An assembled diaphragm for a steam turbine and a production device thereof

Abstract

The present invention provides an assembled partition for a steam turbine and a production device thereof, which relates to the technical field of steam turbine manufacturing, and comprises a partition inner ring and a partition outer ring, wherein the partition inner ring and the partition outer ring are semicircular, and blades are arranged between the partition inner ring and the partition outer ring, and the two partition inner rings are symmetrically connected by a connecting component, and the two partition outer rings are symmetrically connected by a plurality of connecting components, and the two semicircular partition inner rings are connected to form a complete circular partition inner ring by a plurality of connecting components, and the two semicircular partition outer rings are connected to form a complete circular partition outer ring by a plurality of connecting components, and then the blades are welded and fixed between the complete circular partition inner ring and the circular partition outer ring, which facilitates the disassembly and assembly of the circular partition inner ring and the circular partition outer ring in the steam turbine cylinder, shortens the installation and disassembly time of the partition in the cylinder, and reduces the time cost in production.

Description

Technical Field

[0001] The invention relates to the technical field of steam turbine manufacturing, and in particular to an assembled partition for a steam turbine and a production device thereof. Background Art

[0002] A steam turbine, also known as a steam turbine engine, is a rotary steam power device that can pass high-temperature and high-pressure steam through a fixed nozzle to become an accelerated airflow and then spray it onto the blades, causing the rotor with blade rows to rotate, converting the thermal energy of the steam into mechanical energy for the rotation of the turbine rotor to perform external work. Steam turbines are the main equipment in modern thermal power plants and are also used in the metallurgical industry, chemical industry, and ship power devices.

[0003] The partition in the steam turbine is a circular plate-shaped component installed in the turbine cylinder and divides the cylinder into several chambers with different pressures. Its main function is to install nozzles or stationary blades and prevent inter-stage steam leakage. When the steam working medium flows through the nozzle installed on the partition, the potential energy is converted into kinetic energy, the pressure is reduced, the speed is increased, and then it enters the moving blades to do work. The partition is installed in the groove on the inner wall of the cylinder, generally divided into upper and lower halves, straddling the rotating shaft, and the rotating shaft passes through its center. The usual partition is circular, and it takes too long and is too inefficient to install it into the specified position in the cylinder. Summary of the invention

[0004] The invention provides an assembled baffle for a steam turbine and a production device thereof, which are used to solve the defects in the prior art.

[0005] The present invention provides an assembled partition for a steam turbine and a production device thereof, comprising: a partition inner ring and a partition outer ring, wherein the partition inner ring and the partition outer ring are semicircular, blades are arranged between the partition inner ring and the partition outer ring, the two partition inner rings are symmetrically connected by a connecting component, and the two partition outer rings are symmetrically connected by a plurality of connecting components.

[0006] Preferably, the connecting assembly includes a connecting groove, and the connecting ends of the inner ring of the partition and the outer ring of the partition are respectively provided with the connecting grooves, mounting columns are fixedly arranged in the two connecting grooves, mounting blocks are respectively inserted in the two connecting grooves, the left and right ends of the mounting columns are inserted on the two mounting blocks, buffer pads are arranged between the two ends of the mounting blocks and the inner walls of the two connecting grooves, a through groove is vertically opened at the top of the connecting groove, a connecting rod is inserted in the through groove, and the connecting rod vertically passes through the mounting columns and the mounting blocks and is fixed to the top and bottom of the connecting groove.

[0007] A production device for assembled partitions for steam turbines, applied to the assembled partitions for steam turbines, characterized in that it includes: an assembly table, a rotating component is arranged at the bottom of the assembly table, a fastening component is arranged at the top of the assembly table, the partition inner ring and the partition outer ring are respectively arranged on the assembly table, and the fastening component is arranged on the inner and outer sides of the partition inner ring and the partition outer ring.

[0008] Preferably, the fastening assembly includes a limit tube and a gas rod, multiple of the gas rods are arranged at the edge of the assembly table, multiple of the limit tubes are slidably arranged on the assembly table, the output end of the gas rod is fixedly connected to the side of the limit tube facing outside the assembly table, the limit tube is hollow, a sliding opening is provided on the limit tube, a clamping plate is provided between each of the limit tubes, the two ends of the clamping plate are respectively inserted into the sliding opening, a rotating column is connected to the limit tube by a thread, the bottom of the rotating column abuts against the top of the clamping plate, and sliding grooves are respectively provided in the inside and side of the clamping plate, a limit column is slidably provided on the sliding groove on the bottom surface of the clamping plate, a fixed valve is slidably provided on the sliding groove on the side of the clamping plate, the fixed valve is connected to the top of the limit column by a thread, and a rotating handle is provided on the fixed valve.

