Glass fiber processing device and method

Abstract

The present invention discloses a glass fiber processing device and method, and specifically relates to the technical field of glass fiber processing, comprising a support frame, a chip removing mechanism is fixedly installed on the top of the support frame, a connecting frame is fixedly installed on the top of the chip removing mechanism, a screening mechanism is fixedly installed on the top of the connecting frame, and a melting mechanism is fixedly installed on the bottom of the chip removing mechanism; the chip removing mechanism comprises two sets of symmetrically distributed fixed frames. The present invention, by setting a chip removing mechanism and using the screening mechanism in combination, can perform tumble mixing, tumble crushing and screening processing on powdered raw materials for glass fiber processing, thereby facilitating the subsequent reduction in the heating and melting time of the powdered raw materials for glass fiber processing, and can perform magnetic attraction of iron chips on the powdered raw materials, thereby realizing chip removal pretreatment of the powdered raw materials, thereby preventing the subsequent powdered raw materials from being mixed with iron chips and then being retained in liquid glass for wire drawing after melting processing, thereby causing equipment blockage and affecting the processing quality of the glass fiber.

Description

Technical Field

[0001] The invention relates to the technical field of glass fiber processing, and in particular to a glass fiber processing device and method. Background Art

[0002] Glass fiber is a material made of long, thin glass filaments, usually used to enhance the strength and rigidity of other materials. It has the advantages of light weight, high strength, corrosion resistance, and high temperature resistance, so it is widely used in construction, automobiles, aviation, sports equipment, electronic products and other fields;

[0003] Glass fiber is usually made by melting silica sand, limestone, bauxite and other raw materials and drawing them through a special process. It can be made into various shapes and forms, such as fiber cloth, composite materials or monofilaments. Compared with traditional materials, composite materials combine the lightweight and high-strength characteristics of glass fiber to achieve better performance;

[0004] When glass fiber is produced and processed, it is necessary to melt raw materials such as silica sand, limestone, and bauxite. Traditional processing is mostly to directly put a large amount of various raw materials into a furnace to heat and melt the raw materials directly. There is a lack of pretreatment of the raw materials. The subsequent melting time of raw materials with larger particles is longer, and a large amount of them are put into the furnace to cause accumulation, and the melting time will also be very long. Secondly, some iron filings may be mixed in the raw materials. Impurities, after subsequent melting, are retained in liquid glass for wire drawing, which will cause equipment blockage and affect the processing quality of glass fiber. To this end, we propose a glass fiber processing device and method for solving the above problems. Summary of the invention

[0005] The object of the present invention is to provide a glass fiber processing device and method to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a glass fiber processing device, comprising a support frame, a chip removal mechanism is fixedly installed on the top of the support frame, a connecting frame is fixedly installed on the top of the chip removal mechanism, a screening mechanism is fixedly installed on the top of the connecting frame, and a melting mechanism is fixedly installed on the bottom of the chip removal mechanism;

[0007] The chip removing mechanism comprises two symmetrically distributed groups of fixed frames, the fixed frames are fixedly installed on the top of the supporting frame, a chip removing outer frame is fixedly installed between the two groups of fixed frames, the bottom end of the connecting frame is fixedly installed on the top of the chip removing outer frame, and the middle part of the chip removing outer frame is provided with multiple groups of vertically distributed chip removing parts, and the chip removing parts comprise multiple evenly distributed magnetic rollers, multiple magnetic rollers movably penetrate the middle part of the chip removing outer frame, and multiple magnetic rollers in two adjacent groups of chip removing parts are staggeredly distributed, and both ends of the magnetic rollers are fixedly installed with rotating columns, and a cross frame is slidably provided on the fixed frames, and auxiliary plates are fixedly installed on both ends of the cross frame, and the rotating columns are rotatably installed on the corresponding auxiliary plates, and a chip cleaning part used in conjunction with multiple groups of chip removing parts is provided on the outer side of the chip removing outer frame, and the chip cleaning part is located between the auxiliary plate and the chip removing outer frame, and the chip cleaning part is provided with two symmetrically distributed ones.

[0008] As a preferred technical scheme of the present invention, the chip cleaning part includes two symmetrically distributed longitudinal sliding frames, the two longitudinal sliding frames are fixedly installed on the outside of the chip removal outer frame, and the side of the longitudinal sliding frame away from the chip removal outer frame is provided with multiple groups of scraping parts corresponding to the chip removal part. The scraping part includes two scrapers distributed vertically symmetrically, and the opposite sides of the two scrapers are provided with grooves corresponding to the magnetic suction rollers, and the magnetic suction rollers are movably connected in the corresponding two grooves. The side of the longitudinal sliding frame close to the scraper is slidingly provided with two vertically symmetrically distributed card sliding seats, and the card sliding seat and the corresponding scraper are fixedly installed, and the middle part of the corresponding two card sliding seats in one of the longitudinal sliding frames is threadedly installed with a double-headed screw, and multiple double-headed screws are fixedly connected, and the double-headed screws are rotatably installed on the corresponding longitudinal sliding frame, and a second motor is fixedly installed on the top of the longitudinal sliding frame, and the driving end of the second motor and the top of the corresponding double-headed screw are fixedly installed.

