Non-metallic bead separation device
By designing a non-metallic bead separation device, which utilizes a separation disc cutting and cleaning component to scrape off raw materials, the problem of blade adhesion affecting molding is solved, thus achieving highly efficient automation in bead production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZAOYANG ZUZHIBAO CLOGS CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-06-12
AI Technical Summary
In the bead production process, the solidification of sticky raw materials adhering to the cutting blade affects the forming shape, resulting in high consumption of manpower and material resources and affecting production efficiency.
Design a non-metallic bead separation device, comprising a shaped feeding cylinder, a driving component, and a cleaning component. The device cuts the raw material into granules using a separation disc and uses the cleaning component to scrape off the raw material inside the separation disc, thereby achieving automatic cleaning.
It achieves an automatic cleaning effect, ensuring that the shape of subsequent beads is consistent, eliminating the need for manual wiping and improving the efficiency of bead production.
Smart Images

Figure CN224348127U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of bead production technology, and in particular to a non-metallic bead separation device. Background Technology
[0002] Beads are mainly made of glass and plastic. The production process usually involves melting the raw materials (plastic and glass), followed by drawing, cutting, and forming beads. During the production process, a cutting head is usually added to the output end of the extrusion molding machine to process the raw materials into granular material. However, as the usage time increases, the cutting head will be covered with sticky raw materials. After these materials solidify, continued use will affect the subsequent forming shape of the material. Therefore, workers often need to manually wipe the cutting head, which consumes a lot of manpower and resources and is not conducive to the efficient production of beads. Utility Model Content
[0003] This application provides a non-metallic bead separation device to improve the following technical problems:
[0004] The cutting blades will be covered with sticky raw materials. Once these materials solidify, continued use will affect the shaping of the subsequent beads. Therefore, workers often need to manually wipe the blades, which consumes a lot of manpower and resources and is not conducive to the efficient production of beads.
[0005] This application provides a non-metallic bead separation device, which adopts the following technical solution:
[0006] A non-metallic bead separation device includes a forming feed cylinder and a forming module detachably mounted on the output end of the forming feed cylinder. The forming module is provided with forming holes. The discharge end of the forming feed cylinder is also provided with a driving component and a separating disc. The separating disc is symmetrically provided with multiple dropping holes around its center. The separating disc is rotatably mounted on the top of the forming feed cylinder and driven to rotate by the driving component. The rotation axis of the separating disc is parallel to the central axis of the forming feed cylinder. The top of the forming feed cylinder is also provided with a cleaning component that elastically abuts against the inner side of the separating disc. The cleaning component is used to scrape off the raw material on the inner side of the separating disc. The outer side of the forming module is attached to the inner side of the separating disc.
[0007] In one feasible technical solution of this application, the cleaning component includes a bracket, a scraper, and multiple sets of elastic support parts. The bracket is vertically installed on the top of the forming feed cylinder, the scraper is attached to the inner side of the separating disc, and the elastic support parts are vertically connected between the bracket and the scraper.
[0008] In one feasible technical solution of this application, the scraper is an elastic rubber part, and the cross-section of the scraper is an isosceles trapezoid, and the length of the scraper is 0.75-0.95 times the radius of the separating disk.
[0009] In one feasible technical solution of this application, the elastic support includes a first insert, a second insert, and a spring. The first insert is fixed to the inner side of the separating disc, the second insert is fixed to the bracket, and the two ends of the spring are respectively inserted into the first insert and the second insert and welded to be fixed.
[0010] In one feasible technical solution of this application, the driving component includes a servo motor, a support, and a rotating shaft. The support and the servo motor are both fixed to the top of the forming feed cylinder. The rotating shaft is horizontally arranged and passes through the support. The rotating shaft is connected between the separating disc and the servo motor.
[0011] In one feasible technical solution of this application, one end of the rotating shaft is fixed to the inner side of the separating disk by a flange, and the other end of the rotating shaft is connected to the output shaft of the servo motor by a coupling.
[0012] In one feasible technical solution of this application, the bottom of the forming feed cylinder is provided with a slot for the forming module to be detachably inserted, and the bottom of the forming module is also provided with a handle.
[0013] In one feasible technical solution of this application, the forming hole includes a flared section and a shaping section. The flared section is located on the side of the shaping section away from the separating disk. The cross-section of the shaping section is circular, square, elliptical, star-shaped, heart-shaped, or wavy.
