A gear hobbing device for gear box processing
By designing multi-station gearbox processing equipment, and using rotating plates to drive the fixed components to rotate, the continuous and automated production of gearboxes is achieved, solving the problems of single functions and low processing efficiency of existing equipment, and improving processing efficiency.
Patent Information
- Application Number
- CN202411177951.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-08-27
AI Technical Summary
The existing gear hobbing equipment has a single function. If there are burrs after processing, it is necessary to wait for the gear to cool before it can be removed and transferred to other equipment for trimming, which seriously affects the processing efficiency of the gear box.
A gear hobbing equipment for gearbox processing is designed, including a workbench, processing mechanism and dressing components. The rotating plate drives the fixed components to rotate, realize multi-station processing and dressing, avoiding the limitation of separate processing stations and achieving continuity. Automated production.
Continuous and automated production of gearboxes is realized, avoiding the steps of waiting for cooling and equipment transfer, and significantly improving processing efficiency.
Smart Images

Figure CN118682207B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear manufacturing, in particular to a gear hobbing device for gear box machining. Background Art
[0002] Gearboxes usually play a vital role in mechanical equipment, mainly used to change the output speed and increase the torque to meet the needs of various applications. It consists of two or more gears, which transmit power through the meshing between the gears, and can convert speed and torque, and even change the transmission direction. In the production process of gearboxes, the application of gear hobbing technology has greatly improved the product quality and production efficiency of gears, thereby improving the production efficiency of gearbox production.
[0003] Most of the existing gear hobbing equipment has a single function and only a single processing station. If there are burrs after processing, it is necessary to wait for the gear to cool before removing it and transferring it to other equipment for trimming, which seriously affects the processing efficiency of the gearbox. Therefore, in view of the above situation, it is urgent to provide a gear hobbing equipment for gearbox processing to overcome the shortcomings in current practical applications. Summary of the invention
[0004] The object of the present invention is to provide a gear hobbing device for gear box machining, aiming to solve the problems in the above-mentioned background technology.
[0005] The present invention is implemented as follows: a gear hobbing device for gear box processing, comprising:
[0006] Workbench;
[0007] A processing mechanism, the processing mechanism includes a main body component and a gear hobbing component, a multi-station component and a trimming component arranged in the main body component, and the gear hobbing component and the trimming component are arranged relatively in the main body component; the main body component includes a bottom plate, a side plate and a top plate, the bottom plate is arranged on a workbench, the top plate is fixedly mounted on the bottom plate through multiple sets of side plates, and multiple sets of strip-shaped liquid discharge ports are arranged on the bottom plate;
[0008] The multi-station assembly includes a support column, a rotating plate and a fixed assembly for placing materials. The support column is fixedly installed on the base plate, and the rotating plate is installed on the support column through a controllable locking assembly. There are multiple groups of fixed assemblies rotatably installed on the rotating plate. The top plate is also provided with a multifunctional driving assembly for driving the fixed assembly to rotate and for cooperating with the controllable locking assembly to drive the rotating plate to rotate.
[0009] As a further solution of the present invention: the fixing assembly comprises:
[0010] A support rod, the support rod is rotatably mounted on the rotating plate, one end of the support rod is provided with a connection hole for use with the multifunctional drive assembly, and the other end of the support rod is provided with a thread;
[0011] A baffle, wherein the baffle is fixedly mounted on the support rod;
[0012] A locking plate for pressing the material onto the baffle, wherein the locking plate has an internal threaded hole threadedly connected to the support rod;
[0013] A driven wheel, the driven wheel is fixedly mounted on the support rod, and a driven gear is rotatably mounted on the support rod;
[0014] And a one-way transmission component, which is used for connecting the driven gear and the support rod.
[0015] As a further solution of the present invention: the one-way transmission assembly includes a rotating wheel, an inner ratchet and a pawl, the inner ratchet is fixedly connected to the driven gear, the rotating wheel is fixedly mounted on the support rod, the pawls are rotatably mounted in multiple groups on the rotating wheel, and the rotating wheel is provided with a groove for limiting the rotation direction of the pawl, and a spring sheet is provided in the groove for elastically supporting the pawl.
