A kind of polymer special-shaped plastic hollow molding equipment and method
By designing adjustment control components and de-top gate components in the blow molding machine, separation of waste materials and workpieces within the mold are realized and rapid de-flashing is solved, and the problems of cumbersome and inefficient de-flashing operation in the prior art are improved, and the working efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202410826082.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2044-06-25
AI Technical Summary
After blow molding, existing blow molding machines cannot quickly perform deflash operations, resulting in inefficient equipment.
A polymer special-shaped plastic hollow molding device is designed, using adjustment control components and de-top gate components. Through the cooperation of the electric slide rail and the sliding frame, the scrap film inside the mold is separated from the workpiece and the workpiece surface is quickly removed by blow molding.
The operation steps of deflashing in traditional equipment are simplified, the working efficiency of the equipment is improved, and the rapid deflashing after blow molding is completed, reducing the need for manual sorting.
Smart Images

Figure CN118493824B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of blow molding machine equipment, and particularly to a high-molecular special-shaped plastic hollow molding equipment and method. Background Art
[0002] High-molecular special-shaped plastics are a special type of plastic material. They are made into products of various shapes and sizes through specific processing techniques, and these products are usually called "special-shaped parts". This material has excellent properties such as wear resistance, impact resistance, chemical corrosion resistance, self-lubrication, small low-temperature wear coefficient, light weight, energy absorption, aging resistance, flame retardancy, antistatic, etc. With the development of technology and social needs, the market prospect of high-molecular special-shaped plastics is broad. Especially in the fields of automobiles, electronics, aerospace, etc., the demand for high-performance plastics is increasing continuously, which provides a huge market space and development opportunities for high-molecular special-shaped plastics.
[0003] According to CN 113478786 B, a blow molding machine is disclosed. The present invention discloses a blow molding machine, including a mounting plate, an extruder and a mold provided on the mounting plate. A first connecting plate is provided on the mounting plate, a first movable block is provided on the first connecting plate, and the mold is provided on the first movable block; a first connecting pipe is provided below the first connecting plate, a second connecting pipe is rotatably connected to the first connecting pipe, and the first connecting pipe is connected to an air pump; a second connecting plate is provided below the first connecting pipe, a loading plate is provided on the second connecting plate, a cutting knife is provided on the second connecting plate, and a guiding plate is provided on one side of the second connecting plate; by rotating the second connecting pipe, the bottom of the plastic bottle is directly placed on the loading plate, so as to automatically process the waste at the bottom of the plastic bottle, enabling the plastic bottle to automatically remove the waste at the bottom after molding, without the need to manually process the waste on the plastic bottle, reducing the labor cost in the production process of the plastic bottle and improving the production efficiency of the plastic bottle. However, in the above technology, after blow molding, the equipment will move the blown plastic to the flash removal area through an external device, and then perform flash removal on the molded plastic through a flash removal device, unable to perform flash removal quickly after molding is completed, resulting in cumbersome flash removal operations after blow molding is completed and reducing the working efficiency of the equipment. Summary of the Invention
[0004] The purpose of the present invention is to provide a high-molecular special-shaped plastic hollow molding equipment and method in order to reduce the subsequent operation steps of flash and improve the working efficiency.
[0005] To achieve the above object, the present invention provides the following technical solutions: a polymer special-shaped plastic hollow molding device and method, including a support table, on the upper surface of which a side support plate is fixedly installed, on the upper surface of the support plate an extruder is provided, at the bottom of the extruder a die head is provided, on the upper surface of the support table an electric slide rail is provided, on the upper surface of the electric slide rail an electric slider is provided, on the upper surface of the electric slider a sliding frame is provided, on both sides of the upper surface of the sliding frame guide frames are provided, on the upper surface of the guide frames an adjustment control component is provided, on the upper surface of the adjustment control component a mold is provided, on the surface of the mold several barrier blocks are slidably installed, on the surface of the mold a top gate removing component is provided, on one side of the extruder a blowing system is provided through a bracket, on the surface of the blowing system a top gate removing component is provided, and inside the support table a material distribution component is provided;
[0006] The adjustment control component includes first sliding blocks slidably connected to both sides of the outer surface of the guide frame, on the side surface of the first sliding block a driven plate is fixedly installed, on the side surface of the driven plate a hydraulic cylinder is fixedly installed, on the upper surface of the sliding block a driven frame is fixedly installed, on both sides of the inner side wall of the driven frame V-shaped rods are rotatably connected, on the side surfaces of the two V-shaped rods a connecting column is fixedly installed, on the inner bottom wall of the driven frame a first electric push rod is provided, at one end of the first electric push rod a moving rod is fixedly installed through a clamping block, at both ends of the moving rod telescopic plates are fixedly installed, at the other end of the telescopic plate a hook plate is fixedly installed, inside the telescopic plate a first spring is provided, the hook plate is adapted to the connecting column, at both ends of the V-shaped rod clamping rods are fixedly installed, the clamping rods are slidably connected to the inside of a fixed frame, on both side surfaces of the fixed frame first chutes are opened, the clamping rods are slidably connected to the inside of the first chutes, on the upper surface of every two fixed frames a sliding plate is fixedly installed;
[0007] On the inner side wall of the driven frame several side chutes are opened, on both side surfaces of the sliding plate fixed blocks are fixedly installed, the fixed blocks are slidably connected to the inside of the side chutes, the upper surface of the driven frame is open-shaped, on the upper surface of the sliding plate several adjusting columns are opened, on the outer surface of the adjusting columns a bottom frame is slidably connected, on the lower surface of the bottom frame a second chute is opened, the adjusting columns are slidably connected to the inside of the second chute.
