End grinding equipment for stainless steel pipe
By designing a loading mechanism for automatic loading and fixed grinding blocks, the problem of frequent replacement of grinding blocks in existing equipment is solved, and the grinding production efficiency and practicality of the equipment are improved.
Patent Information
- Application Number
- CN202410653173.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-05-24
AI Technical Summary
The existing stainless steel pipe end grinding equipment lacks a grinding block loading structure, which causes the grinding block to wear quickly and replace frequently, affecting production efficiency.
An end grinding device for stainless steel pipes including a load bearing seat, a driving mechanism, a traction mechanism, a grinding mechanism, a feeding mechanism and a chip removal mechanism is designed. The feeding mechanism realizes automatic loading and replacement of the grinding block through the Y-shaped feeding pipe and the drive cylinder. The grinding block is fixed by the electromagnetic seat and the magnetic force surrounding the wire, and the servo motor drives the grinding block to rotate.
Automatic replacement and fixation of grinding blocks is realized, grinding production efficiency is improved, downtime is reduced, and equipment practicality and reliability are improved.
Smart Images

Figure CN118417980B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding equipment, in particular to an end grinding equipment for a stainless steel pipe. Background Art
[0002] During the period from the production of stainless steel pipes to the use, the stainless steel pipes will inevitably be exposed to the air, and the surface of the stainless steel pipes will be oxidized by the air, so that a layer of oxide will form on the surface of the stainless steel pipes. When the stainless steel pipes need to be welded, the oxides on the surface will lead to poor welding effect, resulting in the instability of the stainless steel pipe joints and reducing the structural stability of the stainless steel pipes. Therefore, before welding the stainless steel pipes, it is generally necessary to grind the surface of the stainless steel ends to remove the oxides on the surface.
[0003] The commonly used method of grinding stainless steel pipes is to grind the stainless steel pipes with handheld angle grinders. This method requires the stainless steel pipes to be fixed before grinding. The operation is cumbersome, and manual grinding with handheld angle grinders will result in uneven grinding, affecting the quality of the stainless steel pipes.
[0004] Chinese patent CN117817525A discloses a stainless steel pipe end grinding device, including a support ring, a motor is arranged inside the support ring, a first mounting block is fixedly installed on the shaft end of the motor, a slide rod is fixedly inserted at both ends of the first mounting block, two slide rods are slidably connected to support seats at both ends, a grinding wheel is rotatably connected to the top of the support seat; a tightening mechanism is arranged between the two grinding wheels, the tightening mechanism includes a slide rail, the bottom of the slide rail is fixedly installed on the top of the first mounting block, and two second sliders are slidably connected to the slide rail. The device drives the rubber pad to clamp by inserting the stainless steel pipe, which is convenient for fixing the stainless steel pipe. At the same time, the stainless steel pipe drives the second slider to open, so that the first spring pulls the grinding wheel against the stainless steel pipe, which is convenient for grinding, simple to operate, does not require additional manual fixation, and the grinding is relatively uniform.
[0005] Although the above-mentioned Chinese patent has achieved the goal of clamping the rubber pad by inserting the stainless steel tube to facilitate the fixing of the stainless steel tube, and at the same time the stainless steel tube drives the second slider to open, so that the first spring pulls the grinding wheel against the stainless steel tube, which is convenient for grinding, simple to operate, does not require additional manual fixation, and the grinding is relatively uniform; however, the device lacks a grinding block feeding structure, and the wear and tear of the grinding block is relatively large in actual grinding operations, and the frequency of replacement of the grinding block is relatively high in large-scale grinding operations. Obviously, it is not convenient to replace the grinding block in the above-mentioned device, and the user needs to stop the machine and disassemble multiple components before replacement, which is not convenient for continuous grinding, further affecting the overall production efficiency of the device.
[0006] Therefore, it is necessary to invent an end grinding device for stainless steel pipe to solve the above problems. Summary of the invention
[0007] The object of the present invention is to provide an end grinding device for a stainless steel pipe, so as to solve the problem of lack of a grinding block feeding structure mentioned in the above background technology.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an end grinding device for stainless steel pipes, comprising a load-bearing seat, a driving mechanism is arranged on the top of the load-bearing seat, a traction mechanism is arranged on the top of the load-bearing seat, a grinding mechanism is arranged on the top of the load-bearing seat, a feeding mechanism is arranged on the top of the load-bearing seat, and a chip removal mechanism is arranged on the bottom of the load-bearing seat; the grinding mechanism comprises a servo motor arranged on the top of the load-bearing seat, a docking seat is installed on one side of the output shaft of the servo motor, an electromagnetic seat is installed inside the docking seat, an electromagnetic core is installed inside the electromagnetic seat, a surrounding wire is wound around the outer side of the electromagnetic core, and an electromagnet is arranged at one end of the electromagnetic core; the feeding mechanism comprises A loading base is arranged on the top of the load-bearing seat, and a Y-shaped loading tube is fixedly connected to the top of the loading base, a grinding block is arranged inside the Y-shaped loading tube, a metal fitting seat is arranged on one side of the grinding block, a U-shaped supporting plate is fixedly connected to one side of the Y-shaped loading tube, a driving cylinder is installed on one side of the U-shaped supporting plate, an output rod is arranged on one side of the driving cylinder, a pushing block is fixedly connected to one end of the output rod, a structural bottom plate is fixedly connected to one side of the loading base, a supporting sleeve is fixedly connected to the top of the structural bottom plate, a trigger rod is movably connected to the top of the supporting sleeve, an input electrode seat is installed inside the supporting sleeve, and an output electrode seat is arranged at the bottom of the trigger rod.