[0014] In summary, this application includes at least one of the following beneficial technical effects:
[0015] As the raw materials are continuously extruded and conveyed towards the outlet in the forming cylinder, the forming module can extrude the raw materials into long strip structures with corresponding cross-sections through the forming holes. As the long strip structures continue to be conveyed forward, the high-speed rotating separating disc can cooperate with the misaligned surface formed by the forming module to cut and separate the long strip structures into individual granular materials. Moreover, the granular materials can also fall and be discharged from the discharge hole. During the rotation of the separating disc, since the cleaning component is always elastically pressed against the inner side of the separating disc, it can scrape off the raw materials on the inner side of the separating disc, which has a good automatic cleaning effect. This helps to ensure the forming shape of the subsequent materials, and eliminates the need for workers to frequently manually wipe the separating disc, which is conducive to the efficient production of bead jewelry. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of the non-metallic bead separation device according to an embodiment of this application.
[0018] Figure 2 This is a cross-sectional structural diagram of the scraper in an embodiment of this application.
[0019] Explanation of reference numerals in the attached figures:
[0020] 1. Molded feed cylinder;
[0021] 2. Molding module; 200. Molding hole; 21. Handle; 22. Flared mouth section; 23. Shaping section;
[0022] 3. Drive components; 31. Servo motor; 32. Support; 33. Rotating shaft;
[0023] 4. Separating disc; 41. Discharge hole;
[0024] 5. Cleaning components; 51. Bracket; 52. Scraper; 53. First insert; 54. Second insert; 55. Spring. Detailed Implementation
[0025] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0026] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0027] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0029] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.
[0030] This application discloses a non-metallic bead separation device. (Refer to...) Figure 1-2 The non-metallic bead separation device includes a forming feed cylinder 1 and a forming module 2 detachably assembled at the output end of the forming feed cylinder 1. The forming module 2 is provided with forming holes 200. The discharge end of the forming feed cylinder 1 is also provided with a driving component 3 and a separation disc 4. The separation disc 4 is symmetrically provided with multiple dropping holes 41 around its center. The separation disc 4 is rotatably assembled on the top of the forming feed cylinder 1 and is driven to rotate by the driving component 3. The rotation axis 33 of the separation disc 4 is parallel to the central axis of the forming feed cylinder 1. The top of the forming feed cylinder 1 is also provided with a cleaning component 5 that elastically abuts against the inner side of the separation disc 4. The cleaning component 5 is used to scrape off the raw materials on the inner side of the separation disc 4. The outer side of the forming module 2 is attached to the inner side of the separation disc 4.
[0031] To facilitate the disassembly and replacement of the molding module 2, the bottom of the molding feed cylinder 1 is provided with a slot for the molding module 2 to be detachably inserted. The bottom of the molding module 2 is also provided with a handle 21. The molding hole 200 includes a flared section 22 and a shaping section 23. The flared section 22 is located on the side of the shaping section 23 away from the separating disc 4. The cross-section of the shaping section 23 is circular, square, elliptical, star-shaped, heart-shaped or wavy.
[0032] In this embodiment, the cleaning component 5 includes a bracket 51, a scraper 52, and multiple sets of elastic support parts. The bracket 51 is vertically installed on the top of the forming feed cylinder 1. The scraper 52 is attached to the inner side of the separating disc 4, and the elastic support parts are vertically connected between the bracket 51 and the scraper 52. The scraper 52 is an elastic rubber component with an isosceles trapezoidal cross-section. The length of the scraper 52 is 0.75-0.95 times the radius of the separating disc 4. The elastic support parts include a first insert 53, a second insert 54, and a spring 55. The first insert 53 is fixed to the inner side of the separating disc 4, the second insert 54 is fixed to the bracket 51, and the two ends of the spring 55 are respectively inserted into the first insert 53 and the second insert 54 and welded in place. The cleaning component 5 designed above has a simple structure, is firmly installed, and has a good cleaning effect on the inner side of the separating disc 4.
[0033] In this embodiment, the drive assembly 3 includes a servo motor 31, a support 32, and a rotating shaft 33. The support 32 and the servo motor 31 are both fixed to the top of the forming feed cylinder 1. The rotating shaft 33 is horizontally arranged and passes through the support 32. The rotating shaft 33 connects the separating disc 4 and the servo motor 31. One end of the rotating shaft 33 is fixed to the inner side of the separating disc 4 via a flange, and the other end of the rotating shaft 33 is connected to the output shaft of the servo motor 31 via a coupling. The drive assembly 3 designed above has a simple structure, stable operation, and convenient operation. It can drive the separating disc 4 to rotate according to preset requirements as needed.
