A machining clamping device for wind power planetary gears
By designing a machining clamping device for wind power planetary gears, the gear embryo body is firmly clamped between the grinding wheel and the abutment wheel by using the drive assembly and the rotating device, the problem of deformation and high waste rate in grinding teeth is solved. Achieve higher yield rates.
Patent Information
- Application Number
- CN202410616300.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-05-17
AI Technical Summary
Wind power planetary gears are prone to deformation and high waste rate during the grinding process, mainly due to the stress applied to the gear embryo body by the grinding wheel during grinding, causing the inner hole to shrink.
A machining clamping device including mounting housing, multiple abutment wheels, drive components and rotating devices is designed. By adjusting the position of the abutment wheel through the drive components, the gear body is firmly between the grinding wheel and the abutment wheel. Clamping, reduce stress influence, and drive the gear embryo body to rotate through the rotating device to achieve all-round polishing.
It effectively reduces the waste rate during the grinding of wind power planetary gears, improves the yield rate of processing, and ensures that the gear embryo body is not susceptible to the shrinkage and deformation of the inner hole caused by stress during the grinding process.
Smart Images

Figure CN118492516B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wind power equipment production, and in particular to a processing and clamping device for wind power planetary gears. Background Art
[0002] Wind power planetary gears are high-precision gears used in wind power generation equipment. The existing technology generally produces wind power planetary gears in the order of first machining the inner hole on the gear blank and then machining the outer teeth. Due to the high precision requirements of wind power planetary gears, it is necessary to use a gear grinding process to process the tooth surface of the gear blank.
[0003] During processing, workers will first fit the inner hole of the gear blank onto the claws of the chuck, and then use the claw driving mechanism to drive each claw to abut against the inner hole wall of the gear blank so as to fix the gear blank on the chuck. Then start the grinding equipment and make the grinding wheel on the grinding equipment abut against the outer ring of the gear blank. Finally, drive the chuck to drive the gear blank to rotate and process a circle of external teeth on the gear blank.
[0004] However, since the grinding wheel will exert a certain stress on the gear blank while grinding it, and when the chuck is clamped into the inner hole of the gear blank, there will be a section without support between every two adjacent claws. When the grinding wheel grinds to the outer ring corresponding to these sections, these sections are prone to shrink a certain amount toward the axis of the gear blank, causing the gear blank to deform and become scrap, resulting in a high scrap rate in the wind power planetary gear grinding process. Summary of the invention
[0005] In order to solve the problem that existing wind power planetary gears are prone to deformation during gear grinding and have a high scrap rate, the present application provides a processing clamping device for wind power planetary gears.
[0006] The present application provides a processing clamping device for a wind power planetary gear, which adopts the following technical solution: comprising a mounting shell, a plurality of abutment wheels, a driving assembly and a rotating device, wherein one end surface of the mounting shell is a mounting surface, and a plurality of abutment wheels are arranged on the mounting surface around the center of the mounting surface;
[0007] The driving assembly and the rotating device are both arranged in the mounting housing, and the driving assembly is in transmission connection with each of the abutment wheels and can drive the abutment wheels to approach or move away from the center of the mounting surface, so that each abutment wheel can abut against the inner hole wall of the gear blank, and the gear blank can be abutted between the grinding wheel and the wheel surface of the abutment wheel;
[0008] The rotating device is transmission-connected with each of the abutment wheels and can drive the abutment wheels to rotate so as to drive the gear blank to rotate.
[0009] By adopting the above technical scheme, the driving component can adjust the abutment wheel between the expanded state and the contracted state by driving each abutment wheel to approach or move away from the center of the mounting surface, so that the worker can first sleeve the inner hole of the gear embryo on the abutment wheel in the contracted state, and then start the driving component to adjust the abutment wheel to the expanded state, so that each abutment wheel can abut against the inner hole wall of the gear embryo, thereby clamping the gear embryo on the mounting surface; then start the grinding wheel of the grinding equipment and make the grinding wheel abut the gear embryo between the wheel surface of the grinding wheel and the abutment wheel, and finally drive each abutment wheel to rotate through the rotating device to drive the gear embryo to rotate, so that the entire outer ring of the gear embryo can pass through the wheel surface of the grinding wheel and the abutment wheel in sequence and be polished, so that the gear embryo is not easily affected by stress during polishing, causing its own inner hole to shrink or deform, so that the grinding process of the wind power planetary gear has a good yield rate.
