A Pleurotus eryngii liquid spawn fermentation system
Patent Information
- Application Number
- CN202410607538.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-05-16
AI Technical Summary
In the existing fermentation system of the olive mushroom liquid strain, the stirring is insufficient and the rotation of the stirring motor is hindered, which affects the fermentation effect.
A Pleurotus eryngius liquid bacteria species fermentation system that includes fermentation units, mixing mixed units, conversion mixing units and ventilation units. The mixing mixing unit drives the drive shaft and the stirring shaft through the mixing motor, and the stirring shaft is installed on the stirring shaft to ensure that the bacterial solution is fully stirred. The replacement mixing unit drives and rotates up and down through the adjustment roller and limited slider to improve the mixture.
A fulfilling mixing of bacteria and the cleaning of the fermentation tank, improvement of the fermentation effect and the degree of equipment cleaning.
Smart Images

Figure CN118325706B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bacterial strain fermentation, and in particular relates to a Pleurotus eryngii liquid bacterial strain fermentation system. Background Art
[0002] Pleurotus eryngii is an edible fungus that can be used as both medicine and food. The liquid strain is an edible fungus strain in liquid form produced by deep culture technology in a biological fermentation tank using liquid culture medium.
[0003] CN115747005A is retrieved and disclosed as a Pleurotus eryngii liquid spawn fermentation system, comprising a fermentation tank, an air filter device, and a liquid conveying device, wherein the fermentation tank is fixedly connected to the liquid conveying device, and the liquid conveying device is fixedly connected to the air filter device. The present invention injects water into the water injection pipe, and since the inner diameter of the water injection pipe is smaller than the inner diameter of the second fixed pipe, the second fixed pipe gradually moves downward under the impact of water pressure, and due to the impact of the water flow on the fan blade, the fan blade can drive the second fixed pipe to rotate through the first sleeve and the second connecting assembly, and when the water flow enters the interior of the limit assembly through the connecting pipe, it can impact the impeller, thereby driving the cleaning assembly to move up and down as a whole by driving the fixed plate, and the water flow can be discharged through the drainage hole to wash the inner wall, thereby achieving the cleaning effect on the inner wall of the fermentation tank body.
[0004] However, the inventors have discovered that this technical solution still has at least the following defects:
[0005] In the actual fermentation operation process, stirring the fermentation liquid only by the second fixed tube at a fixed position can easily lead to insufficient stirring, and the second fixed tube is driven to rotate by water flow, and the second fixed tube is placed inside the fermentation liquid, so the rotation of the second fixed tube has resistance, and the water flow cannot drive the second fixed tube to rotate well, affecting the stirring effect.
[0006] In view of this, the present invention is proposed. Summary of the invention
[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0008] A Pleurotus eryngii liquid spawn fermentation system, comprising a fermentation unit, a stirring and mixing unit, a transposition stirring unit and a ventilation unit.
[0009] The fermentation unit comprises a fermentation tank, and an end cover is installed on the top of the fermentation tank;
[0010] The stirring and mixing unit comprises a stirring motor, a transmission shaft is installed on the output shaft of the stirring motor, and a rotating shaft is connected to the transmission shaft, a mounting shaft is welded at the end of the rotating shaft, a stirring shaft is vertically plugged on the mounting shaft, a plurality of pairs of stirring plates are staggeredly installed on the stirring shaft, the stirring plates are placed inside the fermentation tank, a mounting bracket is welded at the bottom of the mounting shaft, and a scraper is installed on the mounting bracket, and the scraper is in contact with the inner wall of the fermentation tank;
[0011] The transposition stirring unit comprises four adjusting rollers, each of which is mounted on an end cover, a driven bevel gear is mounted at the rotation center of each adjusting roller, a driving bevel gear is meshed with the driven bevel gear, and the driving bevel gear is mounted on a transmission shaft, a cylindrical cam groove is provided on the adjusting roller, a limit slider is slidably provided on the cylindrical cam groove, a swing rod is movably mounted at the bottom of the limit slider, a collar is movably mounted at the end of the swing rod, and the collar is rotatably mounted on the stirring shaft;
[0012] The ventilation unit comprises a top block, the top block and a limit slider are connected to each other, the top block movably passes through a ventilation hole provided on a side wall of the fermentation tank, and a ventilation groove is provided at the bottom of the top block.