[0008] As a further scheme of the present invention: on both sides of the lower surface of the mold engaging modules are fixedly installed, on the side surface of the barrier block several side columns are fixedly installed, on the surface of the side columns a second connecting plate is fixedly installed, on the side surface of the second connecting plate a connecting frame is fixedly installed through a column body, and at the bottom end of the connecting frame a second sliding block is fixedly installed.
[0009] As a further solution of the present invention: The second sliding block is slidably connected to the inside of the bottom frame. Grooves are provided on the lower surfaces of both the second sliding block and the combining module. The grooves are adapted to the adjusting columns. Positioning plates are fixedly installed on the side surfaces of the mold, and a positioning column is fixedly installed on the side surface of one of the positioning plates.
[0010] As a further solution of the present invention: A rectangular frame is provided on the outer surface of the extruder. Cylinders are provided on both side surfaces of the rectangular frame, and a sealing clamping plate is provided at one end of the cylinder.
[0011] As a further solution of the present invention: A sealing clamping plate is fixedly installed on the upper surface of the mold. A number of arc-shaped protrusions and arc-shaped grooves are provided on the side surface of the sealing clamping plate. The arc-shaped protrusions and arc-shaped grooves on the surfaces of the two sealing clamping plates are adapted to each other. The blowing system includes a stretching solenoid valve, a high-pressure blowing valve, and a blowing air storage cylinder. The top gate removing component includes a fixed clamping ring fixedly installed on the outer surface of the blowing air storage cylinder. A groove is provided on the side surface of the fixed clamping ring, and a second spring is provided inside the groove.
[0012] As a further solution of the present invention: One end of the second spring is fixedly installed with an arc-shaped block. The outer side of the arc-shaped block is an arc-shaped surface. A gate removing groove is provided on the inner side wall of the mold. A push plate is slidably connected inside the gate removing groove. Two push columns are fixedly installed on both sides of one side surface of the push plate. One end of the two push columns is fixedly installed with a first connecting plate. One side surface of the first connecting plate is rotatably connected with a push rod through a hinge. The other end of the push rod is rotatably connected with an L-shaped plate through a hinge. A semi-arc-shaped clamping ring is fixedly installed at one end of the L-shaped plate. A telescopic column is fixedly installed on the lower surface of the L-shaped plate, and a return spring is fixedly installed inside the telescopic column.
[0013] As a further solution of the present invention: The material distribution component includes support rods fixedly installed on both sides of the inner side wall of the support table. The other ends of the support rods are fixedly installed with side support plates. A roller shaft is rotatably connected to the inner side wall of the side support plate. The roller shaft penetrates and is rotatably connected to the surface of one of the side support plates. A material distribution cylinder is fixedly installed on the outer surface of the roller shaft. A gear is fixedly installed at one end of the roller shaft. The outer surfaces of a number of the gears are meshed with a tooth chain. A servo motor is fixedly installed on the side surface of the side support plate.
[0014] As a further solution of the present invention: a driving column is fixedly installed at the output end of the servo motor, a clamping column is fixedly installed at one end of one of the roller shafts, first belt pulleys are fixedly installed on the outer surfaces of the clamping column and the driving column respectively, a belt is lapped on the outer surfaces of the two first belt pulleys, support rods are fixedly installed on both sides of the inner side wall of the support table, a driven column is rotatably connected to the side surfaces of every two support rods, and a waste box is arranged on the lower surface of the roller shaft.
[0015] As a further solution of the present invention: second belt pulleys are fixedly installed on the outer surfaces of one of the driven columns and the outermost roller shaft respectively, a belt is lapped on the outer surfaces of the two second belt pulleys, conveying rollers are fixedly installed on the outer surfaces of the two driven columns, and a conveyor belt is lapped on the outer surfaces of the two conveying rollers.
