A welding device for the bottle mouth seat of a suspended fire extinguisher
By designing the bottle seat welding device of the hanging fire extinguisher, multiple adjustable grinding columns are used to achieve accurate welding and automatic welding scar grinding of fire extinguishers of different diameters, solving the deviation and cumbersome problems of welding equipment during welding, simplifying the The welding process of the fire extinguisher.
Patent Information
- Application Number
- CN202411120419.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-08-15
AI Technical Summary
During welding, existing fire extinguisher welding equipment is prone to offset and misalignment at the connection between the tank body and the bottle mouth, and it needs to be polished smoothly for painting treatment after welding, which is cumbersome.
A suspended fire extinguisher bottle head welding device is designed, including a base, a load support mechanism, a clamping mechanism, a distance adjustment mechanism and a variable diameter limit grinding assembly. The main body of the fire extinguisher of different diameters is positioned through multiple adjustable grinding columns. and clamp to prevent offset and automatically polish the weld scar after welding.
Accurate welding positioning and automatic welding scar grinding of fire extinguishers of different diameters are achieved, simplifying the welding process and avoiding the cumbersomeness of offset and misalignment and subsequent grinding steps.
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Figure CN118616994B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fire extinguisher welding, in particular to a welding device for a bottle mouth seat of a suspended fire extinguisher. Background Art
[0002] Fire extinguishers are portable fire-fighting tools, which usually need to be filled with different chemicals depending on the type of fire extinguisher and stored in public places or places where fires may occur. They are designed for different causes of fire and are one of the common fire-fighting equipment. For example, patent No. 202320925896.9 discloses an easy-to-use hanging dry powder fire extinguisher tank.
[0003] The fire extinguisher in the above patent is made by welding a tank body and a bottle mouth at the top. When welding the fire extinguisher with existing welding equipment, the tank body and the bottle mouth need to be aligned. However, at the beginning of welding, it is easy for the connection between the tank body and the bottle mouth to be offset and misaligned. In addition, after welding is completed, the weld needs to be polished smooth before painting. The steps are relatively cumbersome. For this reason, a hanging fire extinguisher bottle mouth seat welding device is proposed. Summary of the invention
[0004] In order to solve the shortcomings in the prior art, the present invention provides a welding device for a bottle mouth seat of a hanging fire extinguisher.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a welding device for a suspended fire extinguisher bottle mouth seat, which is used to weld the bottle body and bottle mouth parts that constitute the fire extinguisher main body, including a base, a supporting mechanism and a clamping mechanism are provided on the top of the base, a column is fixedly installed on the top of the base, a distance adjusting mechanism is installed on the side of the column close to the supporting mechanism, a variable diameter limit grinding assembly is installed on the side of the distance adjusting mechanism close to the supporting mechanism, a welding gun is fixedly installed on the side of the column close to the supporting mechanism, the variable diameter limit grinding assembly is used to position and grind fire extinguisher main bodies of different diameters, the supporting mechanism is used to support fire extinguisher main bodies of different diameters to drive the fire extinguisher main body to rotate, and the clamping mechanism is used to cooperate with the variable diameter limit grinding assembly to clamp the fire extinguisher main body.
[0006] Preferably, the distance adjustment mechanism includes a cylinder fixedly connected to the column, a circular plate is provided on the side of the cylinder away from the column, a one-way bearing is provided inside the cylinder, the one-way bearing includes an inner ring and an outer ring, the outer ring of the one-way bearing is fixedly connected to the inner wall of the cylinder, a connecting column is fixedly installed on the side of the circular plate close to the cylinder, and the connecting column is fixedly connected to the inner ring of the one-way bearing.
[0007] Preferably, a plurality of prisms distributed in a circular array are slidably installed through the circular plate, a roller is rotatably installed through one end of the prism close to the cylinder, a connected annular groove and a V-shaped groove are provided on the side of the cylinder, a plurality of rollers are correspondingly installed in the annular groove and the V-shaped groove for rolling, a guide rail is fixedly installed on the end of the prism away from the roller, and a slider is slidably installed on the guide rail.
