Accurate positioning aluminum profile extrusion molding machine
By employing precise positioning and protective enhancement design, the wear problem of aluminum rods during the transfer process was solved, enabling efficient transfer and precise forming of aluminum rods, thereby improving production efficiency and forming quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NINGDE HENGYI IND TECH CO LTD
- Filing Date
- 2024-04-24
- Publication Date
- 2026-06-16
AI Technical Summary
During the transfer process, the aluminum rods suffer wear on their outer surface due to height differences. Existing equipment cannot effectively protect the aluminum rods, resulting in material loss.
The design incorporates drive and feeding components, with servo motors, lead screws, chains, and hydraulic rods working together to achieve precise positioning and enhanced protection of the aluminum rods. Combined with cleaning brushes and mold design, it ensures that the aluminum rods are not damaged during transfer and are precisely extruded after heating.
This reduces wear on aluminum rods during the transfer process, improves production efficiency, avoids material waste, reduces production costs, and ensures the forming accuracy of aluminum profiles.
Smart Images

Figure CN118371549B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum profile processing technology, specifically to a precision-positioned aluminum profile extrusion molding machine. Background Technology
[0002] Aluminum profile extrusion presses are mainly used to produce aluminum profiles of different specifications. The processing method is to feed aluminum rods to a hot shear furnace for heating and heat preservation, then cut the heated aluminum rods and transfer them to the extrusion press for high-temperature extrusion. Extrusion is the process of producing aluminum alloy profiles of different shapes by passing the aluminum rods through different types of dies.
[0003] For example, the invention with application number CN202110284350.5 relates to an aluminum profile production line, including an aluminum heating furnace, an aluminum profile extrusion molding machine, an aluminum profile roller conveying and storage device, an aluminum profile production line air cooling device, an aluminum profile production line cutting device, a first extrusion production line traction machine, a second extrusion production line traction machine, an extrusion waste recycling device, an aluminum extrusion transfer device, and a heating furnace discharge transfer device. The waste outlet of the aluminum profile extrusion molding machine is connected to the extrusion waste recycling device. This greatly reduces manual operation, improves production efficiency, saves on raw material waste, and reduces production costs. However, before the aluminum bars are transferred to the heating furnace, they generally need to be transferred from a low position to a high position. The aluminum bars themselves have a certain weight, and the momentary height difference during transfer from a low position to a high position or from a high position to a low position will cause wear on the outer surface of the aluminum bars due to gravity. In the case of frequent transfers with height differences, a large amount of aluminum profile will be lost.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a precision-positioning aluminum profile extrusion forming machine. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a precision-positioning aluminum profile extrusion molding machine, which solves the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention provides the following technical solution: A precision-positioning aluminum profile extrusion forming machine, comprising a hot shear furnace and a receiving plate, wherein a first connecting plate is installed on one side of the hot shear furnace, and a second connecting plate is slidably disposed on one side of the first connecting plate, a feeding platform is installed at the end of the second connecting plate, and side frames are provided on both sides of the feeding platform, an auxiliary horizontal feeding drive assembly is installed inside the side frames, and the drive assembly includes a first servo motor, a lead screw, a slider, and a transfer feeding table, a lead screw is installed at the output end of the first servo motor, and a slider is provided on the outer surface of the lead screw, and a transfer feeding table is provided on the top of the slider, a feeding assembly for transferring materials with height differences is provided on one outer surface of the feeding platform, and the feeding assembly includes a second servo motor, a gear, a chain, and a connecting shaft, a gear is installed at the output end of the second servo motor, a chain is provided on the outside of the gear, and a chain is installed in the middle of the gear. The chain has a connecting shaft, and a protective assembly for protection is installed on its outer surface by screws. The protective assembly includes a mounting block, a first winding motor, a first reel, a lifting plate, a second winding motor, and an extension plate. The first winding motor is installed inside the mounting block, and the first reel is installed at the output end of the first winding motor. A lifting plate is installed on one side of the outer surface of the mounting block, and an extension plate is installed on the bottom outer surface of the mounting block. A second winding motor is installed on one side of the extension plate, and the second reel is installed at the output end of the second winding motor. A plate is installed on the outer surface of the hot shear furnace away from the feeding platform, and a first hydraulic rod is installed on the outer surface of the plate. A connecting block is installed at the output end of the first hydraulic rod. A receiving plate is installed on the outer surface of the connecting block. A connecting frame is installed on one side of the hot shear furnace, and a mold is installed inside the connecting frame. A second hydraulic rod is installed on the side of the plate near the mold, and a push column is installed at the output end of the second hydraulic rod.
[0007] Furthermore, the plate has an "L" shaped structure and an auxiliary frame is provided inside the plate.
[0008] Furthermore, the auxiliary frame is a hollow rectangular structure with an opening on one side, and the interior of the auxiliary frame is fixed to the second hydraulic rod by bolts.