[0009] Preferably, the driving mechanism includes a lower closing cover arranged on the top of the load-bearing seat, an upper closing cover is arranged on the top of the lower closing cover, two groups of opening and closing hinges are installed on one side of the lower closing cover, and the two groups of opening and closing hinges are symmetrically distributed on one side of the lower closing cover, the lower closing cover is movably connected with a clamping half-sleeve inside, a damping half-sleeve is installed on the inner wall of the clamping half-sleeve, a plurality of groups of clamping springs are fixedly connected to the outer wall of the clamping half-sleeve, and the plurality of groups of clamping springs are linearly distributed on the outer wall of the clamping half-sleeve, two groups of locking edge blocks are fixedly connected to the outer side of the upper closing cover, the two groups of locking edge blocks are symmetrically distributed on the outer side of the upper closing cover, and the top of the locking edge block is threadedly connected with a locking bolt.
[0010] Preferably, the driving mechanism also includes a driving motor arranged on the top of the load-bearing seat, a driving shaft is installed on one side of the driving motor, a supporting bearing is installed on one end of the driving shaft, two groups of driving gears are fixedly connected to the outer side of the driving shaft, and the two groups of driving gears are symmetrically distributed on the outer side of the driving shaft, the outer walls of the lower closing cover and the upper closing cover are fixedly connected with two groups of rack semi-rings, and the two groups of rack semi-rings are symmetrically distributed on the outer walls of the lower closing cover and the upper closing cover, two groups of supporting seats are fixedly connected to the top of the load-bearing seat, and the two groups of supporting seats are symmetrically distributed on the top of the load-bearing seat, two groups of limiting semi-rings are fixedly connected to the outer walls of the lower closing cover and the upper closing cover, and a limiting groove is provided on the top of the support seat.
[0011] Preferably, the traction mechanism includes a traction ring seat arranged on the top of the load-bearing seat, a movable groove is opened at the bottom of the traction ring seat, a traction wheel is movably connected inside the movable groove, a plurality of groups of resistance bars are installed on the outer wall of the traction wheel, and the plurality of groups of resistance bars are distributed in a ring shape on the outer wall of the traction wheel, two groups of movable shafts are fixedly connected to the outer side of the traction wheel, and the two groups of movable shafts are symmetrically distributed on the outer side of the traction wheel, two groups of structural bearings are fixedly connected to the inner wall of the movable groove, and the two groups of structural bearings are symmetrically distributed on the inner wall of the movable groove, a plurality of groups of bearing balls are movably connected inside the structural bearings, and the plurality of groups of bearing balls are distributed in a ring shape inside the structural bearing, and a traction motor is installed on one side of the traction ring seat.
[0012] Preferably, the grinding mechanism also includes a support rod arranged on one side of the load-bearing seat, one end of the servo motor output shaft is fixedly connected to a structural disk, a plurality of groups of connecting brackets are fixedly connected to the outer side of the structural disk, and the plurality of groups of connecting brackets are distributed in a ring shape on the outer side of the structural disk, a plurality of groups of limiting ridges are fixedly connected to the inner wall of the docking seat, and the plurality of groups of limiting ridges are distributed in a ring shape on the inner wall of the docking seat, and a winding roller is fixedly connected to one side of the structural disk.
[0013] Preferably, the feeding mechanism also includes a Y-shaped storage cavity arranged inside the Y-shaped feeding tube, a V-shaped anti-wear pad is installed on the top of the Y-shaped feeding tube, the top of the Y-shaped feeding tube is movably connected with a closed top cover, one side of the closed top cover is fixedly connected with a handle ring, two groups of closed hinges are installed on one side of the closed top cover, the two groups of closed hinges are symmetrically distributed on one side of the closed top cover, a vertical unloading end is arranged at the bottom of the Y-shaped feeding tube, a plurality of groups of limiting wall grooves are opened on the outer wall of the grinding block, and the plurality of groups of limiting wall grooves are distributed in a ring shape on the outer wall of the grinding block.
[0014] Preferably, the feeding mechanism also includes multiple groups of assembly bolts arranged on one side of the driving cylinder, and the multiple groups of assembly bolts are distributed in a rectangular shape on one side of the driving cylinder; a baffle plate is movably connected to one side of the Y-shaped feeding tube, and a rotating rod seat is fixedly connected to the top of the baffle plate, and two groups of rotating shafts are fixedly connected to the outer side of the rotating rod seat, and the two groups of rotating shafts are symmetrically distributed on the outer side of the rotating rod seat; two groups of torsion seats are fixedly connected to the bottom wall of the Y-shaped feeding tube discharge trough, and the two groups of torsion seats are symmetrically distributed on the bottom wall of the Y-shaped feeding tube discharge trough, a torsion spring is installed inside the torsion seat, and a guide seat is fixedly connected to the top of the feeding base.
[0015] Preferably, the feeding mechanism also includes an input wire arranged on the outside of the input electrode seat, an output wire is arranged on the outside of the output electrode seat, a return spring is installed on the top of the input electrode seat, and a wire harness groove is opened on the outer wall of the support sleeve.
[0016] Preferably, the chip removal mechanism includes a chip removal box arranged at the bottom of the load-bearing seat, an air pump is installed on one side of the chip removal box, a filter cover is installed on one end of the air suction pipe of the air pump, two groups of chip extraction pipes are connected through the outside of the chip removal box, the two groups of chip extraction pipes are symmetrically distributed on the outside of the chip removal box, and an expanded chip feed hopper is installed at one end of the chip extraction pipe.
[0017] Preferably, the chip removal mechanism also includes a collection drawer arranged on one side of the chip removal box, a sealing ring is installed on the outer side of the collection drawer, a plurality of groups of sealing plugs are fixedly connected to the outer side of the collection drawer, and the plurality of groups of sealing plugs are distributed in a rectangular shape on the outer side of the collection drawer, and a plurality of groups of sealing sockets are fixedly connected to the outer side of the chip removal box, and the plurality of groups of sealing sockets are distributed in a rectangular shape on the outer side of the chip removal box.
