, the fixed seat 5 is in a horizontal position, and the clamping and holding mechanism tightly hugs the outer wall of pole 1. By starting the rotary driver 12, the second sleeve 14 drives the second transmission shaft 11 to rotate. After being transmitted through the universal joint 9 and the first transmission shaft 8, the clamping and holding mechanism rotates around the central axis of the first transmission shaft 8, adaptively adjusting the inclination of pole 1.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A device for adjusting the angle of an electrified pole, characterized in that, It includes a pole (1), a base (2), multiple anchor bolts (3) evenly distributed on the base (2), and a rotary adjuster for adjusting the angle and verticality of the pole (1) around the central axis. The bottom of the pole (1) is provided with an arc-shaped groove (4) that fits with the anchor bolts (3). The rotary adjuster includes a fixed base (5), a gear disk (6) rotatably mounted on the fixed base (5), a first bearing seat (7) fixedly mounted on the gear disk (6), a first drive shaft (8), a universal joint (9), a clamping and holding mechanism, a rotary driver that provides power for the rotation of the gear disk (6), a second bearing seat (10) fixedly mounted on the fixed base (5), a second drive shaft (11), and a rotary driver (12). A first sleeve (13) is rotatably mounted on the first bearing seat (7), and the first drive shaft (8) is slidably mounted in the first sleeve (13). A second sleeve (14) is rotatably mounted on the second bearing seat (10), and the second drive shaft (11) is slidably mounted in the second sleeve (14). The first drive shaft (8) and the second drive shaft (11) are connected by a universal joint (9). The clamping and holding mechanism is fixedly mounted on the end of the first drive shaft (8), and the rotary driver (12) provides power for the rotation of the second sleeve (14). The rotary drive includes a drive gear (15) rotatably mounted on a fixed base (5) and meshing with a gear disk (6), and a brake motor (16) that provides power for the rotation of the drive gear (15). The output end of the brake motor (16) is fixedly connected to the drive gear (15).

2. The energized pole angle adjustment device according to claim 1, characterized in that, The clamping and holding mechanism includes a mounting base (17) and clamping components arranged on the upper and lower parts of the mounting base (17). The clamping components include two grippers (18) hinged to the mounting base (17) and a first drive cylinder (19) that provides power for opening and closing the grippers (18).

3. The energized pole angle adjustment device according to claim 2, characterized in that, It also includes two synchronizing rods (20) and synchronizing gears (21) fixedly installed on the synchronizing rods (20). The grippers (18) on the upper part of the mounting base (17) and the lower part of the mounting base (17) are connected by synchronous transmission through the synchronizing rods (20), and the synchronizing gears (21) on the two synchronizing rods (20) mesh with each other.

4. The energized pole angle adjustment device according to claim 3, characterized in that, It also includes a top clamping seat (22) that is slidably mounted on the mounting base (17), the top clamping seat (22) having two V-shaped teeth (23), and the mounting base (17) having a second drive cylinder (24) that provides power for the feed of the top clamping seat (22).

5. The energized pole angle adjustment device according to claim 4, characterized in that, The gripper (18) is provided with anti-slip insulating teeth (25), and both the gripper teeth (23) and the anti-slip insulating teeth (25) are made of epoxy resin fiber material.

6. The energized pole angle adjustment device according to claim 1, characterized in that, It also includes a lifting drive platform (26), which is provided with a clearance opening (27).

7. The energized pole angle adjustment device according to claim 6, characterized in that, An extension arm (28) is installed around the bottom of the lifting drive platform (26), and a hydraulic telescopic cylinder (29) is installed at the end of the extension arm (28) away from the lifting drive platform (26).

8. The energized pole angle adjustment device according to claim 7, characterized in that, The top of the fixed base (5) is equipped with a bubble level (30).

9. The energized pole angle adjustment device according to claim 8, characterized in that, The bottom of the lifting drive platform (26) is equipped with casters (31).

Images