[0010] Specifically, the driving assembly includes a reset unit and a tensioning unit, the reset unit includes a plurality of sliders and a plurality of movable shafts, the sliders and the movable shafts are consistent in number with the abutment wheels and correspond one to one, the mounting surface is provided with a plurality of waist-shaped holes leading to the mounting shell, the mounting shell is provided with a partition plate inside, and a plurality of slide grooves for the sliders to slide are provided on an end surface of the partition plate on one side facing the mounting surface;
[0011] One end of each of the movable shafts is rotatably connected to the corresponding slider, and the other end of each of the movable shafts passes through the corresponding waist-shaped hole, extends out of the mounting housing, and is connected to the corresponding abutment wheel;
[0012] The tensioning unit is transmission-connected to each of the movable shafts and can drive the movable shaft to drive the abutment wheel away from the center of the mounting surface. An elastic member is provided between each of the sliders and the corresponding groove wall of the slide groove, and each of the elastic members can apply a force close to the center of the mounting surface to the corresponding slider.
[0013] By adopting the above technical solution, the tensioning unit is connected to each movable shaft and can drive the movable shaft to drive the abutment wheel away from the center of the mounting surface, so as to adjust the abutment wheel to a relaxed state and clamp the gear blank; each elastic member can apply a force close to the center of the mounting surface to the corresponding slider, so that each slider drives the movable shaft and the abutment wheel close to the center of the mounting surface, thereby adjusting the abutment wheel to a contracted state, so that workers can disassemble and assemble the gear blank.
[0014] Furthermore, a guide hole is provided on the groove wall of the slide groove, and the length direction of the guide hole is parallel to the length direction of the slide groove;
[0015] A guide rod is provided on one side of the slider, one end of the guide rod is connected to the slider, the other end of the guide rod is inserted into the guide hole and abuts against the inner wall of the guide hole, and the guide rod can slide in the guide hole.
[0016] By adopting the above technical solution, the guide rod can cooperate with the guide hole to limit the slider, so that the slider can slide in the slide groove in a direction close to or away from the center of the installation surface.
[0017] Further, the tensioning unit includes a telescopic cylinder, a movable platform, an abutment member, a plurality of connecting members and a rotating rod, the partition plate divides the interior of the mounting housing into a fixed cavity and a movable cavity, the waist-shaped hole is opened on the inner wall of the fixed cavity, the telescopic cylinder and the movable platform are both arranged in the movable cavity, and the piston rod of the telescopic cylinder is connected to the movable platform;
[0018] The abutment member includes a large diameter end and a small diameter end, the large diameter end is connected to one end of the rotating rod, the other end of the rotating rod is rotatably connected to the moving platform, the small diameter end passes through the through hole provided on the partition plate and extends into the fixed cavity, and a diameter reducing section is formed between the large diameter end and the small diameter end;
[0019] The number of the connecting members is consistent with that of the moving shafts and they correspond one to one, and each connecting member is arranged on the corresponding moving shaft and can abut against the diameter-changing section;
[0020] The telescopic cylinder can drive the moving platform to drive the abutment member to approach or move away from the installation surface.
[0021] By adopting the above technical solution, the telescopic cylinder can drive the moving platform to drive the abutment member to approach or move away from the mounting surface, and when the abutment member approaches the mounting surface, each connecting member abutting against the abutment member will move along the reducing section in a direction away from the center of the mounting surface, so that the abutment wheel can be driven away from the center of the mounting surface through the connecting member, thereby adjusting the abutment wheel to an expanded state; when the abutment member is away from the mounting surface, the elastic member can drive each connecting member to move along the reducing section in a direction close to the center of the mounting surface, so that each abutment wheel is close to the center of the mounting surface, thereby adjusting the abutment wheel to a contracted state.
