A high-precision permanent magnet motor displacement device

By designing a high-precision permanent magnet motor displacement device and using a combination of a lead screw and handwheel to achieve precise alignment of the motor, the installation difficulties caused by magnetic interference during the permanent magnet motor installation process are resolved, the installation accuracy and efficiency are improved, and the risk of equipment damage is reduced.

CN118763862BActive Publication Date: 2025-09-16CHINA NORTH VEHICLE RES INST
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Patent Information

Application Number
CN202410864039.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-09-16
Estimated Expiration
2044-06-30

AI Technical Summary

Technical Problem

During the installation process, permanent magnet motors may be difficult to install due to interference from the internal magnetic field and the misalignment of the stator and rotor center axes, which may cause equipment damage and low installation efficiency.

Method used

A high-precision permanent magnet motor displacement device was designed. By using a combination of a lead screw and a handwheel, the number of rotations of the handwheel was controlled to achieve precise horizontal movement of the motor. Combined with structures such as locating pins and bearings, the motor rotor and the stator center axis were ensured to coincide, reducing friction and impact.

Benefits of technology

It achieves precise alignment during motor installation, avoids equipment damage, improves installation efficiency, meets the stringent space requirements of modern equipment, and reduces the risk of installation errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of vehicle engineering and specifically provides a high-precision permanent magnet motor displacement device for solving the problem of installation difficulties caused by internal magnetic field interference during the installation of a permanent magnet motor. The high-precision permanent magnet motor displacement device comprises: a power device (1), an output shaft (3), a motor rotor (4), a motor housing (2), a motor body, and a motor precision centering device. Aiming at the installation difficulties caused by the influence of magnetic force during the installation of a motor, the present invention provides a high-precision motor displacement device, which utilizes the rotation of a lead screw to drive the motor to move in the horizontal direction, and controls the movement distance by controlling the number of rotations of a hand wheel, thereby realizing precise regulation of the motor centering installation distance.
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Description

Technical Field

[0001] The present invention belongs to the field of vehicle engineering, and specifically provides a high-precision permanent magnet motor displacement device for solving problems such as installation difficulties caused by internal magnetic field interference during the installation of the permanent magnet motor. Background Art

[0002] During the installation of a permanent magnet motor, the rotor and stator, influenced by magnetic forces, generate mutual forces, creating certain installation difficulties. Furthermore, high precision is required during motor installation. Misalignment of the stator and rotor center axes can damage the equipment, posing a safety hazard. Furthermore, the interaction of magnetic forces creates numerous inconveniences during motor installation. Therefore, a high-precision displacement device is needed to address the issues encountered during permanent magnet motor installation. This device can address issues such as center axis misalignment and equipment damage caused by magnetic interaction during installation. This device not only reduces equipment damage but also improves installation efficiency, making it a crucial component for the assembly of permanent magnet motors. Summary of the Invention

[0003] (1) Technical issues to be resolved

[0004] The technical problem to be solved by the present invention is: how to provide a high-precision permanent magnet motor displacement device.

[0005] (2) Technical solution

[0006] In order to solve the above technical problems, the present invention provides a high-precision permanent magnet motor displacement device, which comprises: a power device (1), an output shaft (3), a motor rotor (4), a motor housing (2), a motor body, and a motor precision centering device;

[0007] The power device (1) is connected to the motor rotor (4) via an output shaft (3); the motor housing (2) is fixed to the housing of the power device (1) via bolts to play a supporting and fixing role, and the motor rotor (4) is installed inside the motor housing (2);

[0008] The motor body comprises a motor stator (5), a first mounting plane (6) and a second mounting plane (7); the motor stator (5) and the motor rotor (4) move relative to each other to cut the magnetic flux lines, thereby generating electricity and performing work; the first mounting plane (6) and the second mounting plane (7) are both arranged perpendicular to the axis direction of the motor and are sequentially distributed in a step-like manner, and are used for connecting the motor body with an external device;