[0008] Preferably, the variable-diameter limiting grinding assembly includes a second circular plate, a rotating column is rotatably installed at the center of the second circular plate, a rotating ring is rotatably installed on the side of the rotating column away from the column, the rotating column is fixedly connected to the side of the first circular plate away from the cylinder, a plurality of adjustment holes distributed in a circular array are opened on the second circular plate, round shafts are slidably installed through the plurality of adjustment holes, the ends of the plurality of round shafts close to the column are respectively fixedly connected to the corresponding sliders, and a grinding column is fixedly installed on the end of the round shaft away from the column.
[0009] Preferably, a cutter is fixedly mounted on one end of the grinding cylinder away from the circular axis.
[0010] Preferably, the circular plate 2 is provided with an adjustment mechanism connected to the circular plate 1, the adjustment mechanism includes a mounting frame fixedly connected to the side surface of the circular plate 1, the adjustment mechanism also includes a gear ring fixedly mounted on the circular plate 2, a worm is rotatably installed on the mounting frame, and a handwheel is fixedly installed on one end of the worm.
[0011] Preferably, the supporting mechanism includes four oil cylinders one fixedly mounted on the top of the base, the four oil cylinders one are distributed in a rectangular shape, the top ends of the piston rods of the four oil cylinders one are fixedly mounted with the same base plate one, two side plates are fixedly mounted on the top of the base plate one, and two power rollers are rotatably mounted between the two side plates.
[0012] Preferably, the clamping mechanism includes two oil cylinders 2 fixedly mounted on the top of the base, the top ends of the piston rods of the two oil cylinders 2 are fixedly mounted on the same base plate 2, a vertical plate is fixedly mounted on the top of the base plate 2, an oil cylinder 3 is fixedly mounted through the vertical plate, and a rotating disk is rotatably mounted on the end of the piston rod of the oil cylinder 3.
[0013] Preferably, a connecting shaft is fixedly installed on the side of the second circular plate away from the distance adjusting mechanism, and a one-way bearing second is sleeved on the connecting shaft, and a rotating ring is sleeved on the second one-way bearing, and the rotating ring includes an inner ring and an outer ring, and the inner ring of the second one-way bearing is fixedly sleeved on the connecting shaft, and the outer ring of the second one-way bearing is fixedly connected to the inner wall of the rotating ring.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The present invention can clamp and position the fire extinguisher body of different diameters through multiple grinding columns with adjustable positions, and during the rotation of the multiple grinding columns, the grinding column located at the top will deviate to expose the connection between the bottle body and the bottle mouth, so as to facilitate the welding of the top of the fire extinguisher body by the welding gun;
[0016] 2. During the rotation of the bottle body and the bottle mouth, multiple grinding columns are clamped to prevent the connection between the bottle body and the bottle mouth from being offset or misaligned. Later, when the multiple grinding columns are stationary, as the fire extinguisher body rotates, the multiple grinding columns will grind the weld scars at the connection between the bottle body and the bottle mouth. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a welding device for a bottle mouth seat of a suspended fire extinguisher proposed by the present invention;
[0018] Figure 2 It is a structural schematic diagram of a distance adjustment mechanism and a variable diameter limit grinding assembly in a welding device for a bottle mouth seat of a suspended fire extinguisher proposed by the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of a variable diameter limiting grinding assembly in a welding device for a bottle mouth seat of a suspended fire extinguisher proposed by the present invention;
[0020] Figure 4 This is a structural schematic diagram of another aspect of the distance adjustment mechanism in a welding device for a bottle mouth seat of a suspended fire extinguisher proposed by the present invention;
[0021] Figure 5 This is a schematic diagram of the structure of a variable diameter limiting grinding assembly in a welding device for a bottle mouth seat of a suspended fire extinguisher proposed by the present invention;
[0022] Figure 6 The present invention is a schematic diagram of the working of a welding device for the bottle mouth seat of a suspended fire extinguisher.