[0009] As a preferred technical solution of the present invention, a transmission gear is provided on the outer fixed sleeve of the rotating column at one end of the multiple magnetic rollers, and two adjacent transmission gears are meshed and connected. A first motor is fixedly installed on the outer side of one of the auxiliary plates, and the driving end of the first motor and the end of one of the rotating columns are fixedly installed.

[0010] As a preferred technical solution of the present invention, a material guide inclined plate is fixedly installed on the inner top of the chip removal outer frame, and a material guide cylinder is fixedly installed on the inner wall of the chip removal outer frame near the magnetic suction roller, and the magnetic suction roller movably passes through the corresponding material guide cylinder.

[0011] As a preferred technical solution of the present invention, a chip guide plate is fixedly installed on the bottom of one side of the outer wall of the chip removal frame close to the chip cleaning member.

[0012] As a preferred technical solution of the present invention, a telescopic cylinder is fixedly installed in the middle of the fixed frame, a driving frame is fixedly installed at the driving end of the telescopic cylinder, and the driving frame is fixedly installed at one end of the horizontal frame.

[0013] As a preferred technical solution of the present invention, the melting mechanism includes a fixed frame, which is fixedly installed on the bottom end of the chip removal outer frame, a material guide pipe is fixedly installed on the bottom end of the fixed frame, a material guide bent pipe is fixedly installed on the bottom end of the material guide pipe, a protective inner cylinder is provided in the middle of the material guide pipe, the bottom of the protective inner cylinder is fixedly clamped on the material guide bent pipe, the bottom of the protective inner cylinder extends out of the outside of the material guide bent pipe, a spiral plate is fixedly sleeved on the outside of the protective inner cylinder, the spiral plate is movably clamped in the material guide pipe, a flamethrower is fixedly installed in the protective inner cylinder, a plurality of evenly distributed flamethrower heads are fixedly installed on the outside of the flamethrower, and the end of the flamethrower head extends out of the outside of the protective inner cylinder.

[0014] As a preferred technical solution of the present invention, the screening mechanism includes a screening outer cylinder, a discharge pipe is integrally formed at the bottom of the screening outer cylinder, the discharge pipe is fixedly installed on the top of the connecting frame, a screening inner cylinder is rotatably installed in the screening outer cylinder, a sealing cover is fixedly installed at one end of the screening inner cylinder by bolts, and a driving column is provided on the middle sliding card of the sealing cover.

[0015] As a preferred technical solution of the present invention, an auxiliary frame is fixedly installed in the middle of one of the auxiliary plates, a first shaft is fixedly installed at the end of one of the rotating columns, one end of the driving column is rotatably installed on the top of the auxiliary frame, a first sprocket is fixedly installed on the outer side of the first shaft, a second sprocket is fixedly installed on one end of the driving column, and a transmission chain is meshed and connected to the outer sides of the second sprocket and the first sprocket.

[0016] A method for processing a glass fiber device comprises the following steps:

[0017] Step 1: Control and start the first motor to drive one of the rotating columns to rotate, cooperate with the meshing connection of two adjacent transmission gears, drive other transmission gears to rotate synchronously, and then control multiple magnetic rollers to rotate synchronously. When the rotating column rotates, it drives the first shaft and the first sprocket to rotate, cooperate with the meshing transmission of the transmission chain, drive the second sprocket and the driving clamp column to rotate synchronously, thereby driving the capping and screening inner cylinder to rotate;

[0018] Step 2: Put various glass fiber processing powdered raw materials to be pretreated into the screening inner cylinder, and with the rotation of the screening inner cylinder, the various glass fiber processing powdered raw materials are tumbled and mixed in the screening inner cylinder, and are screened at the same time. The powdered glass fiber processing raw materials fall into the connecting frame through the sieve holes of the screening inner cylinder, and the large particles of glass fiber processing powdered raw materials are tumbled and crushed in the screening inner cylinder at the same time, so as to prevent the glass fiber processing powdered raw materials from agglomerating and affecting the subsequent heating and melting efficiency, and some large particles of raw materials or impurities that cannot be crushed are left in the screening inner cylinder;

[0019] Step 3: The powdered raw materials for glass fiber processing after screening fall into the chip removal outer frame through the connecting frame, and fall on multiple magnetic suction rollers that are evenly and staggeredly distributed. The multiple rotating magnetic suction rollers magnetically absorb the iron chips of the fallen powdered raw materials;

[0020] Step 4: After the chips are removed, the various raw materials fall into a fixed frame and then fall onto the spiral plate in the material guide pipe, slowly slide down, and at the same time, the flame spraying parts are turned on, and flames are sprayed through multiple flame spraying heads to heat and melt the various raw materials that slowly slide down the spiral plate, so that the various raw materials are melted to form liquid glass, which is discharged through the material guide elbow, and the melting processing of the various raw materials is carried out, and the various raw materials will not accumulate on the spiral plate;