[0009] The motor precision centering device comprises: a fourth mounting plane (10), a third mounting plane (9), a lead screw (11), a balancing bracket (12), a mounting bracket (14), a hand wheel (13), a mounting bracket (14), and a base plate (15); the third mounting plane (9) and the fourth mounting plane (10) are designed as an integrated whole, are both arranged to be perpendicular to the axis direction of the motor, and are distributed in a step-like manner;

[0010] The fourth mounting plane (10) is fixed to the second mounting plane (7) on the motor body by a first fixing bolt (16), and a bearing (8) is provided at the center position of the third mounting plane (9); one end of the lead screw (11) is connected to the bearing (8), and the lead screw (11) pushes the bearing (8) to move forward and backward during the rotation process, thereby realizing the movement of the motor in the horizontal direction; the lead screw (11) is arranged on the mounting bracket (14) through the balance bracket (12), and at the same time, the inner wall of the balance bracket (12) is provided with an internal thread, and the lead screw (11) is passed through it, and cooperates with the lead screw (11) to realize movement in the horizontal position; the hand wheel (13) is installed at the other end of the lead screw (11); the base plate (15) is placed horizontally on the ground, and the mounting bracket (14) is arranged on the base plate (15), and the base plate (15) plays the role of fixing and supporting the mounting bracket (14).

[0011] In the device, the motor housing (2) is connected to the outer surface of the power device (1) to support the motor body.

[0012] The power device (1) is connected to the motor rotor (4) via an output shaft (3), and the motor rotor (4) replaces the original flywheel of the power device (1). Without affecting the normal output of the power device, the axial size of the power device is reduced, further meeting the stringent requirements of modern equipment for space size.

[0013] The motor rotor (4) and the motor stator (5), driven by the output shaft (3), cut the magnetic flux lines in the internal space, thereby generating current to generate electricity.

[0014] Three positioning pins (18) are evenly installed on the circumference of the end surface along the axial direction at the outer end of the motor housing (2), and the first mounting plane (6) is inserted into the three positioning pins (18) to ensure that the central axes of the motor rotor (4) and the electronic stator (5) coincide with each other. The motor body is fixed to the motor housing (2) by engaging with the positioning pins (18) through the second mounting bolts (17).

[0015] The second mounting plane (7) of the motor body is connected to the fourth mounting plane (10) of the motor precision centering device via a first mounting bolt (16).

[0016] When the motor is installed, due to the influence of internal magnetic force, when the distance between the motor rotor (4) and the motor stator (5) reaches a certain level, mutual attraction or repulsion will occur, causing certain difficulties in installation; the motor is fixed together with the motor precision centering device through the second installation plane (7), and the screw (11) is driven to rotate by rotating the hand wheel (13) to achieve horizontal displacement. Since the moving distance of the screw (11) in the horizontal direction is related to the number of rotations of the hand wheel (13), the precise control of the moving distance of the motor in the horizontal direction is achieved by adjusting the number of rotations of the hand wheel (13).

[0017] One end of the lead screw (13) is connected to the bearing (8), and the bearing (8) is installed at the central part of the third installation plane (9) to reduce friction.

[0018] The lead screw (11) is fixed on the mounting bracket (14) through a balancing bracket (12). Two balancing brackets (12) are used to further ensure the horizontality of the lead screw in the horizontal direction. The base plate (15) is installed on the ground to play a supporting and fixing role.

[0019] The second mounting plane (7) is arranged on a side close to the motor precision centering device, the first mounting plane (6) is arranged on a side close to the power device (1), and the diameter of the first mounting plane (6) is larger than that of the second mounting plane (7);

[0020] The fourth mounting plane (10) is arranged on a side close to the motor body, and the diameter of the fourth mounting plane (10) is larger than that of the third mounting plane (9).