[0018] Technical effects and advantages of the present invention:
[0019] 1. In the grinding process of the present invention, the servo motor drives the docking seat to dock with the guide seat, so that the servo motor can contact the trigger rod to drive the output electrode seat at the bottom of the trigger rod to contact with the input electrode seat, so as to complete the connection between the input wire and the output wire and energize the driving cylinder. The driving cylinder is energized to drive the pusher block to move through the output rod and push the grinding block in the Y-shaped feeding tube to push open the baffle plate and slide along the guide seat into the docking seat, and the surrounding wire in the electromagnetic seat is energized to give the electromagnetic core and the electromagnet a magnetic force to fix the grinding block by adsorption of the metal fitting seat on the grinding block, and the servo motor is used to drive the fixed grinding block to rotate to the specified grinding position again, thereby realizing the replacement of the grinding block by the device. The replacement method does not require the user to stop the machine for disassembly, thereby greatly improving the grinding production efficiency of the device and making the device more practical.
[0020] 2. In the grinding operation, the present invention guides and stores the grinding block through the Y-shaped material storage cavity in the Y-shaped feeding tube, so that the user can replace and replenish the grinding block and place the grinding block conveniently. The return torque of the torsion spring in the torsion seat on the baffle plate is applied to the baffle plate, so that the baffle plate can be pressed tightly on the Y-shaped feeding tube, effectively limiting the grinding block to avoid overflow and position displacement.
[0021] 3. Before operation, the present invention opens and closes the upper and lower closing covers by hinge switches to facilitate the placement of the pipe to be ground, and clamps and fixes the pipe by the resilience of the clamping spring on the clamping half sleeve and the locking bolt on the locking edge block, and drives the driving gear on the driving shaft to rotate by the driving motor, and drives the upper and lower closing covers and the pipe to rotate stably on the support seat by the engagement of the rack half ring on the upper and lower closing covers and the driving gear, so that one end of the pipe contacts the grinding block to realize the grinding function;
[0022] 4. In the grinding process, the traction motor drives the traction wheel to rotate on the structural bearing on the traction ring seat, and the contact friction between the resistance strip on the traction wheel and the pipe is used to drive the pipe to further rotate, thereby further improving the grinding efficiency of the device and ensuring the stability of the pipe during rotation;
[0023] 5. During the grinding process, the present invention uses an air pump to extract the air in the chip removal box, causing negative pressure in the box and generating suction. The suction is used to collect the debris overflowing from the grinding process through the chip extraction pipe and the expanded chip feed bucket, thereby greatly improving the practicality of the device and facilitating the subsequent cleaning operations of the user. At the same time, the user can recycle the stainless steel debris to reduce the loss of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 The present invention is a schematic diagram of the overall structure of an end grinding device for stainless steel pipes.
[0026] Figure 2 The exploded structural diagram of an end grinding device for a stainless steel pipe according to the present invention.
[0027] Figure 3 The present invention is a schematic diagram of the driving mechanism structure of an end grinding device for stainless steel pipes.
[0028] Figure 4 The present invention is a schematic diagram of the traction mechanism structure of an end grinding device for a stainless steel pipe.
[0029] Figure 5 The present invention is a schematic diagram of the overall structure of a grinding and feeding assembly of an end grinding device for a stainless steel pipe.
[0030] Figure 6 The present invention is a schematic diagram of the exploded structure of a docking seat of an end grinding device for a stainless steel pipe.
[0031] Figure 7 The present invention is a schematic diagram of the overall structure of a feeding mechanism of an end grinding device for a stainless steel pipe.
[0032] Figure 8 The present invention is a schematic diagram of the internal structure of a feeding mechanism of an end grinding device for a stainless steel pipe.
[0033] Fig. 9 The present invention is a schematic structural diagram of a baffle plate twisting assembly of an end grinding device for a stainless steel pipe.
[0034] Fig.10 The present invention is a schematic diagram of the structure of a feeding trigger assembly of an end grinding device for a stainless steel pipe.
[0035] Fig.11 The present invention is a schematic diagram of the chip removal mechanism of an end grinding device for a stainless steel pipe.