[0009] Furthermore, there are two sets of connecting blocks and first hydraulic rods, and the connecting blocks and first hydraulic rods are distributed in a one-to-one correspondence.
[0010] Furthermore, a material pushing assembly is installed in the middle of one side of the transfer platform, and the material pushing assembly includes a vertical plate, a third hydraulic rod and a push plate. The third hydraulic rod is provided on the outer surface of one side of the vertical plate, and the push plate is installed at the output end of the third hydraulic rod.
[0011] Furthermore, the top of the upright plate is provided with an auxiliary component for cleaning, and the auxiliary component includes a top frame, an inner frame and a cleaning brush. The inner frame is provided inside the top frame, and the cleaning brush is installed on the bottom outer surface of the inner frame.
[0012] Furthermore, the driving component is provided in two sets, and the two sets of driving component have the same structure.
[0013] Furthermore, the bottom of the feeding platform is provided with a support plate, and a baffle is engaged on one side of the support plate. There are two sets of baffles, and the baffles are distributed in a one-to-one correspondence with the chain.
[0014] Furthermore, the precisely positioned aluminum profile extrusion molding machine also includes the following usage method;
[0015] Step one: Based on the length of the aluminum rod substrate, the operator can pull the feeding platform to slide and unfold the first and second connecting plates. This allows for flexible adjustment of the space occupied by the aluminum profile extrusion molding machine according to the length of the aluminum rod. The structure is simple and easy for users to operate manually. Then, the installation block moves synchronously with the rotation of the chain, and the lifting plate connected to the installation block moves synchronously. The shape and number of lifting plates are designed to facilitate support, limitation and lifting from both ends of the aluminum rod substrate. The design of the first winding motor can drive the first reel to rotate, thereby unfolding the rubber layer on the outer surface of the first reel. At the same time, the other end of the rubber layer is limited and wound on the outer surface of the second reel. The design of the second winding motor can rotate the second reel. The design of the first and second winding motors rotating the first and second reels can be used to rewind and replace the rubber layer on the outer surface of the lifting plate.
[0016] Step two: The design of the first servo motor enables the lead screw to rotate. The rotation of the lead screw drives the slider to move horizontally within the side frame, facilitating the transfer platform to move closer to the lifting plate and accept the aluminum rod substrate lifted by the lifting plate. This facilitates the advancement of the aluminum rod substrate into the hot shearing furnace. The design of the first servo motor enables the lead screw to rotate, which drives the slider to move horizontally within the side frame. This facilitates the movement of the transfer platform. The rotation of the lead screw allows for precise control of the transfer platform's position. When the transfer platform moves to the push plate area, the design of the vertical plate and the third hydraulic rod allows for the movement of the push plate, facilitating the transport of the aluminum rod inside the transfer platform into the hot shearing furnace. This also facilitates the horizontal transport of the aluminum rod after it has been transferred from high to low.
[0017] Step three involves pushing the aluminum rod onto the transfer platform, which then contacts the cleaning brush at the bottom of the built-in frame. This cleans the outer surface of the aluminum rod substrate before it is transferred to the hot shearing furnace, preventing foreign matter from adhering to the surface and causing impurities during subsequent extrusion. The hot shearing furnace is designed to heat and insulate the transferred aluminum rod substrate. Operators can install the aluminum cutting device according to the length of the aluminum rod substrate to cut it to the required length after heat preservation. Finally, the design of the first hydraulic rod moves the connecting block and the receiving plate connected to the connecting block, facilitating the reception of the high-temperature aluminum rod after hot shearing. Simultaneously, it is transferred to the pusher column end area. The design of the second hydraulic rod moves the pusher column back and forth, pushing the high-temperature aluminum rod inside the receiving plate into the mold. The aluminum rod is then extruded into the required aluminum profile through the mold. The mold remains confined within the connecting frame, and the pusher column position is fixed, allowing the pusher column to precisely align the high-temperature aluminum rod with the mold for extrusion.
[0018] This invention provides a precision-positioning aluminum profile extrusion molding machine, which has the following advantages:
[0019] 1. This precisely positioned aluminum profile extrusion molding machine, through the design of its drive components, facilitates the transfer platform's proximity to the lifting plate, enabling easy reception of the aluminum rod substrate lifted by the lifting plate. This facilitates the advancement of the aluminum rod substrate into the hot shear furnace, reducing manual intervention. The design of the feeding and protective components ensures that the rotating chain causes the mounting blocks to move synchronously, thereby moving the lifting plate connected to the mounting blocks in sync. The shape and number of lifting plates facilitate support, limiting, and lifting from both ends of the aluminum rod substrate. The design of the winding motor one drives the winding shaft one to rotate, thus ensuring that the aluminum rod substrate wound on the outer surface of the winding shaft one... The rubber layer unfolds, while the other end of the rubber layer is limited and wound onto the outer surface of the second reel. The design of the second reel motor allows the second reel to rotate. The design of rotating the first and second reel motors allows the rubber layer on the outer surface of the lifting plate to be wound up and replaced. This avoids the aluminum rod substrate being worn due to direct collision caused by weight issues when the lifting plate frequently lifts the transferred aluminum rod. The rubber layer on the outer surface of the lifting plate can be replaced through the above operation, so that the lifting plate provides a protective surface when transferring the aluminum rod substrate, avoiding damage to the aluminum rod substrate inside the lifting plate caused by gravity collision.