[0022] Further, the abutment member is rotatably arranged on the moving platform, the diameter-changing section includes a polished rod section and a gear section, the polished rod section is provided with a plurality of guide bars, the number of the guide bars is consistent with the number of the connecting members and they correspond one to one, the connecting member is a bevel gear, and each of the guide bars can be inserted into the corresponding tooth groove of the connecting member;
[0023] When the moving platform approaches the mounting surface, each of the connecting members can slide along the guide strip and finally mesh with the gear segment;
[0024] The rotating device is arranged on the moving platform and is transmission-connected with the abutting member.
[0025] By adopting the above technical solution, when the abutment wheel is in a contracted state, a guide bar will be inserted into the tooth groove of each connecting member, and when the abutment wheel is changed from a contracted state to a relaxed state, the connecting member will slide along the guide bar toward the gear segment and finally mesh with the gear segment, so that the abutment member can be driven to rotate by the rotating device to drive each connecting member to rotate, and then the abutment wheel and the gear blank can be driven to rotate through the connecting member; and when the abutment wheel is changed from a relaxed state to a contracted state, each connecting member will be separated from the gear segment and meshed with a corresponding guide bar again, so that the connecting member can be guided by the setting of the guide bar to prevent the connecting member and the gear segment from being misaligned and unable to mesh.
[0026] Furthermore, a rotating hole is provided on the movable platform, one end of the rotating rod is connected to the abutment member, the other end of the rotating rod is inserted into the rotating hole, and a thrust ball bearing is provided between the rotating rod and the inner wall of the rotating hole.
[0027] By adopting the above technical solution, the arrangement of the thrust ball bearing enables the rotating rod to be rotatably inserted into the rotating hole.
[0028] Specifically, the abutment wheel includes a working wheel and a spare wheel, and both the working wheel and the spare wheel can be detachably connected to the movable shaft.
[0029] By adopting the above technical solution, when the working wheel is too large or too small and it is difficult to fit into the inner hole of the gear blank, workers can select a suitable spare wheel according to the size of the inner hole, so that the processing clamping device of the wind power planetary gear can clamp gear blanks of different sizes.
[0030] Furthermore, both the working wheel and the spare wheel can be key-connected to the movable shaft.
[0031] By adopting the above technical solution, both the working wheel and the spare wheel can be key-connected with the moving shaft, so that the moving shaft can drive the working wheel or the spare wheel to rotate.
[0032] Furthermore, the inner hole of the gear blank is provided with internal teeth, and the wheel surface of the spare wheel is provided with external teeth that can mesh with the internal teeth of the gear blank via the external teeth.
[0033] By adopting the above technical solution, when the inner hole of the gear blank to be processed is provided with internal teeth, the worker can select a spare wheel with external teeth on the wheel surface, so that the external teeth of the spare wheel can mesh with the internal teeth of the gear blank and drive the gear blank to rotate.
[0034] Optionally, a buffer piece is wrapped on the wheel surface of the abutting wheel.
[0035] By adopting the above technical solution, after the abutment wheel abuts against the inner hole wall of the gear blank, the buffer can absorb the stress transmitted to the gear blank by the grinding wheel, so that the gear blank is less susceptible to stress and inner hole deformation during grinding, so that the gear grinding process of the wind power planetary gear has a higher yield rate.