[0009] Preferably, the rotating assembly includes a base, a motor 1 and a pipe rack are provided on the base, the motor 1 is connected to the reducer through a coupling, a bevel gear 1 is provided at the output end of the reducer, a rotating shaft 1 is rotatably provided on the pipe rack, a bevel gear 2 and a bevel gear 3 are provided at both ends of the rotating shaft 1 respectively, the bevel gear 1 is meshed with the bevel gear 2 for transmission, a support frame 1 and a support frame 2 are provided on the base, a rotating shaft 2 is rotatably provided on the support frame 1, a transmission gear and a bevel gear 4 are provided on the rotating shaft 2, the bevel gear 3 is meshed with the bevel gear 4 for transmission, a transmission half-tooth is rotatably provided on the support frame 2, an assembly seat is provided on the transmission half-tooth, and the assembly table is provided on the assembly seat.

[0010] Preferably, it also includes a clamping device, which is arranged on one side of the assembly-type baffle production device for a steam turbine, and the clamping device includes a slide rail, one end of the slide rail is horizontally fixed with a gas rod 2, a lifting seat is slidably arranged on the slide rail, a motor 2 is arranged on the top of the lifting seat, a screw is vertically rotated in the lifting seat, the top of the screw is transmission-arranged with the motor 2, a moving block is arranged on the screw, a bearing block is arranged on one side of the moving block, a motor 3 is arranged in the bearing block, and the output of the motor 3 The output end is fixedly connected to one end of the rotating plate, an insertion cavity and a sealing cavity are provided in the moving frame, the front and rear ends of the insertion cavity are connected, the other end of the rotating plate is inserted in the insertion cavity, a rotating shaft three is vertically rotated in the sealing cavity, a spur gear is provided in the middle of the rotating shaft three, teeth are provided on the side of the rotating plate facing the spur gear, the spur gear is meshed with the teeth on the rotating plate, a motor four is provided on the top of the moving frame, the output end of the motor four is transmission-connected to the rotating shaft three, and a clamping head assembly is provided on the left side of the moving frame.

[0011] Preferably, the clamping head assembly includes a fixed frame, which is arranged on one side of the movable frame, a motor five is arranged in the fixed frame, a rotating frame is arranged at the output end of the motor five, a dual-axis motor is arranged in the rotating frame, threads with opposite patterns are arranged on the two end shafts of the dual-axis motor, displacement blocks are arranged on the two end shafts of the dual-axis motor, a battery is arranged in the displacement block, a movable groove is opened on one side of the fixed frame, a clamping frame is arranged on the side of the displacement block facing the movable groove, a clamping frame is arranged on the other side of the movable block, an electromagnet and a movable cavity are arranged in the clamping frame, the electromagnet is electrically connected to the battery, a movable column is inserted in the movable cavity, a magnet block is arranged at one end of the movable column in the movable cavity, and a clamping block is arranged at the other end of the movable column.

[0012] Preferably, it also includes:

[0013] Angle measurement module 1, used to measure the angle between the two clamped surfaces of the blade when clamped;

[0014] Angle measurement module 2, used to measure the angle between the clamping block and the gravity direction during clamping;

[0015] Angle measurement module three, used to measure the angle between the clamping block and the blade contact surface during clamping;

[0016] Distance detection module, used to measure the distance between the electromagnet and the magnet block;

[0017] The current intensity detection module is used to detect the real-time current intensity of the circuit in the electromagnet in real time;

[0018] An alarm module, used for issuing an alarm;

[0019] A calculation module 1, used for calculating the total clamping force required for clamping the blade based on the angle measurement module 1, the angle measurement module 2, the angle measurement module 3 and the weight of the blade;

[0020] The calculation module 2 is used to calculate the minimum current intensity required to provide the total clamping force based on the total clamping force required for clamping the blades calculated by the calculation module 1, the number of turns of the coil in the electromagnet, the effective length of the coil, and the distance between the electromagnet and the magnet block;

[0021] A processing module, used for comparing the minimum current intensity obtained by the calculation module 2 with the result of the current intensity detection module;

[0022] The control module controls the clamping device to stop moving and controls the alarm module to sound an alarm when the current intensity detection module is less than the minimum current intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of an assembled diaphragm for a steam turbine provided by an embodiment of the present invention;

[0025] Figure 2 is a schematic diagram of the structure of a connection assembly provided by an embodiment of the present invention;

[0026] Figure 3 It is a schematic diagram of the overall structure of a steam turbine assembly type partition production device provided by an embodiment of the present invention;

[0027] Figure 4 It is a schematic diagram of a top cross-sectional structure of a steam turbine assembly type partition production device provided by an embodiment of the present invention;

[0028] Figure 5 It is a schematic diagram of the overall structure of an assembled diaphragm production device and a clamping device for a steam turbine provided by an embodiment of the present invention;

[0029] Figure 6 is a schematic cross-sectional structure diagram of a clamping device provided by an embodiment of the present invention;

[0030] Figure 7 It is a schematic structural diagram of a clamping head assembly provided in an embodiment of the present invention.