[0021] Step 5. When a plurality of magnetic rollers have attracted a lot of iron filings and need to be cleaned, there is no need to stop the operation of the device. The plurality of magnetic rollers are controlled to slide horizontally, so that the magnetic rollers with clean outer surfaces of the chip removal frame are moved into the chip removal frame, and the magnetic attraction of iron filings is continued. At this time, the plurality of magnetic rollers with a lot of iron filings are exposed outside the chip removal frame. Subsequently, the second motor in the chip cleaning part on this side is controlled to drive the double-headed screw to rotate, thereby controlling the corresponding plurality of scraper groups to move toward each other, and the corresponding two scraper plates are close to contact, so that the magnetic rollers The movable card is connected in the corresponding two grooves. Subsequently, when the magnetic roller in the chip removal frame attracts more iron filings again, the multiple magnetic rollers are controlled to slide horizontally again, so that the multiple magnetic rollers that attract more iron filings are moved to the outside of the chip removal frame. At this time, under the scraping action of the scraper, the iron filings on the magnetic roller on the other side are scraped from the magnetic roller to the position of the rotating column, and the iron filings on the outer surface of the magnetic roller are cleaned. At the same time, the cleaned magnetic roller is moved to the chip removal frame to continue magnetic attraction, which does not affect the continuous magnetic attraction of the magnetic roller.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. By setting up a chip removal mechanism and using a screening mechanism in conjunction, the powdered raw materials for glass fiber processing can be tumbled, mixed, tumbled, crushed and screened, which is convenient for reducing the subsequent heating and melting time of the powdered raw materials for glass fiber processing. The powdered raw materials can also be magnetically attracted to iron chips to achieve chip removal pretreatment of the powdered raw materials, thereby preventing the subsequent powdered raw materials from being mixed with iron chips and then being retained in the liquid glass for wire drawing after melting processing, causing equipment blockage and affecting the processing quality of the glass fiber.

[0024] 2. By setting up a melting mechanism, a variety of raw materials can be melted and processed, and the raw materials will not accumulate on the spiral plate, which further reduces the melting processing time of the raw materials and improves the melting processing efficiency.

[0025] 3. By setting up a chip cleaning piece, the iron chips on the outer surface of the magnetic suction roller are cleaned, and the cleaned magnetic suction roller is moved to the chip removal outer frame to continue magnetic suction, which does not affect the continuous magnetic suction of the magnetic roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the structure of the present invention.

[0028] Figure 2 It is a schematic diagram of the structural connection after the present invention is split.

[0029] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.

[0030] Figure 4 It is a structural schematic diagram of the chip removal mechanism in the present invention.

[0031] Figure 5 It is a partial structural schematic diagram of the chip removal mechanism in the present invention.

[0032] Figure 6 It is a schematic diagram of the structural connection of the chip removal outer frame and the magnetic suction roller in the present invention.

[0033] Figure 7 It is a schematic diagram of the structure of the chip cleaning member in the present invention.

[0034] Figure 8 For the present invention Figure 7 Enlarged view of point B in the middle.

[0035] Fig. 9 It is a schematic diagram of the structure of the melting mechanism in the present invention.

[0036] Fig.10 It is a partial structural schematic diagram of the melting mechanism in the present invention.

[0037] Fig.11 It is a structural schematic diagram of the screening mechanism in the present invention.

[0038] In the figure: 1, support frame; 2, chip removal mechanism; 3, screening mechanism; 4, melting mechanism; 5, auxiliary frame; 6, first shaft; 61, second sprocket; 62, first sprocket; 63, transmission chain; 7, connecting frame; 21, fixed frame; 22, chip removal outer frame; 221, material guide inclined plate; 222, material guide cylinder; 223, chip guide plate; 23, magnetic roller; 231, rotating column; 232, transmission gear; 233, first motor; 24, horizontal frame; 241, telescopic cylinder; 242. Drive frame; 25. Auxiliary plate; 26. Chip cleaning part; 261. Longitudinal sliding frame; 262. Scraper; 263. Groove; 264. Card slide seat; 265. Double-head screw; 266. Second motor; 41. Material guide pipe; 42. Fixed frame; 43. Material guide elbow; 44. Spiral plate; 45. Protective inner cylinder; 46. Flame-throwing part; 461. Flame-throwing head; 31. Screening outer cylinder; 311. Discharge pipe; 32. Screening inner cylinder; 321. Cover; 33. Drive card column. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Example: Figure 1-11 As shown, the present invention provides a glass fiber processing device, comprising a support frame 1, a chip removal mechanism 2 is fixedly installed on the top of the support frame 1, a connecting frame 7 is fixedly installed on the top of the chip removal mechanism 2, a screening mechanism 3 is fixedly installed on the top of the connecting frame 7, and a melting mechanism 4 is fixedly installed on the bottom of the chip removal mechanism 2;