[0036] In the figure: 1, load-bearing seat; 2, driving mechanism; 201, lower closing cover; 202, upper closing cover; 203, opening and closing hinge; 204, clamping half sleeve; 205, damping half sleeve; 206, clamping spring; 207, locking edge block; 208, locking bolt; 209, driving motor; 210, driving shaft; 211, supporting bearing; 212, driving gear; 213, rack half ring; 214, supporting seat; 215, limiting half ring; 216, limiting groove; 3, traction mechanism; 301, traction ring seat; 30 2. movable groove; 303. traction wheel; 304. resistance bar; 305. movable shaft; 306. structural bearing; 307. bearing ball; 308. traction motor; 4. grinding mechanism; 401. support rod; 402. servo motor; 403. structural disk; 404. connecting bracket; 405. docking seat; 406. electromagnetic seat; 407. electromagnetic core; 408. surrounding wire; 409. electromagnet; 410. limit convex strip; 411. winding roller; 5. feeding mechanism; 501. feeding base; 502 , Y-shaped feeding tube; 503, Y-shaped storage chamber; 504, V-shaped anti-wear pad; 505, closed top cover; 506, handle ring; 507, closed hinge; 508, vertical unloading end; 509, grinding block; 510, metal fitting seat; 511, limiting wall groove; 512, U-shaped support plate; 513, driving cylinder; 514, output rod; 515, push block; 516, assembly bolt; 517, baffle plate; 518, rotating rod seat; 519, rotating shaft; 520, torque seat; 521, torsion spring ; 522, guide seat; 523, structural base plate; 524, support sleeve; 525, trigger rod; 526, input electrode seat; 527, input wire; 528, output electrode seat; 529, output wire; 530, reset spring; 531, harness slide; 6, chip removal mechanism; 601, chip removal box; 602, vacuum pump; 603, filter cover; 604, chip extraction pipe; 605, expanded chip feed hopper; 606, collection drawer; 607, sealing ring; 608, sealing plug; 609, sealing socket. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0039] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0040] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] The present invention provides Figure 1-10The end grinding device for stainless steel pipe shown in the figure comprises a bearing seat 1, a driving mechanism 2 is arranged on the top of the bearing seat 1, a traction mechanism 3 is arranged on the top of the bearing seat 1, a grinding mechanism 4 is arranged on the top of the bearing seat 1, a feeding mechanism 5 is arranged on the top of the bearing seat 1, and a chip removal mechanism 6 is arranged on the bottom of the bearing seat 1; the grinding mechanism 4 comprises a servo motor 402 arranged on the top of the bearing seat 1, wherein the servo motor 402 provides power for position adjustment of the docking seat 405, a docking seat 405 is installed on one side of the output shaft of the servo motor 402, wherein the docking seat 405 can be movably plugged with the grinding block 509, and the docking seat 4 05 is installed with an electromagnetic seat 406 inside, an electromagnetic core 407 is installed inside the electromagnetic seat 406, a surrounding wire 408 is wound around the outside of the electromagnetic core 407, and an electromagnet 409 is arranged at one end of the electromagnetic core 407, wherein the surrounding wire 408 around the outer periphery of the electromagnetic core 407 in the electromagnetic seat 406 can form a magnetic field when energized, and give magnetic force to the electromagnetic core 407 and the electromagnet 409, and adsorb with the metal fitting seat 510 on the grinding block 509 to fix the grinding block 509; the feeding mechanism 5 includes a feeding base 501 arranged on the top of the load-bearing seat 1, wherein the feeding base 501 provides support for the upper components, and the feeding base A Y-shaped feeding tube 502 is fixedly connected to the top of the seat 501, wherein the Y-shaped feeding tube 502 is a storage unit for the grinding block 509, a grinding block 509 is arranged inside the Y-shaped feeding tube 502, a metal fitting seat 510 is arranged on one side of the grinding block 509, a U-shaped supporting plate 512 is fixedly connected to one side of the Y-shaped feeding tube 502, wherein the U-shaped supporting plate 512 provides support for the driving cylinder 513, a driving cylinder 513 is installed on one side of the U-shaped supporting plate 512, wherein the driving cylinder 513 provides power for the movement of the grinding block 509, an output rod 514 is arranged on one side of the driving cylinder 513, and the output rod 514 is arranged on the other side of the driving cylinder 513. One end of 14 is fixedly connected to a pushing block 515, and one side of the loading base 501 is fixedly connected to a structural base plate 523, wherein the structural base plate 523 provides support for the trigger assembly, and the top of the structural base plate 523 is fixedly connected to a supporting sleeve 524, wherein the supporting sleeve 524 can be movably connected to a trigger rod 525, and the top of the supporting sleeve 524 is movably connected to the trigger rod 525, and an input electrode seat 526 is installed inside the supporting sleeve 524, and an output electrode seat 528 is arranged at the bottom of the trigger rod 525, wherein the input electrode seat 526 and the output electrode seat 528 are energized trigger components for driving the cylinder 513.
[0042] The driving mechanism 2 includes a lower closing cover 201 arranged on the top of the load-bearing seat 1, an upper closing cover 202 is arranged on the top of the lower closing cover 201, two sets of opening and closing hinges 203 are installed on one side of the lower closing cover 201, and the two sets of opening and closing hinges 203 are symmetrically distributed on one side of the lower closing cover 201, and the lower closing cover 201 is internally movably connected with a clamping half sleeve 204, and the inner wall of the clamping half sleeve 204 is installed with a damping half sleeve 205, and the outer wall of the clamping half sleeve 204 is fixedly connected with a plurality of clamping springs 206, and the plurality of clamping springs 206 are linearly distributed on the outer wall of the clamping half sleeve 204, and the outer side of the upper closing cover 202 is fixedly connected with two sets of locking edge blocks 207, and the two sets of locking edge blocks 207 are symmetrically distributed on the outer side of the upper closing cover 202, and the top of the locking edge blocks 207 The upper part is threadedly connected with a locking bolt 208, wherein the upper closing cover 202 is opened and closed with the lower closing cover 201 by two sets of opening and closing hinges 203, so as to facilitate the placement of the grinding pipe by the user, wherein the use of the damping half sleeve 205 can effectively increase the friction between the clamping half sleeve 204 and the pipe, thereby improving the fixing effect of the pipe, wherein the rebound force of the multiple sets of clamping springs 206 can be applied to the clamping half sleeve 204, thereby further improving the clamping and fixing effect of the pipe, wherein the locking bolts 208 at the top ends of the two sets of locking edge blocks 207 on the upper closing cover 202 can be threadedly connected with the threaded holes on the two sets of locking edge blocks 207 of the lower closing cover 201, thereby realizing the closed locking of the upper closing cover 202 and the lower closing cover 201, and further ensuring the fixing effect of the pipe.
