Electrical connector
By designing a two-stage flexible connection structure in the electrical connector, and using a combination of fasteners and elastic parts, the problem of heating up of the curved high-current connector is solved, the effect of reducing the heat generation is achieved, and the requirements of the high-current connector are met. usage requirements.
Patent Information
- Application Number
- CN202411162747.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-08-23
AI Technical Summary
The existing curved high-current connectors have a problem of substantial heat increase, resulting in safety risks and inconvenience in use.
An electrical connector is designed. By providing a first connection hole on the pin body and a second connection hole on the crimping barrel arranged at an angle to the pin body, using a combination of fasteners and elastic parts, A two-stage flexible connection is formed to reduce the transfer contact resistance, thus reducing the heat generation.
It achieves the effect of reducing temperature rise, meets the use requirements of high-current connectors, and improves the safety and reliability of the connector.
Smart Images

Figure CN118676647B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, and in particular to an electric connector. Background Art
[0002] Connectors are used for inter-connection between devices, so that current and signals can be transmitted between devices. At present, high-current connectors usually use straight connections. When there is a need for curved outlets, most of them are achieved by bolting copper tube terminals. Although this method can achieve curved outlets, the introduction of adapter components will cause the connector to heat up significantly. In order to ensure safety, it is usually downgraded to use a lower rated current or choose thicker cables and larger connectors, but neither can effectively solve the problem of large temperature rise of curved high-current connectors. Summary of the invention
[0003] In view of this, the purpose of the present application is to provide an electrical connector to solve the problem of significant temperature rise in existing curved high current connectors.
[0004] The present invention provides an electrical connector, wherein the electrical connector comprises:
[0005] The pin body has a first connecting hole;
[0006] A wire crimping barrel is arranged at an angle with the pin body, and a second connecting hole is arranged coaxially with the first connecting hole on the wire crimping barrel;
[0007] A fastener is inserted through the first connection hole and the second connection hole to make the wire crimping barrel abut against one end of the pin body in the axial direction, the outer wall of the fastener and the inner wall of the first connection hole form a first connection area, and the outer wall of the fastener and the interior of the second connection hole form a second connection area;
[0008] The elastic component includes a first elastic member arranged in the first connection area and a second elastic member arranged in the second connection area, the first elastic member abuts between the fastener and the pin body, and the second elastic member abuts between the fastener and the wire barrel.
[0009] Preferably, the first connecting hole is formed as a stepped hole, and the stepped hole includes a first connecting portion and a second connecting portion arranged sequentially along the extension direction of the fastener, the radial dimension of the first connecting portion is greater than the radial dimension of the second connecting portion, the first connecting portion is threadedly connected to the fastener, and the first connecting area is formed on the second connecting portion.
[0010] Preferably, a first concave groove is formed on the inner wall of the first connecting hole, the first groove is formed into an annular structure, two ends of the first elastic member in the axial direction are embedded in the first groove, and the middle part of the first elastic member is formed into an arc-shaped structure protruding toward the fastener;
[0011] The inner wall of the second connecting hole is formed with a concave second groove, the second groove is formed into an annular structure, the two ends of the second elastic member in the axial direction are embedded in the second groove, and the middle part of the second elastic member is formed into an arc structure protruding toward the fastener.
[0012] Preferably, the fastener has an abutment portion and a connecting portion, the connecting portion is formed as a rod-shaped structure coaxially arranged with the first connecting hole, and the surface roughness of the connecting portion is ≤0.8μm; the abutment portion is formed as a boss structure protruding outward from the circumferential side wall of the connecting portion, and the abutment portion can press the wire barrel toward the pin body, so that the first connecting hole and the second connecting hole are connected.
[0013] Preferably, the electrical connector further comprises:
[0014] The protective member is formed into a cover-like structure to cover the outer wall of the abutting portion. A through hole is opened on the protective member so that the outside of the protective member is connected with the abutting portion.
[0015] Preferably, the electrical connector further comprises:
[0016] A transition sleeve is formed as a partial housing of the electrical connector, and the transition sleeve covers the transition between the pin body and the crimping barrel; a first heat dissipation layer is provided on the inner wall of the transition sleeve, and a heat dissipation groove is provided on the outer wall of the transition sleeve, and the heat dissipation groove extends along the axial direction of the fastener to the two ends of the transition sleeve in the axial direction, and a plurality of the heat dissipation grooves are arranged at intervals along the circumference of the transition sleeve;
[0017] An end cover is connected to the adapter sleeve, and the end cover is arranged at an end of the fastener away from the pin body to close the adapter sleeve. The inner wall of the end cover is provided with a second heat dissipation layer.