[0016] A use method of a polymer special-shaped plastic hollow molding device, using a polymer special-shaped plastic hollow molding device, includes the following steps:
[0017] S1. Input the plastic into the interior of the extruder, then extrude a cylindrical hollow rubber-like material through the die head, then drive the sealing clamping plates by the cylinders on both sides to seal the bottom of the cylindrical hollow rubber-like material, and then close the molds on both sides to extrude the internal hollow rubber-like material.
[0018] S2. Then move the upper mold to the lower part of the air blowing system through the electric slide rail, and then start the air blowing system to make the air storage cylinder slide downward and inject air into the interior of the hollow rubber-like material to perform a molding operation on the hollow rubber-like material.
[0019] S3. After the molding is completed, by adjusting the settings of the control component, first make the internal barrier blocks slide synchronously, and the film clamped in the middle of the two barrier blocks is separated from the interior of the workpiece. Then, during the process of the air blowing system making the air storage cylinder reset, drive the top gate component to move, so that the push plate moves and separates the gate waste at the top from the workpiece.
[0020] S4. Then synchronously open the two barrier blocks and the molds on the outer surface. At this time, the workpiece and the waste fall downward synchronously, and then through the material distribution component, the molded workpiece and the waste are sorted.
[0021] The present invention also discloses a polymer special-shaped plastic hollow molding device and method, using the above-mentioned polymer special-shaped plastic hollow molding device and method, including the following steps:
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. By means of the provided adjustment and control component, the mold and the barrier block can move separately, enabling the waste film formed inside the mold to be separated from the workpiece inside the mold. This simplifies the operation of moving the workpiece inside the mold to the flash removal device for flash removal in traditional equipment, simplifies the last step in the equipment, and simplifies the cumbersome flash removal operation, thereby improving the working efficiency of the equipment. The mold that opens on both sides allows the waste and the workpiece to fall simultaneously, and then sorting operation replaces the traditional manual sorting operation;
[0024] 2. By means of the provided top gate removal component, during the process of the air storage cylinder contracting after blow molding, the push plate inside the mold slides, pushing off the flash on the top of the workpiece, enabling the flash on the surface of the workpiece to be removed simultaneously, greatly improving the efficiency of flash removal of the equipment. Quick flash removal operation is carried out after blow molding, improving the working efficiency of the equipment;
[0025] 3. By means of the provided material separation component, the flash and the workpiece fall simultaneously. The waste flash will fall into the inside of the waste box through the gap of the material separation cylinder, and the workpiece will be conveyed above the conveyor belt through the continuously rotating material separation cylinder, facilitating subsequent processing operations by the staff. The waste will be collected, reducing the working burden of the staff, and at the same time, the waste can be reused;
[0026] 4. Through the settings of the airtight clamp plate, arc-shaped convex block and arc-shaped groove, when sealing the top, through the wavy setting, the top is sealed, avoiding the occurrence of wrinkles caused by direct clamping and sealing, thus avoiding the situation of incomplete sealing and improving the sealing performance of the equipment during blow molding. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is the first perspective structural schematic diagram of the present invention;
[0028] Figure 2 is the second perspective structural schematic diagram of the present invention;
[0029] Figure 3 is the structural schematic diagram of the air cylinder and the airtight clamp plate of the present invention;
[0030] Figure 4 is the partial structural schematic diagram of the top gate removal component of the present invention;
[0031] Figure 5 is the partial structural schematic diagram of the top gate removal component of the present invention;
[0032] Figure 6 of the present invention Figure 5 magnification at A;
[0033] Figure 7 It is a schematic diagram of the partial structure of the adjustment and control component of the present invention;
[0034] Figure 8 It is a schematic diagram of the partial structure of the adjustment and control component of the present invention;
[0035] Figure 9 It is a schematic diagram of the partial structure of the adjustment and control component of the present invention;
[0036] Figure 10 It is a schematic diagram of the structure of the material distribution component of the present invention.