[0013] As a preferred embodiment of the present invention, four supporting legs are installed at the bottom of the fermentation tank, and reinforcing ribs are cross-installed on adjacent supporting legs. Mounting blocks are symmetrically welded on the side walls of the fermentation tank, and a lifting ring is rotatably installed on the mounting block. A discharge pipe is installed at the bottom of the fermentation tank, and an electronic valve is installed on the discharge pipe.
[0014] As a preferred embodiment of the present invention, a feed hopper is installed on the side wall of the fermentation tank, and a sealing cover is provided on the feed hopper, and locking bolts are screwed together on the sealing cover and the feed hopper, and an observation window frame is installed on the side wall of the fermentation tank opposite to the feed hopper, and glass is embedded in the observation window frame, and scale lines are printed on the glass.
[0015] As a preferred embodiment of the present invention, a first mounting ear is installed on the fermentation tank, and a second mounting ear is installed on the end cover, the first mounting ear and the second mounting ear are in contact with each other, threaded holes are provided on the first mounting ear and the second mounting ear, and sealing gaskets are installed on the relative surfaces of the first mounting ear and the second mounting ear.
[0016] As a preferred embodiment of the present invention, a clamping block is installed on the mounting shaft, and the clamping block is in a cross shape. A clamping slot is opened inside the stirring shaft, and the shapes of the clamping slot and the clamping block are adapted to each other. The length of the clamping block is greater than the depth of the clamping slot. A splint is screwed on the side wall of the stirring shaft, and the splint and the stirring plate are screwed together by bolts.
[0017] As a preferred embodiment of the present invention, a positioning shaft is installed at the rotation center of the adjusting roller, one end of the positioning shaft is connected to a driven bevel gear, the other end of the positioning shaft is movably installed on the side wall of the end cover, and the four adjusting rollers are in a cross shape.
[0018] As a preferred embodiment of the present invention, an arch bracket is installed on the limit slider, a guide block is installed on the arch bracket, and the guide block is chamfered, the guide block is slidably set on the cylindrical cam groove, a partition is fixedly set on the inner wall of the end cover, a limit slot is provided on the partition, and the limit slider is slidably set in the limit slot.
[0019] As a preferred embodiment of the present invention, slide plates are installed on both sides of the limit slider, a plug rod is installed on the slide plate, and a limit plate is installed on one side of the plug rod, a mounting seat is welded on the other side of the plug rod, and the mounting seat is installed on the inner wall of the end cover, and a return spring is sleeved on the plug rod, one side of the return spring is clamped on the mounting seat, and the other side of the return spring is clamped on the slide plate.
[0020] As a preferred embodiment of the present invention, four pairs of vertical plates are installed on the ring, each pair of vertical plates is installed with a sliding rod, a rocker rod is sleeved on the sliding rod, a torsion spring is clamped between the side wall of the rocker rod and the side wall of the vertical plate, and the torsion spring is sleeved on the sliding rod, a connecting seat is movably installed on the other side of the rocker rod, and the connecting seat is installed on the limiting slider.
[0021] As a preferred embodiment of the present invention, a back plate is installed on the side wall of the top block, the back plate is installed on the bottom of the limiting sliding block, and the length of the ventilation groove is greater than the thickness of the side wall of the fermentation tank.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] A stirring and mixing unit is provided, wherein a stirring motor in the stirring and mixing unit can drive a transmission shaft stirring shaft to rotate, and a stirring plate is installed on the stirring shaft, and the bacterial liquid can be stirred and mixed by the stirring plate to ensure that the bacterial liquid can be fully mixed, and during the stirring process, a scraper is driven to rotate on the fermentation tank by installing a bracket, so that in the later cleaning process, the scraper can scrape and clean the bacterial liquid inside the fermentation tank, thereby improving the cleanliness of the fermentation tank;
[0024] By providing a transposition stirring unit, during the normal operation of the stirring and mixing unit, the transmission shaft can drive the driving bevel gear and the driven bevel gear to rotate, thereby driving the adjusting roller to rotate, and the cylindrical cam groove on the adjusting roller can drive the limit slider to move back and forth, and the swing rod at the end of the limit slider can drive the stirring shaft to move up and down, and the stirring shaft itself rotates in the stirring and mixing unit, so at this time the swing rod can drive the stirring shaft to move up and down and rotate, thereby stirring different positions in the bacterial liquid, thereby improving the mixing degree of the bacterial strain and the bacterial liquid.