[0031] Reference numerals:

[0032] 1. Inner ring of partition; 2. Outer ring of partition; 3. Blade; 4. Connecting assembly; 41. Connecting groove; 42. Mounting column; 43. Mounting block; 44. Buffer pad; 45. Through groove; 46. Connecting rod; 5. Assembly table; 6. Fastening assembly; 61. Limiting tube; 611. Sliding port; 62. Gas rod 1; 63. Card; 64. Rotating column; 65. Slide groove; 66. Limiting column; 67. Fixed valve; 68. Rotating handle; 7. Rotating assembly; 71. Base; 72. Motor 1; 73. Pipe rack; 74. Reducer; 75. Bevel gear 1; 76. Rotating shaft 1; 77. Bevel gear 2; 78. Bevel gear 3; 79. Support frame 1; 80. Support frame 2; 81. Rotating shaft 2; 82. Transmission gear; 83. Bevel gear 4; 84. Transmission Half teeth; 85, assembly seat; 9, clamping device; 91, slide rail; 92, gas rod two; 93, lifting seat; 94, motor two; 95, screw; 96, moving block; 97, bearing block; 98, motor three; 99, rotating plate; 100, moving frame; 101, sealing chamber; 102, insertion chamber; 103, rotating shaft three; 104, spur gear; 105, motor four; 106, clamping head assembly; 1061, fixed frame; 1062, motor five; 1063, rotating frame; 1064, dual-axis motor; 1065, displacement block; 1066, battery; 1067, moving slot; 1068, clamping frame; 1069, electromagnet; 1070, movable chamber; 1071, movable column; 1072, magnet block; 1073, clamping block. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0035] The present invention provides the following embodiments

[0036] Example 1

[0037] The embodiment of the present invention provides an assembled diaphragm for a steam turbine, such as Figure 1 , Figure 2 As shown, it includes: a partition inner ring 1 and a partition outer ring 2, the partition inner ring 1 and the partition outer ring 2 are semicircular, blades 3 are arranged between the partition inner ring 1 and the partition outer ring 2, the two partition inner rings 1 are symmetrically connected by a connecting component 4, and the two partition outer rings 2 are symmetrically connected by multiple connecting components 4.

[0038] The working principle and beneficial effects of the above technical scheme are as follows: two semicircular baffle inner rings 1 are connected to form a complete circular baffle inner ring 1 through multiple connecting components 4, and two semicircular baffle outer rings 2 are connected to form a complete circular baffle outer ring 2 through multiple connecting components 4, and then the blades 3 are welded and fixed between the complete circular baffle inner ring 1 and the circular baffle outer ring 2, which facilitates the disassembly and assembly of the circular baffle inner ring 1 and the circular baffle outer ring 2 in the turbine cylinder, shortens the installation and disassembly time of the baffle in the cylinder, and reduces the time cost in production.

[0039] Example 2

[0040] On the basis of Example 1, Figure 1 , Figure 2As shown, the connecting component 4 includes a connecting groove 41, and the connecting ends of the partition inner ring 1 and the partition outer ring 2 are respectively provided with the connecting grooves 41, and mounting columns 42 are fixedly arranged in the two connecting grooves 41, and mounting blocks 43 are respectively inserted in the two connecting grooves 41, and the left and right ends of the mounting columns 42 are inserted on the two mounting blocks 43, and buffer pads 44 are arranged between the two ends of the mounting blocks 43 and the inner walls of the two connecting grooves 41, and a through groove 45 is vertically opened at the top of the connecting groove 41, and a connecting rod 46 is inserted in the through groove 45, and the connecting rod 46 vertically passes through the mounting columns 42 and the mounting blocks 43 and is fixed to the top and bottom of the connecting groove 41.