[0037] In the figure: 1, support table; 2, extruder; 3, die head; 4, electric slide rail; 5, electric slider; 6, sliding frame; 7, adjustment and control component; 701, first sliding block; 702, hydraulic cylinder; 703, driven frame; 704, V-shaped rod; 705, connecting column; 706, first electric push rod; 707, moving rod; 708, telescopic plate; 709, hook plate; 710, first spring; 710, fixed frame; 711, sliding plate; 712, side chute; 713, fixed block; 714, adjustment column; 715, bottom frame; 716, combining module; 717, second connecting plate; 718, connecting frame; 719, second sliding block; 8, mold; 9, barrier block; 10, top gate removing component; 1001, fixed clamping ring; 1002, second spring; 1003, arc block; 1004, push plate; 1005, first connecting plate; 1006, push rod; 1007, L-shaped plate; 1008, semi-arc clamping ring; 1009, return spring; 11, blowing system; 1101, air storage cylinder; 12, material distribution component; 1201, side support plate; 1202, roller; 1203, waste box; 1204, gear; 1205, conveyor belt; 1206, material distribution cylinder; 1207, servo motor; 13, positioning column; 14, cylinder; 15, sealing clamping plate; 16, airtight clamping plate. Specific embodiments
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The following will describe the embodiments according to the overall structure of the present invention.
[0040] Please refer to Figures 1 to 10 , in the embodiment of the present invention, a high molecular special-shaped plastic hollow molding device includes a support table 1. A side support plate is fixedly installed on the upper surface of the support table 1. An extruder 2 is arranged on the upper surface of the support plate. A die head 3 is arranged at the bottom of the extruder 2. An electric slide rail 4 is arranged on the upper surface of the support table 1. An electric slider 5 is arranged on the upper surface of the electric slide rail 4. A sliding frame 6 is arranged on the upper surface of the electric slider 5. Guide frames are arranged on both sides of the upper surface of the sliding frame 6. An adjustment control assembly 7 is arranged on the upper surface of the guide frame. A mold 8 is arranged on the upper surface of the adjustment control assembly 7. A plurality of barrier blocks 9 are slidably installed on the surface of the mold 8. A top gate removing assembly 10 is arranged on the surface of the mold 8. A blowing system 11 is arranged on one side of the extruder 2 through a bracket. A top gate removing assembly 10 is arranged on the surface of the blowing system 11. A material distribution assembly 12 is arranged inside the support table 1.
[0041] In this embodiment: The electric slider 5 driven by the electric slide rail 4 drives the upper mold 8 to slide below the die head 3. Then, the extruder 2 extrudes the material downward through the die head 3. Then, the cylinder 14 is started to make the sealing clamping plates 15 on both sides seal the bottom of the material. Then, the adjustment control assembly 7 is used to close the two molds 8 to clamp the material. Then, the mold 8 is moved below the blowing system 11. Then, the top gate removing assembly 10 and the adjustment control assembly 7 are used to remove the internal flash. Then, the material distribution operation is carried out by the lower material distribution assembly 12.
[0042] Please pay special attention to Figures 1 to 10, the adjustment control component 7 includes first sliding blocks 701 slidably connected to both sides of the outer surface of the guide frame. A driven plate is fixedly installed on the side surface of the first sliding block 701, a hydraulic cylinder 702 is fixedly installed on the side surface of the driven plate, a driven frame 703 is fixedly installed on the upper surface of the sliding block 701. V-shaped rods 704 are rotatably connected to both sides of the inner side wall of the driven frame 703. A connecting column 705 is fixedly installed on the side surface of the two V-shaped rods 704. A first electric push rod 706 is arranged on the inner bottom wall of the driven frame 703. One end of the first electric push rod 706 is fixedly installed with a moving rod 707 through a clamping block. Telescopic plates 708 are fixedly installed at both ends of the moving rod 707. A hook plate 709 is fixedly installed at the other end of the telescopic plate 708. A first spring 710 is arranged inside the telescopic plate 708. The hook plate 709 is adapted to the connecting column 705. Clamping rods are fixedly installed at both ends of the V-shaped rod 704. The two ends of the clamping rod are slidably connected to a fixed frame 710. First chutes are opened on both side surfaces of the fixed frame 710. The clamping rod is slidably connected inside the first chute. Sliding plates 711 are fixedly installed on the upper surface of every two fixed frames 710. A number of side chutes 712 are opened on the inner side wall of the driven frame 703. Fixed blocks 713 are fixedly installed on both side surfaces of the sliding plate 711. The fixed block 713 is slidably connected inside the side chute 712. The upper surface of the driven frame 703 is arranged in an open shape. A number of adjusting columns 714 are opened on the upper surface of the sliding plate 711. A bottom frame 715 is slidably connected to the outer surface of the adjusting column 714. A second chute is opened on the lower surface of the bottom frame 715. The adjusting column 714 is slidably connected inside the second chute. Combining modules 716 are fixedly installed on both sides of the lower surface of the mold 8. A number of side columns are fixedly installed on the side surface of the barrier block 9. A second connecting plate 717 is fixedly installed on the surface of the side column. A connecting frame 718 is fixedly installed on the side surface of the second connecting plate 717 through a column body. A second sliding block 719 is fixedly installed at the bottom end of the connecting frame 718. The second sliding block 719 is slidably connected inside the bottom frame 715. Grooves are opened on the lower surface of both the second sliding block 719 and the combining module 716. The groove is adapted to the adjusting column 714. Positioning plates are fixedly installed on the side surfaces of the mold 8. A positioning column 13 is fixedly installed on the side surface of one of the positioning plates.