[0025] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In the attached picture:
[0027] Figure 1 A schematic diagram of the three-dimensional structure of a Pleurotus eryngii liquid spawn fermentation system;
[0028] Figure 2 A schematic diagram of the lateral structure of a Pleurotus eryngii liquid spawn fermentation system;
[0029] Figure 3 A partial cross-sectional view of a Pleurotus eryngii liquid spawn fermentation system (I);
[0030] Figure 4 A top view of a fermentation tank of a Pleurotus eryngii liquid spawn fermentation system;
[0031] Figure 5 A partial structural schematic diagram of a Pleurotus eryngii liquid spawn fermentation system (I);
[0032] Figure 6 A partial cross-sectional view of a Pleurotus eryngii liquid spawn fermentation system (II);
[0033] Figure 7 A liquid spawn fermentation system for Pleurotus eryngii Figure 6 Enlarged view of point A in the middle;
[0034] Figure 8 This is a schematic diagram of the partial structure of a Pleurotus eryngii liquid spawn fermentation system (II).
[0035] In the figure:
[0036] 100, fermentation unit; 101, fermentation tank; 1011, first mounting ear; 1012, support leg; 1013, reinforcing rib; 1014, discharge pipe; 1015, electronic valve; 102, end cover; 1021, second mounting ear; 1022, partition; 103, observation window frame; 1031, scale line; 104, feed hopper; 1041, sealing cover; 105, mounting block; 1051, lifting ring;
[0037] 200, stirring and mixing unit; 201, stirring motor; 2011, transmission shaft; 202, rotating shaft; 2021, mounting shaft; 2022, clamping block; 203, stirring shaft; 2031, clamping plate; 2032, stirring plate; 2033, clamping groove; 204, mounting bracket; 2041, scraper;
[0038] 300, transposition stirring unit; 301, adjusting roller; 3011, positioning shaft; 3012, driven bevel gear; 3013, driving bevel gear; 302, cylindrical cam groove; 3021, guide block; 303, arch bracket; 3031, limit slider; 3032, limit slide groove; 304, slide plate; 3041, plug rod; 3042, return spring; 3043, limit plate; 3044, mounting seat; 305, rocker arm; 3051, connecting seat; 306, collar; 3061, vertical plate; 3062, slide rod; 3063, torsion spring.
[0039] 400, ventilation unit; 401, top block; 4011, ventilation slot; 4012, back plate; 402, ventilation port. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0041] Embodiment 1:
[0042] like Figures 1 to 8 As shown, a Pleurotus eryngii liquid spawn fermentation system includes a fermentation unit 100, a stirring and mixing unit 200, a transposition stirring unit 300 and a ventilation unit 400.
[0043] The fermentation unit 100 includes a fermentation tank 101, and an end cover 102 is installed on the top of the fermentation tank 101;
[0044] The stirring and mixing unit 200 includes a stirring motor 201, a transmission shaft 2011 is installed on the output shaft of the stirring motor 201, and the transmission shaft 2011 is connected to a rotating shaft 202, a mounting shaft 2021 is welded at the end of the rotating shaft 202, a stirring shaft 203 is vertically plugged on the mounting shaft 2021, a plurality of pairs of stirring plates 2032 are staggeredly installed on the stirring shaft 203, the stirring plates 2032 are placed inside the fermentation tank 101, a mounting bracket 204 is welded at the bottom of the mounting shaft 2021, and the mounting bracket 204 is welded at the bottom of the mounting shaft 2021. A scraper 2041 is installed on the frame 204, and the scraper 2041 is in contact with the inner wall of the fermentation tank 101; the stirring motor in the stirring and mixing unit can drive the transmission shaft stirring shaft to rotate, and the stirring shaft is installed with a stirring plate, and the bacterial liquid can be stirred and mixed by the stirring plate to ensure that the bacterial liquid can be fully mixed, and during the stirring process, the scraper is driven to rotate on the fermentation tank by installing the bracket, which can ensure that in the later cleaning process, the scraper can scrape and clean the bacterial liquid inside the fermentation tank, thereby improving the cleanliness of the fermentation tank.
