A harmless water-based ink recycling device
The device, which uses a rotating mixing chamber with flocculant and centrifugal collection of flocculants, solves the problem of inconvenient treatment of water-based ink wastewater and achieves convenient and harmless recycling.
Patent Information
- Application Number
- CN202410562113.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2044-05-08
AI Technical Summary
Existing technologies for treating water-based ink wastewater make it difficult to achieve harmless recycling, requiring it to be transported to specialized facilities for treatment, which leads to inconvenience.
The device uses a combination of a recycling bin, a rotating base, a mounting frame, a cover plate, a feeding box, and a slag removal component. The rotating base drives the recycling bin to rotate, mixes the flocculant, and uses centrifugal force to collect the flocculent. The slag removal component then cleans the flocculent, thus achieving the harmless treatment of ink wastewater.
It achieves full reaction between ink wastewater and flocculant and effective removal of flocculants, simplifying the harmless treatment process of ink wastewater.
Smart Images

Figure CN118666383B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of industrial wastewater recycling, in particular to a harmless recycling device for water-based ink. BACKGROUND
[0002] Water-based ink is a liquid ink with water-based polymer compound as the connecting material. The water-based connecting material uses water as the main solvent and is mixed with various additives through fine grinding. Compared with solvent-based ink, the solvent used in water-based ink is water, and the VOC (volatile organic gas) content is extremely low, which pollutes the environment less. Water-based ink is widely used in the printing of cigarette, wine, food, beverage, and medicine packaging due to its fast drying speed, good adhesion after printing, low toxicity, no odor, non-flammability, and no pollution.
[0003] During the printing process of food packaging bags, the used water-based ink wastewater needs to be treated before being discharged. Currently, when treating ink wastewater, it is inconvenient to recycle the water-based ink because the ink wastewater needs to be transported to a special wastewater treatment facility for unified treatment. SUMMARY
[0004] In order to facilitate the harmless recycling of water-based ink, the present application provides a harmless recycling device for water-based ink.
[0005] The harmless recycling device for water-based ink provided by the present application adopts the following technical solution:
[0006] A harmless recycling device for water-based ink, comprising a recycling barrel, a rotating base, a mounting bracket, a cover plate, a feeding tank, and a slag cleaning assembly. The recycling barrel is connected with a feeding pipe at the upper end and a discharging pipe at the lower end. The recycling barrel is arranged on the rotating base, and the rotating base is used to drive the recycling barrel to rotate. The mounting bracket is L-shaped, vertically arranged on the rotating base, and the horizontal section of the mounting bracket extends above the recycling barrel. The cover plate is arranged on the mounting bracket and opposite to the top opening of the recycling barrel. The feeding tank is arranged on the cover plate and communicates with the recycling barrel to store flocculating agent. The slag cleaning assembly is arranged on the mounting bracket and used to clean the flocculating material in the recycling barrel.
[0007] Optionally, a telescopic air cylinder is arranged on the mounting bracket and faces the recycling barrel. The cover plate is arranged at the end of the telescopic air cylinder.
[0008] Optionally, the slag removal assembly comprises a slag removal frame, a guide rod and a lifting assembly, the guide rod is vertically arranged on the mounting frame, the guide rod extends into the recycling barrel along the axial direction of the recycling barrel, the slag removal frame is a filter frame with an open upper end, the slag removal frame is arranged on the guide rod, and the lifting assembly is arranged on the slag removal frame and used to drive the slag removal frame to move upward along the guide rod.
[0009] Optionally, the lifting assembly comprises an electromagnet and a plurality of vanes, the slag removal frame is provided with a magnetically conductive metal frame, the electromagnet is arranged at the bottom of the guide rod, the plurality of vanes are arranged in the circumferential direction of the slag removal frame, and the guide rod is a lead screw.
[0010] Optionally, the metal frame is a regular polygon, each edge of the lower part of the metal frame is provided with a hinged seat, each hinged seat is hingedly provided with a rectangular filter screen plate, the filter screen plate is made of magnetically conductive metal, the hinged seat is provided with a spring, and the spring enables the filter screen plate to always have a tendency to rotate to fit the metal frame.
[0011] Optionally, a plurality of slots for the vanes are formed in the electromagnet.
[0012] Optionally, a clamping rod is connected to the top of the guide rod, a plug hole adapted to the clamping rod is formed in the mounting frame, and a plug pin penetrating through the clamping rod is arranged on the mounting frame.
[0013] Optionally, an access opening for the slag removal frame is formed in the cover plate at the position of the guide rod, and a flap is hingedly arranged on the cover plate at the access opening.
[0014] Optionally, a handle is arranged on the flap.
[0015] Optionally, a plurality of the feeding boxes are arranged on the cover plate, and different ink wastewater treatment chemical reagents are stored in the plurality of feeding boxes.