[0043] The driving mechanism 2 also includes a driving motor 209 arranged on the top of the load-bearing seat 1, a driving shaft 210 is installed on one side of the driving motor 209, a supporting bearing 211 is installed on one end of the driving shaft 210, two groups of driving gears 212 are fixedly connected to the outer side of the driving shaft 210, and the two groups of driving gears 212 are symmetrically distributed on the outer side of the driving shaft 210, the outer walls of the lower closing cover 201 and the upper closing cover 202 are fixedly connected with two groups of rack semi-rings 213, and the two groups of rack semi-rings 213 are symmetrically distributed on the outer walls of the lower closing cover 201 and the upper closing cover 202, the top of the load-bearing seat 1 is fixedly connected with two groups of support seats 214, and the two groups of support seats 214 are symmetrically distributed on the top of the load-bearing seat 1, and the outer walls of the lower closing cover 201 and the upper closing cover 202 are fixedly connected with two groups of limiting semi-rings 215 The two groups of limiting half rings 215 are symmetrically distributed on the outer walls of the lower closing cover 201 and the upper closing cover 202, and a limiting groove 216 is opened on the top of the support seat 214, wherein the driving motor 209 can drive the two groups of driving gears 212 on the driving shaft 210 to rotate on the supporting bearing 211 when powered on, and the two groups of rack half rings 213 on the lower closing cover 201 and the upper closing cover 202 are engaged with the two groups of driving gears 212, thereby driving the lower closing cover 201 and the upper closing cover 202 and the pipe fittings fixed inside to rotate, further realizing rotary grinding, wherein the two groups of support seats 214 can be engaged with the limiting half rings 215 through the limiting grooves 216, thereby supporting the lower closing cover 201 and the upper closing cover 202 without affecting their rotation, thereby ensuring the stability of the pipe fittings during rotation.
[0044] The traction mechanism 3 includes a traction ring seat 301 arranged on the top of the load-bearing seat 1, a movable groove 302 is opened at the bottom of the traction ring seat 301, and a traction wheel 303 is movably connected inside the movable groove 302. A plurality of resistance bars 304 are installed on the outer wall of the traction wheel 303, and the plurality of resistance bars 304 are distributed in a ring shape on the outer wall of the traction wheel 303. Two sets of movable shafts 305 are fixedly connected to the outer side of the traction wheel 303, and the two sets of movable shafts 305 are symmetrically distributed on the outer side of the traction wheel 303. Two sets of structural bearings 306 are fixedly connected to the inner wall of the movable groove 302, and the two sets of structural bearings 306 are symmetrically distributed on the inner wall of the movable groove 302. The inner wall of the structural bearing 306 is movably connected to the plurality of shafts. Bearing balls 307, multiple groups of bearing balls 307 are distributed in a ring shape inside the structural bearing 306, and a traction motor 308 is installed on one side of the traction ring seat 301. The opening of the movable groove 302 facilitates the rotation of the traction wheel 303. The use of multiple groups of resistance strips 304 can effectively increase the friction between the traction wheel 303 and the pipe fitting, thereby ensuring the traction effect on the pipe fitting. Two groups of movable shafts 305 are connected to two groups of structural bearings 306 to ensure the stability of the traction wheel 303, and the rotation efficiency of the traction wheel 303 can be effectively improved through the multiple groups of bearing balls 307 in the structural bearing 306. The use of the traction motor 308 provides power for the rotation of the traction wheel 303.
[0045] The grinding mechanism 4 also includes a support rod 401 arranged on one side of the load-bearing seat 1, one end of the output shaft of the servo motor 402 is fixedly connected to a structural disk 403, and multiple groups of connecting brackets 404 are fixedly connected to the outer side of the structural disk 403, and the multiple groups of connecting brackets 404 are distributed in a ring shape on the outer side of the structural disk 403. Multiple groups of limiting convex strips 410 are fixedly connected to the inner wall of the docking seat 405, and the multiple groups of limiting convex strips 410 are distributed in a ring shape on the inner wall of the docking seat 405. A winding roller 411 is fixedly connected to one side of the structural disk 403, wherein the support rod 401 provides support for the entire mechanism, wherein the use of multiple groups of connecting brackets 404 provides stable support for the docking seat 405, wherein the multiple groups of limiting convex strips 410 can be movably connected with the multiple groups of limiting wall grooves 511 on the outer wall of the grinding block 509, thereby ensuring the docking stability of the grinding block 509 and the docking seat 405, wherein the use of the winding roller 411 facilitates the user to wind and limit the surrounding wire 408.
[0046] The feeding mechanism 5 also includes a Y-shaped storage chamber 503 arranged inside the Y-shaped feeding tube 502, a V-shaped anti-wear pad 504 is installed on the top of the Y-shaped feeding tube 502, a closed top cover 505 is movably connected to the top of the Y-shaped feeding tube 502, a handle ring 506 is fixedly connected to one side of the closed top cover 505, two sets of closed hinges 507 are installed on one side of the closed top cover 505, and the two sets of closed hinges 507 are symmetrically distributed on one side of the closed top cover 505. The bottom of the Y-shaped feeding tube 502 is provided with a vertical downward At the material end 508, the outer wall of the grinding block 509 is provided with a plurality of groups of limiting wall grooves 511, and the plurality of groups of limiting wall grooves 511 are distributed in a ring shape on the outer wall of the grinding block 509, wherein the Y-shaped material storage cavity 503 is a storage unit for the grinding block 509, and the use of the V-shaped anti-wear pad 504 can reduce the friction between the contact position between the pipe and the Y-shaped feeding pipe 502, and reduce the wear on the periphery of the pipe during grinding, wherein the closed top cover 505 is conveniently opened and closed by two groups of closed hinges 507, thereby facilitating the user to insert the grinding block 509.