[0045] The transposition stirring unit 300 includes four adjusting rollers 301, each adjusting roller 301 is mounted on the end cover 102, a driven bevel gear 3012 is mounted on the rotation center of each adjusting roller 301, a driving bevel gear 3013 is meshed with the driven bevel gear 3012, and the driving bevel gear 3013 is mounted on the transmission shaft 2011, a cylindrical cam groove 302 is opened on the adjusting roller 301, a limited slider 3031 is slidably arranged on the cylindrical cam groove 302, a swing rod 305 is movably mounted on the bottom of the limit slider 3031, and a collar 303 is movably mounted on the end of the swing rod 305 06, the sleeve ring 306 is rotatably mounted on the stirring shaft 203; during the normal operation of the stirring and mixing unit, the transmission shaft can drive the driving bevel gear and the driven bevel gear to rotate, thereby driving the adjusting roller to rotate, and the cylindrical cam groove on the adjusting roller can drive the limit slider to move back and forth, and the swing rod at the end of the limit slider can drive the stirring shaft to move up and down, and the stirring shaft itself rotates in the stirring and mixing unit, so at this time the swing rod can drive the stirring shaft to move up and down, and rotate, thereby stirring different positions in the bacterial liquid, thereby improving the mixing degree of the bacterial strain and the bacterial liquid.
[0046] The ventilation unit 400 includes a top block 401, the top block 401 and the limit slider 3031 are connected to each other, the top block 401 is movable through the vent 402 opened on the side wall of the fermentation tank 101, and a ventilation groove 4011 is opened at the bottom of the top block 401. The cooperation of the ventilation groove 4011 and the vent 402 can discharge carbon dioxide in the fermentation process, thereby inputting new air to facilitate the fermentation of the strains.
[0047] like Figure 2 , Figure 3 and Figure 4As shown, in a specific embodiment, four supporting legs 1012 are installed at the bottom of the fermentation tank 101, and reinforcing ribs 1013 are installed crosswise on adjacent supporting legs 1012. A mounting block 105 is symmetrically welded on the side wall of the fermentation tank 101, and a lifting ring 1051 is rotatably installed on the mounting block 105. A discharge pipe 1014 is installed at the bottom of the fermentation tank 101, and an electronic valve 1015 is installed on the discharge pipe 1014. The supporting legs 1012 serve the purpose of support, and the reinforcing ribs 1013 improve the structural strength of the support, wherein the lifting ring 1051 facilitates the later lifting of the fermentation tank 101, and the discharge pipe 1014 facilitates the later discharge of the bacterial liquid inside.
[0048] like Figure 2 , Figure 3 and Figure 4 As shown, further, a feed hopper 104 is installed on the side wall of the fermentation tank 101, and a sealing cover 1041 is provided on the feed hopper 104. The sealing cover 1041 and the feed hopper 104 are screwed together with locking bolts, and an observation window frame 103 is installed on the side wall of the fermentation tank 101 opposite to the feed hopper 104, and a glass is embedded in the observation window frame 103, and the glass is engraved with scale lines 1031. Open the sealing cover 1041, pour a certain amount of bacterial liquid and bacterial strains into the feed hopper 104, and the input content can be displayed in real time through the observation window frame 103 and the scale lines 1031 on the side wall of the fermentation tank 101. After a certain content is input, the sealing cover 1041 needs to be resealed to ensure the fermentation environment.
[0049] Embodiment 2:
[0050] The difference between the above embodiment and this embodiment is that: Figure 2 , Figure 3 and Figure 4 As shown, a first mounting ear 1011 is installed on the fermentation tank 101, and a second mounting ear 1021 is installed on the end cover 102. The first mounting ear 1011 and the second mounting ear 1021 are in contact with each other, threaded holes are provided on the first mounting ear 1011 and the second mounting ear 1021, and sealing gaskets are installed on the opposite surfaces of the first mounting ear 1011 and the second mounting ear 1021. The installation operation is completed by the first mounting ear 1011 and the second mounting ear 1021, and the sealing gaskets in the first mounting ear 1011 and the second mounting ear 1021 can improve the sealing performance of the entire device.
