Nonwoven fabric and nonwoven fabric anti-involvement punching device
By combining the heat-sealing ring and the ring-cutting knife in the nonwoven fabric anti-slip perforation device, the problem of slipping during the nonwoven fabric perforation process is solved, achieving high-efficiency perforation and waste separation and collection, thus improving the processing quality of nonwoven fabrics.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- YANG ZHOU TENGFEI ELECTRIC CABLE & APPLIANCE MATERIALS CO LTD
- Filing Date
- 2024-07-16
- Publication Date
- 2026-07-14
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Figure CN118668462B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of nonwoven fabric technology, specifically to a nonwoven fabric and a perforation device for preventing nonwoven fabric from snagging. Background Technology
[0002] Nonwoven fabric is a non-woven material composed of fibers or fiber assemblies. Unlike traditional textiles, it does not require spinning or weaving processes; instead, it is formed by directly bonding, welding, or mechanizing fibers. Nonwoven fabrics are typically made from synthetic fibers such as polypropylene, polyester, and nylon, or natural fibers, and are widely used in medical and health, agriculture, household goods, clothing, packaging, and building materials industries.
[0003] To increase the breathability, water permeability, softness, and comfort of nonwoven fabrics, perforation is required during the nonwoven fabric processing. Traditional nonwoven fabric perforation often uses the piercing method, employing specialized piercing equipment or machines to mechanically pierce the nonwoven fabric and create holes. Due to the soft nature of nonwoven fabrics, the fabric is prone to movement after perforation, and after removing the piercing pins, the nonwoven fabric is easily carried along with the pins, leading to inaccurate perforation accuracy. To address these issues, we propose a nonwoven fabric and an anti-slip perforation device for nonwoven fabrics. Summary of the Invention
[0004] The purpose of this invention is to provide a nonwoven fabric and a perforation device for preventing nonwoven fabric from snagging, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a nonwoven fabric, comprising a nonwoven fabric body, the nonwoven fabric body comprising a nonwoven fabric layer, a reinforcing layer provided on the surface of the nonwoven fabric layer, a high-temperature resistant layer provided on the side of the reinforcing layer away from the nonwoven fabric layer, an insulating layer provided on the side of the high-temperature resistant layer away from the reinforcing layer, an antibacterial layer provided on the side of the nonwoven fabric layer away from the reinforcing layer, and a waterproof layer provided on the side of the antibacterial layer away from the nonwoven fabric layer.
[0006] A perforation device for preventing nonwoven fabric from sticking together includes a support frame. Two symmetrically distributed device side frames are fixedly installed on the top of the support frame. A connecting frame is fixedly installed between the two device side frames. A perforation mechanism is provided on one side of the middle of the device side frame, and a hole-cleaning mechanism is provided on the other side of the middle of the device side frame. A cutting component is provided on the side of the device side frame near the perforation mechanism. A collecting component is provided on the top of the device side frame near the perforation mechanism. First guide rollers are rotatably installed on both sides of the top of the connecting frame. Two second guide rollers are symmetrically distributed vertically on the side of the device side frame away from the cutting component.
[0007] As a preferred embodiment of the present invention, the punching mechanism includes a punching top roller and a supporting bottom roller, which are distributed vertically. The punching top roller and the supporting bottom roller are rotatably mounted on one side of the middle of the device side frame. A plurality of heat-sealing rings are fixedly installed on the outer side of the punching top roller, and notches are provided on the heat-sealing rings. Electric heating elements are fixedly provided at the opposite ends of the plurality of heat-sealing rings. The electric heating elements are fixedly engaged in the punching top roller. An electrical wire is provided in the middle of the punching top roller, and the plurality of electric heating elements and the electrical wire are electrically connected. A concave ring groove corresponding to the heat-sealing ring is provided on the outer side of the supporting bottom roller, and the heat-sealing ring is movably engaged in the corresponding concave ring groove.
[0008] As a preferred embodiment of the present invention, a first gear is fixedly installed at one end of both the punching top roller and the supporting bottom roller, and the two first gears are meshed together. A crown gear is fixedly installed at the end of the supporting bottom roller near the first gear. A first motor is fixedly installed on the side of the device frame near the crown gear. A second gear is fixedly installed at the drive end of the first motor, and the second gear and the crown gear are meshed together.