[0041] The working principle and beneficial effects of the above technical scheme are as follows: a connecting groove 41 is opened between the inner ring 1 of the semicircular partition and the inner ring 1 of the semicircular partition, and mounting columns 42 are fixedly arranged in the two connecting grooves 41 and the two connecting grooves 41 are merged, and a mounting block 43 is placed in the mounting groove, and the mounting columns 42 in the two connecting grooves 41 are inserted into the two ends of the mounting block 43, thereby enhancing the connection strength between the two semicircular partition inner rings 1, and the buffer pads 44 arranged between the two ends of the mounting block 43 and the inner walls of the two connecting grooves 41 reduce the stress generated when the two semicircular partition inner rings 1 are squeezed toward the middle, and the through groove 45 vertically penetrates the mounting block 43 and the mounting column 42 and inserts the connecting rod 46, so that the connecting rod 46 locks and strengthens the connection between the mounting block 43 and the mounting column 42 from other directions, thereby further enhancing the strength of the connection between the two semicircular partition inner rings 1, and the principle of enhancing the connection strength between the two semicircular partition outer rings 2 by the connecting component 4 is the same as above.

[0042] Example 3

[0043] On the basis of Embodiment 1-2, a production device for a prefabricated baffle for a steam turbine is applied to a prefabricated baffle for a steam turbine as described above, such as Figure 3 , Figure 4 , as shown, it is characterized in that it includes: an assembly table 5, a rotating component 7 is arranged at the bottom of the assembly table 5, a fastening component 6 is arranged at the top of the assembly table 5, the partition inner ring 1 and the partition outer ring 2 are respectively arranged on the assembly table 5, and the fastening component 6 is arranged on the inner and outer sides of the partition inner ring 1 and the partition outer ring 2.

[0044] The working principle and beneficial effects of the above technical scheme are as follows: the rotating component 7 supports and adjusts the angle of the assembly table 5, and the assembly table 5 supports and fixes the partition inner ring 1, the partition outer ring 2, and the fastening component 6. When the partition inner ring 1 and the partition outer ring 2 are fixed by the fastening component 6, the blade 3 is welded between the partition inner ring 1 and the partition outer ring 2 to prevent the partition inner ring 1 and the partition outer ring 2 from loosening during the welding process, thereby affecting the welding effect.

[0045] Example 4

[0046] On the basis of Example 3, Figure 3 , Figure 4 As shown, the fastening assembly 6 includes a limit tube 61 and a gas rod 62, a plurality of the gas rods 62 are arranged at the edge of the assembly platform 5, a plurality of the limit tubes 61 are slidably arranged on the assembly platform 5, the output end of the gas rod 62 is fixedly connected to the limit tube 61 on the side facing the outside of the assembly platform 5, the limit tube 61 is hollow, a sliding opening 611 is provided on the limit tube 61, a clamping plate 63 is arranged between the two limit tubes 61, and the two ends of the clamping plate 63 are respectively inserted into the sliding opening 611. In the movable mouth 611, a rotating column 64 is connected to the limiting tube 61 through a thread, and the bottom of the rotating column 64 abuts against the top of the clamping plate 63. The clamping plate 63 is provided with sliding grooves 65 inside and on the side thereof. A limiting column 66 is slidably arranged on the sliding groove 65 on the bottom surface of the clamping plate 63, and a fixed valve 67 is slidably arranged on the sliding groove 65 on the side surface of the clamping plate 63. The fixed valve 67 is connected to the top of the limiting column 66 through a thread, and a rotating handle 68 is arranged on the fixed valve 67.

[0047] The working principle and beneficial effects of the above technical scheme are as follows: the gas rod 62 pushes the limiting tube 61 to move on the slide rail 91 opened on the assembly table 5, and the limiting tube 61 squeezes the inner edge of the inner ring 1 of the partition and the outer edge of the outer ring 2 of the partition placed on the assembly table 5. A clamping plate 63 is arranged between the two limiting tubes 61, and the clamping plate 63 presses the inner ring 1 of the partition and the outer ring 2 of the partition on the assembly table 5 for fastening. The two ends of the clamping plate 63 are inserted into the limiting tube 61 from the sliding opening 611, and the rotating column 64 in the limiting tube 61 rotates the rotating column 64 toward the bottom of the limiting tube 61. When the bottom of the rotating column 64 abuts against the top of the clamping plate 63, the two ends of the clamping plate 63 are stuck by the two rotating columns 64, and the clamping plate 63 locks the inner ring 1 of the partition and the outer ring 2 of the partition on the assembly table 5. The two clamping plates opened on the clamping plate 63 A limiting column 66 and a fixed valve 67 are slidably arranged in each slide groove 65. The limiting column 66 squeezes the outer edge of the partition inner ring 1 and the inner edge of the partition outer ring 2, and further limits and fixes the position between the partition inner ring 1 and the partition outer ring 2. The fixed valve 67 is connected to the top of the limiting column 66 through a thread. The fixed valve 67 is rotated by turning the rotating handle 68. The fixed valve 67 penetrates deep into the top of the limiting column 66 through the thread. When the rotating handle 68 is tightly attached to the side of the clamping plate 63, the fixed valve 67 cannot move in the slide groove 65 of the clamping plate 63. At this time, the limiting column 66 is locked and does not move. The locked limiting column 66 further locks the position of the partition inner ring 1 and the partition outer ring 2, ensuring the stability of the partition inner ring 1 and the partition outer ring 2 during welding.

