High efficiency robotic automated welding apparatus

Abstract

The application discloses a kind of high-efficiency robot automation welding device, including base and the rear part fixed installation of base is used for welding welding manipulator, base is fixed with left-right symmetrical mounting seat, first servo motor is fixed on the upper portion of mounting seat, and the power output end between two sides first servo motor is rotatably installed with rotating plate, in the present application, the adjustment range is increased by the intermittent engagement of the lifting of first transmission gear and the disengagement of second transmission gear and third transmission gear, the inconvenience of adjusting the traditional fixture when changing material models is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of metal furniture processing technology, and in particular to a high-efficiency robotic automated welding device. Background Technology

[0002] Furniture welding typically involves metal materials such as steel or aluminum. Apart from customized furniture, standardized furniture products are often welded by automated welding robots to complete the welding work for furniture components such as connecting frames, supporting structures, and metal legs. Automated welding robots can perform welding with high precision and consistency, ensuring the quality and accuracy of each weld point. The operation of the robot can be precisely controlled by the program, allowing for easy switching and adaptation to different welding tasks.

[0003] In existing technologies, when metal table legs are welded and fixed to the tabletop frame, it is inconvenient to adjust the fixed position of the table legs according to the welding points, and the fixing is not convenient. Therefore, there is a need to provide an efficient robotic automated welding device that facilitates the adjustment of the welding position of the table legs. Summary of the Invention

[0004] The purpose of this invention is to solve the problems in the prior art, thereby proposing a highly efficient robotic automated welding device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency robotic automated welding device, comprising a base and a welding manipulator fixedly mounted on the rear of the base. The base is fixed with symmetrical mounting seats, and a first servo motor is fixed on the upper part of each mounting seat. A rotating plate is rotatably mounted between the power output ends of the two first servo motors. A symmetrical second servo motor is fixed at the bottom of the rotating plate. A symmetrical first mounting frame is fixed at the bottom of the rotating plate. The transmission assembly includes a transmission belt and pulleys. A rotatable pulley is connected to the power output end of the second servo motor and the first mounting frame. A transmission belt is wound between the pulleys. A rotatable first transmission gear is provided on the first mounting frame. Four rotating seats are sleeved on the front and rear sides of the rotating plate. A second transmission gear is sleeved on one end of each rotating seat. A push cylinder is fixed on one side of each rotating seat. A guide seat is fixed on one end of the extension rod of the push cylinder. A slidable sliding frame is provided on the guide seat. A guide cylinder is fixed on one side of the sliding frame. A plurality of slidable limiting posts are provided inside the guide cylinder. A first return spring is sleeved on each limiting post.

[0006] More preferably, an arc-shaped block is fixed on one side of the guide seat, a guide block is fixed on one side of the rotating plate, a slidable sliding member is provided on the guide block, a second return spring is sleeved on the sliding member, a connecting block is connected between the sliding member and the first mounting frame, one end of the connecting block is fixedly connected to one end of the sliding member, the other end of the connecting block movably passes through the first mounting frame, and a third return spring is sleeved on the first mounting frame.

[0007] More preferably, a guide shaft is sleeved on the rotating seat, a third transmission gear is nested and fixed at one end of the guide shaft, a sliding shaft is sleeved on the guide seat, the sliding shaft slides along the axial direction of the guide shaft, a first bevel gear is nested and fixed at one end of the sliding shaft, and a rotatable guide screw is provided on the guide seat, a second bevel gear is nested and fixed at one end of the guide screw.

[0008] More preferably, an air storage cylinder is fixed to one side of the rotating seat, and a one-way air inlet is provided at the lower part of the air storage cylinder. A sliding column is movably passed through one end of the air storage cylinder, and a fourth return spring is connected between one end of the sliding column and one end of the air storage cylinder. A connecting pipe is fixed to one end of the air storage cylinder, and the other end of the connecting pipe is fixedly connected to the guide cylinder. A pressure relief valve is fixed to one side of the guide cylinder.