[0009] As a preferred embodiment of the present invention, the hole cleaning mechanism includes a hole cleaning top cylinder and a waste collection support cylinder, which are distributed vertically. The hole cleaning top cylinder and the waste collection support cylinder are rotatably mounted on the other side of the middle of the device side frame. Multiple evenly distributed ring cutters are fixedly installed on the outer side of the hole cleaning top cylinder, with the ring cutters and heat sealing rings corresponding to each other. Exhaust holes are provided on the side of the hole cleaning top cylinder near the ring cutters. The ring cutters, exhaust holes, and the interior of the hole cleaning top cylinder are interconnected. Waste collection holes corresponding to the ring cutters are provided on the outer side of the waste collection support cylinder, and the waste collection holes and the interior of the waste collection support cylinder are interconnected. An outer sleeve is movably fitted onto the outer side of the hole cleaning top cylinder, and the outer sleeve is fixedly mounted... The outer casing is mounted between two device side frames. The inner wall of the outer casing has an inner ring groove corresponding to the ring cutter. The ring cutter is movably engaged in the corresponding inner ring groove. An exhaust groove is provided at the bottom of the outer casing. Sealing rotating parts are fixedly mounted at both ends of the cleaning top casing. A connector is fixedly installed in the middle of the sealing rotating part. The connector is fixedly installed on the outside of the device side frame. An auxiliary frame is fixedly installed on the side of the device side frame closest to the cleaning top casing. A duct pump is fixedly installed at the top of the auxiliary frame. A tee pipe is fixedly installed at the output end of the duct pump. A connecting pipe is fixedly installed at the end of the tee pipe. The end of the connecting pipe furthest from the tee pipe is fixedly installed to the top of the corresponding connector.
[0010] As a preferred embodiment of the present invention, a third gear is fixedly installed at one end of both the cleaning top cylinder and the waste collection support cylinder, and the two third gears are meshed together.
[0011] As a preferred embodiment of the present invention, a cover is slidably mounted on the side of the waste collection support cylinder away from the third gear. The cover is magnetically attached to the waste collection support cylinder. A cleaning disc is slidably mounted on the inner side of the waste collection support cylinder. A drive screw is rotatably mounted in the middle of the waste collection support cylinder. The drive screw thread passes through the middle of the cleaning disc. One end of the drive screw extends out of the outer side of the waste collection support cylinder and is provided with a first frame. A drive shaft is rotatably mounted on the side of the first frame near the drive screw. A locking protrusion is fixedly mounted on one end of the drive shaft. The locking protrusion is movably engaged with one end of the drive screw. A telescopic rod is provided on the end of the first frame away from the drive shaft. The telescopic rod is fixedly mounted on the side frame of the device. The drive end of the telescopic rod is fixedly mounted to the first frame. A second motor is fixedly mounted on the side of the first frame near the drive shaft. The drive end of the second motor is fixedly mounted to the drive shaft.
[0012] As a preferred embodiment of the present invention, the cutting component includes two pressing rollers symmetrically distributed vertically. The pressing rollers are rotatably mounted on the side of the device frame near the punching mechanism. A fourth gear is fixedly mounted on one end of each pressing roller, and the two fourth gears are meshed together. A ring seat is movably sleeved on the outer side of the pressing roller, and a cutting blade is fixedly mounted on the outer side of the ring seat. A fastening screw is threaded on the ring seat, and the end of the fastening screw contacts the outer wall of the pressing roller.
[0013] As a preferred embodiment of the present invention, the collecting component includes a second frame, which is fixedly installed on the top of the device side frame near the punching mechanism. An installation roller is rotatably installed on the top of the second frame, and a winding drum is detachably installed on the outer side of the installation roller.
[0014] As a preferred embodiment of the present invention, a transmission sprocket is fixedly installed at one end of the supporting bottom roller, the waste collection support cylinder, the bottom position pressing roller, and the bottom position second guide roller. A transmission chain is meshed with the outer sides of the plurality of transmission sprockets. A belt pulley transmission group is provided between the end of the top position pressing roller and the end of the corresponding mounting roller. The belt pulley transmission group includes two belt pulleys and a transmission belt movably sleeved on the outside of the two belt pulleys. The two belt pulleys are respectively fixedly installed at the ends of the corresponding pressing roller and mounting roller.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. By setting up a perforation mechanism, the nonwoven fabric body is automatically conveyed. In conjunction with the perforation top roller and the support bottom roller rotating synchronously in opposite directions, multiple heat-sealing rings at the bottom of the perforation top roller gradually move and engage with the corresponding concave ring grooves at the top of the support bottom roller. Thus, the nonwoven fabric body is automatically heat-sealed and perforated by multiple heat-sealing rings, preventing the nonwoven fabric body from being attached to the perforation mechanism and affecting the perforation effect of the nonwoven fabric. Since there are notches on the heat-sealing rings, the waste generated by perforation sticks to the nonwoven fabric body, preventing the waste generated by perforation from being attached to the perforation mechanism and affecting the perforation effect of the nonwoven fabric, and facilitating the subsequent collection of waste.