[0016] As a further solution of the present invention: the controllable locking assembly includes:
[0017] A first sleeve, wherein the first sleeve is fixedly mounted on the rotating plate and is rotatably connected to the supporting column;
[0018] And a fixed block, the fixed block is slidably installed in the support column through a second spring, and a square hole for accommodating the fixed block is opened in the rotating plate.
[0019] As a further solution of the present invention: the multifunctional drive assembly comprises:
[0020] A driving wheel, wherein a plurality of driving wheels are fixedly mounted on the bottom of the top plate, and a lifting plate is fixedly mounted on the telescopic end of the driving wheel;
[0021] A second rotating shaft, the second rotating shaft is rotatably mounted on the lifting plate, and the lifting plate is also provided with a first motor for driving the second rotating shaft to rotate;
[0022] A second sleeve, the second sleeve is slidably mounted on the second rotating shaft, and a pressing frame is fixedly mounted on the second sleeve, the rotating plate is further provided with a plurality of guide rods slidably connected to the pressing frame, and the guide rods are sleeved with a first spring for elastically supporting the pressing frame, and the pressing frame is provided with a round hole for the support rod to pass through;
[0023] A second bracket, wherein the second bracket is fixedly mounted on the pressing frame, and a locking block is also provided on the second bracket;
[0024] A driving gear meshing with the driven gear is rotatably mounted on the rotating plate, and the driving gear is slidably connected to the second rotating shaft, so that the driving gear can rotate along with the second rotating shaft.
[0025] As a further solution of the present invention: the second bracket is an L-shaped structure, and the locking block is a polygonal structure.
[0026] As a further solution of the present invention: the gear hobbing assembly comprises:
[0027] A moving plate, wherein the moving plate is slidably mounted on the bottom of the top plate, and a third telescopic cylinder is provided in the top plate for driving the moving plate to move;
[0028] A first telescopic cylinder is arranged on the movable plate, wherein the first telescopic cylinder is provided in a plurality of groups, and a hobbing box is connected to the telescopic end of the first telescopic cylinder;
[0029] A hob, wherein the hob is rotatably mounted on a gear hobbing box via a rotating tube, and the gear hobbing box is also provided with a third motor for driving the rotating tube to rotate;
[0030] A liquid spray hole is provided on the hob, and the gear hobbing box is also provided with an input component for conveying cutting fluid into the liquid spray hole.
[0031] As a further solution of the present invention: the input component includes:
[0032] A first bracket, wherein the first bracket is fixedly mounted on the gear hobbing box, and a first conduit rotatably connected to the rotating pipe is fixedly mounted on the first bracket, and the first conduit is communicated with the rotating pipe;
[0033] A guide groove is provided in the hob, the guide groove is connected to the liquid spray hole, and a circular hole connected to the guide groove is provided on the rotating tube;
[0034] A pressurizing box is arranged in the gear hobbing box, wherein a feed pipe is arranged on the pressurizing box, and the pressurizing box is connected to the first conduit through a discharge pipe;
[0035] A compression box, which is fixedly installed in the gear hobbing box, and an air inlet is provided on the piston plate, and the piston plate is connected to the pressurizing box through an air pipe;
[0036] A piston plate, wherein the piston plate is slidably mounted in the compression box via a third spring, and a push rod is fixedly mounted on the piston plate, and a push plate is arranged at one end of the push rod away from the piston plate;
[0037] The third rotating shaft is rotatably installed in the gear hobbing box, the third rotating shaft is connected to the rotating tube through a linkage, and a cam for pushing the push plate to move is also fixedly installed on the third rotating shaft.
[0038] As a further solution of the present invention: the trimming assembly comprises:
[0039] A mobile frame, wherein the mobile frame is slidably mounted on the bottom of the top plate, and a fourth telescopic cylinder for driving the mobile frame to move is arranged in the top plate;
[0040] A second motor, wherein the second motor is fixedly mounted on the mobile frame, and a first rotating shaft is arranged on an output shaft of the second motor;
[0041] The grinding wheel is fixedly mounted on the bottom of the first rotating shaft, and the first rotating shaft is also provided with a driving wheel for cooperating with the driven wheel.