[0048] Example 5

[0049] On the basis of Example 4, Figure 3 As shown, the rotating assembly 7 includes a base 71, on which a motor 72 and a pipe rack 73 are provided, the motor 72 is connected to a reducer 74 through a coupling, the output end of the reducer 74 is provided with a bevel gear 1 75, a rotating shaft 1 76 is rotatably provided on the pipe rack 73, two ends of the rotating shaft 1 76 are respectively provided with a bevel gear 2 77 and a bevel gear 3 78, the bevel gear 1 75 is meshed with the bevel gear 2 77 for transmission, a support frame 1 79 and a support frame 2 80 are provided on the base 71, a rotating shaft 2 81 is rotatably provided on the support frame 1 79, a transmission gear 82 and a bevel gear 4 83 are provided on the rotating shaft 2 81, the bevel gear 3 78 is meshed with the bevel gear 4 83 for transmission, a transmission half-tooth 84 is rotatably provided on the support frame 2 80, an assembly seat 85 is provided on the transmission half-tooth 84, and the assembly seat 85 is provided with the assembly platform 5.

[0050] The working principle and beneficial effects of the above technical solution are as follows: the base 71 supports and limits the motor 1 72, the pipe rack 73, the support frame 1 79 and the support frame 2 80; the motor 1 72 drives the reducer 74 to work through the coupling; the output end of the reducer 74 drives the bevel gear 1 75 to rotate; the pipe rack 73 rotationally supports the rotating shaft 1 76; the bevel gear 1 75 drives the rotating shaft 1 76 and the bevel gear 3 78 to rotate by meshing with the bevel gear 2 77; the bevel gear 3 78 drives the rotating shaft 2 81 and the transmission gear 82 to rotate on the support frame 1 79 by meshing with the bevel gear 4 83; the transmission gear 82 drives the transmission half-tooth 84, the assembly seat 85 and the assembly platform 5 to rotate on the support frame 2 80 by meshing with the transmission half-tooth 84, thereby adjusting the welding angle of the partition inner ring 1 and the partition outer ring 2 on the assembly platform 5.

[0051] Example 6

[0052] On the basis of Example 5, Figure 5 , Figure 6 , Figure 7As shown, it also includes a clamping device 9, which is arranged on one side of the assembly-type baffle production device for a steam turbine, and the clamping device 9 includes a slide rail 91, and a gas rod 2 92 is horizontally fixedly arranged at one end of the slide rail 91, and a lifting seat 93 is slidably arranged on the slide rail 91, and a motor 2 94 is arranged on the top of the lifting seat 93. A screw rod 95 is vertically rotated in the lifting seat 93, and the top of the screw rod 95 is transmission-arranged with the motor 2 94, and a moving block 96 is arranged on the screw 95, and a bearing block 97 is arranged on one side of the moving block 96. A motor 3 98 is arranged in the bearing block 97, and the output end of the motor 3 98 is connected to one end of the rotating plate 99. The two ends are fixedly connected, an insertion cavity 102 and a sealing cavity 101 are opened in the moving frame 100, the front and rear ends of the insertion cavity 102 are connected, the other end of the rotating plate 99 is inserted in the insertion cavity 102, and a rotating shaft three 103 is vertically rotated in the sealing cavity 101, a spur gear 104 is arranged in the middle of the rotating shaft three 103, teeth are arranged on the side of the rotating plate 99 facing the spur gear 104, and the spur gear 104 is meshed with the teeth on the rotating plate 99, a motor four 105 is arranged on the top of the moving frame 100, and the output end of the motor four 105 is transmission-connected to the rotating shaft three 103, and a clamping head assembly 106 is arranged on the left side of the moving frame 100.