[0043] In this embodiment: In the initial state, by starting the hydraulic cylinder 702, the first sliding block 701 at one end slides on the outer surface of the guide frame. The first sliding block 701 drives the driven frame 703 on the upper surface, the combined module 716, and the second sliding block 719 on one side to move synchronously, so that the upper die 8 and the barrier block 9 move synchronously, ensuring that the workpiece inside the blow molding can form the shape inside the die and guaranteeing the quality of blow molding. When it is necessary to separate the film directly from the workpiece of the barrier block 9, the staff starts the first electric push rod 706 inside to extend and drive the moving rod 707 to move. During the movement of the moving rod 707, it drives the telescopic plate 708 and the hook plate 709 on one side to move. The hook plate 709 clings to the outer surface of the connecting column 705 and squeezes it to move. The first spring inside extends and stretches, causing the connecting column 705 to drive the V-shaped rod 704 to rotate at the bottom. The rotation of the V-shaped rod 704 drives the latch at one end to slide on the side surface of the fixed frame 710, causing the fixed frame 710 on one side to drive the upper sliding plate 711 to slide upward, and the fixed frame 710 on the other side to drive the upper sliding plate 711 to slide downward. The sliding plate 711 on one side drives the upper adjusting column 714 to insert deep into the groove on the lower surface of the second sliding block 719, and the adjusting column 714 on the other side disengages from the groove inside the lower surface of the combined module 716. Then, by starting the hydraulic cylinder 702, the driven frame 703 slides, and drives the second connecting plate 717 to move through the connecting frame 717. The second connecting plate 717 drives the barrier block 9 to move through the side column. The two barrier blocks 9 move synchronously, but the workpiece inside the die 8 is in a fixed state. Thus, by sliding the barrier block 9, the film inside the workpiece is impacted and dropped, and then reset. The barrier block 9 is reset to its original position. Then, the first electric push rod 706 drives the moving rod 707 to reset, so that the V-shaped rod 704 returns to the horizontal state again. At this time, by starting the hydraulic cylinder 702, the die 8 and the two barrier blocks 9 on both sides slide synchronously, causing the workpiece and the waste to fall down.
[0044] Please refer specifically to Figures 1 to 10 , as a further solution of the present invention: A rectangular frame is provided on the outer surface of the extruder 2, and cylinders 14 are provided on both side surfaces of the rectangular frame. A sealing clamping plate 15 is provided at one end of the cylinder 14.
[0045] By starting the cylinder 14, the sealing clamping plate 15 is driven to move. The two sealing clamping plates 15 move towards the middle, clamping the bottom of the conveyed material to make the bottom in a sealed state.
[0046] The upper surface of the mold 8 is fixedly installed with a sealed clamping plate 16. The side surface of the sealed clamping plate 16 is provided with a number of arc-shaped protrusions and arc-shaped grooves. The arc-shaped protrusions and arc-shaped grooves on the surfaces of the two sealed clamping plates 16 are adapted to each other. The blowing system 11 includes a stretching solenoid valve, a high-pressure blowing valve, and a blowing air storage cylinder 1101. The top gate removing component 10 includes a fixed clamping ring 1001 fixedly installed on the outer surface of the blowing air storage cylinder 1101. The side surface of the fixed clamping ring 1001 is provided with a groove. A second spring 1002 is arranged inside the groove. One end of the second spring 1002 is fixedly installed with an arc-shaped block 1003. The outer side of the arc-shaped block 1003 is an arc-shaped surface. A gate removing groove is arranged on the inner side wall of the mold 8. A push plate 1004 is slidably connected inside the gate removing groove. Both sides of one side surface of the push plate 1004 are fixedly installed with push columns. One end of the two push columns is fixedly installed with a first connecting plate 1005. One side surface of the first connecting plate 1005 is rotatably connected with a push rod 1006 through a hinge. The other end of the push rod 1006 is rotatably connected with an L-shaped plate 1007 through a hinge. One end of the L-shaped plate 1007 is fixedly installed with a semi-arc-shaped clamping ring 1008. A telescopic column is fixedly installed on the lower surface of the L-shaped plate 1007. A return spring 1009 is fixedly installed inside the telescopic column.