[0041] The chip removal mechanism 2 includes two symmetrically distributed groups of fixed frames 21, the fixed frames 21 are fixedly installed on the top of the support frame 1, a chip removal outer frame 22 is fixedly installed between the two groups of the fixed frames 21, the bottom end of the connecting frame 7 is fixedly installed on the top of the chip removal outer frame 22, and the middle part of the chip removal outer frame 22 is provided with multiple groups of vertically distributed chip removal parts, the chip removal parts include multiple evenly distributed magnetic rollers 23, multiple magnetic rollers 23 move through the middle part of the chip removal outer frame 22, multiple magnetic rollers 23 in two adjacent groups of chip removal parts are staggered, and rotating columns 231 are fixedly installed on both ends of the magnetic rollers 23, a material guide inclined plate 221 is fixedly installed on the inner top of the chip removal outer frame 22, and a material guide cylinder 222 is fixedly installed at the position of the inner wall of the chip removal outer frame 22 near the magnetic roller 23. The corresponding material guide cylinder 222 is penetrated, and a cross frame 24 is slidably clamped on the fixed frame 21. Auxiliary plates 25 are fixedly installed on both ends of the cross frame 24. The rotating column 231 is rotatably installed on the corresponding auxiliary plate 25. A transmission gear 232 is fixedly sleeved on the outer side of the rotating column 231 at one end of the plurality of magnetic rollers 23. Two adjacent transmission gears 232 are meshed and connected. A first motor 233 is fixedly installed on the outer side of one of the auxiliary plates 25. The driving end of the first motor 233 and the end of one of the rotating columns 231 are fixedly installed. When in use, the first motor 233 is controlled to drive one of the rotating columns 231 to rotate, and the meshing connection of the two adjacent transmission gears 232 is coordinated to drive the other transmission gears 232 to rotate synchronously, thereby controlling the synchronous rotation of the plurality of magnetic rollers 23;

[0042] During chip removal, the screened powdered raw materials for glass fiber processing fall into the chip removal outer frame 22 through the connecting frame 7, and fall on a plurality of magnetic rollers 23 evenly and staggeredly distributed. The falling powdered raw materials are magnetically attracted to iron chips by the plurality of rotating magnetic rollers 23, so as to realize chip removal pretreatment of the powdered raw materials, and prevent the subsequent powdered raw materials from being mixed with iron chips and being retained in the liquid glass for wire drawing after melting processing, thereby causing equipment blockage and affecting the processing quality of the glass fiber;

[0043] A telescopic cylinder 241 is fixedly installed in the middle of the fixed frame 21, and a driving frame 242 is fixedly installed at the driving end of the telescopic cylinder 241. The driving frame 242 is fixedly installed at one end of the horizontal frame 24. By controlling the opening of the telescopic cylinder 241, the driving frame 242 and the horizontal frame 24 are driven to slide horizontally on the fixed frame 21, thereby driving the auxiliary plate 25 to control the multiple magnetic rollers 23 to slide horizontally;

[0044] A chip cleaning member 26 used in conjunction with multiple groups of chip cleaning members is disposed on the outer side of the chip removal outer frame 22 . The chip cleaning member 26 is located between the auxiliary plate 25 and the chip removal outer frame 22 . Two chip cleaning members 26 are symmetrically distributed.