[0018] Preferably, a first plug-in portion is formed at an axial end of the pin body; and the first connecting hole and the first plug-in portion are arranged at two axial ends of the pin body.
[0019] Preferably, the electrical connector further comprises:
[0020] The socket body is formed with a first plugging slot connected to the plug pin body, and the circumferential inner wall of the first plugging slot is connected to the circumferential outer wall of the plug pin body;
[0021] A recessed second plugging slot is formed at the end of the first plugging portion, and a second plugging portion extending into the second plugging slot is formed on the socket body.
[0022] Preferably, the elastic component further comprises:
[0023] A third elastic member is arranged between the inner wall of the first plug-in slot and the outer wall of the first plug-in portion in the circumferential direction, a first limiting portion protruding inward is formed at the end of the first plug-in slot in the axial direction, and the third elastic member is embedded between the first limiting portion and the slot wall of the first plug-in slot in the axial direction;
[0024] The expansion and contraction direction of the third elastic member is the radial direction of the pin body.
[0025] Preferably, the elastic component further comprises:
[0026] A fourth elastic member is arranged between the second plug-in slot and the second plug-in portion, a second limit portion protruding inwardly is formed at an axial end of the second plug-in slot, and the fourth elastic member is embedded between the second limit portion and a slot wall of the second plug-in slot in the axial direction;
[0027] The second plug-in portion abuts against the fourth elastic member, and the expansion and contraction direction of the fourth elastic member is the axial direction of the pin body.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] The electrical connector of the present invention has a first connecting hole on the pin body and a second connecting hole on the wire crimping barrel which is arranged at an angle to the pin body. The first connecting area and the second connecting area are formed by assembling the fastener with the first connecting hole and the second connecting hole. A first elastic member is arranged in the first connecting area and a second elastic member is arranged in the second connecting area. The assembly of the fastener, the pin body and the wire crimping barrel in this way includes a two-stage flexible connection formed in the first connecting area and the second connecting area, which reduces the switching contact resistance, thereby reducing the heat generation, achieving the effect of reducing the temperature rise, and thus meeting the use requirements of high-current connectors.
[0030] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 A schematic diagram of the structure of an electrical connector provided by an embodiment of the present invention;
[0033] Figure 2 A structural cross-sectional view of an electrical connector provided by an embodiment of the present invention;
[0034] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;
[0035] Figure 4 for Figure 2 The enlarged structural diagram at B in the middle;
[0036] Figure 5 A schematic structural diagram of a first elastic member in an electrical connector provided by an embodiment of the present invention;
[0037] Figure 6 A schematic structural diagram of a fastener in an electrical connector provided by an embodiment of the present invention.
[0038] Icon: 10-pin body; 11-first connecting hole; 111-first connecting part; 112-second connecting part; 1121-first groove; 12-first plug-in part; 121-second plug-in groove; 1211-second limiting part; 20-wire barrel; 21-second connecting hole; 211-second groove; 30-fastener; 31-abutment part; 32-connecting part; 41-first elastic member; 42-second elastic member; 43-third elastic member; 44-fourth elastic member; 50-protective member; 51-through hole; 60-adapter sleeve; 61-first heat dissipation layer; 62-heat dissipation groove; 70-end cover; 71-second heat dissipation layer; 80-socket body; 81-first plug-in groove; 811-first limiting part; 82-second plug-in part. DETAILED DESCRIPTION
[0039] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and / or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.
[0040] The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways of implementing the methods, devices and / or systems described herein that will be apparent after understanding the disclosure of the present application.
[0041] Throughout the specification, when an element (such as a layer, a region, or a substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.
[0042] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.
[0043] Although terms such as "first," "second," and "secondary" may be used herein to describe various members, components, regions, layers, or portions, these members, components, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or portion from another member, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first member, component, region, layer, or portion referred to may also be referred to as the second member, component, region, layer, or portion.
[0044] For ease of description, spatial relational terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the accompanying drawings. Such spatial relational terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, an element described as being "above" or "upper" relative to another element will subsequently be "below" or "lower" relative to the other element. Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.
[0045] The terms used herein are only used to describe various examples and are not used to limit the present disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprise" and "have" list the stated features, quantities, operations, components, elements and / or their combinations that exist, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.