[0009] More preferably, a first fixing block is fixed to one side of the rotating seat, a second fixing block is fixed to the bottom of the guide seat, and the connecting pipe is snapped into the opening between the first fixing block and the second fixing block.

[0010] More preferably, the bottom of the rotating plate is provided with two sets of clamping assemblies. The clamping assemblies include a third servo motor, a second mounting bracket, a bidirectional lead screw, and a limiting member. The third servo motor is fixed on one side of the bottom of the rotating plate, and the second mounting bracket is fixed on the other side of the bottom of the rotating plate. A rotatable bidirectional lead screw is provided between the power output end of the third servo motor and the second mounting bracket. A slidable limiting member is provided on the bidirectional lead screw, and the limiting member slides along the guide groove opened on the rotating plate.

[0011] More preferably, the connecting block is L-shaped, one end of the second reset spring abuts against the guide block and the other end abuts against the sliding member, one end of the third reset spring abuts against the first transmission gear and the other end abuts against the connecting block, and the first transmission gear is located between the connecting blocks.

[0012] More preferably, the guide shaft does not rotate on its own when it rotates together with the rotating seat, but when the guide shaft rotates on its own, it will drive the sliding shaft to rotate together.

[0013] More preferably, the bottom of the rotating plate is provided with two sets of clamping components that are staggered. One set limits the material to the left and right, and the other set limits the material to the front and back. The side of the limiting component that contacts the material is made of rubber.

[0014] The beneficial effects of this invention are as follows: When the guide seat and the arc-shaped block fixed on one side move downward, the arc-shaped block abuts against the sliding member and slides downward along the guide block, compressing the second return spring. The connecting block slides downward along the mounting frame together, compressing the third return spring, causing the first transmission gear to move downward. After the push cylinder is reset, the second servo motor is started. Under the action of the third return spring, the first transmission gear meshes with the third transmission gear, driving the guide shaft, sliding shaft, and bevel gear to rotate together. The second bevel gear and the guide screw rotate together, causing the sliding frame to slide along the guide groove on the guide seat, moving materials such as table legs to the welding position. The lifting and lowering of the first transmission gear, and the intermittent engagement with the second and third transmission gears, increase the adjustment range, reduce the inconvenience of adjustment in traditional fixtures when changing material types, and improve production efficiency.

[0015] When the arc-shaped block abuts against the sliding component, it also abuts against the sliding column, compressing the third return spring. This causes the air in the air storage cylinder to flow into the guide cylinder along the connecting pipe, strengthening the fixing effect of the limiting column on the material. This prevents the material from sliding during movement and welding, which could lead to inaccurate welding positions and increase the welding yield. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the welding robot of the present invention;

[0018] Figure 3 This is a schematic diagram of the first structure of the rotating seat of the present invention;

[0019] Figure 4 This is a schematic diagram of a second structure of the rotating seat of the present invention;

[0020] Figure 5 This is a schematic diagram of the structure of the sliding component of the present invention;

[0021] Figure 6 This is a schematic diagram of the structure of the guide shaft of the present invention;

[0022] Figure 7 This is a schematic diagram of the guide screw of the present invention;

[0023] Figure 8 This is a schematic diagram of the structure of the gas storage cylinder of the present invention;

[0024] Figure 9 This is a schematic diagram of the structure of the guide cylinder of the present invention;

[0025] Figure 10 This is a schematic diagram of the structure of the limiting component of the present invention.