[0034] The beneficial technical effects of the non-metallic bead separation device in this application are roughly as follows:
[0035] As the raw materials are continuously extruded and conveyed towards the outlet end in the forming feed cylinder 1, the forming module 2 can extrude the raw materials into long strip structures with corresponding cross-sections through the forming holes 200. As the long strip structures continue to be conveyed forward, the high-speed rotating separating disc 4 can cooperate with the misaligned surface formed by the forming module 2 to cut and separate the long strip structures into individual granular materials. Moreover, the granular materials can also fall and be discharged from the discharge holes 41. During the rotation of the separating disc 4, since the cleaning component 5 is always elastically pressed against the inner side of the separating disc 4, it can scrape off the raw materials on the inner side of the separating disc 4, which has a good automatic cleaning effect. This is beneficial to ensuring the forming shape of the subsequent materials, eliminating the need for workers to frequently manually wipe the separating disc 4, and promoting the efficient production of bead jewelry.
[0036] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A non-metallic bead separation device, characterized in that, The device includes a forming feed cylinder (1) and a forming module (2) detachably mounted on the output end of the forming feed cylinder (1). The forming module (2) is provided with forming holes (200). The discharge end of the forming feed cylinder (1) is also provided with a driving component (3) and a separating disc (4). The separating disc (4) is symmetrically provided with multiple dropping holes (41) around its center. The separating disc (4) is rotatably mounted on the top of the forming feed cylinder (1) and driven to rotate by the driving component (3). The rotation axis (33) of the separating disc (4) is parallel to the central axis of the forming feed cylinder (1). The top of the forming feed cylinder (1) is also provided with a cleaning component (5) that elastically abuts against the inner side of the separating disc (4). The cleaning component (5) is used to scrape off the raw materials on the inner side of the separating disc (4). The outer side of the forming module (2) is attached to the inner side of the separating disc (4).
2. The non-metallic bead separation device according to claim 1, characterized in that, The cleaning component (5) includes a bracket (51), a scraper (52) and multiple sets of elastic support parts. The bracket (51) is vertically installed on the top of the forming feed cylinder (1), the scraper (52) is attached to the inner side of the separating disc (4), and the elastic support parts are vertically connected between the bracket (51) and the scraper (52).
3. The non-metallic bead separation device according to claim 2, characterized in that, The scraper (52) is an elastic rubber part, and the cross-section of the scraper (52) is an isosceles trapezoid. The length of the scraper (52) is 0.75-0.95 times the radius of the separating disk (4).
4. The non-metallic bead separation device according to claim 2, characterized in that, The elastic support includes a first insert (53), a second insert (54), and a spring (55). The first insert (53) is fixed to the inner side of the separating disc (4), the second insert (54) is fixed to the bracket (51), and the two ends of the spring (55) are respectively inserted into the first insert (53) and the second insert (54) and welded to be fixed.
5. The non-metallic bead separation device according to claim 1, characterized in that, The drive assembly (3) includes a servo motor (31), a support (32), and a rotating shaft (33). The support (32) and the servo motor (31) are both fixed to the top of the forming feed cylinder (1). The rotating shaft (33) is arranged horizontally and passes through the support (32). The rotating shaft (33) is connected between the separating disc (4) and the servo motor (31).
6. The non-metallic bead separation device according to claim 5, characterized in that, One end of the rotating shaft (33) is fixed to the inner side of the separating disk (4) by a flange, and the other end of the rotating shaft (33) is connected to the output shaft of the servo motor (31) by a coupling.
7. The non-metallic bead separation device according to claim 1, characterized in that, The bottom of the forming feed cylinder (1) is provided with a slot for the forming module (2) to be detachably inserted, and the bottom of the forming module (2) is also provided with a handle (21).
8. The non-metallic bead separation device according to claim 1, characterized in that, The forming hole (200) includes a flared section (22) and a shaping section (23). The flared section (22) is located on the side of the shaping section (23) away from the separating disk (4). The cross-section of the shaping section (23) is circular, square, elliptical, star-shaped, heart-shaped, or wavy.