[0017] 2. The hole-cleaning mechanism is used in conjunction with the setting to use multiple ring cutters to cut and separate the waste generated by punching into the non-woven fabric body, and leave it in the waste collection hole, thereby realizing the cutting, separation and automatic collection of waste.
[0018] 3. By setting up cutting and collecting components, the edge parts of the nonwoven fabric body are automatically cut, and the generated waste is automatically wound up and collected simultaneously, thereby improving the processing effect of the nonwoven fabric body. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of the nonwoven fabric in this invention.
[0021] Figure 2 This is a schematic diagram of the punching device in this invention.
[0022] Figure 3 This is a schematic diagram of the disassembled structure of the punching device in this invention.
[0023] Figure 4 This is a structural schematic diagram of the punching device in this invention from another angle after it has been disassembled.
[0024] Figure 5 This is a schematic diagram of the punching mechanism in this invention.
[0025] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle.
[0026] Figure 7 For the present invention Figure 5 Enlarged view of point B in the middle.
[0027] Figure 8 This is a schematic diagram of the hole-cleaning mechanism in this invention.
[0028] Figure 9 For the present invention Figure 8 Enlarged view of point C in the middle.
[0029] Figure 10 For the present invention Figure 8 Enlarged view of point D in the middle.
[0030] Figure 11 This is a schematic diagram of the structural connection of the waste support cylinder and the cleaning disc in this invention.
[0031] Figure 12 For the present invention Figure 11 Enlarged view of point E in the middle.
[0032] Figure 13 For the present invention Figure 11 Enlarged view of point F in the middle.
[0033] Figure 14 This is a schematic diagram of the structure of the cutting component in this invention.
[0034] Figure 15 For the present invention Figure 14 A magnified view of point G in the middle.
[0035] Figure 16 This is a schematic diagram of the structure of the collecting component in this invention.
[0036] In the diagram: 1. Non-woven fabric body; 11. Non-woven fabric layer; 12. Reinforcing layer; 13. High-temperature resistant layer; 14. Insulation layer; 15. Antibacterial layer; 16. Waterproof layer; 2. Support frame; 21. Device side frame; 22. Connecting frame; 3. Perforating mechanism; 4. Hole cleaning mechanism; 5. Cutting component; 6. Collecting component; 7. First guide roller; 8. Second guide roller; 9. Transmission sprocket; 91. Transmission chain; 92. Belt pulley transmission assembly; 10. Auxiliary frame; 101. Air pump; 102. T-pipe; 103. Connecting pipe; 31. Perforated top roller; 32. Support bottom roller; 321. Concave annular groove; 33. Heat sealing ring; 331. Notch; 34. Electric heating element; 341. Electrical wiring; 35. First gear; 36. Crown gear; 361. First motor; 362. Second gear; 41. Cleaning top cylinder; 401. Exhaust perforation; 42. Waste collection support cylinder; 402. Waste collection perforation; 421. Cover; 43. Ring cutter; 45. Outer sleeve; 451. Inner ring groove; 452. Exhaust long groove; 46. Third gear; 47. Sealing rotating component; 471. Connector; 48. Cleaning disc; 481. Drive screw; 482. First frame; 483. Drive shaft; 484. Locking protrusion; 485. Telescopic rod; 486. Second motor; 51. Pressing roller; 511. Fourth gear; 52. Ring seat; 521. Fastening screw; 53. Cutting knife; 61. Second frame; 62. Mounting roller; 63. Rewinding drum. Detailed Implementation
[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0038] Example: Figure 1-16 As shown, the present invention provides a nonwoven fabric, including a nonwoven fabric body 1, the nonwoven fabric body 1 including a nonwoven fabric layer 11, a reinforcing layer 12 provided on the surface of the nonwoven fabric layer 11, a high-temperature resistant layer 13 provided on the side of the reinforcing layer 12 away from the nonwoven fabric layer 11, an insulating layer 14 provided on the side of the high-temperature resistant layer 13 away from the reinforcing layer 12, an antibacterial layer 15 provided on the side of the nonwoven fabric layer 11 away from the reinforcing layer 12, and a waterproof layer 16 provided on the side of the antibacterial layer 15 away from the nonwoven fabric layer 11. By setting the reinforcing layer 12, the overall tensile strength of the nonwoven fabric body 1 is increased; by setting the high-temperature resistant layer 13, the high-temperature resistance on one side of the nonwoven fabric body 1 is improved; by setting the insulating layer 14, the insulation effect on one side of the nonwoven fabric body 1 is improved; by setting the antibacterial layer 15, the insulation effect on the other side of the nonwoven fabric body 1 is improved; and by setting the waterproof layer 16, the waterproof effect on the other side of the nonwoven fabric body 1 is improved.