[0051] like Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 8As shown, in a specific embodiment, a block 2022 is installed on the installation shaft 2021, and the block 2022 is cross-shaped. A slot 2033 is provided inside the stirring shaft 203, and the slot 2033 and the block 2022 are adapted in shape. The length of the block 2022 is greater than the depth of the slot 2033. A clamping plate 2031 is provided on the side wall of the stirring shaft 203, and the clamping plate 2031 is screwed together with the thread. The clamping plate 2031 and the stirring plate 2032 are screwed together. The driving shaft 2011 is driven to rotate by the stirring motor 201, and a rotating shaft 202 is installed on the driving shaft 2011. The rotating shaft 202 can drive the installation shaft 2021 and the stirring shaft 203 to rotate. The stirring plate 2032 is installed on the stirring shaft 203 through the clamping plate 2031, wherein the stirring plate 2032 can rotate to fully stir the bacterial liquid inside the fermentation tank 101, and ensure that the bacterial species in the bacterial liquid can be evenly distributed to various positions.
[0052] like Figure 6 and Figure 7 As shown, further, a positioning shaft 3011 is installed at the rotation center of the adjusting roller 301, one end of the positioning shaft 3011 is connected to a driven bevel gear 3012, and the other end of the positioning shaft 3011 is movably installed on the side wall of the end cover 102, and the four adjusting rollers 301 are in a cross shape. An arch bracket 303 is installed on the limit slider 3031, and a guide block 3021 is installed on the arch bracket 303, and the guide block 3021 is chamfered. The guide block 3021 is slidably set on the cylindrical cam groove 302, and a partition 1022 is fixedly set on the inner wall of the end cover 102, and a limit slide groove 3032 is provided on the partition 1022, and the limit slider 3031 is slidably set in the limit slide groove 3032. During the rotation of the transmission shaft 2011, the driving bevel gear 3013 on the transmission shaft 2011 drives the driven bevel gear 3012 to rotate, and the driven bevel gear 3012 can drive the adjusting roller 301 to rotate through the positioning shaft 3011, and the adjusting roller 301 is provided with a cylindrical cam groove 302, and a guide block 3021 is slidably provided on the cylindrical cam groove 302, and the guide block 3021 is provided with a limit slider 3031 which can drive the limit slider 3032 to slide in the limit slider groove 3032 to perform a limit operation, so the rotation of the adjusting roller 301 can drive the limit slider 3031 to reciprocate along the limit slider groove 3032.
[0053] Embodiment 3:
[0054] The difference between the above embodiment and this embodiment is that: Figure 3 , Figure 5 and Figure 6As shown, slide plates 304 are installed on both sides of the limit slider 3031, and a plug rod 3041 is installed on the slide plate 304, and a limit plate 3043 is installed on one side of the plug rod 3041, and a mounting seat 3044 is welded on the other side of the plug rod 3041, and the mounting seat 3044 is installed on the inner wall of the end cover 102, and a return spring 3042 is sleeved on the plug rod 3041, and one side of the return spring 3042 is clamped on the mounting seat 3044, and the other side of the return spring 3042 is clamped on the slide plate 304. During the reciprocating motion of the limit slider 3031, the slide plate 304 on the limit slider 3031 moves along the plug rod 3041, and the limit plate 3043 and the mounting seat 3044 are installed on the plug rod 3041, so as to ensure that the slide plate 304 will not be separated from the plug rod 3041, and during the movement, the slide plate 304 can compress the return spring 3042, and the return spring 3042 is used to facilitate the later reset operation.