[0020] 2. This precisely positioned aluminum profile extrusion molding machine can use the design of the second hydraulic rod to move the push column back and forth, thereby pushing the high-temperature aluminum rod inside the receiving plate into the mold. The aluminum rod will be extruded into the required aluminum profile through the mold. The mold is always confined inside the connecting frame, and the position of the push column is fixed. The push column can be used to push the high-temperature aluminum rod to accurately align with the mold for extrusion molding.
[0021] 3. This precisely positioned aluminum profile extrusion forming machine, through the design of the pushing component and auxiliary components, can move the push plate by utilizing the design of the vertical plate and the third hydraulic rod when the transfer table moves to the push plate area. This facilitates the transportation of aluminum bars inside the transfer table to the hot shear furnace, and allows for horizontal transportation of the aluminum bars after transfer from high to low. At the same time, when pushing the aluminum bars on the transfer table, they will come into contact with the cleaning brush at the bottom of the built-in frame, which can clean the outer surface of the aluminum bar substrate when it is transferred to the hot shear furnace, preventing foreign matter from adhering to the outer surface of the aluminum bar substrate and causing impurities in subsequent extrusion. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of an aluminum profile extrusion forming machine with precise positioning according to the present invention;
[0023] Figure 2 This is a top view of the aluminum profile extrusion molding machine with precise positioning according to the present invention.
[0024] Figure 3 This is a schematic diagram of the overall structure of the feeding platform of a precision-positioning aluminum profile extrusion molding machine according to the present invention;
[0025] Figure 4 This is a side view of the feeding platform of a precision-positioning aluminum profile extrusion molding machine according to the present invention.
[0026] Figure 5 This is a partial bottom view of the feeding platform of a precision-positioned aluminum profile extrusion molding machine according to the present invention.
[0027] In the diagram: 1. Hot shear furnace; 2. Plate body; 3. Receiving plate; 4. Connecting block; 5. First hydraulic rod; 6. Auxiliary frame; 7. Second hydraulic rod; 8. Push column; 9. Connecting frame; 10. Mold; 11. First connecting plate; 12. Second connecting plate; 13. Feeding platform; 14. Side frame; 15. Drive assembly; 1501. First servo motor; 1502. Lead screw; 1503. Slider; 1504. Transfer feeding table; 16. Feeding assembly; 1601. Second servo motor; 1602. Gear; 1603, Chain; 1604, Connecting Shaft; 17, Auxiliary Components; 1701, Top Frame; 1702, Internal Frame; 1703, Cleaning Brush; 18, Pushing Components; 1801, Vertical Plate; 1802, Third Hydraulic Rod; 1803, Push Plate; 19, Protective Components; 1901, Mounting Block; 1902, Rewinding Motor 1; 1903, Reel 1; 1904, Lifting Plate; 1905, Rewinding Motor 2; 1906, Extension Plate; 20, Reel 2; 21, Support Plate; 22, Baffle. Detailed Implementation
[0028] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0029] like Figures 1-5As shown, the present invention provides a technical solution: a precision-positioning aluminum profile extrusion forming machine, comprising a hot shear furnace 1, a plate body 2, a receiving plate 3, a connecting block 4, a first hydraulic rod 5, an auxiliary frame 6, a second hydraulic rod 7, a push column 8, a connecting frame 9, a mold 10, a first connecting plate 11, a second connecting plate 12, a feeding platform 13, a side frame 14, a drive assembly 15, a first servo motor 1501, a lead screw 1502, a slider 1503, a transfer feeding table 1504, a feeding assembly 16, a second servo motor 1601, a gear 1602, a chain 1603, a connecting shaft 1604, an auxiliary assembly 17, a top frame 1701, an inner frame 1702, a cleaning brush 1703, and a pushing assembly 18. 8. Vertical plate 1801, third hydraulic rod 1802, push plate 1803, protective component 19, mounting block 1901, winding motor 1902, reel 1903, lifting plate 1904, winding motor 2 1905, extension plate 1906, reel 2 20, support plate 21 and baffle 22. A first connecting plate 11 is installed on one side of the hot shear furnace 1, and a second connecting plate 12 is slidably arranged on one side of the first connecting plate 11. A feeding platform 13 is installed at the end of the second connecting plate 12, and side frames 14 are provided on both sides of the feeding platform 13. A support plate 21 is provided at the bottom of the feeding platform 13, and a baffle 22 is engaged on one side of the support plate 21. The baffle 22 is provided with two... The assembly consists of a baffle 22 and a chain 1603, which are distributed in a one-to-one correspondence. The operator can pull the feeding platform 13 according to the length of the aluminum rod substrate, causing the first connecting plate 11 and the