[0047] In this embodiment: During the downward movement of the air storage cylinder 1101, the fixed clamping ring 1001 on its outer surface slides downward. When the arc-shaped block 1003 on the outer surface of the fixed clamping ring 1001 disengages from the inner side wall of the semi-arc-shaped clamping ring 1008, due to its arc-shaped surface, the arc-shaped block 1003 will contract into the inside of the groove and squeeze the second spring 1002 inside. After moving to the bottom, blow molding operation is carried out. After the blow molding is completed, during the contraction process, since the upper surface plane of the arc-shaped block 1003 contacts the lower surface of the semi-arc-shaped clamping ring 1008, the arc-shaped block 1003 drives the semi-arc-shaped clamping ring 1008 to move synchronously. Then, the semi-arc-shaped clamping ring 1008 drives the L-shaped plate 1007 at one end to move upward. The L-shaped plate 1007 drives the push rod 1006 on one side to move. The push rod 1006 drives the first connecting plate 1005 and the push column on one side to move. The push column drives the push plate 1004 at one end to move. The moving push plate 1004 pushes off the excess flash on the upper surface of the workpiece. Then, when the semi-arc-shaped clamping ring 1008 disengages from the upper surface of the arc-shaped block 1003, it is reset through the return spring 1009 inside the telescopic column.
[0048] Please refer to with emphasis Figures 1 to 10The material distributing assembly 12 includes support rods fixedly mounted on both sides of the inner wall of the support platform 1, a side support plate 1201 is fixedly mounted on the other end of the support rod, the inner wall of the side support plate 1201 is rotatably connected with a roller shaft 1202, the roller shaft 1202 penetrates and is rotatably connected to the surface of one of the side support plates 1201, a distributing barrel 1206 is fixedly mounted on the outer surface of the roller shaft 1202, a gear 1204 is fixedly mounted on one end of the roller shaft 1202, and a plurality of gears 1204 are meshedly connected on the outer surfaces of the gears 1204, a servo motor 1207 is fixedly mounted on the side surface of the side support plate 1201, and a driving device is fixedly mounted on the output end of the servo motor 1207 Column, one end of one of the roller shafts 1202 is fixedly installed with a clamping column, the outer surfaces of the clamping column and the driving column are fixedly installed with a first pulley, the outer surfaces of the two first pulleys are overlapped with belts, support rods are fixedly installed on both sides of the inner wall of the support platform 1, the side surfaces of every two support rods are rotatably connected with driven columns, the lower surface of the roller shaft 1202 is provided with a waste box 1203, one of the driven columns and the outer surface of the outermost roller shaft 1202 are fixedly installed with a second pulley, the outer surfaces of the two second pulleys are overlapped with belts, the outer surfaces of the two driven columns are fixedly installed with conveyor rollers, and the outer surfaces of the two conveyor rollers are overlapped with conveyor belts 1205.
[0049] In this embodiment: when the workpiece and the waste material fall onto the upper surface of the dividing barrel 1206 at the same time, the servo motor 1207 is started to drive the first pulley on the outer surface of the driving column to rotate, thereby rotating the roller 1202, and the gear 1204 on the outer surface of the roller 1202 rotates to drive the tooth chain to rotate, so that each meshing gear 1204 inside rotates synchronously, and the gear 1204 drives each roller 1202 inside and the dividing barrel 1206 on the outer surface to rotate. The rotation of the dividing barrel 1206 moves the fallen workpiece, and the mixed waste material will fall into the interior of the waste box 1203 through the direct gap of the dividing barrel 1206. Rotating the dividing barrel 1206 will transport the workpiece to the upper surface of the conveyor belt 1205. During the rotation process, the roller 1202 drives the driven column on one side to rotate through the second pulley, and the driven column drives the conveying roller to rotate. The rotation of the conveying roller enables the conveyor belt 1205 to continuously transport the workpiece.
[0050] A method for using a polymer special-shaped plastic hollow molding device, using a polymer special-shaped plastic hollow molding device, comprising the following steps:
[0051] S1, input the plastic into the extruder 2, and then extrude the cylindrical hollow tube colloid through the membrane head 3, and then drive the sealing clamping plate 15 to seal the bottom of the cylindrical hollow tube colloid through the cylinders 14 on both sides, and then close the molds 8 on both sides to extrude the hollow tube colloid inside;
[0052] S2. Then, the upper mold 8 is moved to the lower part of the blowing system 11 through the electric slide rail 4. Then, the blowing system 11 is started, causing the air storage cylinder 1101 to slide downward and inject air into the inside of the empty cylinder glue-like substance, so as to perform the forming operation on the empty cylinder glue-like substance;
[0053] S3. After the forming is completed, by adjusting the settings of the control component 7, first, the internal barrier blocks 9 slide synchronously, and the film clamped in the middle of the two side barrier blocks 9 is separated from the inside of the workpiece. Then, during the process of the air storage cylinder 1101 of the blowing system 11 being reset, it drives the top gate component 10 to move, causing the push plate 1004 to move and separate the top gate waste material from the workpiece.