[0055] like Figure 8 As shown, in a specific embodiment, four pairs of vertical plates 3061 are installed on the ring 306, and a sliding rod 3062 is installed on each pair of vertical plates 3061. A rocker arm 305 is sleeved on the sliding rod 3062, and a torsion spring 3063 is clamped between the side wall of the rocker arm 305 and the side wall of the vertical plate 3061, and the torsion spring 3063 is sleeved on the sliding rod 3062. A connecting seat 3051 is movably installed on the other side of the rocker arm 305, and the connecting seat 3051 is installed on the limiting slider 3031. When the limit slider 3031 moves outward along the limit slide groove 3032, the connection seat 3051 drives one end of the swing rod 305 to move outward, and the other end of the swing rod 305 is sleeved with a slide bar 3062, and the slide bar 3062 is installed on the collar 306, so that the collar 306 can pull the stirring shaft 203 at the bottom to move upward, and the stirring position of the stirring plate 2032 on the stirring shaft 203 changes, so that the bacterial liquid of different depths can be stirred, and the mixing effect is improved. When the stirring shaft 203 rotates, the stirring shaft 203 and the collar 306 are slidably connected to ensure that the stirring shaft 203 can move up and down during the process of controlling the rotation of the stirring shaft 203. In addition, when the swing rod 305 swings on the slide bar 3062, the torsion spring 3063 is twisted, and the torsion spring 3063 is used to facilitate the reset process later.
[0056] like Figure 4 and Figure 6As shown, further, a back plate 4012 is installed on the side wall of the top block 401, and the back plate 4012 is installed at the bottom of the limit slider 3031, and the length of the ventilation groove 4011 is greater than the thickness of the side wall of the fermentation tank 101. During the movement of the limit slider 3031, the back plate 4012 on the limit slider 3031 drives the top block 401 to move back and forth. When the ventilation groove 4011 on the top block 401 moves to the vent 402, the gas generated by the internal fermentation of the fermentation tank 101 can move to the outside through the ventilation groove 4011, achieving the purpose of discharging carbon dioxide, and can also inject fresh air into the interior, thereby ensuring the subsequent fermentation of the strains.
[0057] The implementation principle of the Pleurotus eryngii liquid spawn fermentation system of this embodiment is as follows:
[0058] When the device needs to be used, the operator needs to open the sealing cover 1041 and pour a certain amount of bacterial liquid and bacterial strains into the feed hopper 104. The input content can be displayed in real time through the observation window frame 103 and the scale line 1031 on the side wall of the fermentation tank 101. After a certain content is input, the sealing cover 1041 needs to be resealed to ensure the fermentation environment.
[0059] Next, the stirring motor 201 needs to be started, and the driving shaft 2011 is driven to rotate by the stirring motor 201. The driving shaft 2011 is equipped with a rotating shaft 202, and the rotating shaft 202 can drive the installation shaft 2021 and the stirring shaft 203 to rotate. The stirring shaft 203 is equipped with a stirring plate 2032 through a clamping plate 2031. The rotation of the stirring plate 2032 can fully stir the bacterial liquid inside the fermentation tank 101, ensuring that the bacterial species in the bacterial liquid can be evenly distributed to various positions.
[0060] During the rotation of the mounting shaft 2021, the mounting bracket 204 at the bottom can drive the scraper 2041 to rotate, and the scraper 2041 can move on the inner wall of the fermentation tank 101. When cleaning is needed later, the scraper 2041 can clean the bacteria attached to the inner wall, thereby improving the cleaning effect.
[0061] During the rotation of the transmission shaft 2011, the driving bevel gear 3013 on the transmission shaft 2011 drives the driven bevel gear 3012 to rotate, and the driven bevel gear 3012 can drive the adjusting roller 301 to rotate through the positioning shaft 3011, and the adjusting roller 301 is provided with a cylindrical cam groove 302, and a guide block 3021 is slidably provided on the cylindrical cam groove 302, and the guide block 3021 is provided with a limit slider 3031 which can drive the limit slider 3032 to slide in the limit slider groove 3032 to perform a limit operation, so the rotation of the adjusting roller 301 can drive the limit slider 3031 to reciprocate along the limit slider groove 3032.
[0062] During the reciprocating motion of the limit slider 3031, the slide plate 304 on the limit slider 3031 moves along the insertion rod 3041, and the limit plate 3043 and the mounting seat 3044 are installed on the insertion rod 3041 to ensure that the slide plate 304 will not be separated from the insertion rod 3041, and during the movement, the slide plate 304 can compress the return spring 3042, and the return spring 3042 facilitates the subsequent return operation.