[0036] In summary, the present application includes at least one of the following beneficial technical effects:
[0037] 1. It comprises a mounting shell, a plurality of abutment wheels, a driving assembly and a rotating device. One side end face of the mounting shell is a mounting surface. A plurality of abutment wheels are arranged on the mounting surface around the center of the mounting surface. The driving assembly is connected to each abutment wheel in a transmission manner and can drive the abutment wheel to approach or move away from the center of the mounting surface, so that each abutment wheel can abut against the inner hole wall of the gear blank, and the gear blank can be abutted between the grinding wheel and the wheel surface of the abutment wheel. The rotating device is connected to each abutment wheel in a transmission manner and can drive the abutment wheel to rotate to drive the gear blank to rotate, so that the entire outer ring of the gear blank can pass through between the grinding wheel and the wheel surface of the abutment wheel in sequence and be polished, so that the gear blank is not easily affected by stress during polishing, resulting in shrinkage and deformation of its inner hole, so that the gear grinding process of the wind power planetary gear has a good yield rate;
[0038] 2. The abutting wheel includes a working wheel and a spare wheel, both of which can be detachably connected to the movable shaft. Internal teeth are provided in the inner hole of the gear blank, and external teeth are provided on the wheel surface of the spare wheel and can mesh with the internal teeth of the gear blank through the external teeth. When the inner hole of the gear blank to be processed is provided with internal teeth, the worker can select a spare wheel with external teeth on the wheel surface, so that the external teeth of the spare wheel can mesh with the internal teeth of the gear blank and drive the gear blank to rotate. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a three-dimensional diagram of a processing clamping device for a wind power planetary gear of the present application;
[0040] Figure 2 is a schematic cross-sectional view taken along the central axis of the mounting housing;
[0041] Figure 3 is along Figure 2 A schematic cross-sectional view taken along the AA direction;
[0042] Figure 4 It is a stereogram of another embodiment provided by the present application.
[0043] Figure numerals: 1. Mounting shell; 11. Mounting surface; 12. Partition plate; 2. Abutment wheel; 21. External teeth; 3. Driving assembly; 31. Reset unit; 311. Slider; 3111. Guide rod; 312. Moving shaft; 313. Elastic member; 32. Tensioning unit; 321. Telescopic cylinder; 322. Moving table; 323. Abutment member; 3231. Light rod section; 3232. Gear section; 3233. Guide strip; 324. Connecting member; 325. Rotating rod; 3251. Abutment protrusion; 3252. Driven gear; 326. Thrust ball bearing; 4. Rotating device; 41. Driving gear; 5. Gear blank. DETAILED DESCRIPTION
[0044] Figure 1 This is a three-dimensional diagram of a processing clamping device for a wind power planetary gear of the present application. Figure 2 is a schematic cross-sectional view taken along the central axis of the mounting housing. Figure 1 and Figure 2 A processing clamping device for a wind power planetary gear is used to cooperate with a grinding wheel of a grinding device (neither the grinding device nor the grinding wheel is shown in the figure) to process a gear blank into a wind power planetary gear, comprising a mounting shell 1, a pair of abutment wheels 2, a driving assembly 3 and a rotating device 4. The bottom of the mounting shell 1 is connected to a bracket for supporting the mounting shell 1. One side end face of the mounting shell 1 is a mounting surface 11. A pair of waist-shaped holes leading to the mounting shell 1 are opened on the mounting surface 11 in the vertical direction; a partition plate 12 is provided inside the mounting shell 1, and the partition plate 12 divides the interior of the mounting shell 1 into a fixed cavity and a movable cavity. The fixed cavity is located between the movable cavity and the mounting surface, and a pair of slide grooves are opened on the side end face of the partition plate 12 facing the fixed cavity in the vertical direction.
[0045] See also Figure 1 and Figure 2 The driving assembly 3 includes a reset unit 31 and a tensioning unit 32. The reset unit 31 includes a pair of sliders 311 and a pair of movable shafts 312. A pair of abutment wheels 2 are arranged on the mounting surface 11 relative to each other up and down with the center of the mounting surface 11 as the center and are fixedly connected to the end of the movable shaft 312. The two sliders 311 are respectively arranged in two slide grooves and can slide in their respective slide grooves. Elastic members 313 are arranged between the sliders 311 and the groove walls of the slide grooves. These elastic members 313 can be compression springs so as to apply a force close to the center of the mounting surface 11 to the corresponding sliders 311; a rotating hole is opened on each slider 311, one end of each movable shaft 312 is inserted into the rotating hole of the corresponding slider 311 and can rotate in the rotating hole, and the other end of each movable shaft 312 passes through the corresponding waist-shaped hole to extend out of the mounting shell 1 and is connected to the corresponding abutment wheel 2.