[0047] The feeding mechanism 5 also includes a plurality of assembly bolts 516 arranged on one side of the driving cylinder 513, and the plurality of assembly bolts 516 are distributed in a rectangular shape on one side of the driving cylinder 513. A baffle plate 517 is movably connected to one side of the Y-shaped feeding tube 502, and a rotating rod seat 518 is fixedly connected to the top of the baffle plate 517, and two groups of rotating shafts 519 are fixedly connected to the outer side of the rotating rod seat 518, and the two groups of rotating shafts 519 are symmetrically distributed on the outer side of the rotating rod seat 518. Two groups of torsion seats 520 are fixedly connected to the bottom wall of the discharge trough of the Y-shaped feeding tube 502, and the two groups of torsion seats 520 are symmetrically distributed on the bottom wall of the discharge trough of the Y-shaped feeding tube 502. A torsion spring 521 is installed inside the torsion seat 520, and the top of the feeding base 501 is fixedly connected to the It is connected to a guide seat 522, in which multiple groups of assembly bolts 516 can be threadedly connected to the threaded holes on the U-shaped support plate 512, thereby realizing the installation of the driving cylinder 513, ensuring the stability of the driving cylinder 513 while facilitating the user's subsequent inspection and disassembly of the driving cylinder 513. The use of the baffle plate 517 can be firmly pressed on the Y-shaped feeding tube 502 through the return torque of the torsion springs 521 in the two groups of torsion seats 520, so as not to affect the subsequent opening and discharging of the material while limiting the grinding block 509 to prevent the grinding block 509 from rolling out during the grinding process. The use of the guide seat 522 can guide the grinding block 509 when it moves, thereby ensuring the stability of the grinding block 509 when it moves.
[0048] The feeding mechanism 5 also includes an input wire 527 arranged on the outside of the input electrode seat 526, an output wire 529 is arranged on the outside of the output electrode seat 528, a reset spring 530 is installed on the top of the input electrode seat 526, and a wiring harness groove 531 is opened on the outer wall of the support sleeve 524, wherein the input wire 527 is a power supply wire, wherein the output wire 529 is an electric wire of the driving cylinder 513, wherein the rebound force of the reset spring 530 can drive the trigger rod 525 to reset quickly when the docking seat 405 deviates, thereby cutting off the power to the driving cylinder 513, which is convenient for the user to control.
[0049] The chip removal mechanism 6 includes a chip removal box 601 arranged at the bottom of the load-bearing seat 1, and an air extraction pump 602 is installed on one side of the chip removal box 601, and a filter cover 603 is installed on one end of the air extraction pipe of the air extraction pump 602. Two groups of chip extraction pipes 604 are connected to the outside of the chip removal box 601, and the two groups of chip extraction pipes 604 are symmetrically distributed on the outside of the chip removal box 601. An expanded chip feed hopper 605 is installed on one end of the chip extraction pipe 604, wherein the air extraction pump 602 can quickly extract the air in the chip removal box 601 through the air extraction pipe when powered on, thereby creating a negative pressure in the box and forming suction, and the suction collects the debris generated during the grinding process through the two groups of chip extraction pipes 604 and the expanded chip feed hopper 605 to avoid the situation where the debris is scattered and inconvenient to clean and recycle, wherein the use of the filter cover 603 can block the debris in the box to prevent the debris from entering the air extraction pump 602 and causing blockage and damage to its internal structure.
[0050] The chip removal mechanism 6 also includes a collecting drawer 606 arranged on one side of the chip removal box 601, and a sealing ring 607 is installed on the outer side of the collecting drawer 606. A plurality of sealing plugs 608 are fixedly connected to the outer side of the collecting drawer 606, and the plurality of sealing plugs 608 are distributed in a rectangular shape on the outer side of the collecting drawer 606. A plurality of sealing sockets 609 are fixedly connected to the outer side of the chip removal box 601, and the plurality of sealing sockets 609 are distributed in a rectangular shape on the outer side of the chip removal box 601. The collecting drawer 606 can be movably connected with the chip removal box 601, so as to facilitate the user to take out the collected debris, and the plurality of sealing plugs 608 on the outer side of the component can be connected with the plurality of sealing sockets 609, so as to compress the sealing ring 607, thereby realizing the sealed installation of the collecting drawer 606 and facilitating the user to disassemble the collecting drawer 606.