second connecting plate 12 to slide and unfold. This allows for flexible adjustment of the space occupied by the aluminum profile extrusion molding machine according to the length of the aluminum rod. The structure is simple and easy for manual operation. The side frame 14 houses an auxiliary horizontal feeding drive assembly 15, which includes a first servo motor 1501, a lead screw 1502, a slider 1503, and a transfer table 1504. Both the transfer table 1504 and the receiving plate 3 have an arc-shaped structure, and the transfer table 1504 and the slider 1503 are fixed together by bolts. The structure includes a lead screw 1502 mounted on the output end of the first servo motor 1501, and a slider 1503 provided on the outer surface of the lead screw 1502. A transfer feeding platform 1504 is provided on the top of the slider 1503. Two sets of drive components 15 are provided, and the two sets of drive components 15 have the same structure. The design of the first servo motor 1501 enables the lead screw 1502 to rotate. The rotation of the lead screw 1502 enables the slider 1503 to move horizontally within the side frame 14, which facilitates the transfer feeding platform 1504 to move closer to the lifting plate 1904, making it easier to receive the aluminum rod substrate lifted by the lifting plate 1904. This facilitates the advancement of the aluminum rod substrate into the hot shear furnace 1 and reduces manual intervention.
[0030] like Figure 3 , Figure 4 and Figure 5As shown, a loading assembly 16 for transferring materials with height differences is provided on one outer surface of the loading platform 13. The loading assembly 16 includes a second servo motor 1601, a gear 1602, a chain 1603, and a connecting shaft 1604. The output end of the second servo motor 1601 is equipped with a gear 1602, and a chain 1603 is provided on the outside of the gear 1602. The connecting shaft 1604 is installed in the middle of the gear 1602. For transporting stacked aluminum rod substrates with height differences, the design of the second servo motor 1601 can drive the gear 1602 to rotate, so that the chain 1603 outside the gear 1602 will rotate synchronously. In turn, the protective assembly 19 on the outer surface of the chain 1603 will move synchronously, which is convenient for transporting aluminum rod substrates placed at lower levels. The transfer process reduces manpower and saves time and effort. A protective component 19 is screwed onto the outer surface of the chain 1603 for protection. The protective component 19 includes a mounting block 1901, a first winding motor 1902, a first reel 1903, a lifting plate 1904, a second winding motor 1905, and an extension plate 1906. The first winding motor 1902 is housed inside the mounting block 1901, and the first reel 1903 is mounted on the output end of the first winding motor 1902. A lifting plate 1904 is mounted on one outer surface of the mounting block 1901, and an extension plate 1906 is mounted on the bottom outer surface of the mounting block 1901. A second winding motor 1905 is mounted on one side of the extension plate 1906, and the second reel 1905 is mounted on the output end of the second winding motor 1905. 0. The mounting block 1901 moves synchronously with the rotation of the chain 1603, causing the lifting plate 1904 connected to the mounting block 1901 to move synchronously. The shape and number of the lifting plate 1904 are designed to facilitate support, limiting, and lifting from both ends of the aluminum rod substrate. The design of the winding motor 1902 drives the winding shaft 1903 to rotate, thereby unfolding the rubber layer wound on the outer surface of the winding shaft 1903. At the same time, the other end of the rubber layer is limited and wound on the outer surface of the winding shaft 20. The design of the winding motor 1905 allows the winding shaft 20 to rotate. The design of the winding motors 1902 and 1905 to rotate the winding shafts 1903 and 20 can achieve the same effect on the outer surface of the lifting plate 1904. The rubber layer on the surface of the lifting plate 1904 is rolled up and replaced to prevent direct collisions with the aluminum rod substrate caused by weight during frequent lifting of the aluminum rod. This process allows the rubber layer on the outer surface of the lifting plate 1904 to be replaced, providing protection during the transfer of the aluminum rod substrate and preventing damage to the aluminum rod substrate inside the lifting plate 1904 due to gravity impacts. A plate 2 is provided on the outer surface of the hot shear furnace 1 away from the feeding platform 13, and a first hydraulic rod 5 is provided on the outer surface of the plate 2. The plate 2 has an "L"-shaped structure, and an auxiliary frame 6 is provided inside the plate 2. The auxiliary frame 6 is a hollow rectangular structure with an opening on one side, and the interior of the auxiliary frame 6 is fixed to the second hydraulic rod 7 by bolts.The hot shear furnace 1 is designed to heat and insulate the aluminum rod substrate transferred there. Operators can