[0016] In summary, the present application has at least one of the following beneficial technical effects:
[0017] 1. The ink wastewater is transported into the recycling barrel, the cover plate is covered on the top of the recycling barrel, the recycling barrel is driven to rotate by rotating the base, the flocculating agent in the feeding box is added into the recycling barrel, the recycling barrel drives the ink wastewater in the recycling barrel to rotate when the recycling barrel rotates, so as to realize the mixing of the ink wastewater and the flocculating agent, so that the ink wastewater and the flocculating agent fully react and generate flocculating material, thereby facilitating the harmless treatment of the ink wastewater.
[0018] 2. The flocculation in the ink wastewater is gathered in the middle of the recovery barrel under the action of the rotating centrifugal force, at this time, the gathered flocculation is cleaned through the slag cleaning assembly, the treated ink wastewater is obtained, thereby facilitating the cleaning effect of the flocculation generated in the ink wastewater treatment process. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic diagram of the embodiment of the present application.
[0020] Figure 2 is a sectional view for showing the internal structure of the recovery barrel in the embodiment of the present application.
[0021] Figure 3 is a structural schematic diagram of the slag cleaning frame in the embodiment of the present application.
[0022] BRIEF DESCRIPTION OF DRAWINGS
[0023] 1, recovery barrel; 11, feed pipe; 12, discharge pipe; 2, rotating base; 3, mounting frame; 31, telescopic air cylinder; 4, cover plate; 41, inlet and outlet; 42, baffle; 43, handle; 5, feeding box; 6, slag cleaning assembly; 61, slag cleaning frame; 611, metal frame; 612, hinged seat; 613, spring; 62, guide rod; 621, clamping rod; 622, insertion hole; 623, bolt; 63, filter screen plate; 71, electromagnet; 711, insertion slot; 72, fan blade. DETAILED DESCRIPTION
[0024] The following will be described in detail in combination with the accompanying drawings. Figures 1-3 The present application is further described in detail.
[0025] The embodiment of the present application discloses a harmless recovery device for water-based ink, referring to Figure 1 and Figure 2The utility model provides a kind of water-based ink harmless recovery device including recovery bucket 1, rotating base 2, mounting bracket 3, cover plate 4, feeding tank 5 and slag cleaning component 6, recovery bucket 1 is conventional sewage storage bucket, there is feeding pipe 11 on the upper end of recovery bucket 1, there is discharge pipe 12 on the lower end of recovery bucket 1, valve is installed on feeding pipe 11 and discharge pipe 12. Rotating base 2 is opened with the groove of adaptation with recovery bucket 1, recovery bucket 1 is installed on rotating base 2, rotating motor is installed in rotating base 2 with recovery bucket 1 coaxial arrangement, rotating base 2 drives recovery bucket 1 to rotate by rotating motor. Mounting bracket 3 is L-shaped, and the vertical section of mounting bracket 3 is vertically installed on rotating base 2, and the horizontal section of mounting bracket 3 extends horizontally to the directly above of recovery bucket 1. Cover plate 4 is circular plate body with the opening size of adaptation with recovery bucket 1, cover plate 4 is arranged on mounting bracket 3 and is opposite with the top opening of recovery bucket 1. Feeding tank 5 is installed on cover plate 4, and feeding tank 5 is communicated with recovery bucket 1 by material conveying pipe passing through cover plate 4, and flocculating agent is stored in feeding tank 5, the flocculating agent is chemical agent for the composition of ink wastewater, and the flocculating agent is used to react with ink wastewater and generate flocculating material. Slag cleaning component 6 is arranged on mounting bracket 3 and is used to clean the flocculating material in recovery bucket 1.
[0026] The ink wastewater is transported to recovery bucket 1, cover plate 4 is covered on the top of recovery bucket 1, recovery bucket 1 is driven to rotate by rotating base 2, and the flocculating agent in feeding tank 5 is added to recovery bucket 1, the ink wastewater in recovery bucket 1 is driven to rotate when recovery bucket 1 rotates, so that the mixing of ink wastewater and flocculating agent is realized, so that ink wastewater and flocculating agent react fully and generate flocculating material, and the flocculating material is collected in the middle of recovery bucket 1 under the action of rotating centrifugal force, so that the collected flocculating material is cleaned by slag cleaning component 6, and the treated harmless ink wastewater is obtained, so that the effect of facilitating harmless treatment of ink wastewater is achieved.
[0027] Refer to Figure 1 And Figure 2 Two telescopic cylinders 31 are arranged on the horizontal section of mounting bracket 3, the piston rod of two telescopic cylinders 31 all extends towards recovery bucket 1, and two telescopic cylinders 31 are opposite with the two sides of cover plate 4 respectively, and cover plate 4 is fixedly installed at the end of two telescopic cylinders 31. Synchronously start two telescopic cylinders 31, the piston rod of telescopic cylinder 31 extends or retracts, so as to drive cover plate 4 to approach or away from recovery bucket 1, so as to facilitate driving cover plate 4 to cover recovery bucket 1.