[0039] A perforation device for preventing nonwoven fabric from sticking together includes a support frame 2. Two symmetrically distributed device side frames 21 are fixedly installed on the top of the support frame 2. A connecting frame 22 is fixedly installed between the two device side frames 21. A perforation mechanism 3 is provided on one side of the middle of the device side frame 21, and a hole cleaning mechanism 4 is provided on the other side of the middle of the device side frame 21. A cutting piece 5 is provided on the side of the device side frame 21 near the perforation mechanism 3. A collecting piece 6 is provided on the top of the device side frame 21 near the perforation mechanism 3. A first guide roller 7 is rotatably installed on both sides of the top of the connecting frame 22. Two second guide rollers 8 are symmetrically distributed vertically on the side of the device side frame 21 away from the cutting piece 5.
[0040] The cutting component 5 includes two symmetrically distributed pressing rollers 51. The pressing rollers 51 are rotatably mounted on the side frame 21 of the device near the punching mechanism 3. A fourth gear 511 is fixedly mounted at one end of each pressing roller 51, and the two fourth gears 511 mesh with each other. A ring seat 52 is movably sleeved on the outer side of the pressing roller 51, and a cutting blade 53 is fixedly mounted on the outer side of the ring seat 52. A fastening screw 521 is threaded onto the ring seat 52, and the end of the fastening screw 521 contacts the outer wall of the pressing roller 51, cutting the width according to the nonwoven fabric body 1. According to the requirements, the sliding ring seat 52 adjusts the distance between the two cutting blades 53 and is fastened with fastening screws 521. In use, the non-woven fabric body 1 is passed around the first guide rollers 7 on both sides and passes through the two pressing rollers 51. By driving one of the pressing rollers 51 to rotate, and cooperating with the meshing connection of the fourth gear 511, the other pressing roller 51 is driven to rotate synchronously in the opposite direction. Thus, the cutting blades 53 on both sides automatically cut the edge of the automatically conveyed non-woven fabric body 1, improving the processing effect of the non-woven fabric body 1.
[0041] The collecting component 6 includes a second frame 61, which is fixedly installed on the top of the device side frame 21 near the punching mechanism 3. An installation roller 62 is rotatably installed on the top of the second frame 61, and a winding drum 63 is detachably installed on the outside of the installation roller 62. The waste material generated by the automatic cutting of the nonwoven fabric body 1 is wound around the outside of the winding drums 63 on both sides. The installation roller 62 rotates to drive the winding drum 63 to rotate, and the waste material is synchronously and automatically wound up and collected, further improving the processing effect of the nonwoven fabric body 1.
[0042] The punching mechanism 3 includes a punching top roller 31 and a supporting bottom roller 32, which are distributed vertically. The punching top roller 31 and the supporting bottom roller 32 are rotatably mounted on one side of the middle of the device side frame 21. A first gear 35 is fixedly installed at one end of both the punching top roller 31 and the supporting bottom roller 32. The two first gears 35 are meshed together. A crown gear 36 is fixedly installed at the end of the supporting bottom roller 32 near the first gear 35. A first motor 361 is fixedly installed on the side of the device side frame 21 near the crown gear 36. A second gear 362 is fixedly installed at the drive end of the first motor 361. The second gear 362 and the crown gear 36 are meshed together. By controlling the first motor 361 to start, the second gear 362 drives the crown gear 36 to rotate, thereby driving the supporting bottom roller 32 to rotate. With the meshing connection of the two first gears 35, the punching top roller 31 and the supporting bottom roller 32 are driven to rotate synchronously in opposite directions.
[0043] Multiple heat-sealing rings 33 are evenly distributed and fixedly installed on the outer side of the perforated top roller 31. Each heat-sealing ring 33 has a notch 331. Electric heating elements 34 are fixedly installed at opposite ends of the multiple heat-sealing rings 33 and are fixedly engaged in the perforated top roller 31. An electrical connection 341 is provided in the middle of the perforated top roller 31, and the multiple electric heating elements 34 and the electrical connection 341 are electrically connected. The multiple heat-sealing rings 33 are electrically heated using the electrical connection 341 and the multiple electric heating elements 34. A concave annular groove 321 corresponding to the heat-sealing rings 33 is opened on the outer side of the supporting bottom roller 32. The heat-sealing rings 33 are movably engaged in the corresponding concave annular groove 321. In use, the non-woven fabric body 1, after automatic edge trimming, is passed through the perforated top roller. Roller 31 and support bottom roller 32 are automatically conveyed through the nonwoven fabric body 1. They rotate synchronously in opposite directions with the perforating top roller 31 and support bottom roller 32. Multiple heat-sealing rings 33 at the bottom of the perforating top roller 31 gradually move and engage in the corresponding concave ring grooves 321 at the top of the support bottom roller 32. Thus, the nonwoven fabric body 1 is automatically heat-sealed and perforated by the multiple heat-sealing rings 33, preventing the nonwoven fabric body 1 from being attached to the perforating mechanism 3 and affecting the perforation effect of the nonwoven fabric. Since the heat-sealing rings 33 have notches 331, the waste generated by perforation sticks to the nonwoven fabric body 1, preventing the waste generated by perforation from being attached to the perforating mechanism 3 and affecting the perforation effect of the nonwoven fabric, and facilitating the subsequent collection of waste.