[0054] S4. Then, the two side barrier blocks 9 and the outer mold 8 are opened synchronously. At this time, the workpiece and the waste material fall downward synchronously. Then, through the material separation component 12, the formed workpiece and the waste material are sorted.
[0055] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A hollow molding device for polymer special-shaped plastics, comprising a support table (1), characterized in that: A side support plate is fixedly mounted on the upper surface of the support platform (1), an extruder (2) is arranged on the upper surface of the side support plate, a die head (3) is arranged at the bottom of the extruder (2), an electric slide rail (4) is arranged on the upper surface of the electric slide rail (4), a sliding frame (6) is arranged on the upper surface of the electric sliding frame (5), guide frames are arranged on both sides of the upper surface of the sliding frame (6), an adjustment control component (7) is arranged on the upper surface of the guide frame, a mold (8) is arranged on the upper surface of the adjustment control component (7), a plurality of blocking blocks (9) are slidably mounted on the surface of the mold (8), a top gate removal component (10) is arranged on the surface of the mold (8), a blowing system (11) is arranged on one side of the extruder (2) through a bracket, a top gate removal component (10) is arranged on the surface of the blowing system (11), and a material distribution component (12) is arranged inside the support platform (1); The regulating control assembly (7) comprises a first sliding block (701) slidably connected to both sides of the outer surface of the guide frame, a driven plate is fixedly installed on the side surface of the first sliding block (701), a hydraulic cylinder (702) is fixedly installed on the side surface of the driven plate, a driven frame (703) is fixedly installed on the upper surface of the first sliding block (701), both sides of the inner wall of the driven frame (703) are rotatably connected to V-shaped rods (704), the side surfaces of the two V-shaped rods (704) are fixedly installed with connecting columns (705), the inner bottom wall of the driven frame (703) is provided with a first electric push rod (706), one end of the first electric push rod (706) is connected to the driven frame (703) by a clamping block A moving rod (707) is fixedly installed, and telescopic plates (708) are fixedly installed at both ends of the moving rod (707), and a hook plate (709) is fixedly installed at the other end of the telescopic plate (708), and a first spring is arranged inside the telescopic plate (708), and the hook plate (709) is adapted to the connecting column (705), and a clamping rod is fixedly installed at both ends of the V-shaped rod (704), and a fixed frame (710) is slidably connected at both ends of the clamping rod, and first sliding grooves are opened on both side surfaces of the fixed frame (710), and the clamping rod is slidably connected to the inside of the first sliding groove, and a sliding plate (711) is fixedly installed on the upper surface of every two fixed frames (710); The inner side wall of the driven frame (703) is provided with a plurality of side sliding grooves (712), and the two side surfaces of the sliding plate (711) are fixedly installed with fixed blocks (713), and the fixed blocks (713) are slidably connected to the inside of the side sliding grooves (712). The upper surface of the driven frame (703) is set to be open, and the upper surface of the sliding plate (711) is provided with a plurality of adjustment columns (714), and the outer surface of the adjustment column (714) is slidably connected to the bottom frame (715), and the lower surface of the bottom frame (715) is provided with a second sliding groove, and the adjustment column (714) is slidably connected to the inside of the second sliding groove; The two sides of the lower surface of the mold (8) are fixedly mounted with a closing module (716); the side surface of the blocking block (9) is fixedly mounted with a plurality of side columns; the surface of the side column is fixedly mounted with a second connecting plate (717); the side surface of the second connecting plate (717) is fixedly mounted with a connecting frame (718) via a column; the bottom end of the connecting frame (718) is fixedly mounted with a second sliding block (719); The second sliding block (719) is slidably connected to the inside of the bottom frame (715); the second sliding block (719) and the lower surface of the module (716) are provided with grooves, the grooves are adapted to the adjustment columns (714); the side surfaces of the mold (8) are fixedly mounted with positioning plates, and the side surface of one side of the positioning plate is fixedly mounted with a positioning column (13).
2. The hollow molding equipment for polymer special-shaped plastics according to claim 1, characterized in that: The outer surface of the extruder (2) is provided with a rectangular frame, and cylinders (14) are provided on both side surfaces of the rectangular frame. A sealing clamping plate (15) is provided at one end of the cylinder (14).