install the aluminum cutting device according to the length of the aluminum rod substrate, allowing for the cutting of the insulated aluminum rod substrate to the required length. A connecting block 4 is installed at the output end of the first hydraulic rod 5. Two sets of connecting blocks 4 and the first hydraulic rod 5 are provided, and they are distributed in a one-to-one correspondence. The receiving plate 3 is located on the outer surface of the connecting block 4. A connecting frame 9 is installed on one side of the hot shear furnace 1, and a mold 10 is installed inside the connecting frame 9. A second hydraulic rod 7 is installed on the side of the plate 2 near the mold 10, and the output of the second hydraulic rod 7... A pusher column 8 is provided at the outlet. The design of the first hydraulic rod 5 allows the connecting block 4 and the receiving plate 3 connected to the connecting block 4 to move, facilitating the reception of the high-temperature aluminum rod after processing in the hot shear furnace 1. Simultaneously, the rod is transferred to the end area of the pusher column 8. The design of the second hydraulic rod 7 allows the pusher column 8 to move back and forth, thereby pushing the high-temperature aluminum rod inside the receiving plate 3 into the mold 10. The aluminum rod is then extruded into the required aluminum profile by the mold 10. The mold 10 is always confined within the connecting frame 9, and the position of the pusher column 8 is fixed. The pusher column 8 is used to precisely align the high-temperature aluminum rod with the mold 10 for extrusion molding.
[0031] like Figure 3 , Figure 4 and Figure 5As shown, a pushing assembly 18 is installed in the middle of one side of the transfer table 1504. The pushing assembly 18 includes a vertical plate 1801, a third hydraulic rod 1802, and a push plate 1803. The third hydraulic rod 1802 is provided on the outer surface of one side of the vertical plate 1801, and the push plate 1803 is installed at the output end of the third hydraulic rod 1802. An auxiliary assembly 17 for cleaning is provided on the top of the vertical plate 1801. The auxiliary assembly 17 includes a top frame 1701, an inner frame 1702, and a cleaning brush 1703. The inner frame 1702 is provided inside the top frame 1701, and the cleaning brush 1703 is installed on the bottom outer surface of the inner frame 1702. The design of the first servo motor 1501 enables the lead screw 1502 to rotate. The rotation of the lead screw 1502 can drive the slider 1503 to a limit position. The transfer platform 1504 can be moved horizontally inside the side frame 14 to facilitate its movement. The position of the transfer platform 1504 can be precisely controlled by the rotation of the lead screw 1502. When the transfer platform 1504 moves to the area of the push plate 1803, the push plate 1803 can be moved using the design of the vertical plate 1801 and the third hydraulic rod 1802. This facilitates the transport of the aluminum rod inside the transfer platform 1504 to the hot shear furnace 1, and the horizontal transport of the aluminum rod after it is transferred from high to low. At the same time, when the aluminum rod is pushed on the transfer platform 1504, it will contact the cleaning brush 1703 at the bottom of the inner frame 1702. This will clean the outer surface of the aluminum rod substrate when it is transferred to the hot shear furnace 1, and prevent foreign matter from adhering to the outer surface of the aluminum rod substrate, which could cause impurities in subsequent extrusion.
[0032] The precision-positioned aluminum profile extrusion forming machine also includes the following usage methods;
[0033] Step one: Based on the length of the aluminum rod substrate, the operator can pull the feeding platform 13, causing the first connecting plate 11 and the second connecting plate 12 to slide and unfold. This allows for flexible adjustment of the space occupied by the aluminum profile extrusion molding machine according to the length of the aluminum rod. The structure is simple and easy for the user to operate manually. Then, the mounting block 1901 moves synchronously with the rotation of the chain 1603, thereby causing the lifting plate 1904 connected to the mounting block 1901 to move synchronously. The shape and number of lifting plates 1904 are designed to facilitate the movement of aluminum rod substrate from both ends. The design of the first winding motor 1902 enables the first winding shaft 1903 to rotate, thereby allowing the rubber layer wound on the outer surface of the first winding shaft 1903 to unfold. At the same time, the other end of the rubber layer is wound and limited on the outer surface of the second winding shaft 20. The design of the second winding motor 1905 enables the second winding shaft 20 to rotate. The design of rotating the first winding motor 1902 and the second winding motor 1905 to rotate the first winding shaft 1903 and the second winding shaft 20 allows for the winding and replacement of the rubber layer on the outer surface of the lifting plate 1904.