[0046] See also Figure 1 and Figure 2The tensioning unit 32 includes a telescopic cylinder 321, a movable platform 322, an abutment member 323 and a pair of connecting members 324. A mounting groove is provided on the inner wall of the movable cavity away from the fixed cavity. The cylinder body of the telescopic cylinder 321 is installed in the mounting groove and can abut against the inner wall of the mounting groove. The piston rod of the telescopic cylinder 321 is connected to the movable platform 322 and can drive the movable platform 322 to approach or move away from the mounting surface 11; the abutment member 323 includes a large diameter end and a small diameter end. The end of the large diameter end is connected to the movable platform 322, and the end of the small diameter end can pass through the through hole provided on the partition plate 12 and extend into the fixed cavity. A reducing section is formed between the large diameter end and the small diameter end. Each connecting member 324 is provided on a corresponding movable shaft 312 and can abut against the reducing section.
[0047] Through the above arrangement, the telescopic cylinder 321 can drive the moving platform 322 to drive the abutment member 323 to approach or move away from the mounting surface 11, and when the abutment member 323 approaches the mounting surface 11, the large diameter section gradually approaches the pair of connecting members 324, so that the pair of connecting members 324 are stretched in the upward and downward directions by the reducing section, so that the abutment wheel 2 can be driven to move away from the center of the mounting surface 11 in the vertical direction through the connecting member 324, so as to adjust the pair of abutment wheels 2 to the expanded state; when the abutment member 323 moves away from the mounting surface 11, the reducing section gradually moves toward the pair of connecting members 324, so that the pair of connecting members 324 are stretched upward and downward by the reducing section, so as to drive the abutment wheel 2 to move away from the center of the mounting surface 11 in the vertical direction, so as to adjust the pair of abutment wheels 2 to the expanded state; The portion of the segment that abuts against the pair of connecting members 324 will gradually become thinner, and the pair of elastic members 313 can apply a force to the corresponding slider 311 to approach the abutment member 323, so that the pair of sliders 311 drive the connecting member 324 to move toward the direction close to the abutment member 323 through the movable shaft 312, ensuring that the pair of connecting members 324 can always abut against the abutment member 323. At this time, the movable shaft 312 will also drive the pair of abutment wheels 2 to approach the center of the mounting surface 11 in the vertical direction to adjust the pair of abutment wheels 2 to a retracted state.
[0048] Figure 3 is along Figure 2 Schematic cross-sectional view taken along the AA direction. Figure 2 and Figure 3The tensioning unit 32 also includes a rotating rod 325, a rotating hole is opened on the moving platform 322, one end of the rotating rod 325 is connected to the abutment member 323, and the other end of the rotating rod 325 is inserted into the rotating hole, an abutment protrusion 3251 is provided on the rod body of the rotating rod 325, and a thrust ball bearing 326 is provided between the abutment protrusion 3251 and the inner wall of the rotating hole; the reducing section of the abutment member 323 includes a bare rod section 3231 and a gear section 3232, a pair of guide bars 3233 are provided on the bare rod section 3231, and the connecting member 324 is a bevel gear, and each guide bar 3233 can be inserted into the tooth groove of a corresponding connecting member 324; the rotating device 4 is arranged on the moving platform 322, and the rotating device 4 can be a stepping motor, and a driving gear 41 is provided on the driving shaft of the rotating device 4, and a driven gear 3252 meshing with the driving gear 41 is provided on the rotating rod 325, so as to drive the rotating rod 325 to drive the abutment member 323 to rotate.
[0049] Through the above-mentioned arrangement, when the abutment wheel 2 is in a contracted state, a guide bar 3233 will be inserted into the tooth groove of each connecting member 324, and when the abutment wheel 2 is changed from a contracted state to a relaxed state, the connecting member 324 will slide along the guide bar 3233 toward the gear segment 3232 and finally mesh with the gear segment 3232, so that the abutment member 323 can be driven to rotate by the rotating device 4 to drive a pair of connecting members 324 to rotate, and then the movable shaft 312, the abutment wheel 2 and the gear blank 5 can be driven to rotate through the connecting member 324; and when the abutment wheel 2 is changed from a relaxed state to a contracted state, a pair of connecting members 324 will be separated from the gear segment 3232 and will be meshed with a corresponding guide bar 3233 again, so that the connecting member 324 can be guided by the setting of the guide bar 3233 to prevent the connecting member 324 and the gear segment 3232 from being offset and unable to mesh.