[0026] In the diagram: 1. Base; 2. Welding robot; 3. Mounting seat; 4. First servo motor; 5. Rotating plate; 6. Second servo motor; 7. Transmission assembly; 8. First mounting bracket; 9. First transmission gear; 10. Second transmission gear; 11. Rotating seat; 12. Push cylinder; 13. Guide seat; 14. Arc block; 15. Sliding frame; 16. Guide cylinder; 17. Limiting post; 18. First return spring; 19. Guide block; 20. Sliding component; 2001. Connecting block; 21. Second return spring; 22. Third return spring; 23. Third transmission gear; 24. Guide shaft; 25. Sliding shaft; 26. First bevel gear; 2601. Second bevel gear; 27. Guide screw; 28. Air storage cylinder; 28. One-way air inlet; 29. ​​Sliding post; 30. Fourth return spring; 31. Connecting pipe; 32. First fixing block; 33. Second fixing block; 34. Pressure relief valve; 35. Third servo motor; 36. Second mounting bracket; 37. Two-way screw; 38. Limiting component. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0028] Reference Figures 1 to 10 A high-efficiency robotic automated welding device includes a base 1 and a welding robot 2 fixedly mounted on the rear of the base 1. The base 1 is fixed with symmetrical mounting seats 3, and each mounting seat 3 has a first servo motor 4 fixed on its upper part. A rotating plate 5 is rotatably mounted between the power output ends of the two first servo motors 4. The device is characterized in that: symmetrical second servo motors 6 are fixed at the bottom of the rotating plate 5, and symmetrical first mounting brackets 8 are fixed at the bottom of the rotating plate 5. A transmission assembly 7 includes a transmission belt and pulleys. The power output ends of the second servo motors 6 are connected to the first mounting brackets 8. The rotating plate 5 is equipped with rotatable pulleys, with a transmission belt wound between the pulleys. A rotatable first transmission gear 9 is provided on the first mounting frame 8. Four rotating seats 11 are sleeved on the front and rear sides of the rotating plate 5. A second transmission gear 10 is sleeved on one end of the rotating seat 11. A push cylinder 12 is fixed on one side of the rotating seat 11. A guide seat 13 is fixed on one end of the extension rod of the push cylinder 12. A sliding frame 15 is provided on the guide seat 13. A guide cylinder 16 is fixed on one side of the sliding frame 15. Multiple sliding limit posts 17 are provided inside the guide cylinder 16. A first return spring 18 is sleeved on the limit post 17.

[0029] Preferably, an arc-shaped block 14 is fixed on one side of the guide seat 13, and a guide block 19 is fixed on one side of the rotating plate 5. A slidable sliding member 20 is provided on the guide block 19, and a second return spring 21 is sleeved on the sliding member 20. A connecting block 2001 is connected between the sliding member 20 and the first mounting frame 8. One end of the connecting block 2001 is fixedly connected to one end of the sliding member 20, and the other end of the connecting block 2001 movably passes through the first mounting frame 8. A third return spring 22 is sleeved on the first mounting frame 8.

[0030] In practice, the arc-shaped block 14 abuts against the sliding member 20 and slides downward along the guide block 19, compressing the second reset spring 21. The connecting block 2001 slides downward along the first mounting bracket 8 together, compressing the third reset spring 22, causing the first transmission gear 9 to move downward.

[0031] Preferably, a guide shaft 24 is sleeved on the rotating seat 11, and a third transmission gear 23 is nested and fixed at one end of the guide shaft 24. A sliding shaft 25 is sleeved on the guide seat 13, and the sliding shaft 25 slides along the axial direction of the guide shaft 24. A first bevel gear 26 is nested and fixed at one end of the sliding shaft 25. A rotatable guide screw 27 is provided on the guide seat 13, and a second bevel gear 2601 is nested and fixed at one end of the guide screw 27.

[0032] In practice, when the first transmission gear 9 meshes and rotates with the third transmission gear 23, the guide shaft 24, the sliding shaft 25, and the first bevel gear 26 rotate together, and the second bevel gear 2601 and the guide screw 27 rotate together, so that the sliding frame 15 slides along the guide groove on the guide seat 13, moving the table legs and other materials to the welding position.

[0033] Preferably, an air storage cylinder 28 is fixed on one side of the rotating seat 11, with a one-way air inlet 2801. A sliding column 29 is movably passed through one end of the air storage cylinder 28. A fourth return spring 30 is connected between one end of the sliding column 29 and one end of the air storage cylinder 28. A connecting pipe 31 is fixed to one end of the air storage cylinder 28. The other end of the connecting pipe 31 is fixedly connected to the guide cylinder 16. A pressure relief valve 34 is fixed on one side of the guide cylinder 16.