[0042] As a further solution of the present invention: the bottom plate is further provided with jet plates, and two groups of jet plates are symmetrically arranged on the bottom plate.
[0043] Compared with the prior art, the present invention has the following beneficial effects: a tooth blank is placed in an idle fixed component, and then the rotating plate drives the fixed component group to turn to the working area of the gear hobbing component, and the gear hobbing component can be used to process the tooth blank. During the processing, a new tooth blank is placed in a second idle fixed component group. After the processing of the first group of tooth blanks is completed, the rotating plate continues to rotate, so that the second group of tooth blanks enter the processing area of the gear hobbing component, and the processed first group of tooth blanks will enter the area between the gear hobbing component and the trimming component. At this time, the new tooth blank can be placed in the third group of fixed components, and the rotating plate rotates so that the first group of tooth blanks can be placed in the third group of fixed components. Three groups of tooth blanks enter the processing area of the gear hobbing component. At this time, the first group of tooth blanks can enter the working area of the trimming component. The trimming component can be used to remove burrs, and the new tooth blanks can be placed in the fourth group of fixed components. The rotating plate is then rotated to take out the trimmed gears, and so on, to achieve continuous automated production. Through the setting of the processing mechanism, it is avoided that most of the existing gear hobbing equipment has a single function and only has a separate processing station. If burrs remain after processing, it is necessary to wait for the gear to cool before it can be removed and transferred to other equipment for trimming, which seriously affects the processing efficiency of the gear box. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a structural schematic diagram of the present invention.
[0045] Figure 2 It is a structural schematic diagram of the processing mechanism in the present invention.
[0046] Figure 3 for Figure 2 Schematic diagram of the rear view structure.
[0047] Figure 4 for Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0048] Figure 5 It is a schematic diagram of the structure of the multi-station assembly in the present invention.
[0049] Figure 6 for Figure 5 A schematic diagram of a cross-sectional structure viewed from above.
[0050] Figure 7 It is a schematic diagram of the structure of the fixing component in the present invention.
[0051] Figure 8 for Figure 7 Exploded diagram.
[0052] Fig. 9 for Figure 8 Schematic diagram of the enlarged structure at point B in the middle.
[0053] Fig.10 It is a schematic cross-sectional structural diagram of the gear hobbing assembly in the present invention.
[0054] In the accompanying drawings: 1-workbench, 2-bottom plate, 3-jet plate, 4-side plate, 5-top plate, 6-support column, 7-gear box, 8-first telescopic cylinder, 9-lifting plate, 10-grinding wheel, 11-first rotating shaft, 12-driving wheel, 13-first motor, 14-second motor, 15-moving frame, 16-moving plate, 17-rotating plate, 18-hob, 19-spray hole, 20-first bracket, 21-first guide tube, 22-third motor, 23-rotating tube, 24-support rod, 25-first sleeve, 26-second rotating shaft, 27-second sleeve, 28-pressing frame, 29-baffle, 30-locking Plate, 31-guide rod, 32-first spring, 33-driving gear, 34-second bracket, 35-locking block, 36-connecting hole, 37-driven wheel, 38-driven gear, 39-inner ratchet, 40-fixed block, 41-second spring, 42-rotating wheel, 43-ratchet, 44-spring sheet, 45-compression box, 46-third spring, 47-piston plate, 48-air inlet, 49-push rod, 50-air pipe, 51-pressurization box, 52-feeding pipe, 53-discharging pipe, 54-push plate, 55-cam, 56-third rotating shaft, 57-linkage, 58-guide groove, 59-second telescopic cylinder. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The specific implementation of the present invention is described in detail below in combination with specific embodiments.