[0044] The hole cleaning mechanism 4 includes a hole cleaning top cylinder 41 and a waste collection support cylinder 42. The hole cleaning top cylinder 41 and the waste collection support cylinder 42 are distributed vertically. The hole cleaning top cylinder 41 and the waste collection support cylinder 42 are rotatably installed on the other side of the middle of the device side frame 21. A third gear 46 is fixedly installed at one end of both the hole cleaning top cylinder 41 and the waste collection support cylinder 42. The two third gears 46 are meshed and connected. By controlling the rotation of the waste collection support cylinder 42, the hole cleaning top cylinder 41 is driven to rotate synchronously in the opposite direction in coordination with the meshing connection of the two third gears 46.
[0045] Multiple evenly distributed ring cutters 43 are fixedly installed on the outer side of the cleaning top cylinder 41. The ring cutters 43 and the heat sealing ring 33 are positioned corresponding to each other. Each side of the cleaning top cylinder 41 near the ring cutters 43 has an exhaust perforation 401. The ring cutters 43, the exhaust perforations 401, and the interior of the cleaning top cylinder 41 are interconnected. The outer side of the waste collection support cylinder 42 has a waste collection perforation 402 corresponding to the ring cutters 43. The waste collection perforation 402 and the interior of the waste collection support cylinder 42 are interconnected. In use, the nonwoven fabric... The main body 1 passes through the cleaning top cylinder 41 and the waste collection support cylinder 42. Through the automatic transmission of the non-woven fabric main body 1, in coordination with the synchronous reverse rotation of the cleaning top cylinder 41 and the waste collection support cylinder 42, multiple ring cutters 43 at the bottom of the cleaning top cylinder 41 gradually move and engage with the corresponding waste collection perforation 402 at the top of the waste collection support cylinder 42. Thus, the waste generated by punching is cut and separated from the non-woven fabric main body 1 by the multiple ring cutters 43 and left in the waste collection perforation 402, thereby realizing the cutting, separation and collection of waste.
[0046] An outer sleeve 45 is movably fitted on the outer side of the cleaning top cylinder 41. The outer sleeve 45 is fixedly installed between the two device side frames 21. The inner wall of the outer sleeve 45 has an inner ring groove 451 corresponding to the ring cutter 43. The ring cutter 43 is movably engaged in the corresponding inner ring groove 451. The bottom of the outer sleeve 45 has an exhaust groove 452. The outer sleeve 45 seals the cleaning top cylinder 41, the ring cutter 43, and the exhaust hole 401 except for the bottom position.
[0047] Both ends of the top cleaning cylinder 41 are fixedly fitted with sealing rotating parts 47. A connector 471 is fixedly installed in the middle of the sealing rotating part 47. The connector 471 is fixedly installed on the outside of the side frame 21 of the device. By setting the sealing rotating parts 47, the connection 471 is fixed without affecting the rotation of the top cleaning cylinder 41. An auxiliary frame 10 is fixedly installed on the side of the side frame 21 near the top cleaning cylinder 41. A duct pump 101 is fixedly installed at the top of the auxiliary frame 10. A three-way pipe 102 is fixedly installed at the output end of the duct pump 101. A connecting pipe 103 is fixedly installed at the end of the through pipe 102. The end of the connecting pipe 103 away from the three-way pipe 102 and the top of the corresponding connector 471 are fixedly installed. While the waste is being cut and separated from the non-woven fabric body 1, the air pump 101 is turned on. The airflow is introduced into the cleaning top cylinder 41 through the three-way pipe 102, the two side connecting pipes 103, and the connector 471, and discharged through the exhaust perforation 401 at the bottom and the ring cutter 43. The waste left in the waste collection perforation 402 is blown into the waste collection support cylinder 42 for automatic collection.