[0063] When the limit slider 3031 moves outward along the limit slide groove 3032, the connection seat 3051 drives one end of the swing rod 305 to move outward, and the other end of the swing rod 305 is sleeved with a slide bar 3062, and the slide bar 3062 is installed on the collar 306, so that the collar 306 can pull the stirring shaft 203 at the bottom to move upward, and the stirring position of the stirring plate 2032 on the stirring shaft 203 changes, so that the bacterial liquid of different depths can be stirred, and the mixing effect is improved. When the stirring shaft 203 rotates, the stirring shaft 203 and the collar 306 are slidably connected to ensure that the stirring shaft 203 can move up and down during the process of controlling the rotation of the stirring shaft 203. In addition, when the swing rod 305 swings on the slide bar 3062, the torsion spring 3063 is twisted, and the torsion spring 3063 is used to facilitate the reset process later.
[0064] During the movement of the limit slider 3031, the back plate 4012 on the limit slider 3031 drives the top block 401 to move back and forth. When the ventilation groove 4011 on the top block 401 moves to the ventilation port 402, the gas generated by the internal fermentation of the fermentation tank 101 can move to the outside through the ventilation groove 4011, thereby achieving the purpose of discharging carbon dioxide and injecting fresh air into the interior, thereby ensuring the subsequent fermentation of the bacteria.
Claims
1. A Pleurotus eryngii liquid spawn fermentation system, comprising a fermentation unit (100), a stirring and mixing unit (200), a transposition stirring unit (300) and a ventilation unit (400), characterized in that: The fermentation unit (100) comprises a fermentation tank (101), and an end cover (102) is installed on the top of the fermentation tank (101); The stirring and mixing unit (200) comprises a stirring motor (201), a transmission shaft (2011) is mounted on the output shaft of the stirring motor (201), and a rotating shaft (202) is connected to the transmission shaft (2011), a mounting shaft (2021) is welded to the end of the rotating shaft (202), a stirring shaft (203) is vertically plugged into the mounting shaft (2021), a plurality of pairs of stirring plates (2032) are staggeredly mounted on the stirring shaft (203), the stirring plates (2032) are placed inside the fermentation tank (101), a mounting bracket (204) is welded to the bottom of the mounting shaft (2021), and the mounting bracket (204) is mounted on the bottom of the mounting shaft (2021). A scraper (2041) is installed on the mounting bracket (204), and the scraper (2041) is in contact with the inner wall of the fermentation tank (101); a clamping block (2022) is installed on the mounting shaft (2021), and the clamping block (2022) is cross-shaped; a clamping groove (2033) is provided inside the stirring shaft (203), and the shapes of the clamping groove (2033) and the clamping block (2022) are adapted to each other, and the length of the clamping block (2022) is greater than the depth of the clamping groove (2033); a clamping plate (2031) is screwed on the side wall of the stirring shaft (203), and the clamping plate (2031) and the stirring plate (2032) are screwed together by bolts; The transposition stirring unit (300) comprises four adjusting rollers (301), each of the adjusting rollers (301) is mounted on the end cover (102), a driven bevel gear (3012) is mounted at the rotation center of each adjusting roller (301), a driving bevel gear (3013) is meshedly arranged on the driven bevel gear (3012), and the driving bevel gear (3013) is mounted on the transmission shaft (2011), a cylindrical cam groove (302) is provided on the adjusting roller (301), a limit slider (3031) is slidably arranged on the cylindrical cam groove (302), a swing rod (305) is movably mounted on the bottom of the limit slider (3031), and a collar (306) is movably mounted on the end of the swing rod (305). The sleeve ring (306) is rotatably mounted on the stirring shaft (203); a positioning shaft (3011) is mounted on the rotation center of the adjusting roller (301); one end of the positioning shaft (3011) is connected to a driven bevel gear (3012); the other end of the positioning shaft (3011) is movably mounted on the side wall of the end cover (102); and the four adjusting rollers (301) are in a cross shape; an arch bracket (303) is mounted on the limit slider (3031); a guide block (3021) is mounted on the arch bracket (303); and the guide block (3021) is chamfered; the guide block (3021) is slidably mounted on the cylindrical cam groove (302); and a partition plate ( 1022), a limiting slide groove (3032) is provided on the partition plate (1022), and the limiting slider (3031) is slidably arranged in the limiting slide groove (3032); slide plates (304) are installed on both sides of the limiting slider (3031), a plug rod (3041) is installed on the slide plate (304), and a limiting plate (3043) is installed on one side of the plug rod (3041), and a mounting seat (3044) is welded on the other side of the plug rod (3041), and the mounting seat (3044) is installed on the inner wall of the end cover (102), and a return spring (3042) is sleeved on the plug rod (3041), and one side of the return spring (3042) is clamped on the mounting seat (3044), and the return spring (3042) is clamped on the mounting seat (3044), and the return spring (3042) is clamped on the mounting seat (3044). 