[0021] (3) Beneficial effects

[0022] Compared with the existing technology, the present invention addresses the installation difficulties caused by the influence of magnetic force during the motor installation process and provides a high-precision permanent magnet motor displacement device. The device uses the rotation of the lead screw to drive the motor to move in the horizontal direction, and controls the number of rotations of the handwheel to control the movement distance, thereby achieving precise regulation of the motor's centering installation distance.

[0023] 1. Its motor precise centering device has positioning pins installed on the motor housing to ensure that the center axes of the motor rotor and stator can be highly aligned during installation, reducing the uneven gap between the rotor and stator and avoiding damage to the motor caused by friction.

[0024] 2. The motor rotor is used to replace the original flywheel of the power unit output shaft, which reduces the connection space and meets the component space requirements of vehicle equipment.

[0025] 3. The handwheel is used to rotate the lead screw. The moving distance of the lead screw is adjusted by controlling the number of rotations of the handwheel to achieve precise horizontal movement of the motor. At the same time, the axial limit of the lead screw avoids violent impact.

[0026] 4. Install a bearing at the top of the screw, and use the rotation of the screw to drive the bearing forward, so as to realize the axial movement of the stator. At the same time, the bearing reduces the friction during the rotation of the screw.

[0027] 5. Install two balancing brackets above the support to ensure that the center axis of the screw and the motor coincide with each other while the screw moves.

[0028] Expected economic and social benefits

[0029] By precisely controlling the moving distance during the motor installation process, we can avoid problems such as improper installation and bumps during installation caused by magnetic influence. At the same time, positioning pins and other devices are used to ensure that the center axis of the motor coincides with the center axis of the power unit, thereby improving installation efficiency and effectively avoiding losses caused by installation errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 Schematic diagram of the output end of the power unit.

[0031] Figure 2 This is a schematic diagram of the motor body.

[0032] Figure 3 It is a precise centering device for motors.

[0033] Figure 4 It is a structural schematic diagram of the technical solution of the present invention. DETAILED DESCRIPTION

[0034] In order to make the purpose, content, and advantages of the present invention more clear, the specific implementation methods of the present invention are further described in detail below with reference to the accompanying drawings and examples.

[0035] In order to solve the above technical problems, the present invention provides a high-precision permanent magnet motor displacement device, which comprises: a power device (1), an output shaft (3), a motor rotor (4), a motor housing (2), a motor body, and a motor precision centering device;

[0036] like Figure 1 As shown, the power device (1) is connected to the motor rotor (4) via an output shaft (3); the motor housing (2) is fixed to the housing of the power device (1) via bolts to play a supporting and fixing role, and the motor rotor (4) is installed inside the motor housing (2);

[0037] like Figure 2As shown, the motor body includes a motor stator (5), a first mounting plane (6) and a second mounting plane (7); the motor stator (5) and the motor rotor (4) move relative to each other to cut the magnetic flux lines, thereby generating electricity to work; the first mounting plane (6) and the second mounting plane (7) are both arranged perpendicular to the axis direction of the motor and are sequentially distributed in a step-like manner, and are used for connecting the motor body with an external device;

[0038] Figure 3 The centering device of the motor during rotation is shown. Figure 3 As shown, the motor precision centering device comprises: a fourth mounting plane (10), a third mounting plane (9), a lead screw (11), a balancing bracket (12), a mounting bracket (14), a hand wheel (13), a mounting bracket (14), and a base plate (15); the third mounting plane (9) and the fourth mounting plane (10) are designed as an integrated whole, are both arranged to be perpendicular to the axis direction of the motor, and are distributed in a step-like manner;

[0039] The fourth mounting plane (10) is fixed to the second mounting plane (7) on the motor body by a first fixing bolt (16), and a bearing (8) is provided at the center position of the third mounting plane (9); one end of the lead screw (11) is connected to the bearing (8), and the lead screw (11) pushes the bearing (8) to move forward and backward during the rotation process, thereby realizing the movement of the motor in the horizontal direction; the lead screw (11) is arranged on the mounting bracket (14) through the balance bracket (12), and at the same time, the inner wall of the balance bracket (12) is provided with an internal thread, and the lead screw (11) is passed through it, and cooperates with the lead screw (11) to realize movement in the horizontal position; the hand wheel (13) is installed at the other end of the lead screw (11); the base plate (15) is placed horizontally on the ground, and the mounting bracket (14) is arranged on the base plate (15), and the base plate (15) plays the role of fixing and supporting the mounting bracket (14).