[0046] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.
[0047] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application.
[0048] The electrical connector provided by the present invention includes a pin body 10, a wire crimping barrel 20, a fastener 30 and an elastic component.
[0049] Hereinafter, the specific structures of the above-mentioned components of the electrical connector according to the present embodiment will be described.
[0050] In this embodiment, if Figure 1 and Figure 2 As shown, the pin body 10 has a first connecting hole 11, which is formed as a blind hole structure opened at one end of the pin body 10 in the axial direction. The wire crimping barrel 20 is set at an angle to the pin body 10, that is, the axis of the wire crimping barrel 20 is set at an angle to the axis of the pin body 10 to form a bent electrical connector.
[0051] In this embodiment, if Figure 2 and Figure 4 As shown, the wire barrel 20 is provided with a second connecting hole 21 coaxially arranged with the first connecting hole 11; the fastener 30 is penetrated through the first connecting hole 11 and the second connecting hole 21 to abut the wire barrel 20 against one end of the pin body 10 in the axial direction, the outer wall of the fastener 30 and the inner wall of the first connecting hole 11 form a first connecting area, and the outer wall of the fastener 30 and the interior of the second connecting hole 21 form a second connecting area, the elastic component includes a first elastic member 41 arranged in the first connecting area and a second elastic member 42 arranged in the second connecting area, the first elastic member 41 abuts between the fastener 30 and the pin body 10, and the second elastic member 42 abuts between the fastener 30 and the wire barrel 20, so that the assembly of the fastener 30 with the pin body 10 and the wire barrel 20 includes a two-stage flexible connection formed in the first connecting area and the second connecting area respectively, which reduces the transfer contact resistance, thereby reducing the heat generation, achieving the effect of reducing the temperature rise, and thus meeting the use requirements of the high current connector.
[0052] In this embodiment, the expansion and contraction directions of the first elastic member 41 and the second elastic member 42 are both radial directions of the fastener 30 , so that one end of the first elastic member 41 and the second elastic member 42 in the radial direction can abut against the outer wall of the fastener 30 .
[0053] Specifically, in this embodiment, Figure 4 As shown, the first connecting hole 11 is formed as a stepped hole, and the stepped hole includes a first connecting portion 111 and a second connecting portion 112 arranged in sequence along the insertion direction of the fastener 30, wherein the radial dimension of the first connecting portion 111 is greater than the radial dimension of the second connecting portion 112 to ensure that the fastener 30 can smoothly extend into the first connecting hole 11, and the inner wall of the first connecting portion 111 is formed with an internal thread threadedly connected to the fastener 30, and the first connecting area is formed in the second connecting portion 112, that is, the first elastic member 41 is arranged on the inner wall of the second connecting portion 112, so that the fastener 30 and the pin body 10 are assembled in two different ways in the first connecting portion 111 and the second connecting portion 112. Compared with the existing threaded connection method in which only a screw is used to connect the wire barrel 20 and the pin body 10 respectively, the two-stage flexible connection in the first connecting area and the second connecting area can effectively reduce the transition contact resistance, so that the heat generated by the curved electrical connector at the transition is reduced, thereby achieving the effect of reducing the temperature rise.
[0054] Furthermore, in this embodiment, if Figure 4As shown, the inner wall of the first connecting hole 11 is formed with a concave first groove 1121, and the first groove 1121 is formed into an annular structure. The two ends of the first elastic member 41 in the axial direction are embedded in the first groove 1121, so that the first elastic member 41 is positioned in the axial direction. The middle part of the first elastic member 41 is formed into an arc-shaped structure protruding toward the fastener 30, so that the arc-shaped structure part on the first elastic member 41 can extend out of the first groove 1121 and abut against the outer wall of the fastener 30. In this embodiment, as Figure 5 As shown, the first elastic member 41 can be formed into a non-closed ring with an opening by a sheet structure, and the arc-shaped structure part of the first elastic member 41 as described above is provided with strip holes, and a plurality of strip holes are arranged at intervals along the circumference of the first elastic member 41.
[0055] In addition, a second concave groove 211 is formed on the inner wall of the second connecting hole 21, and the second groove 211 is formed into an annular structure. The two ends of the second elastic member 42 in the axial direction are embedded in the groove wall of the second groove 211, so as to realize the positioning of the second elastic member 42 in the axial direction. The middle part of the second elastic member 42 is formed into an arc-shaped structure protruding toward the fastener 30, so that the arc-shaped structure part on the second elastic member 42 can extend out of the second groove 211 and abut against the outer wall of the fastener 30. In this embodiment, the structure of the second elastic member 42 can be the same as that of the first elastic member 41.