[0050] It should be noted that the worker can electrically connect the rotating device 4 to the controller (not shown in the figure) so that after the grinding of the gear blank 5 is completed, the worker can control the rotating device 4 through the controller to rotate the abutment 323 to a position that can ensure that each guide bar 3233 is aligned with a corresponding connecting member 324, so as to ensure that when the abutment wheel 2 changes from a dilated state to a contracted state, each guide bar 3233 can be smoothly inserted into the groove of a corresponding connecting member 324.
[0051] The following is a specific use process of a wind power planetary gear processing clamping device of the present application:
[0052] The worker can first sleeve the inner hole of the gear embryo on the pair of abutment wheels 2 in the contracted state, and then start the telescopic cylinder 321 to drive the movable platform 322 to approach the mounting surface 11. When each abutment wheel 2 abuts against the inner hole wall of the gear embryo body 5, close the telescopic cylinder 321 to adjust the pair of abutment wheels 2 to the expanded state, so that the pair of connecting parts 324 are meshed with the gear segments 3232, and the gear embryo body 5 is clamped and fixed on the mounting surface 11 by the pair of abutment wheels 2; then start the grinding wheel of the grinding equipment and make the grinding wheel abut the gear embryo body 5 between the wheel surfaces of the grinding wheel and the abutment wheel 2, and finally pass The rotating device 4 drives the rotating rod 325 to drive the abutment member 323 to rotate, so that the abutment member 323 can drive a pair of connecting members 324, a pair of moving shafts 312 and a pair of abutment wheels 2 to rotate in the same direction, so that the gear embryo 5 can be driven to rotate through the pair of abutment wheels 2, so that the entire outer ring of the gear embryo 5 can pass through the wheel surface of the grinding wheel and the abutment wheel 2 in sequence and be polished, so that the gear embryo 5 is not easily affected by stress during polishing, resulting in shrinkage and deformation of its inner hole, so that the gear grinding process of the wind power planetary gear has a good yield rate;
[0053] After the grinding is completed, the worker can first drive the rotating device 4 to continue rotating through the controller, so as to rotate the abutment 323 to a position that can ensure that each guide bar 3233 is aligned with a corresponding connecting member 324, and then start the telescopic cylinder 321 to drive the movable table 322 away from the mounting surface 11, so that a pair of abutment wheels 2 are adjusted to a retracted state, so that the polished gear blank 5 can be removed from a processing clamping device of a wind power planetary gear.
[0054] Specifically, a guide hole can be opened on the groove wall of the slide groove, and the length direction of the guide hole is parallel to the length direction of the slide groove; a guide rod 3111 is provided on one side of the slider 311, one end of the guide rod 3111 is connected to the slider 311, and the other end of the guide rod 3111 is inserted into the guide hole and abuts against the inner wall of the guide hole, and the guide rod 3111 can slide in the guide hole, so that the slider 311 can be limited by the cooperation between the guide rod 3111 and the guide hole, so that the slider 311 can slide in the slide groove in a direction close to or away from the center of the mounting surface 11; a buffer can also be wrapped on the wheel surface of the abutment wheel 2, and the buffer can be rubber. After the abutment wheel 2 abuts against the inner hole wall of the gear blank 5, the buffer can absorb the stress transmitted to the gear blank 5 by the grinding wheel, so that the gear blank 5 is less likely to be affected by the stress and the inner hole deformation occurs during grinding, thereby making the gear grinding processing of the wind power planetary gear have a higher yield rate.