[0056] See also Figure 1-Figure 10 , an embodiment of the present invention provides a gear hobbing device for gear box processing, the gear hobbing device for gear box processing comprising:
[0057] Workbench 1;
[0058] A processing mechanism, the processing mechanism includes a main body component and a gear hobbing component, a multi-station component and a trimming component arranged in the main body component, and the gear hobbing component and the trimming component are arranged relatively in the main body component; the main body component includes a bottom plate 2, a side plate 4 and a top plate 5, the bottom plate 2 is arranged on a workbench 1, the top plate 5 is fixedly mounted on the bottom plate 2 through multiple groups of side plates 4, and multiple groups of strip-shaped liquid discharge ports are provided on the bottom plate 2;
[0059] The multi-station assembly includes a support column 6, a rotating plate 17 and a fixed assembly for placing materials, the support column 6 is fixedly installed on the base plate 2, the rotating plate 17 is installed on the support column 6 through a controllable locking assembly, and multiple groups of fixed assemblies are rotatably installed on the rotating plate 17. The top plate 5 is also provided with a multifunctional driving assembly for driving the fixed assembly to rotate and for cooperating with the controllable locking assembly to drive the rotating plate 17 to rotate.
[0060] In an embodiment of the present invention, the fixed components are preferably four groups, and the four groups of fixed components are evenly distributed in the circumferential direction of the rotating plate 17; when in use, the tooth blank is placed in an idle fixed component, and then the rotating plate 17 drives the group of fixed components to turn to the working area of the gear hobbing component, and the gear hobbing component can be used to process the tooth blank. During the processing, the new tooth blank is placed in the second group of idle fixed components. After the processing of the first group of tooth blanks is completed, the rotating plate 17 continues to rotate, so that the second group of tooth blanks enters the processing area of the gear hobbing component, and the processed first group of tooth blanks will enter the area between the gear hobbing component and the trimming component. At this time, the new tooth blank can be placed in the third group of fixed components. In the part, the rotating plate 17 rotates, so that the third group of tooth blanks enters the processing area of the gear hobbing component. At this time, the first group of tooth blanks can enter the working area of the trimming component. The trimming component can be used to remove burrs. At the same time, the new tooth blanks can be placed in the fourth group of fixed components. Then the rotating plate 17 rotates, and the trimmed gears can be taken out, and so on, to achieve continuous automated production. Compared with the prior art, the present invention avoids the problem that most of the existing gear hobbing equipment has a single function and only a separate processing station through the setting of the processing mechanism. If burrs remain after processing, it is necessary to wait for the gear to cool before it can be removed and transferred to other equipment for trimming, which seriously affects the processing efficiency of the gear box.
[0061] In one embodiment of the present invention, see Figure 1-Figure 10 , the fixing assembly comprises:
[0062] A support rod 24, wherein the support rod 24 is rotatably mounted on the rotating plate 17, and a connection hole 36 for use with the multifunctional drive assembly is provided at one end of the support rod 24, and a thread is provided at the other end of the support rod 24;
[0063] A baffle 29, wherein the baffle 29 is fixedly mounted on the support rod 24;
[0064] A locking plate 30 for pressing the material onto the baffle 29, wherein the locking plate 30 has an internal threaded hole threadedly connected to the support rod 24;
[0065] A driven wheel 37, the driven wheel 37 is fixedly mounted on the support rod 24, and a driven gear 38 is rotatably mounted on the support rod 24;
[0066] and a one-way transmission assembly, the one-way transmission assembly being used for connecting the driven gear 38 and the support rod 24;
[0067] The one-way transmission assembly includes a rotating wheel 42, an inner ratchet 39 and a pawl 43. The inner ratchet 39 is fixedly connected to the driven gear 38. The rotating wheel 42 is fixedly mounted on the support rod 24. The pawl 43 is rotatably mounted in multiple groups on the rotating wheel 42. A groove for limiting the rotation direction of the pawl 43 is provided on the rotating wheel 42. A spring sheet 44 for elastically supporting the pawl 43 is provided in the groove. The groove can limit the pawl 43 from rotating to the side away from the spring sheet 44. When the driven gear 38 drives the inner ratchet 39 to rotate clockwise (clockwise direction, refer to the attached Figure 7 -Attached Fig. 9 ), the inner ratchet 39 can be used to push the pawl 43 to move, and the pawl 43 can be used to drive the rotating wheel 42 to rotate, thereby driving the support rod 24 to rotate, and when the four groups of support rods 24 rotate in the same direction, when the rotation speed of one group of support rods 24 is increased, the rotation speeds of the other three groups of support rods 24 are not affected, which is convenient for the trimming assembly to perform deburring processing;