[0051] Working principle: the user opens the upper closing cover 202 through the opening and closing hinge 203, puts the pipe to be ground into the clamping half sleeve 204 and then closes the upper closing cover 202, then the user screws the locking bolt 208 on the outer locking edge block 207 of the upper closing cover 202 into the threaded hole on the outer locking edge block 207 of the lower closing cover 201 to lock the upper closing cover 202 and the lower closing cover 201, and fixes the pipe through the rebound force of the multiple groups of clamping springs 206 on the clamping half sleeve 204 in the cover and the friction force of the damping half sleeve 205, then the user energizes the driving motor 209 and the traction motor 308, when the driving motor 209 is energized and started, it will drive the driving shaft 210 to rotate on the supporting bearing 211, thereby driving the driving gear 212 to rotate, and the engagement of the rack half ring 213 on the outer side of the upper closing cover 202 and the lower closing cover 201 with the driving gear 212 brings The movable closing cover and the pipe rotate on the support seat 214. When the traction motor 308 is powered on and started, the traction wheel 303 will be driven to rotate on the structural bearing 306 through the output shaft, so that the friction between the traction wheel 303 and the pipe drives the pipe to rotate, and one end of the pipe contacts the grinding block 509 to realize the grinding function of the device; during the grinding process, the user powers on the vacuum pump 602. When the vacuum pump 602 is powered on and started, the air in the chip removal box 601 will be extracted through the vacuum pipe, so that the negative pressure in the box generates suction force to collect the debris overflowed during the grinding operation through the chip extraction pipe 604 and the expanded chip hopper 605. The collected debris will fall into the collection drawer 606 of the chip removal box 601. After the grinding is completed, the user pulls out the sealing plug 608 from the sealing socket 609 and pulls out the collection drawer 606 to centrally process the debris, thereby completing the chip removal of the device;When the grinding block 509 is too worn to be ground, the user opens the closed top cover 505 on the Y-shaped feeding tube 502 through the closed hinge 507 and puts multiple grinding blocks 509 into the Y-shaped storage chamber 503 of the Y-shaped feeding tube 502. The grinding blocks 509 are guided downward by the Y-shaped feeding tube 502 and enter the vertical unloading end 508. Then the user powers on the servo motor 402 and rotates the position of the idle docking seat 405 to align with the guide seat 522. When the idle docking seat 405 reaches the specified position, it squeezes the trigger rod 525, so that the output electrode seat 528 at the bottom of the trigger rod 525 moves downward and contacts the input electrode seat 526, thereby connecting the output wire 529 to the input wire 527 and energizing the drive cylinder 513. When the drive cylinder 513 is energized and started, it will pass The output rod 514 and the pusher block 515 push the grinding block 509 in the vertical feeding end 508 to push open the baffle plate 517 and move along the guide seat 522 to the docking seat 405. The metal fitting seat 510 on the side of the grinding block 509 contacts the electromagnet 409. When the surrounding wire 408 in the electromagnetic seat 406 is energized, it will give the electromagnetic core 407 and the electromagnet 409 magnetic force, so that the metal fitting seat 510 on the grinding block 509 can be adsorbed to fix the grinding block 509. Then, the servo motor 402 is started again to drive the fixed grinding block 509 to rotate and move upward to contact the port of the pipe fitting. When disassembling the grinding block 509, the user only needs to disconnect the surrounding wire 408 to remove the grinding block 509, thereby realizing a high-efficiency grinding function of an end grinding device for stainless steel pipes. ;
[0052] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An end grinding device for a stainless steel pipe, comprising a bearing seat (1), characterized in that: A driving mechanism (2) is arranged on the top of the load-bearing seat (1), a traction mechanism (3) is arranged on the top of the load-bearing seat (1), a grinding mechanism (4) is arranged on the top of the load-bearing seat (1), a feeding mechanism (5) is arranged on the top of the load-bearing seat (1), and a chip removal mechanism (6) is arranged on the bottom of the load-bearing seat (1); The grinding mechanism (4) comprises a servo motor (402) arranged on the top of the load-bearing seat (1); a docking seat (405) is installed on one side of the output shaft of the servo motor (402); an electromagnetic seat (406) is installed inside the docking seat (405); an electromagnetic core (407) is installed inside the electromagnetic seat (406); a surrounding wire (408) is wound around the outer side of the electromagnetic core (407); an electromagnet (409) is arranged at one end of the electromagnetic core (407); the grinding mechanism (4) also comprises a support arranged on one side of the load-bearing seat (1); A rod (401), one end of the output shaft of the servo motor (402) is fixedly connected to a structural disk (403), a plurality of groups of connection brackets (404) are fixedly connected to the outer side of the structural disk (403), the plurality of groups of connection brackets (404) are distributed in an annular shape on the outer side of the structural disk (403), a plurality of groups of limiting convex strips (410) are fixedly connected to the inner wall of the docking seat (405), the plurality of groups of limiting convex strips (410) are distributed in an annular shape on the inner wall of the docking seat (405), and a winding roller (411) is fixedly connected to one side of the structural disk (403); The feeding mechanism (5) comprises a feeding base (501) arranged on the top of the load-bearing seat (1); a Y-shaped feeding tube (502) is fixedly connected to the top of the feeding base (501); a grinding block (509) is arranged inside the Y-shaped feeding tube (502); a metal fitting seat (510) is arranged on one side of the grinding block (509); a U-shaped supporting plate (512) is fixedly connected to one side of the Y-shaped feeding tube (502); a driving cylinder (513) is installed on one side of the U-shaped supporting plate (512); an output rod (514) is arranged on one side of the driving cylinder (513); a pushing block (515) is fixedly connected to one end of the output rod (514); One side is fixedly connected to a structural bottom plate (523), the top of the structural bottom plate (523) is fixedly connected to a support sleeve (524), the top of the support sleeve (524) is movably connected to a trigger rod (525), an input electrode seat (526) is installed inside the support sleeve (524), and an output electrode seat (528) is arranged at the bottom of the trigger rod (525), the feeding mechanism (5) also includes a Y-shaped material storage chamber (503) arranged inside the Y-shaped feeding tube (502), a V-shaped anti-wear pad (504) is installed on the top of the Y-shaped feeding tube (502), and a closed top cover (505) is movably connected to the top of the Y-shaped feeding tube (502), and one side of the closed top cover (505) is fixedly connected to the top of the Y-shaped feeding tube (502). A handle ring (506) is fixedly connected, two groups of closed hinges (507) are installed on one side of the closed top cover (505), and the two groups of closed hinges (507) are symmetrically distributed on one side of the closed top cover (505). A vertical unloading end (508) is provided at the bottom of the Y-shaped feeding tube (502), and the outer wall of the grinding block (509) is provided with multiple groups of limiting wall grooves (511), and the multiple groups of limiting wall grooves (511) are distributed in an annular shape on the outer wall of the grinding block (509). The feeding mechanism (5) also includes multiple groups of assembly bolts (516) arranged on one side of the driving cylinder (513), and the multiple groups of assembly bolts (516) are distributed in a rectangular shape on one side of the driving cylinder (513). A baffle plate (517) is movably connected to one side of the Y-shaped feeding tube (502); a rotating rod seat (518) is fixedly connected to the top of the baffle plate (517); two sets of rotating shafts (519) are fixedly connected to the outer side of the rotating rod seat (518); the two sets of rotating shafts (519) are symmetrically distributed on the outer side of the rotating rod seat (518); two sets of torsion seats (520) are fixedly connected to the bottom wall of the discharge trough of the Y-shaped feeding tube (502); the two sets of torsion seats (520) are symmetrically distributed on the bottom wall of the discharge trough of the Y-shaped feeding tube (502); a torsion spring (521) is installed inside the torsion seat (520); and a guide seat (522) is fixedly connected to the top of the feeding base (501).The feeding mechanism (5) further comprises an input wire (527) arranged outside the input electrode seat (526), an output wire (529) is arranged outside the output electrode seat (528), a return spring (530) is installed on the top of the input electrode seat (526), and a wire harness slide groove (531) is provided on the outer wall of the support sleeve (524).