042) is clamped on the slide plate (304); four pairs of vertical plates (3061) are installed on the collar (306), and each pair of vertical plates (3061) is installed with a slide bar (3062), and a swing rod (305) is sleeved on the slide bar (3062), and a torsion spring (3063) is clamped on the side wall of the swing rod (305) and the side wall of the vertical plate (3061), and the torsion spring (3063) is sleeved on the slide bar (3062), and a connecting seat (3051) is movably installed on the other side of the swing rod (305), and the connecting seat (3051) is installed on the limit slider (3031); the rotation of the adjusting roller (301) can drive the limit slider (3031) to reciprocate along the limit slide groove (3032);During the reciprocating motion of the limit slider (3031), the swing rod (305) at the end of the limit slider (3031) drives the stirring shaft (203) to move up and down, and the slide plate (304) on the limit slider (3031) moves along the insertion rod (3041), and the limit plate (3043) and the mounting seat (3044) prevent the slide plate (304) from being separated from the insertion rod (3041); during the movement of the limit slider (3031) toward the outside along the limit slide groove (3032), the connecting seat (3051) drives one end of the swing rod (305) to move outward, and the collar (306) pulls the stirring shaft (203) at the bottom to move upward; when the stirring shaft (203) rotates, the stirring shaft (203) and the collar (306) are slidably connected, so that the stirring shaft (203) can also move up and down during the rotation process; The ventilation unit (400) comprises a top block (401), wherein the top block (401) and a limiting slider (3031) are connected to each other, and the top block (401) is movable through a ventilation hole (402) provided on a side wall of the fermentation tank (101), and a ventilation groove (4011) is provided at the bottom of the top block (401).
2. A Pleurotus eryngii liquid spawn fermentation system according to claim 1, characterized in that: Four supporting legs (1012) are installed at the bottom of the fermentation tank (101), and reinforcing ribs (1013) are installed crosswise on adjacent supporting legs (1012). Mounting blocks (105) are symmetrically welded on the side walls of the fermentation tank (101), and a hanging ring (1051) is rotatably installed on the mounting block (105). A discharge pipe (1014) is installed at the bottom of the fermentation tank (101), and an electronic valve (1015) is installed on the discharge pipe (1014).
3. A Pleurotus eryngii liquid spawn fermentation system according to claim 1, characterized in that: A feed hopper (104) is installed on the side wall of the fermentation tank (101), and a sealing cover (1041) is provided on the feed hopper (104). Locking bolts are screwed together on the sealing cover (1041) and the feed hopper (104). An observation window frame (103) is installed on the side wall of the fermentation tank (101) opposite to the feed hopper (104), and glass is embedded in the observation window frame (103), and scale lines (1031) are printed on the glass.
4. A Pleurotus eryngii liquid spawn fermentation system according to claim 1, characterized in that: The fermentation tank (101) is provided with a first mounting ear (1011), and the end cover (102) is provided with a second mounting ear (1021); the first mounting ear (1011) and the second mounting ear (1021) are in contact with each other, threaded holes are provided on the first mounting ear (1011) and the second mounting ear (1021), and sealing gaskets are provided on the opposing surfaces of the first mounting ear (1011) and the second mounting ear (1021).
5. The Pleurotus eryngii liquid spawn fermentation system according to claim 1, characterized in that: The side wall of the top block (401) is installed with a back plate (4012), and the back plate (4012) is installed at the bottom of the limiting slider (3031). The length of the ventilation groove (4011) is greater than the thickness of the side wall of the fermentation tank (101).
Citation Information
Patent Citations
Pleurotus eryngii liquid strain fermentation system and fermentation process thereof
CN115747005A
Microbial fermentation liquor concentration device
CN217202683U