[0068] The controllable locking assembly comprises:
[0069] A first sleeve 25, wherein the first sleeve 25 is fixedly mounted on the rotating plate 17, and the first sleeve 25 is rotatably connected to the support column 6;
[0070] and a fixed block 40, wherein the fixed block 40 is slidably mounted in the support column 6 via a second spring 41, and a square hole for accommodating the fixed block 40 is provided in the rotating plate 17; wherein the fixed block 40 is a cubic structure;
[0071] The multifunctional drive assembly comprises:
[0072] A second telescopic cylinder 59, wherein a plurality of the second telescopic cylinders 59 are fixedly installed at the bottom of the top plate 5, and a lifting plate 9 is fixedly installed on the telescopic end of the second telescopic cylinder 59;
[0073] A second rotating shaft 26, wherein the second rotating shaft 26 is rotatably mounted on the lifting plate 9, and the lifting plate 9 is further provided with a first motor 13 for driving the second rotating shaft 26 to rotate;
[0074] A second sleeve 27, the second sleeve 27 is slidably mounted on the second rotating shaft 26, and a pressing frame 28 is fixedly mounted on the second sleeve 27, the rotating plate 17 is further provided with a plurality of guide rods 31 slidably connected to the pressing frame 28, and the guide rods 31 are sleeved with a first spring 32 for elastically supporting the pressing frame 28, and the pressing frame 28 is provided with a round hole for the support rod 24 to pass through;
[0075] A second bracket 34, wherein the second bracket 34 is fixedly mounted on the pressing frame 28, and a locking block 35 is also provided on the second bracket 34;
[0076] A driving gear 33 meshing with a driven gear 38, wherein the driving gear 33 is rotatably mounted on the rotating plate 17, and the driving gear 33 is slidably connected to the second rotating shaft 26, so that the driving gear 33 can rotate along with the second rotating shaft 26;
[0077] The second bracket 34 is an L-shaped structure, and the locking block 35 is a polygonal structure.
[0078] In this embodiment, before placing the tooth embryo, the locking plate 30 is first removed, and the tooth embryo can be fixed between the locking plate 30 and the baffle 29 by rotating the locking plate 30. When the support rod 24 is driven to rotate by the multifunctional driving component, the lifting plate 9 is in the initial position. At this time, the second spring 41 pushes the fixing block 40 to be inserted into the square hole of the rotating plate 17. The second rotating shaft 26 can be driven to rotate by the first motor 13, and the second sleeve 27 does not rotate with the second rotating shaft 26. The second rotating shaft 26 will drive the driving gear 33 to rotate. The driving gear 33 can be used to drive the driven gear 38 to rotate. The driven gear 38 can drive the support rod 24 to rotate by cooperating with the one-way transmission component. The support rod 24 can process the tooth embryo by driving the tooth embryo to rotate in cooperation with the gear hobbing component. When the multifunctional driving component is used to drive the rotating plate 17 to rotate, the second telescopic cylinder 59 will drive the lifting plate 9 to move downward from the initial position. The lifting plate 9 can drive the second rotating shaft 26 and the second sleeve 27 to press down. During the pressing process, the second rotating shaft 26 continues to rotate, so that The connecting holes 36 on a set of support rods 24 can be aligned with the locking blocks 35, so that the locking blocks 35 can be inserted into the connecting holes 36, so that the support rods 24 are locked, and at the same time, the end of the second rotating shaft 26 pushes the fixing block 40 out of the square hole. At this time, the locked support rods 24 make the driven gear 38 and the driving gear 33 relatively stationary, so that the driven gear 38 follows the driving gear 33 to rotate around the second rotating shaft 26, thereby driving the rotating plate 17 to rotate. During the rotation of the rotating plate 17, the second rotating shaft 26 follows As the lifting plate 9 slowly moves upward, the first spring 32 pushes the second sleeve 27 to slowly move upward, so that the second spring 41 presses the fixed block 40 to the bottom of the rotating plate 17. When the rotating plate 17 rotates 90 degrees, the fixed block 40 is pushed into the square hole by the second spring 41. At this time, the locking block 35 is separated from the connecting hole 36, so that the support rod 24 can rotate normally, thereby completing the work station switching. The matching setting of the fixed block 40 and the square hole on the rotating plate 17 can prevent the rotating plate 17 from rotating when the work station switching is not in progress.