[0023] In the figure: 1, base; 2, supporting mechanism; 21, oil cylinder 1; 22, bottom plate 1; 23, side plate; 24, power roller; 3, clamping mechanism; 31, oil cylinder 2; 32, bottom plate 2; 33, vertical plate; 34, oil cylinder 3; 35, rotating plate; 4, column; 5, distance adjustment mechanism; 51, cylinder; 511, annular groove; 512, V-shaped slope groove; 52, round plate 1; 521, connecting column; 53, prism; 54, roller; 55, guide rail; 5 6. Slider; 57. One-way bearing 1; 58. Rotating column; 6. Variable diameter limit grinding assembly; 61. Round plate 2; 611. Adjustment hole; 62. Round shaft; 63. Grinding column; 631. Cutter; 64. Adjustment mechanism; 641. Mounting frame; 642. Gear ring; 643. Worm; 644. Handwheel; 65. Connecting shaft; 66. Rotating ring; 67. One-way bearing 2; 7. Welding gun; 8. Fire extinguisher body; 81. Bottle body; 82. Bottle mouth. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Please refer to Figure 1-Figure 6 The present invention provides a technical solution: a welding device for a hanging fire extinguisher bottle mouth seat, used for welding a bottle body part 81 and a bottle mouth part 82 constituting a fire extinguisher main body 8, comprising a base 1, a supporting mechanism 2 and a clamping mechanism 3 are provided on the top of the base 1, a column 4 is fixedly installed on the top of the base 1, a distance adjustment mechanism 5 is installed on the side of the column 4 close to the supporting mechanism 2, a variable diameter limit grinding assembly 6 is installed on the side of the distance adjustment mechanism 5 close to the supporting mechanism 2, a welding gun 7 is fixedly installed on the side of the column 4 close to the supporting mechanism 2, the variable diameter limit grinding assembly 6 is used for positioning and grinding fire extinguisher main bodies 8 of different diameters, the supporting mechanism 2 is used for supporting fire extinguisher main bodies 8 of different diameters to drive the fire extinguisher main body 8 to rotate, and the clamping mechanism 3 is used for clamping the fire extinguisher main body 8 in cooperation with the variable diameter limit grinding assembly 6.
[0026] The distance adjusting mechanism 5 includes a cylinder 51 fixedly connected to the column 4, a circular plate 52 is provided on the side of the cylinder 51 away from the column 4, a one-way bearing 57 is provided inside the cylinder 51, the one-way bearing 57 includes an inner ring and an outer ring, the outer ring of the one-way bearing 57 is fixedly connected to the inner wall of the cylinder 51, a connecting column 521 is fixedly installed on the side of the circular plate 52 close to the cylinder 51, and the connecting column 521 is fixedly connected to the inner ring of the one-way bearing 57.
[0027] A plurality of prisms 53 distributed in a circular array are slidably installed through the circular plate 52, a roller 54 is rotatably installed through one end of the prism 53 close to the cylinder 51, a connected annular groove 511 and a V-shaped slope groove 512 are provided on the side of the cylinder 51, and a plurality of rollers 54 are correspondingly installed in the annular groove 511 and the V-shaped slope groove 512 for rolling, a guide rail 55 is fixedly installed on one end of the prism 53 away from the roller 54, and a slider 56 is slidably installed on the guide rail 55.