[0034] Step two: The design of the first servo motor 1501 enables the lead screw 1502 to rotate. The rotation of the lead screw 1502 drives the slider 1503 to move horizontally within the side frame 14, facilitating the transfer table 1504 to move closer to the lifting plate 1904. This facilitates the acceptance of the aluminum rod substrate lifted by the lifting plate 1904 and promotes its advancement into the hot shear furnace 1. The design of the first servo motor 1501 enables the lead screw 1502 to rotate, and the rotation of the lead screw 1502 drives the slider 1503 to move horizontally within the side frame 14. Block 1503 is limited to move horizontally inside the side frame 14, which facilitates the movement of the transfer feeding table 1504. The rotation of the screw 1502 facilitates precise control of the position of the transfer feeding table 1504. When the transfer feeding table 1504 moves to the area of the push plate 1803, the design of the vertical plate 1801 and the third hydraulic rod 1802 can be used to move the position of the push plate 1803, which facilitates the transport of the aluminum rod inside the transfer feeding table 1504 to the inside of the hot shear furnace 1, and facilitates the horizontal transport of the aluminum rod after it is transferred from high to low.
[0035] Step three: When the aluminum rod is pushed onto the transfer platform 1504, it will contact the cleaning brush 1703 at the bottom of the built-in frame 1702. This will clean the outer surface of the aluminum rod substrate when it is transferred to the hot shear furnace 1, preventing foreign matter from adhering to the outer surface of the aluminum rod substrate and causing impurities during subsequent extrusion. The design of the hot shear furnace 1 allows for heating and heat preservation of the aluminum rod substrate transferred there. The operator can reasonably install the aluminum cutting device according to the length of the aluminum rod substrate, and can cut the aluminum rod substrate to the required length after heat preservation. Finally, the design of the first hydraulic rod 5 can... The connecting block 4 and the receiving plate 3 connected to the connecting block 4 are moved to facilitate the acceptance of the high-temperature aluminum rod after the hot shear furnace 1 has finished processing. At the same time, it is transferred to the end area of the push column 8. The design of the second hydraulic rod 7 can move the push column 8 back and forth, so that the high-temperature aluminum rod inside the receiving plate 3 can be pushed into the mold 10. The aluminum rod will be extruded into the required aluminum profile through the mold 10. The mold 10 is always confined inside the connecting frame 9. At the same time, the position of the push column 8 is fixed, and the push column 8 can be used to push the high-temperature aluminum rod to accurately align with the mold 10 for extrusion molding.
[0036] In summary, as Figures 1-5As shown, this precisely positioned aluminum profile extrusion molding machine, during use, allows the operator to pull the feeding platform 13 according to the length of the aluminum rod substrate, causing the first connecting plate 11 and the second connecting plate 12 to slide and unfold. This facilitates flexible adjustment of the space occupied by the aluminum profile extrusion molding machine according to the length of the aluminum rod. The structure is simple and easy for the user to operate manually. Then, through the rotation of the chain 1603, the mounting block 1901 moves synchronously, thereby the lifting plate 1904 connected to the mounting block 1901 moves synchronously. The shape and number design of the lifting plate 1904 facilitates support, limitation, and lifting from both ends of the aluminum rod substrate. The design of the winding motor 1902 drives the winding shaft 1903 to rotate, thereby enabling winding... The rubber layer on the outer surface of reel 1903 unfolds, while the other end of the rubber layer is wound up and limited to the outer surface of reel 20. The design of the winding motor 2905 allows the reel 20 to rotate. The rotation of reel 1903 and reel 20 by the winding motors 1902 and 1905 allows for the replacement of the rubber layer on the outer surface of the lifting plate 1904. This prevents the lifting plate 1904 from directly impacting the aluminum rod substrate due to weight during frequent lifting operations, thus avoiding wear on the aluminum rod substrate. The rubber layer on the outer surface of the lifting plate 1904 can be replaced through this operation, providing a protective surface for the lifting plate 1904 during the transfer of the aluminum rod substrate and preventing damage from gravity impacts. The internal aluminum rod substrate experiences wear and tear. The design of the first servo motor 1501 rotates the lead screw 1502. This rotation of the lead screw 1502 causes the slider 1503 to move horizontally within the side frame 14, facilitating the transfer platform 1504 to move closer to the lifting plate 1904. This allows for the acceptance of the aluminum rod substrate lifted by the lifting plate 1904, promoting its advancement into the hot shear furnace 1. The design of the first servo motor 1501, which rotates the lead screw 1502, causes the slider 1503 to move horizontally within the side frame 14, facilitating the movement of the transfer platform 1504. The rotation of the lead screw 1502 also enables precise control. The position of the transfer feeding platform 1504 allows for the movement of the pusher plate 1803 when it moves to the area of the pusher plate 1803. The design of the vertical plate 1801 and the third hydraulic rod 1802 facilitates the movement of the pusher plate 1803, enabling the aluminum rods inside the transfer feeding platform 1504 to be transported into the hot shear furnace 1. This facilitates horizontal transport of the aluminum rods after they have been transferred from high to low. Simultaneously, when the aluminum rods are pushed onto the transfer feeding platform 1504, they come into contact with the cleaning brush 1703 at the bottom of the built-in frame 1702. This cleans the outer surface of the aluminum rod substrate upon arrival in the hot shear furnace 1, preventing foreign matter from adhering to the outer surface and causing impurities during subsequent extrusion. The design of the hot shear furnace 1 also allows for heating and heat preservation of the transferred aluminum rod substrate.The operator can install the aluminum cutting device appropriately according to the length of the aluminum rod substrate, and can cut the aluminum rod substrate to the required length after heat preservation. Finally, the design of the first hydraulic rod 5 can drive the connecting block 4 and the receiving plate 3 connected to the connecting block 4 to move, so as to receive the high-temperature aluminum rod after the hot shear furnace 1 has finished processing, and transfer it to the end area of the push column 8. The design of the second hydraulic rod 7 can move the push column 8 back and forth, so as to push the high-temperature aluminum rod inside the receiving plate 3 into the mold 10. The aluminum rod will be extruded into the required aluminum profile through the mold 10. The mold 10 is always confined inside the connecting frame 9, and the position of the push column 8 is fixed. The push column 8 is used to push the high-temperature aluminum rod to accurately align with the mold 10 for extrusion molding.