[0034] In practice, when the telescopic rod of the cylinder 12 is reset, it drives the guide seat 13 and the arc-shaped block 14 fixed on one side to move downward. The arc-shaped block 14 will abut against the sliding column 29 and compress the fourth reset spring 30 at the same time, so that the air in the air storage cylinder 28 flows into the guide cylinder 16 along the connecting pipe 31, which strengthens the fixing effect of the limit column 17 on the material. After the welding is completed, the pressure relief valve 34 is activated, and the sliding column 29 is reset under the action of the fourth reset spring 30. The gas flows back into the air storage cylinder 28 from the one-way air inlet 2801.

[0035] Preferably, a first fixing block 32 is fixed on one side of the rotating seat 11, a second fixing block 33 is fixed at the bottom of the guide seat 13, and the connecting pipe 31 is snapped into the opening of the first fixing block 32 and the second fixing block 33;

[0036] In practice, one end of the connecting pipe 31 is connected to the gas storage cylinder 28, and the other end of the connecting pipe 31 is connected to the guide cylinder 16. Then, the pipe body of the connecting pipe 31 is inserted into the opening of the first fixing block 32 and the second fixing block 33 to fix the connecting pipe 31.

[0037] Preferably, the bottom of the rotating plate 5 is provided with two sets of clamping assemblies. The clamping assemblies include a third servo motor 35, a second mounting bracket 36, a bidirectional lead screw 37, and a limiting member 38. The third servo motor 35 is fixed on one side of the bottom of the rotating plate 5, and the second mounting bracket 36 is fixed on the other side of the bottom of the rotating plate 5. A rotatable bidirectional lead screw 37 is provided between the power output end of the third servo motor 35 and the second mounting bracket 36. A slidable limiting member 38 is provided on the bidirectional lead screw 37. The limiting member 38 slides along the guide groove opened on the rotating plate 5.

[0038] In practice, the desktop frame is placed on the rotating plate 5, the third servo motor 35 is started, and the bidirectional lead screw 37 is driven to rotate, so that the limiting member 38 slides along the guide groove on the rotating plate 5, and the desktop frame is fixed and aligned in the center.

[0039] Preferably, the connecting block 2001 is L-shaped, one end of the second return spring 21 abuts against the guide block 19 and the other end abuts against the sliding member 20, one end of the third return spring 22 abuts against the first transmission gear 9 and the other end abuts against the connecting block 2001, and the first transmission gear 9 is located between the connecting blocks 2001;

[0040] In practice, the first transmission gear 9 meshes with the third transmission gear 23 under the action of the third return spring 22.

[0041] When the guide shaft 24 rotates together with the rotating seat 11, it will not rotate on its own axis. When the guide shaft 24 rotates on its own axis, it will drive the sliding shaft 25 to rotate together.

[0042] The rotating plate 5 has two sets of clamping components at its bottom that are staggered. One set limits the material to the left and right, and the other set limits the material to the front and back. The side of the limiting component 38 that contacts the material is made of rubber.

[0043] When using this device, first place the desktop frame on the rotating plate 5, start the third servo motor 35 to drive the bidirectional lead screw 37 to rotate, so that the limiting member 38 slides along the guide groove on the rotating plate 5. The bottom of the rotating plate 5 is equipped with two sets of clamping components that are staggered. One set limits the material to the left and right, and the other set limits the material to the front and back. Fix the desktop frame in the center position of the rotating plate 5. After fixing, start the second servo motor 6 to drive the pulley in the transmission component 7, so that the first transmission gear 9 rotates and the second transmission gear 10 rotates together, so that the rotating seat 11 rotates. When it rotates to the angle required for welding, the second servo motor 6 stops rotating.