[0028] The variable-diameter limiting grinding assembly 6 includes a circular plate 61, a rotating column 58 is rotatably installed at the center of the circular plate 61, a rotating ring 66 is rotatably installed on the side of the rotating column 58 away from the column 4, the rotating column 58 is fixedly connected to the side of the circular plate 52 away from the cylinder 51, and a plurality of adjustment holes 611 distributed in a circular array are opened on the circular plate 61, and circular shafts 62 are slidably installed through the plurality of adjustment holes 611, and the ends of the plurality of circular shafts 62 close to the column 4 are respectively fixedly connected to the corresponding sliders 56, and the ends of the circular shafts 62 away from the column 4 are fixedly installed with a grinding column 63.
[0029] Furthermore, through the guide rail 55 and the slider 56, the prism 53 can drive the circular shaft 62 to move synchronously, and the circular shaft 62 can slide on the guide rail 55 through the slider 56, so that the spacing between the multiple circular shafts 62 can be changed when the positions of the multiple prisms 53 remain unchanged.
[0030] A cutter 631 is fixedly mounted on one end of the grinding column 63 away from the circular shaft 62 .
[0031] An adjusting mechanism 64 connected to the circular plate 1 52 is provided on the circular plate 61. The adjusting mechanism 64 includes a mounting frame 641 fixedly connected to the side of the circular plate 1 52. The adjusting mechanism 64 also includes a gear ring 642 fixedly sleeved on the circular plate 61. A worm 643 is rotatably installed on the mounting frame 641, and a hand wheel 644 is fixedly installed on one end of the worm 643.
[0032] The supporting mechanism 2 includes four oil cylinders 21 fixedly mounted on the top of the base 1. The four oil cylinders 21 are distributed in a rectangular shape. The top ends of the piston rods of the four oil cylinders 21 are fixedly mounted with a same bottom plate 22. Two side plates 23 are fixedly mounted on the top of the bottom plate 22. Two power rollers 24 are rotatably mounted between the two side plates 23.
[0033] The clamping mechanism 3 includes two oil cylinders 31 fixedly mounted on the top of the base 1, the top ends of the piston rods of the two oil cylinders 31 are fixedly mounted with the same bottom plate 32, a vertical plate 33 is fixedly mounted on the top of the bottom plate 32, an oil cylinder 34 is fixedly mounted through the vertical plate 33, and a rotating disk 35 is rotatably mounted on the end of the piston rod of the oil cylinder 34.
[0034] A connecting shaft 65 is fixedly installed on the side of the circular plate 61 away from the distance adjusting mechanism 5, and a one-way bearing 67 is sleeved on the connecting shaft 65. A rotating ring 66 is sleeved on the one-way bearing 67. The rotating ring 66 includes an inner ring and an outer ring. The inner ring of the one-way bearing 67 is fixedly sleeved on the connecting shaft 65, and the outer ring of the one-way bearing 67 is fixedly connected to the inner wall of the rotating ring 66.
[0035] Furthermore, since the one-way bearing 2 67 can only rotate in one direction, when welding the bottle body 81 and the bottle mouth 82, the rotation of the bottle mouth 82 resting on the rotating ring 66 will drive the circular plate 2 61 to rotate synchronously. However, when polishing the bottle body 81 and the bottle mouth 82, since the circular plate 2 61 is locked and cannot rotate, the rotating ring 66 can only be driven by the bottle mouth 82 to rotate around the stationary connecting shaft 65.