[0048] A cover 421 is slidably attached to the side of the waste collection cylinder 42 away from the third gear 46. The cover 421 is magnetically attached to the waste collection cylinder 42. A cleaning disc 48 is slidably attached to the inner side of the waste collection cylinder 42. A drive screw 481 is rotatably mounted in the middle of the waste collection cylinder 42. The drive screw 481 is threaded through the middle of the cleaning disc 48. One end of the drive screw 481 extends out of the outer side of the waste collection cylinder 42 and is provided with a first bracket 482. A drive shaft 483 is rotatably mounted on the side of the first bracket 482 near the drive screw 481. A locking protrusion 484 is fixedly mounted on one end of the drive shaft 483. The locking protrusion 484 is movably engaged with one end of the drive screw 481. In the initial state, the locking protrusion 484 is disengaged from one end of the drive screw 481 and does not affect the synchronous rotation of the waste collection cylinder 42, the cleaning disc 48, and the drive screw 481. The end of the first bracket 482 away from the drive shaft 483 is provided with Telescopic rod 485 is fixedly installed on the side frame 21 of the device. The drive end of telescopic rod 485 is fixedly installed on the first frame 482. A second motor 486 is fixedly installed on the side of the first frame 482 near the drive shaft 483. The drive end of the second motor 486 is fixedly installed on the drive shaft 483. When a certain amount of waste is automatically collected and needs to be discharged, the rotation of the waste collection support cylinder 42 is stopped and the cover 421 is opened. Then, the telescopic rod 485 is controlled to drive the first frame 482 and the drive shaft 483 to move horizontally, causing the locking protrusion 484 to move and engage with one end of the drive screw 481. Then, the second motor 486 is controlled to drive the drive shaft 483 to control the drive screw 481 to rotate, thereby causing the cleaning disc 48 to slide in the waste collection support cylinder 42. Then, the waste collected in the waste collection support cylinder 42 is automatically discharged through the cover 421 via the cleaning disc 48.
[0049] One end of the support bottom roller 32, the waste collection support cylinder 42, the bottom position pressing roller 51, and the bottom position second guide roller 8 are all fixedly installed with a transmission sprocket 9. The outer sides of the multiple transmission sprockets 9 are meshed with transmission chains 91. A belt pulley transmission group 92 is provided between the end of the top position pressing roller 51 and the end of the corresponding mounting roller 62. The belt pulley transmission group 92 includes two pulleys and a transmission belt that is movably sleeved on the outside of the two pulleys. The two pulleys are respectively fixedly installed at the ends of the corresponding pressing roller 51 and mounting roller 62. They rotate through the support bottom roller 32. With the transmission of multiple transmission sprockets 9 and transmission chains 91, the waste collection support cylinder 42, the bottom position pressing roller 51, and the bottom position second guide roller 8 are driven to rotate synchronously, thereby automatically transferring the nonwoven fabric body 1. With the transmission of the belt pulley transmission group 92, the mounting rollers 62 on both sides are driven to rotate synchronously.
[0050] Working principle: When in use, according to the required cutting width of the nonwoven fabric body 1, the sliding ring seat 52 adjusts the distance between the two cutting blades 53 and tightens them with fastening screws 521. Then, the nonwoven fabric body 1 is passed around the first guide rollers 7 on both sides, and the nonwoven fabric body 1 is passed through the two pressing rollers 51. The edge nonwoven fabric body 1 is passed through the perforated top roller 31 and the supporting bottom roller 32. The nonwoven fabric body 1 is passed through the cleaning top cylinder 41 and the waste collection support cylinder 42. The nonwoven fabric body 1 is passed through the two second guide rollers 8.
[0051] By controlling the start of the first motor 361, the second gear 362 drives the crown gear 36 to rotate, thereby driving the support bottom roller 32 to rotate. With the transmission of multiple transmission sprockets 9 and transmission chains 91, the waste collection support cylinder 42, the bottom position pressing roller 51 and the bottom position second guide roller 8 are driven to rotate synchronously, thereby automatically transferring the nonwoven fabric body 1. With the transmission of the belt pulley transmission group 92, the mounting rollers 62 on both sides are driven to rotate synchronously.
[0052] By driving one of the pressing rollers 51 to rotate, and engaging with the fourth gear 511, the other pressing roller 51 is driven to rotate synchronously in the opposite direction. Thus, the edge of the automatic conveying nonwoven fabric body 1 is automatically cut by the cutting blades 53 on both sides. The waste generated by the automatic cutting of the nonwoven fabric body 1 is wrapped around the outside of the winding drums 63 on both sides. The installation roller 62 rotates to drive the winding drum 63 to rotate, and the waste generated is synchronously and automatically wound up and collected.
[0053] By driving the support bottom roller 32 to rotate, and cooperating with the meshing connection of the two first gears 35, the perforating top roller 31 and the support bottom roller 32 are driven to rotate synchronously in opposite directions. With the automatic transmission of the nonwoven fabric body 1, multiple heat-sealing rings 33 at the bottom position of the perforating top roller 31 gradually move and engage in the corresponding concave ring groove 321 at the top position of the support bottom roller 32. Thus, the nonwoven fabric body 1 is automatically heat-sealed and perforated by the multiple heat-sealing rings 33, preventing the nonwoven fabric body 1 from being attached to the perforating mechanism 3 and affecting the perforation effect of the nonwoven fabric. Since the heat-sealing ring 33 has a notch 331, the waste generated by perforation sticks to the nonwoven fabric body 1, preventing the waste generated by perforation from being attached to the perforating mechanism 3 and affecting the perforation effect of the nonwoven fabric.