[0079] In one embodiment of the present invention, see Figure 1-Figure 10 , the gear hobbing assembly comprises:
[0080] A movable plate 16, wherein the movable plate 16 is slidably mounted on the bottom of the top plate 5, and a third telescopic cylinder (not shown in the figure) is provided in the top plate 5 for driving the movable plate 16 to move;
[0081] A first telescopic cylinder 8 is disposed on the moving plate 16, wherein the first telescopic cylinder 8 is provided in multiple groups, and a hobbing box 7 is connected to the telescopic end of the first telescopic cylinder 8;
[0082] The hob 18 is rotatably mounted on the gear hobbing box 7 via a rotating tube 23, and the gear hobbing box 7 is also provided with a third motor 22 for driving the rotating tube 23 to rotate;
[0083] A liquid spray hole 19 is provided on the hob 18, and the gear hobbing box 7 is also provided with an input component for conveying cutting fluid into the liquid spray hole 19;
[0084] The input component comprises:
[0085] A first bracket 20, wherein the first bracket 20 is fixedly mounted on the gear hobbing box 7, and a first conduit 21 rotatably connected to a rotating tube 23 is fixedly mounted on the first bracket 20, and the first conduit 21 and the rotating tube 23 are communicated with each other;
[0086] A guide groove 58 is provided in the roller cutter 18, the guide groove 58 is connected to the liquid spray hole 19, and a circular hole connected to the guide groove 58 is provided on the rotating tube 23;
[0087] A pressurizing box 51 is disposed in the gear hobbing box 7, wherein a feed pipe 52 is disposed on the pressurizing box 51, and the pressurizing box 51 is connected to the first conduit 21 via a discharge pipe 53;
[0088] A compression box 45, the compression box 45 is fixedly installed in the gear hobbing box 7, and an air inlet 48 is provided on the compression box 45, and the compression box 45 is connected to the pressurizing box 51 through an air pipe 50; wherein a one-way valve is provided at the connection between the air pipe 50 and the compression box 45 and in the air inlet 48;
[0089] A piston plate 47, wherein the piston plate 47 is slidably mounted in the compression box 45 via a third spring 46, and a push rod 49 is fixedly mounted on the piston plate 47, and a push plate 54 is provided at one end of the push rod 49 away from the piston plate 47;
[0090] The third rotating shaft 56 rotatably mounted in the gear hobbing box 7 is connected to the rotating tube 23 via a linkage 57 , and a cam 55 for pushing the push plate 54 to move is fixedly mounted on the third rotating shaft 56 .
[0091] In this embodiment, the third motor 22 can be used to drive the rotating tube 23 to rotate, thereby driving the hob 18 to rotate. The first telescopic cylinder 8 and the third telescopic cylinder can be used to adjust the working position of the hob 18, so as to facilitate the processing of the tooth blank. The cutting fluid can be introduced into the feeding tube 52 by the feeding tube 52, and the cutting fluid in the feeding tube 52 can be introduced into the first conduit 21 by the discharging tube 53. The cutting fluid enters the rotating tube 23 through the first conduit 21, and enters the spray hole 19 through the guide groove 58. The cutting fluid is sprayed at the processing position through the spray hole 19. The linkage member 57 can be used to make the third rotating shaft 56 rotate along with the rotating tube 23, wherein the linkage member 57 is a combination structure of a pulley and a transmission belt. The third rotating shaft 56 drives the cam 55 to rotate, thereby pushing the push plate 54 to move, and cooperating with the pressing action of the third spring 46, the piston plate 47, the push rod 49 and the push plate 54 to reciprocate in the vertical direction, thereby pushing the gas in the compression box 45 to intermittently enter the pressurizing box 51, and intermittently pressurizing the cutting fluid in the pressurizing box 51, so that the cutting fluid can effectively remove impurities and improve the processing effect.