[0056] Furthermore, in this embodiment, if Figure 2 , Figure 4 and Figure 6 As shown, the fastener 30 has an abutment portion 31 and a connection portion 32, the abutment portion 31 is arranged at one end of the fastener 30 away from the pin body 10, and the connection portion 32 extends outward from the end of the abutment portion 31 facing the pin body 10 to form a rod-like structure coaxially arranged with the first connecting hole 11, and a partial area on the rod-like structure is provided with an external thread that cooperates with the first connecting portion 111 as described above; except for the portion provided with the external thread, the surface roughness of the connection portion 32 is ≤0.8μm, thereby ensuring that the surface of the portion of the connection portion 32 that does not have a threaded connection function is smooth and flat, which is beneficial to improving the heat dissipation efficiency.
[0057] Furthermore, the abutment portion 31 is formed as a boss structure protruding outward from the circumferential side wall of the connecting portion 32, that is, the radial dimension of the abutment portion 31 is larger than the radial dimension of the connecting portion 32, so that the abutment portion 31 can press the wire barrel 20 toward the pin body 10, so that the first connecting hole 11 and the second connecting hole 21 are connected, ensuring the effective assembly of the fastener 30, the pin body 10 and the wire barrel 20. In this embodiment, the radial dimension of the second connecting hole 21 is larger than the radial dimension of the first connecting hole 11.
[0058] In a preferred embodiment, Figure 4As shown, the electrical connector also includes a protective member 50, which is formed into a cover-like structure, so that a groove is formed on the side of the protective member 50 facing the fastener 30, and the groove is interference fit with the fastener 30 so that the protective member 50 is covered on the outer wall of the abutment portion 31. A through hole 51 is provided on the protective member 50, so that the outside of the protective member 50 is connected to the abutment portion 31, which not only improves the creepage distance of the electrical connector and increases the withstand voltage of the electrical connector, but also makes the electrical connector shorter, reduces the volume of the electrical connector, and improves the applicable environmental range of the electrical connector. More importantly, since the area where the fastener 30 is located is a dense area of heat transfer, the setting of the heat dissipation holes can effectively accelerate the dissipation of heat.
[0059] In addition, in this embodiment, if Figure 1 , Figure 2 and Figure 4 As shown, the electrical connector also includes a transition sleeve 60, which is formed as a partial shell of the electrical connector. The transition sleeve 60 is formed as a cylindrical structure to cover the transition between the pin body 10 and the wire crimping barrel 20, so that the fastener 30 and part of the pin body 10 and part of the wire crimping barrel 20 are arranged inside the transition sleeve 60.
[0060] Preferably, the inner wall of the adapter sleeve 60 is provided with a first heat dissipation layer 61, and the first heat dissipation layer 61 may be a graphite patch, and the first heat dissipation layer 61 is arranged on the entire inner wall of the adapter sleeve 60 in a pasting manner instead of being arranged in a pasting manner, so as to accelerate the heat dissipation speed and improve the heat dissipation effect; in addition, Figure 1 As shown, the outer wall of the adapter sleeve 60 is provided with a heat dissipation groove 62, which extends along the axial direction of the fastener 30 to the two axial ends of the adapter sleeve 60. Multiple heat dissipation grooves 62 are arranged at intervals along the circumference of the adapter sleeve 60, thereby increasing the area of the outer wall of the adapter sleeve 60, further accelerating the heat dissipation speed and improving the heat dissipation effect, so that the first heat dissipation layer 61 inside the adapter sleeve 60 and the external heat dissipation grooves 62 can work together to improve the heat dissipation capacity, thereby ensuring the reliability and effectiveness of the electrical connector as a low temperature rise and high current connector.
[0061] Preferably, the cross section of the heat dissipation groove 62 perpendicular to the length direction thereof is formed into a V-shape, thereby further increasing the area of the heat dissipation groove 62 and improving the heat dissipation capacity.