[0045] The chip cleaning member 26 includes two symmetrically distributed longitudinal sliding frames 261, the two longitudinal sliding frames 261 are fixedly installed on the outer side of the chip removal outer frame 22, and the side of the longitudinal sliding frame 261 away from the chip removal outer frame 22 is provided with multiple groups of scrapers corresponding to the chip removal member, and the scraper includes two vertically symmetrically distributed scrapers 262, and the opposite sides of the two scrapers 262 are provided with grooves 263 corresponding to the magnetic suction roller 23, and the magnetic suction roller 23 is movably connected in the corresponding two grooves 263, and the side of the longitudinal sliding frame 261 close to the scraper is slidably provided with two vertically symmetrically distributed card slide seats 264, and the card The slide 264 and the corresponding scraper 262 are fixedly installed, and the middle part of the two corresponding card slides 264 in one of the longitudinal sliding frames 261 is threadedly installed with a double-headed screw 265, and multiple double-headed screws 265 are fixedly connected. The double-headed screw 265 is rotatably installed on the corresponding longitudinal sliding frame 261, and a second motor 266 is fixedly installed on the top of the longitudinal sliding frame 261, and the driving end of the second motor 266 and the top of the corresponding double-headed screw 265 are fixedly installed; the outer wall of the chip removal outer frame 22 is fixedly installed with a chip guide plate 223 at the bottom of one side close to the chip cleaning member 26. In the initial state, multiple groups of scrapers 26 2 separation, the spacing between the grooves 263 is relatively large. When a plurality of magnetic rollers 23 have attracted a large amount of iron filings and need to be cleaned, there is no need to stop the operation of the device. The plurality of magnetic rollers 23 are controlled to slide in a translational manner, so that the magnetic rollers 23 with clean outer surfaces of the chip removal outer frame 22 move into the chip removal outer frame 22, and continue the magnetic attraction operation of iron filings. At this time, the plurality of magnetic rollers 23 with a large amount of iron filings are exposed outside the chip removal outer frame 22. Subsequently, the second motor 266 in the chip cleaning member 26 on this side is controlled to drive the double-headed screw 265 to rotate, thereby controlling the corresponding plurality of scraper plates 262 to move toward each other, and the corresponding two scraper plates 262 are close to each other, so that the magnetic ... The suction roller 23 is movably engaged in the corresponding two grooves 263. Subsequently, when the magnetic suction roller 23 in the chip removal frame 22 magnetically attracts more iron filings again, the multiple magnetic suction rollers 23 are controlled to slide horizontally again, so that the multiple magnetic suction rollers 23 that magnetically attract more iron filings are moved to the outside of the chip removal frame 22. At this time, under the scraping action of the scraper 262, the iron filings on the magnetic suction roller 23 on the other side are scraped from the magnetic suction roller 23 to the position of the rotating column 231 and fall, and the iron filings on the outer surface of the magnetic suction roller 23 are cleaned. At the same time, the cleaned magnetic suction roller 23 is moved to the chip removal frame 22 to continue magnetic attraction, which does not affect the continuous magnetic attraction of the magnetic suction roller 23.

[0046] The screening mechanism 3 includes a screening outer cylinder 31, a discharge pipe 311 is integrally formed at the bottom of the screening outer cylinder 31, and the discharge pipe 311 is fixedly installed on the top of the connecting frame 7. A screening inner cylinder 32 is rotatably installed in the screening outer cylinder 31, and a sealing cover 321 is fixedly installed at one end of the screening inner cylinder 32 by bolts. A driving column 33 is provided on the middle sliding card of the sealing cover 321. The driving column 33 can slide in translation in the middle of the sealing cover 321, and the sealing cover 321 and the screening inner cylinder 32 can be driven to rotate by controlling the rotation of the driving column 33. When in use, a variety of powdered raw materials for glass fiber processing to be pretreated are put into the screening inner cylinder 32 In coordination with the rotation of the screening inner cylinder 32, a variety of powdered raw materials for glass fiber processing are tumbled and mixed in the screening inner cylinder 32, and are screened at the same time. The powdered raw materials for glass fiber processing fall into the connecting frame 7 through the sieve holes of the screening inner cylinder 32, and large particles of powdered raw materials for glass fiber processing are tumbled and crushed in the screening inner cylinder 32 at the same time, preventing the aggregation of powdered raw materials for glass fiber processing and affecting the subsequent heating and melting efficiency. Some large particles of raw materials or impurities that cannot be crushed remain in the screening inner cylinder 32, thereby realizing the tumbling mixing, tumbling crushing and screening processing of the powdered raw materials for glass fiber processing, which is convenient for reducing the heating and melting time of the powdered raw materials for glass fiber processing in the subsequent process.

[0047] The melting mechanism 4 includes a fixed frame 42, which is fixedly installed on the bottom end of the chip removal outer frame 22, a material guide pipe 41 is fixedly installed on the bottom end of the fixed frame 42, a material guide elbow 43 is fixedly installed on the bottom end of the material guide pipe 41, a protective inner cylinder 45 is provided in the middle of the material guide pipe 41, the bottom of the protective inner cylinder 45 is fixedly clamped on the material guide elbow 43, the bottom of the protective inner cylinder 45 extends out of the outside of the material guide elbow 43, a spiral plate 44 is fixedly sleeved on the outside of the protective inner cylinder 45, the spiral plate 44 is movably clamped in the material guide pipe 41, a flamethrower 46 is fixedly installed in the protective inner cylinder 45, and the flamethrower 46 is fixedly installed in the protective inner cylinder 45. 6 is fixedly installed with a plurality of uniformly distributed flame heads 461, the ends of the flame heads 461 extend out of the outside of the protective inner tube 45, and after the various raw materials are de-swarfed, they fall into the fixed frame 42 and fall onto the spiral plate 44 in the guide tube 41, slowly slide down, and at the same time, the flame spraying part 46 is turned on, and the flame is sprayed through the plurality of flame heads 461 to heat and melt the various raw materials that slowly slide down on the spiral plate 44, so that the various raw materials are melted to form liquid glass, which is discharged through the guide elbow 43, and the various raw materials are melted and processed, and the various raw materials will not accumulate on the spiral plate 44, further reducing the melting processing time of the various raw materials and improving the melting processing efficiency.