[0036] In this embodiment: when in use, the hand wheel 644 is turned to drive the worm 643 to rotate, the worm 643 then drives the gear ring 642 to rotate, and the gear ring 642 then drives the second circular plate 61 to rotate around the rotating column 58. During the rotation of the second circular plate 61, as the positions of the multiple adjustment holes 611 change, the multiple circular shafts 62 will be pushed to gather or spread synchronously at the same time, and then the bottle mouth piece 82 is inserted between the multiple circular shafts 62, so that when the bottle mouth piece 82 is coaxial with the second circular plate 61, the multiple grinding columns 63 can fit tightly with the bottle mouth piece 82;
[0037] Then, the four oil cylinders 1 21 and the two oil cylinders 2 31 are controlled to extend and retract, so that when the bottle body 81 is at the top of the two power rollers 24, the bottle body 81 can be in a coaxial state with the rotating disk 35 and the circular plate 2 61. Then, the oil cylinder 3 34 is controlled to extend, and the oil cylinder 3 34 pushes the rotating disk 35 to abut against the bottom of the bottle body 81 while pushing the bottle mouth 82 to pass over the multiple cutters 631 and approach the bottle body 81. In this process, the bottle body 81 pushes the bottle mouth 82 to fit tightly with the rotating ring 66, and through the limiting of the multiple circular shafts 62, the connection between the bottle body 81 and the bottle mouth 82 will be tightly connected, and the bottle body 81 and the bottle mouth 82 will also be in a coaxial state and on the grinding column 63 on the upper circular shaft 62, and the connection between the bottle body 81 and the bottle mouth 82 is located in the middle of the other grinding columns 63;
[0038] Then, the two power rollers 24 are controlled to drive the bottle body 81 to rotate, and the bottle body 81 then drives the distance adjustment mechanism 5 and the various components on the variable diameter limit grinding assembly 6 except the cylinder 51 to rotate synchronously through the bottle mouth piece 82. During the rotation of the circular plate 1 52 around the cylinder 51, the plurality of prisms 53 and the rollers 54 will also rotate around the cylinder 51. When a roller 54 passes through the V-shaped groove 512, the roller 54 will pull the circular shaft 62 and the grinding column 63 toward the column 4 through the prism 53, the guide rail 55 and the slider 56. During this process, the grinding column 63 will be separated from the bottle mouth piece 82, so that the top of the connection between the bottle body 81 and the bottle mouth piece 82 is exposed without any shielding, so that the welding gun 7 can weld the exposed part.
[0039] When the roller 54 passes over the V-shaped groove 512, it will return to its original position. In the process of the grinding column 63 moving toward the distance adjustment mechanism 5, the weld scar of the fire extinguisher body 8 can be cut, so that the weld scar will not hinder the resetting of the grinding column 63. Then, the two power rollers 24 drive the bottle body 81 and the bottle mouth 82 to rotate in opposite directions. Since the one-way bearing 57 can only rotate in one direction, during the reverse rotation of the bottle body 81 and the bottle mouth 82, only the rotating ring 66 rotates on the distance adjustment mechanism 5 and the variable diameter limiting grinding assembly 6, and the other parts do not rotate. When the grinding columns 63 do not rotate, as the bottle body 81 and the bottle mouth 82 rotate, the grinding columns 63 can grind the weld scar at the connection between the bottle body 81 and the bottle mouth 82.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding device for a bottle mouth seat of a suspended fire extinguisher, used for welding a bottle body (81) and a bottle mouth (82) constituting a fire extinguisher body (8), comprising a base (1), characterized in that: The top of the base (1) is provided with a supporting mechanism (2) and a clamping mechanism (3); a column (4) is fixedly installed on the top of the base (1); a distance adjustment mechanism (5) is installed on the side of the column (4) close to the supporting mechanism (2); a variable diameter limit grinding assembly (6) is installed on the side of the distance adjustment mechanism (5) close to the supporting mechanism (2); a welding gun (7) is fixedly installed on the side of the column (4) close to the supporting mechanism (2); the variable diameter limit grinding assembly (6) is used to position and grind fire extinguisher bodies (8) of different diameter sizes; the supporting mechanism (2) is used to support fire extinguisher bodies (8) of different diameter sizes to drive the fire extinguisher bodies (8) to rotate; and the