[0055] Figure 4 is a three-dimensional diagram of another embodiment provided by the present application. Figure 2 and Figure 4In another embodiment provided in the present application, the abutment wheel 2 includes a working wheel and a spare wheel, and both the working wheel and the spare wheel can be key-connected with the movable shaft 312. Through the above design, when the working wheel is too large or too small and it is difficult to fit the inner hole of the gear blank 5, the worker can select a suitable spare wheel according to the size of the inner hole, so that the processing clamping device of the wind power planetary gear can clamp the gear blanks 5 of different sizes; when the gear blank 5 to be processed is used as the outer gear ring of the differential NGW planetary gear system or a special gear that needs to be provided with an involute spline in the inner hole, the inner hole of the gear blank 5 will be provided with internal teeth, and the worker can select a spare wheel with external teeth 21 on the wheel surface, so that the external teeth 21 of the spare wheel can mesh with the internal teeth of the gear blank 5 and drive the gear blank 5 to rotate.
[0056] The implementation principle of a processing clamping device for wind power planetary gears in the present application is:
[0057] The worker can first sleeve the inner hole of the gear embryo on the pair of abutment wheels 2 in the contracted state, and then start the telescopic cylinder 321 to drive the movable platform 322 to approach the mounting surface 11. When each abutment wheel 2 abuts against the inner hole wall of the gear embryo body 5, close the telescopic cylinder 321 to adjust the pair of abutment wheels 2 to the expanded state, so that the pair of connecting parts 324 are meshed with the gear segments 3232, and the gear embryo body 5 is clamped and fixed on the mounting surface 11 by the pair of abutment wheels 2; then start the grinding wheel of the grinding equipment and make the grinding wheel abut the gear embryo body 5 between the wheel surfaces of the grinding wheel and the abutment wheel 2, and finally pass The rotating device 4 drives the rotating rod 325 to drive the abutment 323 to rotate, so that the abutment 323 can drive a pair of connecting parts 324, a pair of movable shafts 312 and a pair of abutment wheels 2 to rotate in the same direction, so that the gear blank 5 can be driven to rotate through the pair of abutment wheels 2, so that the entire outer ring of the gear blank 5 can pass through the grinding wheel and the wheel surface of the abutment wheel 2 in sequence and be polished, so that the gear blank 5 is not easily affected by stress during polishing, causing its own inner hole to shrink and deform, so that the gear grinding process of the wind power planetary gear has a good yield rate.
[0058] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A processing clamping device for wind power planetary gears, used to cooperate with the grinding wheel of a grinding device to process a gear blank into a wind power planetary gear, characterized in that: It comprises a mounting shell (1), a plurality of abutment wheels (2), a driving assembly (3) and a rotating device (4); one end surface of the mounting shell (1) is a mounting surface (11); and the plurality of abutment wheels (2) are arranged on the mounting surface (11) around the center of the mounting surface (11); The driving assembly (3) and the rotating device (4) are both arranged in the mounting housing (1); the driving assembly (3) is in driving connection with each of the abutment wheels (2) and is capable of driving the abutment wheels (2) to approach or move away from the center of the mounting surface (11), so that each abutment wheel (2) can abut against the inner hole wall of the gear blank (5), and the gear blank (5) can be abutted between the grinding wheel and the wheel surface of the abutment wheel (2); The driving assembly (3) comprises a reset unit (31) and a tensioning unit (32), the reset unit (31) comprises a plurality of sliders (311) and a plurality of movable shafts (312), the number of the sliders (311) and the movable shafts (312) being consistent with the number of the abutment wheels (2) and corresponding one to one, the mounting surface (11) being provided with a plurality of waist-shaped holes leading to the mounting shell (1), the mounting shell (1) being provided with a partition plate (12), the partition plate (12) being provided with a plurality of sliding grooves for the sliders (311) to slide on an end surface on one side facing the mounting surface (11), one end of each movable shaft (312) being rotatably connected to the corresponding slider (311), the other end of each movable shaft (312) passing through the corresponding waist-shaped hole and extending out of the mounting shell (1) and being connected to the corresponding abutment wheel (2); The tensioning unit (32) is transmission-connected with each of the movable shafts (312) and is capable of driving the movable shafts (312) to drive the abutment