[0048] An auxiliary frame 5 is fixedly installed in the middle of one of the auxiliary plates 25, a first shaft 6 is fixedly installed at the end of one of the rotating columns 231, one end of the driving column 33 is rotatably installed on the top of the auxiliary frame 5, a first sprocket 62 is fixedly installed on the outer side of the first shaft 6, a second sprocket 61 is fixedly installed on one end of the driving column 33, and the outer sides of the second sprocket 61 and the first sprocket 62 are meshed and connected with a transmission chain 63. When the auxiliary plate 25 is translated, the auxiliary frame 5 is controlled to drive the driving column 33 to translate and slide in the middle of the cover 321, and when the rotating column 231 rotates, it drives the first shaft 6 and the first sprocket 62 to rotate, and cooperates with the meshing transmission of the transmission chain 63 to drive the second sprocket 61 and the driving column 33 to rotate synchronously.

[0049] A method for processing a glass fiber device comprises the following steps:

[0050] Step 1: Control and start the first motor 233 to drive one of the rotating columns 231 to rotate, cooperate with the meshing connection of two adjacent transmission gears 232, drive the other transmission gears 232 to rotate synchronously, and then control the synchronous rotation of multiple magnetic rollers 23. When the rotating column 231 rotates, it drives the first shaft 6 and the first sprocket 62 to rotate, cooperate with the meshing transmission of the transmission chain 63, drive the second sprocket 61 and the driving column 33 to rotate synchronously, thereby driving the sealing cover 321 and the screening inner cylinder 32 to rotate;

[0051] Step 2: Put various glass fiber processing powdery raw materials to be pretreated into the screening inner cylinder 32. With the rotation of the screening inner cylinder 32, various glass fiber processing powdery raw materials are tumbled and mixed in the screening inner cylinder 32, and are sieved at the same time. The powdery glass fiber processing raw materials fall into the connecting frame 7 through the sieve holes of the screening inner cylinder 32, and large particles of glass fiber processing powdery raw materials are tumbled and crushed in the screening inner cylinder 32 at the same time to prevent the glass fiber processing powdery raw materials from agglomerating and affecting the subsequent heating and melting efficiency. Some large particles of raw materials or impurities that cannot be crushed remain in the screening inner cylinder 32.

[0052] Step 3: The powdered raw materials for glass fiber processing after screening fall into the chip removal outer frame 22 through the connecting frame 7, and fall on a plurality of magnetic rollers 23 evenly and staggeredly distributed, and the falling powdered raw materials are magnetically attracted by the plurality of rotating magnetic rollers 23;

[0053] Step 4: After the various raw materials are removed from the chips, they fall into the fixed frame 42 and onto the spiral plate 44 in the material guide pipe 41, and slowly slide down. At the same time, the flame spraying part 46 is turned on, and flames are sprayed through multiple flame spraying heads 461 to heat and melt the various raw materials that slowly slide down on the spiral plate 44, so that the various raw materials are melted to form liquid glass, which is discharged through the material guide elbow 43, and the melting processing of the various raw materials is carried out, and the various raw materials will not accumulate on the spiral plate 44;

[0054] Step 5. When a large amount of iron filings are attracted by the magnetic rollers 23 and need to be cleaned, there is no need to stop the operation of the device. The magnetic rollers 23 are controlled to slide in a translational manner so that the magnetic rollers 23 with clean outer surfaces of the chip removal frame 22 move into the chip removal frame 22 to continue the magnetic attraction of iron filings. At this time, the magnetic rollers 23 with a large amount of iron filings are exposed outside the chip removal frame 22. Subsequently, the second motor 266 in the chip cleaning member 26 on this side is controlled to drive the double-headed screw 265 to rotate, thereby controlling the corresponding multiple groups of scrapers 262 to move toward each other, and the corresponding two scrapers 262 are close to each other, so that the magnetic rollers 23 are activated. The movable card is connected in the corresponding two grooves 263. Subsequently, when the magnetic roller 23 in the chip removal frame 22 magnetically attracts more iron filings again, the multiple magnetic rollers 23 are controlled to slide horizontally again, so that the multiple magnetic rollers 23 that magnetically attract more iron filings are moved to the outside of the chip removal frame 22. At this time, the magnetic roller 23 on the other side is scraped by the scraper 262, and the iron filings are scraped from the magnetic roller 23 to the position of the rotating column 231 and fall, and the iron filings on the outer surface of the magnetic roller 23 are cleaned. At the same time, the cleaned magnetic roller 23 is moved to the chip removal frame 22 to continue magnetic attraction, which does not affect the continuous magnetic attraction of the magnetic roller 23.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glass fiber processing device, comprising a support frame (1), characterized in that: A chip removal mechanism (2) is fixedly mounted on the top of the support frame (1), a connection frame (7) is fixedly mounted on the top of the chip removal mechanism (2), a screening mechanism (3) is fixedly mounted on the top of the connection frame (7), and a melting mechanism (4) is fixedly mounted on the bottom of the chip removal mechanism (2); The chip removal mechanism (2) comprises two symmetrically distributed groups of fixed frames (21), the fixed frames (21) being fixedly mounted on the top of the support frame (1), a chip removal outer frame (22) being fixedly mounted between the two groups of fixed frames (21), the bottom end of the connecting frame (7) being fixedly mounted on the top of the chip removal outer frame (22), a plurality of vertically distributed groups of chip removal components being provided in the middle of the chip removal outer frame (22), the chip removal components comprising a plurality of evenly distributed magnetic rollers (23), the plurality of magnetic rollers (23) movably penetrating the middle of the chip removal outer frame (22), and a plurality of magnetic rollers in two adjacent groups of chip removal components (23) are staggeredly distributed, the two ends of the magnetic roller (23) are fixedly installed with a rotating column (231), the fixed frame (21) is slidably provided with a cross frame (24), the two ends of the cross frame (24) are fixedly installed with an auxiliary plate (25), the rotating column (231) is rotatably installed on the corresponding auxiliary plate (25), the outer side of the chip removal frame (22) is provided with a chip cleaning piece (26) used in conjunction with multiple groups of chip removal pieces, the chip cleaning piece (26) is located between the auxiliary plate (25) and the chip removal frame (22), and the chip cleaning piece (26) is provided with two symmetrically distributed ones.