[0044] Materials such as table legs are placed into the guide cylinder 16 manually or by a feeding robot. The limiting post 17 clamps the materials under the compression of the first return spring 18. The push cylinder 12, fixed on one side of the rotating seat 11, is then activated to reset, causing the guide seat 13 and the arc-shaped block 14 fixed on one side to move downwards. The arc-shaped block 14 abuts against the sliding member 20 and slides downwards along the guide block 19, compressing the second return spring 21. The connecting block 2001 slides downwards along the first mounting bracket 8, compressing the third return spring 22, causing the first transmission gear 9 to move downwards. Simultaneously, the arc-shaped block 14 abuts against the sliding post 29, pressing... The fourth return spring 30 is compressed, allowing air in the air storage cylinder 28 to flow into the guide cylinder 16 along the connecting pipe 31, strengthening the fixing effect of the limit post 17 on the material. After the cylinder 12 is reset, the second servo motor 6 is started again. Under the action of the third return spring 22, the first transmission gear 9 and the third transmission gear 23 mesh, driving the guide shaft 24, the sliding shaft 25 and the first bevel gear 26 to rotate together. The second bevel gear 2601 and the guide screw 27 rotate together, causing the sliding frame 15 to slide along the guide groove on the guide seat 13, moving the table legs and other materials to the welding position.

[0045] During the welding process, the movement of the welding robot 2 and the rotation of the first servo motor 4 are controlled by an automated program. After welding is completed, the pressure relief valve 34 is activated, pushing the telescopic rod of the cylinder 12 to move upward. The limit post 17 no longer contacts the table legs and other materials. The sliding part 20 and the connecting block 2001 are reset along the guide block 19 under the action of the second reset spring 21. The sliding post 29 is reset under the action of the fourth reset spring 30. The gas re-enters the gas storage cylinder 28 from the one-way air inlet 2801. The third servo motor 35 is activated, driving the bidirectional lead screw 37 to reset the limit part 38. Then the material on the rotating plate 5 is removed.