[0062] In this embodiment, if Figure 1 , Figure 2 and Figure 4As shown, the electrical connector further includes an end cap 70, which is connected to the transfer sleeve 60. Specifically, the end cap 70 is arranged at one end of the fastener 30 away from the pin body 10 to close the transfer sleeve 60, and the end cap 70 can be connected to the transfer sleeve 60 by screws. Preferably, the inner wall of the end cap 70 is provided with a second heat dissipation layer 71, so that the area where the fastener 30 is located (i.e., the dense area of transfer heat generation) is completely covered by the first heat dissipation layer 61 and the second heat dissipation layer 71 that help to improve the heat dissipation effect. The second heat dissipation layer 71 can also be a graphite patch, and can also be attached to the inner wall of the end cap 70 by bonding.
[0063] In addition, in this embodiment, Figure 2 As shown, a first plug-in portion 12 is formed at the end of the pin body 10 in the axial direction; the first connecting hole 11 and the first plug-in portion 12 are arranged at both ends of the pin body 10 in the axial direction.
[0064] Furthermore, in this embodiment, if Figure 2 and Figure 3 As shown, the electrical connector further comprises a socket body 80, and the socket body 80 is formed with a first plug-in slot 81 connected with the pin body 10, so that the pin body 10 and the socket body 80 form a plug-in matching mode, specifically, the circumferential inner wall of the first plug-in slot 81 is connected with the circumferential outer wall of the pin body 10 to form a primary connection; the end of the first plug-in portion 12 is formed with a recessed second plug-in slot 121, and the socket body 80 is formed with a second plug-in portion 82 extending into the second plug-in slot 121, so that the pin body 10 can be inserted into the socket body 80 and the socket body 80 can also be inserted into the pin body 10 when in a plugged state, so as to form a secondary connection on the basis of the primary connection, so as to realize that the socket body 80 and the pin body 10 can be inserted into each other, so as to ensure that the plug and the socket of the electrical connector can be locked firmly, and meet the use requirements of vibration and other working conditions. It should be noted that, as described above, the plug comprises the pin body 10, and the socket comprises the socket body 80.
[0065] Furthermore, in this embodiment, if Figure 3As shown, the elastic component also includes a third elastic member 43, which is arranged between the inner wall of the first plug-in slot 81 and the outer wall of the first plug-in portion 12 in the circumferential direction, so that the first plug-in slot 81 and the first plug-in portion 12 are crimped. Specifically, the inner wall of the first plug-in slot 81 is formed with a first limiting portion 811 protruding inward at the end in the axial direction. The first limiting portion 811 can be formed as an annular structure and is arranged at the notch of the first plug-in slot 81. The third elastic member 43 is embedded between the first limiting portion 811 and the slot wall of the first plug-in slot 81 in the axial direction, so that the axial direction of the third elastic member 43 is limited to prevent the third elastic member 43 from moving in the axial direction. In this embodiment, the telescopic direction of the third elastic member 43 is the radial direction of the pin body 10, and the structure of the third elastic member 43 can be the same as that of the first elastic member 41.
[0066] In this embodiment, if Figure 3 As shown, the elastic component also includes a fourth elastic member 44, which is arranged between the second plug-in slot 121 and the second plug-in portion 82. The second plug-in slot 121 has an inwardly protruding second limiting portion 1211 formed at the axial end thereof. The fourth elastic member 44 is embedded between the second limiting portion 1211 and the axial slot wall of the second plug-in slot 121. The second plug-in portion 82 abuts against the fourth elastic member 44. The expansion and contraction direction of the fourth elastic member 44 is the axial direction of the pin body 10. In this way, the axial electrical connection between the pin body 10 and the socket body 80 is achieved through the fourth elastic member 44, which can further enhance the locking force of the plug and the socket, reduce the contact resistance, and reduce the heat generation, thereby enhancing the effect of reducing the temperature rise.
[0067] According to the electrical connector of the present invention, a first connecting hole is arranged on the pin body and a second connecting hole is arranged on the wire barrel arranged at an angle to the pin body, and a first connecting area and a second connecting area are formed by assembling a fastener with the first connecting hole and the second connecting hole, and a first elastic member is arranged in the first connecting area and a second elastic member is arranged in the second connecting area. The assembly of the fastener, the pin body and the wire barrel includes a two-stage flexible connection formed in the first connecting area and the second connecting area, which reduces the switching contact resistance, thereby reducing the heat generation, achieving the effect of reducing the temperature rise, and thus meeting the use requirements of the high current connector.