3. The hollow molding equipment for polymer special-shaped plastics according to claim 2, characterized in that: A sealed clamp (16) is fixedly mounted on the upper surface of the mold (8), and a plurality of arc-shaped protrusions and arc-shaped grooves are provided on the side surface of the sealed clamp (16), and the arc-shaped protrusions and arc-shaped grooves on the surfaces of the two sealed clamps (16) are matched with each other. The blowing system (11) comprises a stretching solenoid valve, a high-pressure blowing valve and a blowing air storage cylinder (1101), and the top gate removal assembly (10) comprises a fixed clamping ring (1001) fixedly mounted on the outer surface of the blowing air storage cylinder (1101), and a groove is provided on the side surface of the fixed clamping ring (1001), and a second spring (1002) is arranged inside the groove.
4. The hollow molding equipment for polymer special-shaped plastics according to claim 3, characterized in that: An arc block (1003) is fixedly mounted on one end of the second spring (1002), and the arc block (1003) is arranged with an arc surface on the outside. A de-gate groove is provided on the inner wall of the mold (8), and a push plate (1004) is slidably connected inside the de-gate groove. Push columns are fixedly mounted on both sides of one side surface of the push plate (1004), and a first connecting plate (1005) is fixedly mounted on one end of the two push columns. A push rod (1006) is rotatably connected to one side surface of the first connecting plate (1005) via a hinge, and the other end of the push rod (1006) is rotatably connected to an L-shaped plate (1007) via a hinge, and a semi-arc retaining ring (1008) is fixedly mounted on one end of the L-shaped plate (1007). A telescopic column is fixedly mounted on the lower surface of the L-shaped plate (1007), and a return spring (1009) is fixedly mounted inside the telescopic column.
5. The hollow molding equipment for polymer special-shaped plastics according to claim 4, characterized in that: The material distributing assembly (12) comprises support rods fixedly mounted on both sides of the inner wall of the support platform (1), the other end of the support rods being fixedly mounted with a side support plate (1201), the inner wall of the side support plate (1201) being rotatably connected with a roller shaft (1202), the roller shaft (1202) passing through and rotatably connected to the surface of one of the side support plates (1201), a material distributing barrel (1206) being fixedly mounted on the outer surface of the roller shaft (1202), a gear (1204) being fixedly mounted on one end of the roller shaft (1202), the outer surfaces of a plurality of the gears (1204) being meshingly connected with a toothed chain, and a servo motor (1207) being fixedly mounted on the side surface of the side support plate (1201).
6. The hollow molding equipment for polymer special-shaped plastics according to claim 5, characterized in that: A driving column is fixedly mounted on the output end of the servo motor (1207), a clamping column is fixedly mounted on one end of one of the roller shafts (1202), first pulleys are fixedly mounted on the outer surfaces of the clamping column and the driving column, belts are overlapped on the outer surfaces of the two first pulleys, support rods are fixedly mounted on both sides of the inner wall of the support platform (1), and the side surfaces of each two support rods are rotatably connected to driven columns, and a waste box (1203) is provided on the lower surface of the roller shaft (1202).
7. The hollow molding equipment for polymer special-shaped plastics according to claim 6, characterized in that: A second pulley is fixedly mounted on the outer surface of one of the driven columns and the outermost roller shaft (1202), and belts are overlapped on the outer surfaces of two of the second pulleys; conveyor rollers are fixedly mounted on the outer surfaces of two of the driven columns, and conveyor belts (1205) are overlapped on the outer surfaces of two of the conveyor rollers.
8. A method for using a polymer special-shaped plastic hollow molding device, characterized in that: The hollow molding equipment for polymer special-shaped plastics according to claim 7 comprises the following steps: S1, inputting plastic into the interior of the extruder (2), and then extruding a cylindrical hollow tube of colloid through the die head (3), and then driving the sealing clamping plates (15) through the cylinders (14) on both sides to seal the bottom of the cylindrical hollow tube of colloid, and then closing the molds (8) on both sides to squeeze the hollow tube of colloid inside; S2, the upper mold (8) is then moved to the bottom of the blowing system (11) by means of the electric slide rail (4), and then the blowing system (11) is started to make the gas storage cylinder (1101) slide downward and inject gas into the interior of the empty tube of colloid, so that the empty tube of colloid is molded; S3, after the molding is completed, by adjusting the setting of the control component (7), the internal barrier block (9) is first made to slide synchronously, and the film clamped in the middle of the barrier blocks (9) on both sides is separated from the inside of the workpiece, and then the air blowing system (11) causes the air storage cylinder (1101) to reset, thereby driving the top gate removal component (10) to move, so that the push plate (1004) moves and separates the top gate waste from the workpiece; S4, then the barrier blocks (9) on both sides and the mold (8) on the outer surface are opened synchronously, and the workpiece and the waste material fall downward synchronously, and then the formed workpiece and the waste material are sorted by the material separation component (12).
Citation Information
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