[0028] Refer to Figure 2 And Figure 3The slag removal assembly 6 comprises a slag removal frame 61, a guide rod 62 and a lifting assembly. The guide rod 62 is vertically arranged on the mounting frame 3 and coaxially arranged with the axis of the recovery bucket 1. The lower end of the guide rod 62 extends into the recovery bucket 1 through the cover plate 4. The slag removal frame 61 is a filter screen frame with an open upper end. The slag removal frame 61 is coaxially arranged on the guide rod 62. The lifting assembly is arranged on the slag removal frame 61 and connected with the guide rod 62. The lifting assembly is used to drive the slag removal frame 61 to move upward along the guide rod 62. When the recovery bucket 1 and the ink wastewater therein rotate, the flocculation in the ink wastewater is collected at the axis of the recovery bucket 1 under the action of centrifugal force. The slag removal frame 61 is driven by the lifting assembly to move upward along the guide rod 62, so that the collected flocculation is cleaned by the slag removal frame 61.
[0029] With reference to Figure 2 and Figure 3 The lifting assembly comprises an electromagnet 71 and a fan blade 72. The slag removal frame 61 is provided with a magnetic metal frame 611. The metal frame 611 is a regular polygon. In this embodiment, the metal frame 611 is a regular octagonal frame. A hinged seat 612 is arranged at each edge of the lower part of the metal frame 611. A rectangular filter screen plate 63 is hingedly arranged on each hinged seat 612 through a rotating shaft. The filter screen plate 63 is also made of magnetic metal. A spring 613 is arranged on the hinged seat 612. The spring 613 is sleeved on the rotating shaft. The spring 613 causes the filter screen plate 63 to always have a tendency to rotate upward to be attached to the metal frame 611. When the plurality of filter screen plates 63 rotate to the vertical state of being attached to the metal frame 611, the adjacent filter screen plates 63 abut against each other. The electromagnet 71 is in the shape of a circular plate. The electromagnet 71 is horizontally arranged at the bottom of the guide rod 62. When the electromagnet 71 is started, the electromagnet 71 generates an attractive force on the metal frame 611 and the filter screen plate 63, so that the plurality of filter screen plates 63 overcome the elastic force of the spring 613 and rotate to the horizontal state. The fan blade 72 is arranged on the side of each filter screen plate 63 away from the metal frame 611. The guide rod 62 is a lead screw. A sleeve is arranged in the metal frame 611 along the axis of the metal frame 611. The sleeve is threadedly sleeved on the lead screw. Further, an insertion slot 711 is formed in the electromagnet 71 corresponding to the plurality of fan blades 72. The insertion slot 711 is used to accommodate the fan blade 72.
[0030] The electromagnetic iron 71 is started, so that the slag removal frame 61 is located at the bottom of the guide rod 62, and the plurality of filter screen plates 63 are in a horizontal state, and the plurality of fan blades 72 are located in the slot 711 on the electromagnetic iron 71. The fan blades 72 are located in the slot 711 and play a role in limiting and fixing the slag removal frame 61, so as to avoid the slag removal frame 61 from moving with the rotation of the ink wastewater. When the ink wastewater in the recovery barrel 1 is completely reacted and the flocculating material has been collected at the position of the central axis of the recovery barrel 1, the electromagnetic iron 71 is turned off. At this time, the plurality of filter screen plates 63 are rotated to the vertical state of being attached to the metal frame 611 under the action of the spring 613. At this time, the rotating ink wastewater drives the slag removal frame 61 to rotate through the fan blades 72. Since the slag removal frame 61 is threadedly sleeved on the guide rod 62 in the shape of a screw rod, the slag removal frame 61 moves upward along the guide rod 62 when rotating, so as to achieve the effect of facilitating the driving of the slag removal frame 61 to move upward along the guide rod 62. The slag removal frame 61 moves upward to clean the flocculating material collected at the central axis of the recovery barrel 1.
[0031] With reference to Figure 1 And Figure 2 A rectangular cross-section clamping rod 621 is connected to the top of the guide rod 62. A rectangular cross-section insertion hole 622 that is adapted to the clamping rod 621 is formed in the mounting rack 3. The clamping rod 621 is inserted into the mounting rack 3 through the insertion hole 622. A latch 623 is further provided on the side surface of the horizontal section of the mounting rack 3 and penetrates the clamping rod 621, so that the guide rod 62 can be detachably mounted on the mounting rack 3. An entrance 41 is formed in the cover plate 4 at the position of the guide rod 62. The entrance 41 is used for the slag removal frame 61 to enter and exit. A baffle 42 is hingedly arranged on the cover plate 4 at the position of the entrance 41. A handle 43 is mounted on the baffle 42 to facilitate the opening and closing of the baffle 42.