[0092] In one embodiment of the present invention, see Figure 1-Figure 10 , the trimming assembly comprises:
[0093] A moving frame 15, wherein the moving frame 15 is slidably mounted on the bottom of the top plate 5, and a fourth telescopic cylinder (not shown in the figure) is provided in the top plate 5 for driving the moving frame 15 to move;
[0094] A second motor 14, wherein the second motor 14 is fixedly mounted on the moving frame 15, and the first rotating shaft 11 is disposed on the output shaft of the second motor 14;
[0095] The grinding wheel 10 is fixedly mounted on the bottom of the first rotating shaft 11 , and the first rotating shaft 11 is also provided with a driving wheel 12 for cooperating with the driven wheel 37 .
[0096] In this embodiment, the surface of the grinding wheel 10 is covered with metal wire. When the gear after hobbing is moved into the working range of the grinding wheel 10, the fourth telescopic cylinder will drive the moving frame 15 to approach the gear. First, the driving wheel 12 will be pressed onto the driven wheel 37. Both the driving wheel 12 and the driven wheel 37 are made of rubber material, and the surface is roughened to increase the friction between the driven wheel 37 and the driving wheel 12. The driving wheel 12 can drive the driven wheel 37 to rotate, and the rotation direction of the driven wheel 37 is the same as the rotation direction of the driven wheel 37 in the other three groups of fixed components, so that the rotation speed of this group of fixed components is higher than that of the other three groups of fixed components. The grinding wheel 10 can be used to grind the gears on this group of fixed components to remove burrs.
[0097] In one embodiment of the present invention, see Figure 1-Figure 10 The bottom plate 2 is also provided with jet plates 3, and two groups of jet plates 3 are symmetrically arranged on the bottom plate 2.
[0098] In this embodiment, when in use, the jet plate 3 is connected to an external cooling fan, and the jet plate 3 can be used to cool the gears after hobbing and the gears after trimming, and can also blow off some impurities to improve the processing quality.
[0099] In the present invention, unless otherwise clearly specified and limited, the terms "slide", "rotate", "fix", "have" and the like should be understood in a broad sense, for example, it can be a welding connection, a bolt connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0100] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A gear hobbing device for gear box processing, comprising a workbench, characterized in that: Also includes: A processing mechanism, the processing mechanism includes a main body component and a gear hobbing component, a multi-station component and a trimming component arranged in the main body component, and the gear hobbing component and the trimming component are arranged relatively in the main body component; the main body component includes a bottom plate, a side plate and a top plate, the bottom plate is arranged on a workbench, the top plate is fixedly mounted on the bottom plate through multiple sets of side plates, and multiple sets of strip-shaped liquid discharge ports are arranged on the bottom plate; The multi-station assembly includes a support column, a rotating plate and a fixed assembly for placing materials, the support column is fixedly mounted on the bottom plate, the rotating plate is mounted on the support column through a controllable locking assembly, the fixed assembly is rotatably mounted on the rotating plate in multiple groups, and the top plate is also provided with a multifunctional driving assembly for driving the fixed assembly to rotate and for cooperating with the controllable locking assembly to drive the rotating plate to rotate; The fixing assembly comprises: A support rod, wherein the support rod is rotatably mounted on the rotating plate, and one end of the support rod is provided with a connection hole for use with the multifunctional drive assembly, and the other end of the support rod is provided with a thread; A baffle, wherein the baffle is fixedly mounted on the support rod; A locking plate for pressing the material onto the baffle, wherein the locking plate has an internal threaded hole threadedly connected to the support rod; A driven wheel, the driven wheel is fixedly mounted on the support rod, and a driven gear is rotatably mounted on the support rod; and a one-way transmission assembly, the one-way transmission assembly being used for connecting the driven gear and the support rod; The multifunctional drive assembly comprises: A second telescopic cylinder, wherein a plurality of groups of the second telescopic cylinders are fixedly mounted on the bottom of the top plate, and a lifting plate is fixedly mounted on the telescopic end of the second telescopic cylinder; A second rotating shaft, the second rotating shaft is rotatably mounted on the lifting plate, and the lifting plate is also provided with a first motor for driving the second rotating shaft to rotate; A second