[0040] Among them, such as Figure 4 As shown, in the device, the motor housing (2) is connected to the outer surface of the power device (1) to provide support for the motor body.

[0041] The power device (1) is connected to the motor rotor (4) via an output shaft (3), and the motor rotor (4) replaces the original flywheel of the power device (1). Without affecting the normal output of the power device, the axial size of the power device is reduced, further meeting the stringent requirements of modern equipment for space size.

[0042] The motor rotor (4) and the motor stator (5), driven by the output shaft (3), cut the magnetic flux lines in the internal space, thereby generating current to generate electricity.

[0043] Three positioning pins (18) are evenly installed on the circumference of the end surface along the axial direction at the outer end of the motor housing (2), and the first mounting plane (6) is inserted into the three positioning pins (18) to ensure that the central axes of the motor rotor (4) and the electronic stator (5) coincide with each other. The motor body is fixed to the motor housing (2) by engaging with the positioning pins (18) through the second mounting bolts (17).

[0044] The second mounting plane (7) of the motor body is connected to the fourth mounting plane (10) of the motor precision centering device via a first mounting bolt (16).

[0045] When the motor is installed, due to the influence of internal magnetic force, when the distance between the motor rotor (4) and the motor stator (5) reaches a certain level, mutual attraction or repulsion will occur, causing certain difficulties in installation; the motor is fixed together with the motor precision centering device through the second installation plane (7), and the screw (11) is driven to rotate by rotating the hand wheel (13) to achieve horizontal displacement. Since the moving distance of the screw (11) in the horizontal direction is related to the number of rotations of the hand wheel (13), the precise control of the moving distance of the motor in the horizontal direction is achieved by adjusting the number of rotations of the hand wheel (13).

[0046] One end of the lead screw (13) is connected to the bearing (8), and the bearing (8) is installed at the central part of the third installation plane (9) to reduce friction.

[0047] The lead screw (11) is fixed on the mounting bracket (14) through a balancing bracket (12). Two balancing brackets (12) are used to further ensure the horizontality of the lead screw in the horizontal direction. The base plate (15) is installed on the ground to play a supporting and fixing role.

[0048] The second mounting plane (7) is arranged on a side close to the motor precision centering device, the first mounting plane (6) is arranged on a side close to the power device (1), and the diameter of the first mounting plane (6) is larger than that of the second mounting plane (7);

[0049] The fourth mounting plane (10) is arranged on a side close to the motor body, and the diameter of the fourth mounting plane (10) is larger than that of the third mounting plane (9).