[0054] With the synchronous reverse rotation of the top cleaning cylinder 41 and the waste collection support cylinder 42, multiple ring cutters 43 at the bottom of the top cleaning cylinder 41 gradually move and engage with the waste collection perforation 402 at the top of the waste collection support cylinder 42. Thus, the waste generated by punching is cut and separated from the nonwoven fabric body 1 by the multiple ring cutters 43 and left in the waste collection perforation 402, thereby realizing the cutting, separation and collection of waste.
[0055] While the waste material is being cut and separated from the nonwoven fabric body 1, the air pump 101 is turned on. The airflow is introduced into the cleaning top cylinder 41 through the three-way pipe 102, the two side connecting pipes 103, and the connector 471, and discharged through the exhaust hole 401 at the bottom and the ring cutter 43. The waste material left in the waste collection hole 402 is blown into the waste collection support cylinder 42 for automatic collection.
[0056] When a certain amount of waste is automatically collected and needs to be discharged, the rotation of the waste collection support cylinder 42 is stopped and the cover 421 is opened. Then, the control of the opening telescopic rod 485 drives the first frame 482 and the drive shaft 483 to move horizontally, causing the locking protrusion 484 to move and engage with one end of the drive screw 481. Then, the control of the second motor 486 drives the drive shaft 483 to control the drive screw 481 to rotate, thereby causing the cleaning disc 48 to slide in the waste collection support cylinder 42. Then, the waste collected in the waste collection support cylinder 42 is automatically discharged through the cover 421 through the cleaning disc 48.
[0057] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A perforation device for preventing nonwoven fabric from snagging, comprising a support frame (2), characterized in that: The top of the support frame (2) is fixedly equipped with two symmetrically distributed device side frames (21), and a connecting frame (22) is fixedly installed between the two device side frames (21). A punching mechanism (3) is provided on one side of the middle of the device side frame (21), and a hole cleaning mechanism (4) is provided on the other side of the middle of the device side frame (21). A cutting piece (5) is provided on the side of the device side frame (21) near the punching mechanism (3). A collecting piece (6) is provided on the top of the device side frame (21) near the punching mechanism (3). A first guide roller (7) is rotatably installed on both sides of the top of the connecting frame (22). Two second guide rollers (8) are rotatably installed on the side of the device side frame (21) away from the cutting piece (5). The punching mechanism (3) includes a punching top roller (31) and a supporting bottom roller (32). The punching top roller (31) and the supporting bottom roller (32) are distributed vertically. The punching top roller (31) and the supporting bottom roller (32) are rotatably mounted on one side of the middle of the device side frame (21). A plurality of heat-sealing rings (33) are evenly distributed and fixedly installed on the outer side of the punching top roller (31). The heat-sealing rings (33) have notches (331). Electric heating elements (34) are fixedly provided at opposite ends. The electric heating elements (34) are fixedly snapped into the perforated top roller (31). The perforated top roller (31) has an electrical wire (341) in the middle. Multiple electric heating elements (34) and electrical wire (341) are electrically connected. The outer side of the support bottom roller (32) is provided with a concave ring groove (321) corresponding to the heat sealing ring (33). The heat sealing ring (33) is movably snapped into the corresponding concave ring groove (321). The hole cleaning mechanism (4) includes a hole cleaning top cylinder (41) and a waste collection support cylinder (42). The hole cleaning top cylinder (41) and the waste collection support cylinder (42) are distributed vertically. The hole cleaning top cylinder (41) and the waste collection support cylinder (42) are rotatably installed on the other side of the middle of the device side frame (21). A plurality of evenly distributed ring cutters (43) are fixedly installed on the outer side of the hole cleaning top cylinder (41). The ring cutters (43) and the heat sealing ring (33) are positioned corresponding to each other. The hole cleaning top cylinder (41) is close to the ring cutters (43). Each side of the device has an exhaust perforation (401). The internal parts of the ring cutter (43), the exhaust perforation (401), and the cleaning top cylinder (41) are interconnected. The outer side of the waste collection support cylinder (42) has a waste collection perforation (402) corresponding to the ring cutter (43). The internal parts of the waste collection perforation (402) and the waste collection support cylinder (42) are interconnected. The outer side of the cleaning top cylinder (41) is movably fitted with an outer sleeve (45). The outer sleeve (45) is fixedly installed on the two device side frames (21). The inner wall of the outer casing (45) is provided with an inner ring groove (451) corresponding to the ring cutter (43). The ring cutter (43) is movably engaged in the corresponding inner ring groove (451). The bottom of the outer casing (45) is provided with an exhaust groove (452). Both ends of the cleaning top cylinder (41) are fixedly fitted with sealing rotating parts (47). A connector (471) is fixedly installed in the middle of the sealing rotating part (47). The connector (471) is fixedly installed on the side frame of the device. On the outside of (21), an auxiliary frame (10) is fixedly installed on the side of the device side frame (21) near the top cylinder (41) of the cleaning hole. A duct pump (101) is fixedly installed at the top of the auxiliary frame (10). A three-way pipe (102) is fixedly installed at the output end of the duct pump (101). A connecting pipe (103) is fixedly installed at the end of the three-way pipe (102). The end of the connecting pipe (103) away from the three-way pipe (102) and the top of the corresponding connector (471) are fixedly installed.