2. A glass fiber processing device according to claim 1, characterized in that: The chip cleaning member (26) comprises two symmetrically distributed longitudinal sliding frames (261), the two longitudinal sliding frames (261) are fixedly mounted on the outside of the chip removal outer frame (22), a side of the longitudinal sliding frame (261) away from the chip removal outer frame (22) is provided with a plurality of scraping members corresponding to the chip removal member, the scraping member comprises two vertically symmetrically distributed scraping plates (262), opposite sides of the two scraping plates (262) are provided with grooves (263) corresponding to the magnetic suction roller (23), the magnetic suction roller (23) is movably engaged in the corresponding two grooves (263), and a side of the longitudinal sliding frame (261) close to the scraping member slides The card is provided with two card slides (264) distributed vertically symmetrically, and the card slides (264) and the corresponding scrapers (262) are fixedly installed. A double-headed screw (265) is threadedly installed in the middle of the two corresponding card slides (264) in one of the longitudinal sliding frames (261). A plurality of double-headed screws (265) are fixedly connected. The double-headed screw (265) is rotatably installed on the corresponding longitudinal sliding frame (261). A second motor (266) is fixedly installed on the top of the longitudinal sliding frame (261), and the driving end of the second motor (266) and the top of the corresponding double-headed screw (265) are fixedly installed.

3. A glass fiber processing device according to claim 1, characterized in that: A transmission gear (232) is fixedly sleeved on the outside of a rotating column (231) at one end of the plurality of magnetic rollers (23), and two adjacent transmission gears (232) are meshingly connected. A first motor (233) is fixedly mounted on the outside of one of the auxiliary plates (25), and a driving end of the first motor (233) is fixedly mounted to an end of one of the rotating columns (231).

4. A glass fiber processing device according to claim 1, characterized in that: A material guide inclined plate (221) is fixedly mounted on the inner top of the chip removal outer frame (22), and a material guide cylinder (222) is fixedly mounted at a position of the inner wall of the chip removal outer frame (22) close to the magnetic suction roller (23), and the magnetic suction roller (23) movably passes through the corresponding material guide cylinder (222).

5. A glass fiber processing device according to claim 1, characterized in that: A chip guide plate (223) is fixedly mounted on the bottom of one side of the outer wall of the chip removal outer frame (22) close to the chip cleaning member (26).

6. A glass fiber processing device according to claim 1, characterized in that: A telescopic cylinder (241) is fixedly mounted in the middle of the fixed frame (21), a driving frame (242) is fixedly mounted on the driving end of the telescopic cylinder (241), and the driving frame (242) is fixedly mounted on one end of the horizontal frame (24).

7. A glass fiber processing device according to claim 1, characterized in that: The melting mechanism (4) comprises a fixed frame (42), the fixed frame (42) being fixedly mounted on the bottom end of the chip removal outer frame (22), a material guide pipe (41) being fixedly mounted on the bottom end of the fixed frame (42), a material guide elbow (43) being fixedly mounted on the bottom end of the material guide pipe (41), a protective inner cylinder (45) being provided in the middle of the material guide pipe (41), the bottom of the protective inner cylinder (45) being fixedly clamped on the material guide elbow (43), and the protective inner cylinder (45) The bottom of the protective inner tube (45) extends out of the outer side of the material guide elbow (43); the outer side of the protective inner tube (45) is fixedly sleeved with a spiral plate (44); the spiral plate (44) is movably clamped in the material guide tube (41); a flame spraying part (46) is fixedly installed in the protective inner tube (45); a plurality of evenly distributed flame spraying heads (461) are fixedly installed on the outer side of the flame spraying part (46); the ends of the flame spraying heads (461) extend out of the outer side of the protective inner tube (45).