sleeve, the second sleeve is slidably mounted on the second rotating shaft, and a pressing frame is fixedly mounted on the second sleeve, the rotating plate is further provided with a plurality of guide rods slidably connected to the pressing frame, and the guide rods are sleeved with a first spring for elastically supporting the pressing frame, and the pressing frame is provided with a round hole for the support rod to pass through; A second bracket, wherein the second bracket is fixedly mounted on the pressing frame, and a locking block is also provided on the second bracket; A driving gear meshing with the driven gear, the driving gear being rotatably mounted on the rotating plate, and the driving gear being slidably connected to the second rotating shaft, so that the driving gear can rotate along with the second rotating shaft; The gear hobbing assembly comprises: A moving plate, wherein the moving plate is slidably mounted on the bottom of the top plate, and a third telescopic cylinder is provided in the top plate for driving the moving plate to move; A first telescopic cylinder is arranged on the movable plate, wherein the first telescopic cylinder is provided in a plurality of groups, and a hobbing box is connected to the telescopic end of the first telescopic cylinder; A hob, wherein the hob is rotatably mounted on a gear hobbing box via a rotating tube, and the gear hobbing box is also provided with a third motor for driving the rotating tube to rotate; A liquid spray hole is provided on the hob, and the gear hobbing box is also provided with an input component for conveying cutting fluid into the liquid spray hole; The input component comprises: A first bracket, wherein the first bracket is fixedly mounted on the gear hobbing box, and a first conduit rotatably connected to the rotating pipe is fixedly mounted on the first bracket, and the first conduit is communicated with the rotating pipe; A guide groove is provided in the hob, the guide groove is connected to the liquid spray hole, and a circular hole connected to the guide groove is provided on the rotating tube; A pressurizing box is arranged in the gear hobbing box, wherein a feed pipe is arranged on the pressurizing box, and the pressurizing box is connected to the first conduit through a discharge pipe; A compression box, which is fixedly installed in the gear hobbing box and is provided with an air inlet, and the compression box is connected to the pressurizing box through an air pipe; A piston plate, wherein the piston plate is slidably mounted in the compression box via a third spring, and a push rod is fixedly mounted on the piston plate, and a push plate is arranged at one end of the push rod away from the piston plate; A third rotating shaft is rotatably installed in the gear hobbing box, wherein the third rotating shaft is connected to the rotating tube via a linkage, and a cam for pushing the push plate to move is also fixedly installed on the third rotating shaft; The trimming assembly comprises: A mobile frame, wherein the mobile frame is slidably mounted on the bottom of the top plate, and a fourth telescopic cylinder for driving the mobile frame to move is arranged in the top plate; A second motor, wherein the second motor is fixedly mounted on the mobile frame, and a first rotating shaft is arranged on an output shaft of the second motor; The grinding wheel is fixedly mounted on the bottom of the first rotating shaft, and the first rotating shaft is also provided with a driving wheel for cooperating with the driven wheel.
2. The gear hobbing equipment for gear box processing according to claim 1, characterized in that: The one-way transmission assembly includes a rotating wheel, an inner ratchet and a pawl, wherein the inner ratchet is fixedly connected to the driven gear, the rotating wheel is fixedly mounted on the support rod, and multiple groups of pawls are rotatably mounted on the rotating wheel. The rotating wheel is provided with a groove for limiting the rotation direction of the pawl, and a spring sheet is provided in the groove for elastically supporting the pawl.
3. The gear hobbing equipment for gear box processing according to claim 1, characterized in that: The controllable locking assembly comprises: A first sleeve, wherein the first sleeve is fixedly mounted on the rotating plate and is rotatably connected to the supporting column; And a fixed block, the fixed block is slidably installed in the support column through a second spring, and a square hole for accommodating the fixed block is opened in the rotating plate.
4. The gear hobbing equipment for gear box processing according to claim 1, characterized in that: The second bracket is an L-shaped structure, and the locking block is a polygonal structure.
5. The gear hobbing equipment for gear box processing according to claim 1, characterized in that: The bottom plate is also provided with jet plates, and two groups of jet plates are symmetrically arranged on the bottom plate.
Citation Information
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