2. The perforation device for preventing nonwoven fabric from snagging according to claim 1, characterized in that: A first gear (35) is fixedly installed at one end of both the perforating top roller (31) and the supporting bottom roller (32), and the two first gears (35) are meshed together. A crown gear (36) is fixedly installed at one end of the supporting bottom roller (32) near the first gear (35). A first motor (361) is fixedly installed on one side of the device side frame (21) near the crown gear (36). A second gear (362) is fixedly installed at the drive end of the first motor (361), and the second gear (362) and the crown gear (36) are meshed together.
3. The perforation device for preventing nonwoven fabric from snagging according to claim 1, characterized in that: A third gear (46) is fixedly installed at one end of both the top cylinder (41) for cleaning holes and the waste collection support cylinder (42), and the two third gears (46) are meshed together.
4. The perforation device for preventing nonwoven fabric from snagging according to claim 1, characterized in that: A cover (421) is slidably attached to the side of the waste collection support cylinder (42) away from the third gear (46). The cover (421) is magnetically attached to the waste collection support cylinder (42). A cleaning disc (48) is slidably attached to the inner side of the waste collection support cylinder (42). A drive screw (481) is rotatably mounted in the middle of the waste collection support cylinder (42). The drive screw (481) is threaded through the middle of the cleaning disc (48). One end of the drive screw (481) extends out of the outer side of the waste collection support cylinder (42) and is provided with a first bracket (482). A drive shaft is rotatably mounted on the side of the first bracket (482) near the drive screw (481). 483), a locking protrusion (484) is fixedly installed at one end of the drive shaft (483), the locking protrusion (484) is movably locked at one end of the drive screw (481), a telescopic rod (485) is provided at the end of the first frame (482) away from the drive shaft (483), the telescopic rod (485) is fixedly installed on the side frame (21) of the device, the drive end of the telescopic rod (485) is fixedly installed with the first frame (482), a second motor (486) is fixedly installed on the side of the first frame (482) near the drive shaft (483), the drive end of the second motor (486) is fixedly installed with the drive shaft (483).
5. The perforation device for preventing nonwoven fabric from snagging according to claim 1, characterized in that: The cutting component (5) includes two pressing rollers (51) symmetrically distributed vertically. The pressing rollers (51) are rotatably mounted on the side of the device side frame (21) near the punching mechanism (3). A fourth gear (511) is fixedly installed at one end of each pressing roller (51). The two fourth gears (511) are meshed together. A ring seat (52) is movably sleeved on the outer side of the pressing roller (51). A cutting blade (53) is fixedly installed on the outer side of the ring seat (52). A fastening screw (521) is threaded on the ring seat (52). The end of the fastening screw (521) contacts the outer wall of the pressing roller (51).
6. The punching device for preventing cross-linking of nonwoven fabric according to claim 5, characterized in that: The collecting component (6) includes a second frame (61), which is fixedly installed on the top of the device side frame (21) near the punching mechanism (3). An installation roller (62) is rotatably installed on the top of the second frame (61), and a take-up drum (63) is detachably installed on the outside of the installation roller (62).
7. A perforation device for preventing cross-linking of nonwoven fabric according to claim 6, characterized in that: One end of each of the supporting bottom roller (32), waste collection support cylinder (42), bottom position pressing roller (51), and bottom position second guide roller (8) is fixedly installed with a transmission sprocket (9). The outer sides of the multiple transmission sprockets (9) are meshed with transmission chains (91). A belt pulley transmission group (92) is provided between the end of the top position pressing roller (51) and the end of the corresponding mounting roller (62). The belt pulley transmission group (92) includes two pulleys and a transmission belt that is movably sleeved on the outside of the two pulleys. The two pulleys are respectively fixedly installed at the ends of the corresponding pressing roller (51) and mounting roller (62).