[0053] The working principle and beneficial effects of the above technical solution are as follows: after the positions of the partition inner ring 1 and the partition outer ring 2 are adjusted and fixed in place, the clamping device 9 clamps the blade 3 and moves the clamped blade 3 to the welding position between the partition inner ring 1 and the partition outer ring 2, and the gas rod 2 pushes the lifting seat 93 to move on the slide rail 91, thereby adjusting the distance between the clamping device 9 and the assembly table 5, so as to find the best welding position of the blade 3, and the motor 2 94 drives the vertically arranged screw 95 in the lifting seat 93 to rotate, and the screw 95 rotates to mobilize the moving block 96 to adjust the height position along the direction of the screw 95, and the moving block 96 drives the bearing block 97 to move synchronously, and the bearing block 97 limits and fixes the motor 3 98, and the motor 3 98 drives the rotating plate 99 to take the bearing block 97 as the center and the length of the rotating plate 99 as the radius. The movable frame 100 rotates on the rotating plate 99 with the supporting block 97 as the center, and the rotating plate 99 is inserted into the insertion cavity 102 of the movable frame 100. The motor 4 105 drives the rotating shaft 3 103 to drive the spur gear 104 to rotate. The spur gear 104 drives the movable frame 100 to move on the rotating plate 99 by meshing with the teeth on the rotating plate 99, thereby adjusting the position of the movable frame 100 and the clamping head assembly 106 on the rotating plate 99. When the assembly table 5 is rotated to a vertical position facing the clamping device 9, the center axis of the partition inner ring 1 and the partition outer ring 2 on the assembly table 5 are on the same line with the axis of the supporting block 97. According to the radius of the partition inner ring 1 and the partition outer ring 2 corresponding to the length of the movable frame 100 on the rotating plate 99, the clamping head assembly 106 can flexibly clamp the blade 3 to a suitable position.

[0054] Example 7

[0055] On the basis of Example 6, Figure 5 , Figure 6 , Figure 7As shown, the clamping head assembly 106 includes a fixed frame 1061, which is arranged on one side of the moving frame 100, and a motor 1062 is arranged in the fixed frame 1061, and a rotating frame 1063 is arranged at the output end of the motor 1062, and a double-axis motor 1064 is arranged in the rotating frame 1063, and the two end shafts of the double-axis motor 1064 are respectively provided with threads of opposite patterns, and the two end shafts of the double-axis motor 1064 are respectively provided with displacement blocks 1065, and a battery 1066 is arranged in the displacement block 1065, and the fixed frame 1061 is provided with a plurality of motors 1062, and the motor 1062 is provided with a plurality of motors 1064, and the motor 1064 ... A movable groove 1067 is opened on one side, and a clamping frame 1068 is arranged on the side of the displacement block 1065 facing the movable groove 1067. A clamping frame 1068 is arranged on the other side of the movable block 96. An electromagnet 1069 and an active cavity 1070 are arranged in the clamping frame 1068. The electromagnet 1069 is electrically connected to the battery 1066. A movable column 1071 is inserted in the active cavity 1070. A magnet block 1072 is arranged at one end of the movable column 1071 in the active cavity 1070, and a clamping block 1073 is arranged at the other end of the movable column 1071.

[0056] The working principle and beneficial effects of the above technical solution are as follows: the fixed frame 1061 rotates synchronously with the movable frame 100, the fixed frame 1061 limits and fixes the motor 1062, the motor 1062 drives the rotating frame 1063 to rotate, so as to flexibly adjust the angle of the clamped blade 3, the rotating frame 1063 fixes the dual-axis motor 1064, and the threads with opposite patterns on the shafts at both ends of the dual-axis motor 1064 drive the two displacement blocks 1065 on the shafts at both ends to move toward or away from each other, and the two displacement blocks 1065 drive the two clamping frames 1068 to move toward or away from each other within the opening movement, so as to flexibly adjust the angle of the clamped blade 3. To control the distance between the two clamping frames 1068, the electromagnet 1069 in the clamping frame 1068 becomes magnetic when the battery 1066 provides power. The magnetism of the electromagnet 1069 repels the multiple magnet blocks 1072 in the active cavity 1070. The magnet blocks 1072 drive the multiple active columns 1071 and the multiple clamping blocks 1073 to move toward the center direction of the two clamping frames 1068. The clamping blocks 1073 in two directions clamp the blade 3 in the middle. The clamping method of the multiple clamping blocks 1073 prevents the blade 3 from being deformed due to the clamping points being too concentrated during the clamping process.

[0057] Example 8

[0058] On the basis of Example 7, it also includes:

[0059] Angle measurement module 1, used to measure the angle between the two clamped surfaces of the blade when clamped;

[0060] Angle measurement module 2, used to measure the angle between the clamping block and the gravity direction during clamping;

[0061] Angle measurement module three, used to measure the angle between the clamping block and the blade contact surface during clamping;

[0062] Distance detection module, used to measure the distance between the electromagnet and the magnet block;

[0063] The current intensity detection module is used to detect the real-time current intensity of the circuit in the electromagnet in real time;

[0064] An alarm module, used for issuing an alarm;

[0065] A calculation module 1, used for calculating the total clamping force required for clamping the blade based on the angle measurement module 1, the angle measurement module 2, the angle measurement module 3 and the weight of the blade;

[0066] The calculation module 2 is used to calculate the minimum current intensity required to provide the total clamping force based on the total clamping force required for clamping the blades calculated by the calculation module 1, the number of turns of the coil in the electromagnet, the effective length of the coil, and the distance between the electromagnet and the magnet block;

[0067] A processing module, used for comparing the minimum current intensity obtained by the calculation module 2 with the result of the current intensity detection module;

[0068] The control module controls the clamping device to stop moving and controls the alarm module to sound an alarm when the current intensity detection module is less than the minimum current intensity.