wheel (2) away from the center of the mounting surface (11), and the tensioning unit (32) comprises a telescopic cylinder (321), a movable platform (322), an abutment member (323), a plurality of connecting members (324) and a rotating rod (325), the partition plate (12) divides the interior of the mounting shell (1) into a fixed cavity and a movable cavity, the waist-shaped hole is provided on the inner wall of the fixed cavity, the telescopic cylinder (321) and the movable platform (322) are both provided in the movable cavity, and the piston rod of the telescopic cylinder (321) is connected to the movable platform (322), the abutment member (323) and the rotating rod (325) are connected to the movable platform (322). The member (323) comprises a large diameter end and a small diameter end, the large diameter end is connected to one end of the rotating rod (325), the other end of the rotating rod (325) is rotatably connected to the movable platform (322), the small diameter end passes through a through hole provided on the partition plate (12) and extends into the fixed cavity, a reducing section is formed between the large diameter end and the small diameter end, the connecting members (324) are the same in number and correspond one to one with the movable shaft (312), each connecting member (324) is provided on the corresponding movable shaft (312) and can abut against the reducing section, and the telescopic cylinder (321) can drive the movable platform (322) to drive the abutting member (323) to approach or move away from the mounting surface (11); An elastic member (313) is provided between each of the sliding blocks (311) and the corresponding groove wall of the sliding groove, and each of the elastic members (313) is capable of applying a force close to the center of the mounting surface (11) to the corresponding sliding block (311); The rotating device (4) is transmission-connected to each of the abutment wheels (2) and is capable of driving the abutment wheels (2) to rotate, thereby driving the gear blank (5) to rotate.
2. The processing clamping device for wind power planetary gear according to claim 1 is characterized in that: A guide hole is provided on the groove wall of the slide groove, and the length direction of the guide hole is parallel to the length direction of the slide groove; A guide rod (3111) is provided on one side of the slider (311), one end of the guide rod (3111) is connected to the slider (311), the other end of the guide rod (3111) is inserted into the guide hole and abuts against the inner wall of the guide hole, and the guide rod (3111) can slide in the guide hole.
3. The processing and clamping device for wind power planetary gears according to claim 1 is characterized in that: The abutment member (323) is rotatably arranged on the movable platform (322); the diameter-changing section comprises a light rod section (3231) and a gear section (3232); a plurality of guide bars (3233) are arranged on the light rod section (3231); the number of the guide bars (3233) and the number of the connecting members (324) are the same and correspond one to one; the connecting member (324) is a bevel gear; each guide bar (3233) can be inserted into a tooth groove of the corresponding connecting member (324); When the moving platform (322) approaches the mounting surface (11), each of the connecting members (324) can slide along the guide strip (3233) and finally mesh with the gear segment (3232); The rotating device (4) is arranged on the moving platform (322) and is drivingly connected to the abutment member (323).
4. The processing and clamping device for wind power planetary gears according to claim 3 is characterized in that: The movable platform (322) is provided with a rotating hole, one end of the rotating rod (325) is connected to the abutment member (323), the other end of the rotating rod (325) is inserted into the rotating hole, and a thrust ball bearing (326) is provided between the rotating rod (325) and the inner wall of the rotating hole.
5. The processing and clamping device for wind power planetary gears according to claim 1 is characterized in that: The abutment wheel (2) comprises a working wheel and a spare wheel, and both the working wheel and the spare wheel can be detachably connected to the movable shaft (312).
6. The processing and clamping device for wind power planetary gears according to claim 5 is characterized in that: The working wheel and the spare wheel can both be key-connected to the moving shaft (312).
7. The processing and clamping device for wind power planetary gears according to claim 5, characterized in that: Internal teeth are arranged in the inner hole of the gear blank (5), and external teeth (21) are arranged on the wheel surface of the spare wheel and can mesh with the internal teeth of the gear blank (5) via the external teeth (21).
8. A processing and clamping device for wind power planetary gears according to any one of claims 1 to 7, characterized in that: The wheel surface of the abutting wheel (2) is wrapped with a buffer piece.