[0032] With reference to Figure 1 Further, according to different ink wastewater treatment processes, a plurality of feeding tanks 5 can be arranged on the cover plate 4. Different chemical reagents for treating ink wastewater, such as PH adjusters, coagulants, and decoloring agents, are respectively stored in the plurality of feeding tanks 5.
[0033] The implementation principle of the water-based ink harmless recovery device according to the embodiment of the present application is as follows: the recovery barrel 1 is driven to rotate through the rotating base 2, and the flocculating agent in the feeding tank 5 is added into the recovery barrel 1. The ink wastewater in the recovery barrel 1 is driven to rotate when the recovery barrel 1 rotates, so as to realize the mixing of the ink wastewater and the flocculating agent, make the ink wastewater and the flocculating agent fully react and generate flocculating material, and make the flocculating material collect in the middle part of the recovery barrel 1 under the action of the rotating centrifugal force. At this time, the collected flocculating material is cleaned through the slag removal assembly 6, and the treated ink wastewater is obtained, so as to achieve the effect of facilitating the harmless treatment of the ink wastewater.
[0034] Finally, it should be noted that in the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0035] The above are the preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made in the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A water-based ink harmless recycling device, characterized in that: The system includes a recycling bin (1), a rotating base (2), a mounting frame (3), a cover plate (4), a feeding box (5), and a slag removal assembly (6). The recycling bin (1) is connected to a feed pipe (11) at the upper end and a discharge pipe (12) at the lower end. The recycling bin (1) is mounted on the rotating base (2), which is used to drive the recycling bin (1) to rotate. The mounting frame (3) is L-shaped and is vertically mounted on the rotating base (2), with the horizontal section of the mounting frame (3) extending directly above the recycling bin (1). The cover plate (4) is mounted on the mounting frame (3) and is opposite to the top opening of the recycling bin (1). The feeding box (5) is mounted on the cover plate (4) and is connected to the recycling bin (1) and is used to store flocculant. The slag removal assembly (6) is mounted on the mounting frame (3) and is used to clean the flocculants in the recycling bin (1). The slag cleaning assembly (6) includes a slag cleaning frame (61), a guide rod (62), and a lifting assembly. The guide rod (62) is vertically mounted on the mounting frame (3) and extends along the axis of the recycling bin (1) into the recycling bin (1). The slag cleaning frame (61) is a filter screen frame with an opening at the top and passes through the guide rod (62). The lifting assembly is mounted on the slag cleaning frame (61) and is used to drive the slag cleaning frame (61) to move upward along the guide rod (62). The lifting assembly includes an electromagnet (71) and a fan blade (72). A magnetically conductive metal frame (611) is provided inside the slag cleaning frame (61). The electromagnet (71) is located at the bottom of the guide rod (62). Multiple fan blades (72) are arranged around the slag cleaning frame (61), and the guide rod (62) is a lead screw, with the slag cleaning frame (61) threaded onto the lead screw; the metal frame (611) is a regular polygon, and each edge of the lower part of the metal frame (611) is provided with a hinge seat (612), and a rectangular filter plate (63) is hinged on each hinge seat (612). The filter plate (63) is made of magnetic metal, and a spring (613) is provided on the hinge seat (612). The spring (613) makes the filter plate (63) always have a tendency to rotate to fit the metal frame (611); the electromagnet (71) has multiple slots (711) for the fan blades (72) to be inserted.
2. The water-based ink harmless recycling device according to claim 1, characterized in that: The mounting bracket (3) is provided with a telescopic cylinder (31) facing the recycling bin (1), and the cover plate (4) is provided at the end of the telescopic cylinder (31).
3. The water-based ink harmless recycling device according to claim 1, characterized in that: The top of the guide rod (62) is connected to a snap-fit rod (621), and the mounting bracket (3) is provided with a socket (622) adapted to the snap-fit rod (621). The mounting bracket (3) is also provided with a pin (623) that passes through the snap-fit rod (621).
4. The water-based ink harmless recycling device according to claim 3, characterized in that: An inlet (41) for the slag removal frame (61) to enter and exit is provided on the cover plate (4) and located at the guide rod (62). A baffle (42) is hinged on the cover plate (4) and located at the inlet (41).
5. The water-based ink harmless recycling device according to claim 4, characterized in that: A handle (43) is provided on the baffle (42).
6. The water-based ink harmless recycling device according to claim 1, characterized in that: The feeding box (5) is provided with multiple boxes on the cover plate (4), and the multiple feeding boxes (5) store different chemical reagents for treating ink wastewater.
Citation Information
Patent Citations
Water-based ink printing wastewater recovery device and recovery method
CN115557640A
Papermaking wastewater precipitation and recovery device for papermaking
CN115745123A