[0037] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A precision-positioning aluminum profile extrusion forming machine, comprising a hot shear furnace (1) and a receiving plate (3), characterized in that: A first connecting plate (11) is installed on one side of the hot shear furnace (1), and a second connecting plate (12) is slidably arranged on one side of the first connecting plate (11). A feeding platform (13) is installed at the end of the second connecting plate (12), and side frames (14) are provided on both sides of the feeding platform (13). A drive assembly (15) for auxiliary horizontal feeding is installed inside the side frame (14), and the drive assembly (15) includes a first servo motor (1501), a lead screw (1502), a slider (1503), and a transfer table (1504). A lead screw (1502) is installed at the output end of the first servo motor (1501), and a slider (1503) is provided on the outer surface of the lead screw (1502). A transfer platform (1504) is provided on the top of the loading platform (13). A loading assembly (16) for transferring materials with height differences is provided on one outer surface of the loading platform (13). The loading assembly (16) includes a second servo motor (1601), a gear (1602), a chain (1603), and a connecting shaft (1604). The output end of the second servo motor (1601) is equipped with a gear (1602), and a chain (1603) is provided on the outside of the gear (1602). A connecting shaft (1604) is installed in the middle of the gear (1602). A protective assembly (19) for protection is installed on the outer surface of the chain (1603) by screws. The protective assembly (19) includes a mounting block (1901). The mounting block (1) comprises a winding motor 1 (1902), a reel 1 (1903), a lifting plate (1904), a winding motor 2 (1905), and an extension plate (1906). The mounting block (1901) is equipped with a winding motor 1 (1902), and the output end of the winding motor 1 (1902) is equipped with a reel 1 (1903). The outer surface of one side of the mounting block (1901) is equipped with a lifting plate (1904), and the bottom outer surface of the mounting block (1901) is equipped with an extension plate (1906). The outer surface of the extension plate (1906) is equipped with a winding motor 2 (1905), and the output end of the winding motor 2 (1905) is equipped with a reel 2 (20). The outer surface of the hot shear furnace (1) is far from the loading platform (1). 3) A plate (2) is provided on one side, and a first hydraulic rod (5) is provided on the outer surface of the plate (2). A connecting block (4) is installed at the output end of the first hydraulic rod (5). The receiving plate (3) is provided on the outer surface of the connecting block (4). A connecting frame (9) is installed on one side of the hot shear furnace (1), and a mold (10) is provided inside the connecting frame (9). A second hydraulic rod (7) is installed on the side of the plate (2) near the mold (10), and a push column (8) is provided at the output end of the second hydraulic rod (7). A push assembly (18) for pushing material is installed in the middle of one side of the transfer feeding table (1504), and the push assembly (18) includes a vertical plate (1801), a third hydraulic rod (1802), and a push plate (1803).A third hydraulic rod (1802) is provided on one outer surface of the upright plate (1801), and a push plate (1803) is installed at the output end of the third hydraulic rod (1802).
2. The aluminum profile extrusion forming machine with precise positioning according to claim 1, characterized in that: The plate (2) has an "L" shaped structure and an auxiliary frame (6) is provided inside the plate (2).
3. The aluminum profile extrusion forming machine with precise positioning according to claim 2, characterized in that: The auxiliary frame (6) is a hollow rectangular structure with an opening on one side, and the interior of the auxiliary frame (6) is fixed to the second hydraulic rod (7) by bolts.