[0069] The working principle and beneficial effects of the above technical solution are as follows: the angle measurement module 1 is used to measure the angle between the two clamped surfaces of the blade during clamping, the angle measurement module 2 is used to measure the angle between the clamping block and the gravity direction during clamping, the angle measurement module 3 is used to measure the angle between the clamping block and the contact surface of the blade during clamping, the distance detection module is used to measure the distance between the electromagnet and the magnet block, the current intensity detection module is used to detect the real-time current intensity of the circuit in the electromagnet in real time, the alarm module is used to issue an alarm, the calculation module 1 is used to calculate the total clamping force required for clamping the blade based on the angle measurement module 1, the angle measurement module 2, the angle measurement module 3, the weight of the blade, etc., the calculation module 2 is used to calculate the minimum current intensity required to provide the total clamping force based on the total clamping force required for clamping the blade calculated by the calculation module 1, the number of turns of the coil in the electromagnet, the effective length of the coil, the distance between the electromagnet and the magnet block, etc., the processing module is used to compare and process the result obtained by the calculation module 2 with the result of the current intensity detection module, and the control module controls the clamping device to stop moving and controls the alarm module to issue an alarm when the current intensity detection module is less than the minimum current intensity.

Claims

1. A production device for assembled diaphragms for steam turbines, used for producing assembled diaphragms for steam turbines, characterized in that: The partition comprises: a partition inner ring (1) and a partition outer ring (2); the partition inner ring (1) and the partition outer ring (2) are semicircular; blades (3) are provided between the partition inner ring (1) and the partition outer ring (2); the two partition inner rings (1) are symmetrically connected via a connecting component (4); and the two partition outer rings (2) are symmetrically connected via a plurality of connecting components (4); The production device comprises: an assembly table (5), a rotating assembly (7) is arranged at the bottom of the assembly table (5), a fastening assembly (6) is arranged at the top of the assembly table (5), the partition inner ring (1) and the partition outer ring (2) are respectively arranged on the assembly table (5), and the fastening assembly (6) is arranged on the inner and outer sides of the partition inner ring (1) and the partition outer ring (2); The fastening assembly (6) comprises a limit tube (61) and a gas rod (62); a plurality of the gas rods (62) are arranged at the edge of the assembly platform (5); a plurality of the limit tubes (61) are slidably arranged on the assembly platform (5); an output end of the gas rod (62) is fixedly connected to a side of the limit tube (61) facing outside the assembly platform (5); the limit tube (61) is hollow; a sliding opening (611) is provided on the limit tube (61); a clamping plate (63) is provided between two of the limit tubes (61); two ends of the clamping plate (63) are respectively inserted into the sliding opening (611) 611), the limit tube (61) is connected to a rotating column (64) by means of a thread, the bottom of the rotating column (64) is in contact with the top of the clamping plate (63), the bottom and side surfaces of the clamping plate (63) are respectively provided with sliding grooves (65), a limit column (66) is slidably provided on the sliding groove (65) on the bottom surface of the clamping plate (63), a fixed valve (67) is slidably provided on the sliding groove (65) on the side surface of the clamping plate (63), the fixed valve (67) is connected to the top of the limit column (66) by means of a thread, and a rotating handle (68) is provided on the fixed valve (67); The utility model also comprises a clamping device (9), wherein the clamping device (9) is arranged on one side of the rotating assembly (7), the clamping device (9) comprises a slide rail (91), one end of the slide rail (91) is horizontally fixedly provided with a second gas rod (92), a lifting seat (93) is slidably provided on the slide rail (91), a second motor (94) is provided on the top of the lifting seat (93), a screw rod (95) is vertically rotatably provided in the lifting seat (93), the top of the screw rod (95) is transmission-arranged with the second motor (94), a moving block (96) is threadedly connected on the screw rod (95), a bearing block (97) is provided on one side of the moving block (96), a third motor (98) is provided in the bearing block (97), and an output end of the third motor (98) is fixedly connected to one end of a rotating plate (99). , an insertion cavity (102) and a sealing cavity (101) are provided in the movable frame (100), the front and rear ends of the insertion cavity (102) are connected, the other end of the rotating plate (99) is inserted in the insertion cavity (102), a rotating shaft three (103) is vertically rotated in the sealing cavity (101), a spur gear (104) is provided in the middle of the rotating shaft three (103), teeth are provided on the side of the rotating plate (99) facing the spur gear (104), the spur gear (104) meshes with the teeth on the rotating plate (99), a motor four (105) is provided on the top of the movable frame (100), the output end of the motor four (105) is transmission-connected to the rotating shaft three (103), and a clamping head assembly (106) is provided on the left side of the movable frame (100); The clamping head assembly (106) comprises a fixed frame (1061), the fixed frame (1061) being arranged on one side of the movable frame (100), a motor five (1062) being arranged in the fixed frame (1061), a rotating frame (1063) being arranged at the output end of the motor five (1062), a dual-axis motor (1064) being arranged in the rotating frame (1063), threads of opposite patterns being arranged on the two end shafts of the dual-axis motor (1064), displacement blocks (1065) being arranged on the two end shafts of the dual-axis motor (1064), a storage battery (1066) being arranged in the displacement block (1065), the A movable groove (1067) is provided on one side of the fixed frame (1061); a clamping frame (1068) is provided on the side of the displacement block (1065) facing the movable groove (1067); an electromagnet (1069) and a movable cavity (1070) are provided in the clamping frame (1068); the electromagnet (1069) is electrically connected to the storage battery (1066); a movable column (1071) is inserted in the movable cavity (1070); a magnet block (1072) is provided at one end of the movable column (1071) in the movable cavity (1070); and a clamping block (1073) is provided at the other end of the movable column (1071); Also includes: Angle measurement module 1, used to measure the angle between the two clamped surfaces of the blade when clamped; Angle measurement module 2, used to measure the angle between the clamping block and the gravity direction during clamping; Angle measurement module three, used to measure the angle between the clamping block and the blade contact surface during clamping; Distance detection module, used to measure the distance between the electromagnet and the magnet block; The current intensity detection module is used to detect the real-time current intensity of the circuit in the electromagnet in real time; An alarm module, used for issuing an alarm; A calculation module 1, used for calculating the total clamping force required for clamping the blade based on the angle measurement module 1, the angle measurement module 2, the angle measurement module 3 and the weight of the blade; The calculation module 2 is used to calculate the minimum current intensity required to provide the total clamping force based on the total clamping force required for clamping the blades calculated by the calculation module 1, the number of turns of the coil in the electromagnet, the effective length of the coil, and the distance between the electromagnet and the magnet block; A processing module, used for comparing the minimum current intensity obtained by the calculation module 2 with the result of the current intensity detection module; The control module controls the clamping device to stop moving and controls the alarm module to sound an alarm when the current intensity detection module is less than the minimum current intensity.