clamping mechanism (3) is used to cooperate with the variable diameter limit grinding assembly (6) to clamp the fire extinguisher body (8); The distance adjustment mechanism (5) comprises a cylinder (51) fixedly connected to the column (4); a circular plate (52) is provided on a side of the cylinder (51) away from the column (4); a one-way bearing (57) is provided inside the cylinder (51); the one-way bearing (57) comprises an inner ring and an outer ring; the outer ring of the one-way bearing (57) is fixedly connected to the inner wall of the cylinder (51); a connecting column (521) is fixedly installed on a side of the circular plate (52) close to the cylinder (51); the connecting column (521) is fixedly connected to the inner ring of the one-way bearing (57); A plurality of prisms (53) distributed in a circumferential array are slidably mounted through the first circular plate (52); a roller (54) is rotatably mounted through one end of the prism (53) close to the cylinder (51); a side surface of the cylinder (51) is provided with a connected annular groove (511) and a V-shaped slope groove (512); a plurality of rollers (54) are correspondingly mounted in the annular groove (511) and the V-shaped slope groove (512); a guide rail (55) is fixedly mounted on one end of the prism (53) away from the roller (54); a slider (56) is slidably mounted on the guide rail (55); The variable diameter position limiting grinding assembly (6) comprises a second circular plate (61), a rotating column (58) is fixedly mounted on a side of the first circular plate (52) close to the second circular plate (61), the rotating column (58) is rotatably connected to the second circular plate (61), a plurality of adjustment holes (611) distributed in a circular array are opened on the second circular plate (61), a circular shaft (62) is slidably mounted through each of the plurality of adjustment holes (611), one end of the plurality of circular shafts (62) close to the column (4) is respectively fixedly connected to a corresponding slider (56), and a grinding column (63) is fixedly mounted on one end of the circular shaft (62) away from the column (4); The second circular plate (61) is provided with an adjustment mechanism (64) connected to the first circular plate (52), the adjustment mechanism (64) comprising a mounting frame (641) fixedly connected to the side of the first circular plate (52), the adjustment mechanism (64) further comprising a gear ring (642) fixedly sleeved on the second circular plate (61), a worm (643) being rotatably mounted through the mounting frame (641), and a hand wheel (644) being fixedly mounted on one end of the worm (643); The supporting mechanism (2) comprises four oil cylinders (21) fixedly mounted on the top of the base (1), the four oil cylinders (21) being arranged in a rectangular shape, the top ends of the piston rods of the four oil cylinders (21) being fixedly mounted with a same bottom plate (22), the top of the bottom plate (22) being fixedly mounted with two side plates (23), and two power rollers (24) being rotatably mounted between the two side plates (23); The clamping mechanism (3) comprises two oil cylinders (31) fixedly mounted on the top of the base (1); the top ends of the piston rods of the two oil cylinders (31) are fixedly mounted on the same bottom plate (32); a vertical plate (33) is fixedly mounted on the top of the bottom plate (32); an oil cylinder (34) is fixedly mounted through the vertical plate (33); and a rotating disk (35) is rotatably mounted on the end of the piston rod of the oil cylinder (34).
2. A welding device for a hanging fire extinguisher bottle mouth seat according to claim 1, characterized in that: A cutter (631) is fixedly mounted on one end of the grinding column (63) away from the circular shaft (62).
3. A welding device for a bottle mouth seat of a suspended fire extinguisher according to claim 1, characterized in that: A connecting shaft (65) is fixedly mounted on one side of the second circular plate (61) away from the distance adjustment mechanism (5); a second one-way bearing (67) is sleeved on the connecting shaft (65); a rotating ring (66) is sleeved on the second one-way bearing (67); the rotating ring (66) comprises an inner ring and an outer ring; the inner ring of the second one-way bearing (67) is fixedly sleeved on the connecting shaft (65); and the outer ring of the second one-way bearing (67) is fixedly connected to the inner wall of the rotating ring (66).
Citation Information
Patent Citations
Hanging type dry powder fire extinguisher tank convenient to use
CN220175923U
Welding fixture of multifunctional liquefied gas steel cylinder base
CN104972266A
Automatic grinding device for fire extinguisher bottle body machining
CN115890439A
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