[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A high-precision permanent magnet motor displacement device, characterized in that: The high-precision permanent magnet motor displacement device comprises: a power device (1), an output shaft (3), a motor rotor (4), a motor housing (2), a motor body, and a motor precision centering device; The power device (1) is connected to the motor rotor (4) via an output shaft (3); the motor housing (2) is fixed to the housing of the power device (1) via bolts to play a supporting and fixing role, and the motor rotor (4) is installed inside the motor housing (2); The motor body comprises a motor stator (5), a first mounting plane (6) and a second mounting plane (7); the motor stator (5) and the motor rotor (4) move relative to each other to cut the magnetic flux lines, thereby generating electricity and performing work; the first mounting plane (6) and the second mounting plane (7) are both arranged perpendicular to the axis direction of the motor and are sequentially distributed in a step-like manner, and are used for connecting the motor body with an external device; The motor precision centering device comprises: a fourth mounting plane (10), a third mounting plane (9), a lead screw (11), a balancing bracket (12), a mounting bracket (14), a hand wheel (13), a mounting bracket (14), and a base plate (15); the third mounting plane (9) and the fourth mounting plane (10) are designed as an integrated whole, are both arranged to be perpendicular to the axis direction of the motor, and are distributed in a step-like manner; The fourth mounting plane (10) is fixed to the second mounting plane (7) on the motor body by a first fixing bolt (16), and a bearing (8) is provided at the center position of the third mounting plane (9); one end of the lead screw (11) is connected to the bearing (8), and the lead screw (11) pushes the bearing (8) to move forward and backward during the rotation process, thereby realizing the movement of the motor in the horizontal direction; the lead screw (11) is arranged on the mounting bracket (14) through the balance bracket (12), and at the same time, the inner wall of the balance bracket (12) is provided with an internal thread, and the lead screw (11) is passed through it, and cooperates with the lead screw (11) to realize the movement in the horizontal position; the hand wheel (13) is installed at the other end of the lead screw (11); the base plate (15) is placed horizontally on the ground, and the mounting bracket (14) is arranged on the base plate (15), and the base plate (15) plays the role of fixing and supporting the mounting bracket (14); Three positioning pins (18) are evenly installed on the circumference of the end surface along the axial direction at the outer end of the motor housing (2), and the first mounting plane (6) is inserted into the three positioning pins (18) to ensure that the central axes of the motor rotor (4) and the electronic stator (5) coincide with each other. The motor body is fixed to the motor housing (2) by engaging with the positioning pins (18) through the second mounting bolts (17).

2. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: In the device, the motor housing (2) is connected to the outer surface of the power device (1) and supports the motor body.

3. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: The power device (1) is connected to the motor rotor (4) via an output shaft (3). The motor rotor (4) replaces the original flywheel of the power device (1). Without affecting the normal output of the power device, the axial size of the power device is reduced, further meeting the stringent requirements of modern equipment for space size.

4. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: Driven by the output shaft (3), the motor rotor (4) and the motor stator (5) cut the magnetic flux lines in the internal space, thereby generating current to generate electricity.

5. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: The second mounting plane (7) of the motor body is connected to the fourth mounting plane (10) of the motor precision centering device via a first fixing bolt (16).

6. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: When the motor is installed, due to the influence of internal magnetic force, when the distance between the motor rotor (4) and the motor stator (5) reaches a certain level, mutual attraction or repulsion will occur, causing certain difficulties in installation; the motor is fixed to the motor body through the second installation plane (7), and the screw (11) is driven to rotate by rotating the hand wheel (13) to achieve horizontal displacement. Since the moving distance of the screw (11) in the horizontal direction is related to the number of rotations of the hand wheel (13), the precise control of the moving distance of the motor in the horizontal direction is achieved by adjusting the number of rotations of the hand wheel (13).

7. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: One end of the lead screw (11) is connected to a bearing (8), and the bearing (8) is installed at the central portion of the third installation plane (9) to reduce friction.

8. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: The lead screw (11) is fixed on the mounting bracket (14) through a balancing bracket (12). Two balancing brackets (12) are used to further ensure the horizontality of the lead screw in the horizontal direction. The base plate (15) is installed on the ground to play a supporting and fixing role.

9. The high-precision permanent magnet motor displacement device according to claim 1, characterized in that: The second mounting plane (7) is arranged on a side close to the motor precision centering device, the first mounting plane (6) is arranged on a side close to the power device (1), and the diameter of the first mounting plane (6) is larger than that of the second mounting plane (7); The fourth mounting plane (10) is arranged on a side close to the motor body, and the diameter of the fourth mounting plane (10) is larger than that of the third mounting plane (9).

Citation Information

Patent Citations

  • Large motor maintenance core-pulling method

    CN118041003A

  • Motor stator and rotor centering assembly device

    CN211018599U