4. The aluminum profile extrusion forming machine with precise positioning according to claim 1, characterized in that: There are two sets of connecting blocks (4) and first hydraulic rods (5), and the connecting blocks (4) and first hydraulic rods (5) are distributed in a one-to-one correspondence.
5. The aluminum profile extrusion forming machine with precise positioning according to claim 4, characterized in that: The top of the upright plate (1801) is provided with an auxiliary component (17) for cleaning, and the auxiliary component (17) includes a top frame (1701), an inner frame (1702) and a cleaning brush (1703). The inner frame (1702) is provided inside the top frame (1701), and the cleaning brush (1703) is installed on the bottom outer surface of the inner frame (1702).
6. The aluminum profile extrusion forming machine with precise positioning according to claim 1, characterized in that: The drive component (15) is provided in two sets, and the two sets of drive components (15) have the same structure.
7. The aluminum profile extrusion forming machine with precise positioning according to claim 5, characterized in that: The transfer platform (1504) and the receiving plate (3) are both arc-shaped structures, and the transfer platform (1504) and the slider (1503) are fixed by bolts.
8. The aluminum profile extrusion forming machine with precise positioning according to claim 1, characterized in that: The bottom of the feeding platform (13) is provided with a support plate (21), and a baffle (22) is installed on one side of the support plate (21). There are two sets of baffles (22), and the baffles (22) and the chain (1603) are distributed in a one-to-one correspondence.
9. The method of using a precision-positioning aluminum profile extrusion forming machine according to claim 5, characterized in that: Step 1: Based on the length of the aluminum rod substrate, the operator can pull the feeding platform (13) to slide and unfold the first connecting plate (11) and the second connecting plate (12). This allows for flexible adjustment of the space occupied by the aluminum profile extrusion molding machine according to the length of the aluminum rod. The structure is simple and easy for the user to operate manually. Then, through the rotation of the chain (1603), the mounting block (1901) will move synchronously, and the lifting plate (1904) connected to the mounting block (1901) will move synchronously. Through the design of the shape and number of the lifting plate (1904), it is easy to support from both ends of the aluminum rod substrate. The design of the support limit and lifting mechanism allows the winding motor 1 (1902) to drive the winding shaft 1 (1903) to rotate, thereby enabling the rubber layer wound on the outer surface of the winding shaft 1 (1903) to unfold. At the same time, the other end of the rubber layer is limited and wound on the outer surface of the winding shaft 2 (20). The design of the winding motor 2 (1905) allows the winding shaft 2 (20) to rotate. The design of the winding motor 1 (1902) and the winding motor 2 (1905) to rotate the winding shaft 1 (1903) and the winding shaft 2 (20) can be used to wind and replace the rubber layer on the outer surface of the lifting plate (1904). Step 2: The design of the first servo motor (1501) enables the screw (1502) to rotate. The rotation of the screw (1502) enables the slider (1503) to move horizontally within the side frame (14), facilitating the transfer platform (1504) to move closer to the lifting plate (1904), making it easier to receive the aluminum rod substrate lifted by the lifting plate (1904), and facilitating the advancement of the aluminum rod substrate into the hot shear furnace (1). The rotation of the screw (1502) facilitates precise control of the position of the transfer platform (1504). When the transfer platform (1504) moves to the push plate (1803) area, the design of the vertical plate (1801) and the third hydraulic rod (1802) can be used to move the position of the push plate (1803), facilitating the transport of the aluminum rod inside the transfer platform (1504) to the inside of the hot shear furnace (1), and facilitating the horizontal transport of the aluminum rod after it is transferred from low to high. Step 3: When pushing the aluminum rod on the transfer platform (1504), it will contact the cleaning brush (1703) at the bottom of the built-in frame (1702). This will clean the outer surface of the aluminum rod substrate when it is transferred to the hot shear furnace (1), preventing foreign matter from adhering to the outer surface of the aluminum rod substrate and causing impurities in subsequent extrusion. The design of the hot shear furnace (1) allows for heating and heat preservation of the aluminum rod substrate transferred there. The operator can reasonably install the aluminum cutting device according to the length of the aluminum rod substrate, and can cut the aluminum rod substrate to the required length after heat preservation. Finally, the design of the first hydraulic rod (5) can drive the connecting block (4) to... The receiving plate (3) connected to the connecting block (4) moves to facilitate the acceptance of the high-temperature aluminum rod after the hot shear furnace (1) is finished. At the same time, it is transferred to the end area of the push column (8). The design of the second hydraulic rod (7) can be used to move the push column (8) back and forth, so that the high-temperature aluminum rod inside the receiving plate (3) can be pushed into the mold (10). The aluminum rod will be extruded into the required aluminum profile through the mold (10). The mold (10) is always limited inside the connecting frame (9). At the same time, the position of the push column (8) is fixed, and the push column (8) can be used to push the high-temperature aluminum rod to accurately align with the mold (10) for extrusion molding.