2. The end grinding device for stainless steel pipe according to claim 1, characterized in that: The driving mechanism (2) comprises a lower closing cover (201) arranged on the top of the load-bearing seat (1); an upper closing cover (202) is arranged on the top of the lower closing cover (201); two groups of opening and closing hinges (203) are installed on one side of the lower closing cover (201); the two groups of opening and closing hinges (203) are symmetrically distributed on one side of the lower closing cover (201); a clamping half sleeve (204) is movably connected inside the lower closing cover (201); and an inner wall of the clamping half sleeve (204) is installed A damping half sleeve (205) is provided, and the outer wall of the clamping half sleeve (204) is fixedly connected to a plurality of groups of clamping springs (206), and the plurality of groups of clamping springs (206) are linearly distributed on the outer wall of the clamping half sleeve (204); the outer side of the upper closing cover (202) is fixedly connected to two groups of locking edge blocks (207), and the two groups of locking edge blocks (207) are symmetrically distributed on the outer side of the upper closing cover (202); and the top of the locking edge block (207) is threadedly connected to a locking bolt (208).
3. The end grinding device for stainless steel pipe according to claim 2, characterized in that: The driving mechanism (2) further comprises a driving motor (209) disposed on the top of the load-bearing seat (1); a driving shaft (210) is mounted on one side of the driving motor (209); a supporting bearing (211) is mounted on one end of the driving shaft (210); two sets of driving gears (212) are fixedly connected to the outside of the driving shaft (210); the two sets of driving gears (212) are symmetrically distributed on the outside of the driving shaft (210); and two sets of rack half rings (213) are fixedly connected to the outer walls of the lower closing cover (201) and the upper closing cover (202); the two sets of rack half rings (213) are fixedly connected to the outer walls of the lower closing cover (201) and the upper closing cover (202); ) are symmetrically distributed on the outer walls of the lower closing cover (201) and the upper closing cover (202); two groups of support seats (214) are fixedly connected to the top of the load-bearing seat (1); the two groups of support seats (214) are symmetrically distributed on the top of the load-bearing seat (1); two groups of limiting half rings (215) are fixedly connected to the outer walls of the lower closing cover (201) and the upper closing cover (202); the two groups of limiting half rings (215) are symmetrically distributed on the outer walls of the lower closing cover (201) and the upper closing cover (202); and a limiting groove (216) is provided on the top of the support seat (214).
4. The end grinding device for stainless steel pipe according to claim 1, characterized in that: The traction mechanism (3) comprises a traction ring seat (301) arranged on the top of the load-bearing seat (1); a movable groove (302) is provided at the bottom of the traction ring seat (301); a traction wheel (303) is movably connected inside the movable groove (302); a plurality of groups of resistance bars (304) are installed on the outer wall of the traction wheel (303); the plurality of groups of resistance bars (304) are distributed in an annular shape on the outer wall of the traction wheel (303); two groups of movable shafts (305) are fixedly connected to the outer side of the traction wheel (303); the two groups of movable shafts (305) are connected to the outer side of the traction wheel (303); The shafts (305) are symmetrically distributed on the outside of the traction wheel (303); two groups of structural bearings (306) are fixedly connected to the inner wall of the movable groove (302); the two groups of structural bearings (306) are symmetrically distributed on the inner wall of the movable groove (302); multiple groups of bearing balls (307) are movably connected inside the structural bearing (306); the multiple groups of bearing balls (307) are distributed in an annular shape inside the structural bearing (306); and a traction motor (308) is installed on one side of the traction ring seat (301).
5. The end grinding device for stainless steel pipe according to claim 1, characterized in that: The chip removal mechanism (6) comprises a chip removal box (601) arranged at the bottom of the load-bearing seat (1); an air pump (602) is installed on one side of the chip removal box (601); a filter cover (603) is installed at one end of the air extraction pipe of the air pump (602); two groups of chip extraction pipes (604) are connected through the outside of the chip removal box (601); the two groups of chip extraction pipes (604) are symmetrically distributed on the outside of the chip removal box (601); and an expanded chip feed bucket (605) is installed at one end of the chip extraction pipe (604).
6. The end grinding device for stainless steel pipe according to claim 5, characterized in that: The chip removal mechanism (6) further comprises a collection drawer (606) arranged on one side of the chip removal box (601); a sealing ring (607) is installed on the outer side of the collection drawer (606); a plurality of groups of sealing plugs (608) are fixedly connected to the outer side of the collection drawer (606); the plurality of groups of sealing plugs (608) are distributed in a rectangular shape on the outer side of the collection drawer (606); a plurality of groups of sealing sockets (609) are fixedly connected to the outer side of the chip removal box (601); the plurality of groups of sealing sockets (609) are distributed in a rectangular shape on the outer side of the chip removal box (601).
Citation Information
Patent Citations
Stainless steel pipe end grinding device
CN117817525A
Flexible polishing device and flexible polishing system
CN108481120A
Steel pipe beveling machine
CN114055175A