[0046] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A high-efficiency robotic automated welding device, comprising a base (1) and a welding robot (2) fixedly mounted on the rear of the base (1), wherein the base (1) is fixed with symmetrical mounting seats (3), and a first servo motor (4) is fixed on the upper part of each mounting seat (3), and a rotating plate (5) is rotatably mounted between the power output ends of the two first servo motors (4), characterized in that: The bottom of the rotating plate (5) is fixed with a second servo motor (6) that is symmetrical on the left and right. The bottom of the rotating plate (5) is fixed with a first mounting frame (8) that is symmetrical in front and back. The transmission assembly (7) includes a transmission belt and a pulley. The power output end of the second servo motor (6) and the first mounting frame (8) are both connected to rotatable pulleys. A transmission belt is wound between the pulleys. The first mounting frame (8) is provided with a rotatable first transmission gear (9). Four rotating seats (11) are sleeved on the front and rear sides of the rotating plate (5). A second transmission gear (10) is sleeved on one end of the rotating seat (11). A push cylinder (12) is fixed on one side of the rotating seat (11). A guide seat (13) is fixed on one end of the extension rod of the push cylinder (12). A sliding frame (15) is provided on the guide seat (13). A guide cylinder (16) is fixed on one side of the sliding frame (15). Multiple sliding limit posts (17) are provided inside the guide cylinder (16). A first reset spring (18) is sleeved on the limit post (17). An arc-shaped block (14) is fixed on one side of the guide seat (13), and a guide block (19) is fixed on one side of the rotating plate (5). A sliding member (20) is provided on the guide block (19), and a second return spring (21) is sleeved on the sliding member (20). A connecting block (2001) is connected between the sliding member (20) and the first mounting frame (8). One end of the connecting block (2001) is fixedly connected to one end of the sliding member (20), and the other end of the connecting block (2001) moves through the first mounting frame (8). A third return spring (22) is sleeved on the first mounting frame (8). A guide shaft (24) is sleeved on the rotating seat (11). A third transmission gear (23) is nested and fixed at one end of the guide shaft (24). A sliding shaft (25) is sleeved on the guide seat (13). The sliding shaft (25) slides along the axial direction of the guide shaft (24). A first bevel gear (26) is nested and fixed at one end of the sliding shaft (25). A rotatable guide screw (27) is provided on the guide seat (13). A second bevel gear (2601) is nested and fixed at one end of the guide screw (27). The connecting block (2001) is L-shaped. One end of the second reset spring (21) abuts against the guide block (19) and the other end abuts against the sliding member (20). One end of the third reset spring (22) abuts against the first transmission gear (9) and the other end abuts against the connecting block (2001). The first transmission gear (9) is located between the connecting blocks (2001). The guide shaft (24) will not rotate on its own when it rotates together with the rotating seat (11), but when the guide shaft (24) rotates on its own, it will drive the sliding shaft (25) to rotate together. When in use, start the second servo motor (6) to drive the pulley in the transmission assembly (7), so that the first transmission gear (9) rotates and the second transmission gear (10) rotates together, so that the rotating seat (11) rotates. When it rotates to the angle required for welding, the second servo motor (6) stops rotating. The table leg material is placed into the guide cylinder (16) by a person or a feeding robot. The limiting post (17) clamps the material under the compression of the first reset spring (18). The push cylinder (12) fixed on one side of the rotating seat (11) is started to reset, which drives the guide seat (13) and the arc block (14) fixed on one side to move downward. The arc block (14) abuts against the sliding part (20) and slides downward along the guide block (19), compressing the second reset spring (21). The connecting block (2001) slides downward along the first mounting frame (8) together, compressing the third reset spring (22), so that the first transmission gear (9) moves downward. The second servo motor (6) is restarted. Under the action of the third reset spring (22), the first transmission gear (9) meshes with the third transmission gear (23), driving the guide shaft (24), sliding shaft (25) and first bevel gear (26) to rotate together. The second bevel gear (2601) and guide screw (27) rotate together, causing the sliding frame (15) to slide along the guide groove on the guide seat (13) and move the table leg material to the welding position.

2. The high-efficiency robotic automated welding device according to claim 1, characterized in that, An air storage cylinder (28) is fixed on one side of the rotating seat (11). The lower part of the air storage cylinder (28) is provided with a one-way air inlet (2801). A sliding column (29) is movably passed through one end of the air storage cylinder (28). A fourth return spring (30) is connected between one end of the sliding column (29) and one end of the air storage cylinder (28). A connecting pipe (31) is fixed to one end of the air storage cylinder (28). The other end of the connecting pipe (31) is fixedly connected to the guide cylinder (16). A pressure relief valve (34) is fixed on one side of the guide cylinder (16).

3. The high-efficiency robotic automated welding device according to claim 2, characterized in that, A first fixing block (32) is fixed on one side of the rotating seat (11), and a second fixing block (33) is fixed at the bottom of the guide seat (13). The connecting pipe (31) is snapped into the opening of the first fixing block (32) and the second fixing block (33).

4. The high-efficiency robotic automated welding device according to claim 1, characterized in that, The bottom of the rotating plate (5) is provided with two sets of clamping components. The clamping components include a third servo motor (35), a second mounting bracket (36), a bidirectional lead screw (37), and a limiting member (38). The third servo motor (35) is fixed on one side of the bottom of the rotating plate (5), and the second mounting bracket (36) is fixed on the other side of the bottom of the rotating plate (5). A rotatable bidirectional lead screw (37) is provided between the power output end of the third servo motor (35) and the second mounting bracket (36). A slidable limiting member (38) is provided on the bidirectional lead screw (37). The limiting member (38) slides along the guide groove opened on the rotating plate (5).

5. The high-efficiency robotic automated welding device according to claim 4, characterized in that, The bottom of the rotating plate (5) is provided with two sets of clamping components that are staggered. One set limits the material to the left and right, and the other set limits the material to the front and back. The side of the limiting component (38) that contacts the material is made of rubber.

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