2. The production device for assembled diaphragms for steam turbines according to claim 1, characterized in that: The connecting assembly (4) comprises a connecting groove (41), the connecting ends of the partition inner ring (1) and the partition outer ring (2) are respectively provided with the connecting grooves (41), mounting columns (42) are arranged in the two connecting grooves (41), mounting blocks (43) are respectively inserted in the two connecting grooves (41), the left and right ends of the mounting columns (42) are inserted in the two mounting blocks (43), buffer pads (44) are arranged between the two ends of the mounting blocks (43) and the inner walls of the two connecting grooves (41), a through groove (45) is vertically opened at the top of the connecting groove (41), a connecting rod (46) is inserted in the through groove (45), and the connecting rod (46) vertically passes through the mounting columns (42) and the mounting blocks (43) and is fixed to the top and bottom of the connecting groove (41).

3. The production device for assembled diaphragms for steam turbines according to claim 2, characterized in that: The rotating assembly (7) comprises a base (71), on which a motor 1 (72) and a pipe frame (73) are arranged, the motor 1 (72) is connected to a reducer (74) via a coupling, an output end of the reducer (74) is provided with a bevel gear 1 (75), a rotating shaft 1 (76) is rotatably arranged on the pipe frame (73), a bevel gear 2 (77) and a bevel gear 3 (78) are respectively arranged at two ends of the rotating shaft 1 (76), the bevel gear 1 (75) meshes with the bevel gear 2 (77) for transmission, and the support A support frame 1 (79) and a support frame 2 (80) are arranged on the base (71); a rotating shaft 2 (81) is rotatably arranged on the support frame 1 (79); a transmission gear (82) and a bevel gear 4 (83) are arranged on the rotating shaft 2 (81); the bevel gear 3 (78) meshes with the bevel gear 4 (83) for transmission; a transmission half tooth (84) is rotatably arranged on the support frame 2 (80); an assembly seat (85) is arranged on the transmission half tooth (84); and the assembly platform (5) is arranged on the assembly seat (85).

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