8. A glass fiber processing device according to claim 1, characterized in that: The screening mechanism (3) comprises a screening outer cylinder (31), a discharge pipe (311) is integrally formed at the bottom of the screening outer cylinder (31), the discharge pipe (311) is fixedly mounted on the top of the connection frame (7), a screening inner cylinder (32) is rotatably mounted in the screening outer cylinder (31), a sealing cover (321) is fixedly mounted on one end of the screening inner cylinder (32) by means of bolts, and a driving clamping column (33) is slidably mounted in the middle of the sealing cover (321).

9. A glass fiber processing device according to claim 8, characterized in that: An auxiliary frame (5) is fixedly mounted on the middle of one of the auxiliary plates (25), a first shaft (6) is fixedly mounted on the end of one of the rotating columns (231), one end of the driving column (33) is rotatably mounted on the top of the auxiliary frame (5), a first sprocket (62) is fixedly mounted on the outer side of the first shaft (6), a second sprocket (61) is fixedly mounted on one end of the driving column (33), and a transmission chain (63) is meshedly connected to the outer sides of the second sprocket (61) and the first sprocket (62).

10. A method for using the glass fiber processing device according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: Controlling and turning on the first motor (233) to drive one of the rotating columns (231) to rotate, and cooperating with the meshing connection of two adjacent transmission gears (232) to drive the other transmission gears (232) to rotate synchronously, thereby controlling the synchronous rotation of the plurality of magnetic rollers (23); when the rotating column (231) rotates, it drives the first shaft (6) and the first sprocket (62) to rotate, and cooperating with the meshing transmission of the transmission chain (63), drives the second sprocket (61) and the driving column (33) to rotate synchronously, thereby driving the sealing cover (321) and the screening inner cylinder (32) to rotate; Step 2: Putting a plurality of glass fiber processing powdered raw materials to be pre-treated into the screening inner cylinder (32), cooperating with the rotation of the screening inner cylinder (32), the plurality of glass fiber processing powdered raw materials tumble and mix in the screening inner cylinder (32), and sieving at the same time, the powdered glass fiber processing raw materials fall into the connecting frame (7) through the sieve holes of the screening inner cylinder (32), and the large particles of the glass fiber processing powdered raw materials tumble and crush in the screening inner cylinder (32) at the same time, so as to prevent the glass fiber processing powdered raw materials from agglomerating and affecting the subsequent heating and melting efficiency, and some large particles of raw materials or impurities that cannot be crushed remain in the screening inner cylinder (32); Step 3: the powdered raw material for glass fiber processing after screening falls into the chip removal outer frame (22) through the connecting frame (7), and falls on a plurality of magnetic suction rollers (23) evenly and staggeredly distributed, and the falling powdered raw material is magnetically attracted to the iron chips by the plurality of rotating magnetic suction rollers (23); Step 4: After the chips are removed, the various raw materials fall into the fixed frame (42) and then fall onto the spiral plate (44) in the material guide pipe (41), and slowly slide down. At the same time, the flame spraying part (46) is turned on, and flames are sprayed through the plurality of flame spraying heads (461) to heat and melt the various raw materials that slowly slide down on the spiral plate (44), so that the various raw materials are melted to form liquid glass, which is discharged through the material guide elbow (43), and the various raw materials are melted and processed, and the various raw materials will not accumulate on the spiral plate (44); Step 5: When a large amount of iron filings are attracted by the multiple magnetic rollers (23) and need to be cleaned, there is no need to stop the operation of the device. The multiple magnetic rollers (23) are controlled to slide in a translational manner so that the magnetic rollers (23) with clean outer surfaces of the chip removal frame (22) move into the chip removal frame (22) to continue the magnetic attraction of iron filings. At this time, the multiple magnetic rollers (23) with a large amount of iron filings are exposed outside the chip removal frame (22). Subsequently, the second motor (266) in the chip cleaning member (26) on the side is controlled to drive the double-headed screw (265) to rotate, thereby controlling the corresponding multiple groups of scrapers (262) to move toward each other, and the corresponding two scrapers (262) are brought into close contact, so that the magnetic rollers (23) move. The magnetic rollers (23) are clamped in the corresponding two grooves (263). Subsequently, when the magnetic roller (23) in the chip removal frame (22) magnetically attracts more iron filings again, the multiple magnetic rollers (23) are controlled to slide in translation again, so that the multiple magnetic rollers (23) that have attracted more iron filings move to the outside of the chip removal frame (22). At this time, under the scraping action of the scraper (262), the magnetic rollers (23) on the other side scrape iron filings from the magnetic rollers (23) to the position of the rotating column (231) and fall, thereby cleaning the iron filings on the outer surface of the magnetic rollers (23). At the same time, the cleaned magnetic rollers (23) are moved to the chip removal frame (22) to continue magnetically attracting, without affecting the continuous magnetic attraction of the magnetic rollers (23) to attract iron filings.

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