[0068] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. An electrical connector, characterized in that: The electrical connector comprises: The pin body has a first connecting hole; A wire crimping barrel is arranged at an angle with the pin body, and a second connecting hole is arranged coaxially with the first connecting hole on the wire crimping barrel; A fastener is inserted through the first connection hole and the second connection hole to make the wire crimping barrel abut against one end of the pin body in the axial direction, the outer wall of the fastener and the inner wall of the first connection hole form a first connection area, and the outer wall of the fastener and the interior of the second connection hole form a second connection area; The elastic component comprises a first elastic member arranged in the first connection area and a second elastic member arranged in the second connection area, wherein the first elastic member and the second elastic member are used to reduce contact resistance; the first elastic member abuts between the fastener and the pin body, and the second elastic member abuts between the fastener and the wire barrel; The first connecting hole is formed as a stepped hole, and the stepped hole includes a first connecting portion and a second connecting portion arranged sequentially along the extension direction of the fastener, the radial dimension of the first connecting portion is greater than the radial dimension of the second connecting portion, the first connecting portion is threadedly connected to the fastener, and the first connecting area is formed on the second connecting portion.
2. The electrical connector according to claim 1, characterized in that: The inner wall of the first connecting hole is formed with a concave first groove, the first groove is formed into an annular structure, the two ends of the first elastic member in the axial direction are embedded in the first groove, and the middle part of the first elastic member is formed into an arc structure protruding toward the fastener; The inner wall of the second connecting hole is formed with a concave second groove, the second groove is formed into an annular structure, the two ends of the second elastic member in the axial direction are embedded in the second groove, and the middle part of the second elastic member is formed into an arc structure protruding toward the fastener.
3. The electrical connector according to claim 1, characterized in that: The fastener has an abutment portion and a connecting portion, the connecting portion is formed as a rod-shaped structure coaxially arranged with the first connecting hole, and the surface roughness of the connecting portion is ≤0.8μm; the abutment portion is formed as a boss structure protruding outward from the circumferential side wall of the connecting portion, and the abutment portion can press the wire barrel toward the pin body, so that the first connecting hole and the second connecting hole are connected.
4. The electrical connector according to claim 3, characterized in that: The electrical connector further comprises: The protective member is formed into a cover-like structure to cover the outer wall of the abutting portion. A through hole is opened on the protective member so that the outside of the protective member is connected with the abutting portion.
5. The electrical connector according to claim 1, characterized in that: The electrical connector further comprises: A transition sleeve is formed as a partial housing of the electrical connector, and the transition sleeve covers the transition between the pin body and the crimping barrel; a first heat dissipation layer is provided on the inner wall of the transition sleeve, and a heat dissipation groove is provided on the outer wall of the transition sleeve, and the heat dissipation groove extends along the axial direction of the fastener to the two ends of the transition sleeve in the axial direction, and a plurality of the heat dissipation grooves are arranged at intervals along the circumference of the transition sleeve; An end cover is connected to the adapter sleeve, and the end cover is arranged at an end of the fastener away from the pin body to close the adapter sleeve. The inner wall of the end cover is provided with a second heat dissipation layer.
6. The electrical connector according to claim 1, characterized in that: A first plug-in portion is formed at an axial end of the plug-in body; the first connecting hole and the first plug-in portion are arranged at two ends of the plug-in body in the axial direction.
7. The electrical connector according to claim 6, characterized in that: The electrical connector further comprises: The socket body is formed with a first plugging slot connected to the plug pin body, and the circumferential inner wall of the first plugging slot is connected to the circumferential outer wall of the plug pin body; A recessed second plugging slot is formed at the end of the first plugging portion, and a second plugging portion extending into the second plugging slot is formed on the socket body.
8. The electrical connector according to claim 7, characterized in that: The elastic component also includes: A third elastic member is arranged between the inner wall of the first plug-in slot and the outer wall of the first plug-in portion in the circumferential direction, a first limiting portion protruding inward is formed at the end of the first plug-in slot in the axial direction, and the third elastic member is embedded between the first limiting portion and the slot wall of the first plug-in slot in the axial direction; The expansion and contraction direction of the third elastic member is the radial direction of the pin body.
9. The electrical connector according to claim 7, characterized in that: The elastic component also includes: a fourth elastic member, used to reduce contact resistance, the fourth elastic member being arranged between the second plug-in slot and the second plug-in portion, the second plug-in slot having an inwardly protruding second limiting portion formed at an axial end thereof, the fourth elastic member being embedded between the second limiting portion and a slot wall of the second plug-in slot in the axial direction; The second plug-in portion abuts against the fourth elastic member, and the expansion and contraction direction of the fourth elastic member is the axial direction of the pin body.
Citation Information
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