Aluminum material smelting slag treatment device
By using impact beads and a separation vibration device in the aluminum smelting waste slag treatment device, the problem of low separation efficiency of aluminum and waste slag in the existing technology has been solved, and a fast and efficient separation effect has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SICHUAN GUANGMEI NEW MATERIAL TECH CO LTD
- Filing Date
- 2024-07-31
- Publication Date
- 2026-07-07
AI Technical Summary
Existing methods for separating aluminum smelting slag require extensive follow-up work and are difficult to quickly and effectively separate aluminum from slag.
An aluminum smelting waste slag treatment device is adopted, which utilizes a slag treatment cylinder with impact beads inside. The impact beads are driven by a separation vibration device to impact the slag. Combined with a sorting and discharge device, the aluminum and waste slag are quickly separated. The impact bead circulation device realizes automated separation and discharge.
It enables rapid separation of aluminum materials and waste residue, reduces subsequent workload, and improves separation efficiency and automation.
Smart Images

Figure CN118768325B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum smelting waste slag treatment technology, and particularly to an aluminum smelting waste slag treatment device. Background Technology
[0002] During the smelting process of aluminum, slag is produced. Most of this slag is composed of aluminum and other materials, and most of the waste residue is attached to the surface of the aluminum. In order to improve the utilization rate of aluminum, the aluminum and waste residue in the slag are separated.
[0003] The existing separation method separates the slag and the impact ball by colliding with each other. This method requires a lot of follow-up work to separate the three components. Summary of the Invention
[0004] The purpose of this invention is to provide an aluminum smelting waste slag treatment device to solve the problem of quickly separating aluminum, waste slag and impact balls after the slag is processed.
[0005] To achieve the above objectives, the specific technical solution of the aluminum smelting waste slag treatment device of the present invention is as follows:
[0006] A waste slag treatment device for aluminum smelting includes a slag treatment cylinder, characterized in that the slag treatment cylinder is equipped with impact beads inside, and a separation vibration device is provided inside the slag treatment cylinder. The separation vibration device vibrates and impacts the slag inside the slag treatment cylinder to separate the aluminum material and waste slag. A discharge device is provided inside the slag treatment cylinder to control the separate discharge of impact beads and waste slag. An impact bead circulation device is provided on the slag treatment cylinder.
[0007] Furthermore, the slag processing cylinder includes a cylinder body, an impact chamber, a feeding port, a bead inlet, a retrieval door, and a connecting cavity. The cylinder body is provided with an impact chamber inside, and the cylinder body is provided with an impact chamber, a feeding port, and a retrieval door that communicate with the impact chamber. The connecting cavity connects the impact chamber and the sorting device, and the separation vibration device rotates inside the impact chamber.
[0008] Furthermore, the separation vibration device includes a first rotating shaft, a separation device, and a vibration device. The first rotating shaft is mounted on the cylinder. The first rotating shaft drives the separation device to rotate and vibrate inside the impact chamber through the vibration device. The separation device drives the impact beads and slag to collide inside the impact chamber, thereby separating the aluminum and waste residue in the slag. The first rotating shaft is equipped with a matching servo motor.
[0009] Furthermore, the separation device includes a rotating disk, a first waste discharge hole, a first discharge hole for impact balls, a connecting column, a push plate, a rotating cover, a second waste discharge hole, a second discharge hole for impact balls, and a push groove. The rotating disk is mounted on the vibration device and has a first waste discharge hole and a first discharge hole for impact balls. The rotating cover rotates on the rotating disk and has a second waste discharge hole and a second discharge hole for impact balls. The rotating cover has a push groove inside and the push plate is mounted on the rotating disk via the connecting column. The push plate rotates inside the push groove.
[0010] Furthermore, the vibration device includes a vibration mounting cavity, a sliding plate, a spring, a connecting rod, a vibration plate, and a vibration hemisphere. The vibration mounting cavity is located inside the first rotating shaft, the sliding plate slides inside the vibration mounting cavity, a spring is provided between the vibration mounting cavity and the sliding plate, the sliding plate is connected to the rotating disk through the connecting rod, the vibration plate is located inside the cylinder, and the vibration hemisphere is located on the rotating disk.
[0011] Furthermore, the sorting device includes an inlet channel, a waste discharge hole, an impact ball discharge hole, a sorting plate, a chamfered end, a waste contact surface, an impact ball contact surface, and a rotating rod. The inlet channel, waste discharge hole, and impact ball discharge hole are located inside the cylinder. The sorting plate controls the waste discharge hole or impact ball discharge hole to communicate with the connecting cavity through the inlet channel. The front end of the sorting plate is provided with a chamfered end. The sorting plate is provided with a waste contact surface and an impact ball contact surface. The rotating rod drives the sorting plate to rotate. The rotating rod is equipped with a matching servo motor. The impact ball discharge hole and the impact ball circulation device are connected.
[0012] Furthermore, the impact bead circulation device includes a circulation cylinder, an inlet hole, a rotating shaft, a spiral plate, and a discharge hole. The circulation cylinder is installed on the cylinder body, the inlet hole is connected to the waste discharge hole, the discharge hole is connected to the bead inlet hole, the rotating shaft drives the spiral plate to rotate inside the circulation cylinder, and the rotating shaft is equipped with a matching servo motor.
[0013] The advantages of this invention are:
[0014] This invention involves feeding slag into a slag processing cylinder, then using a separation vibration device to drive impact balls to collide with the slag inside the cylinder, accelerating the separation of aluminum and waste slag. The separated waste slag, being small in size, is directly discharged through the slag processing cylinder and the sorting device. Then, the separation vibration device rotates in the opposite direction and works with the sorting device to discharge the impact balls into the impact ball circulation device. Once the impact balls are completely discharged from the slag processing cylinder, the remaining aluminum is removed, completing the rapid separation of the three components. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 This is an overall sectional view of the present invention;
[0017] Figure 3 for Figure 2 A magnified view of a portion of the image;
[0018] Figure 4 This is a schematic diagram of the separation vibration device of the present invention;
[0019] Figure 5 This is a cross-sectional view of the vibration separation device of the present invention;
[0020] Figure 6 This is a schematic diagram of the vibration device structure of the present invention;
[0021] Figure 7 This is a cross-sectional view of the vibration device of the present invention;
[0022] Figure 8 This is an exploded view of the vibration separation device of the present invention;
[0023] Explanation of markings in the diagram:
[0024] Slag processing cylinder 1; cylinder body 1-1; impact chamber 1-2; feeding port 1-3; ball inlet 1-4; retrieval door 1-5; connecting chamber 1-6; vibration device 2; first rotating shaft 2-1; separation device 2-2; rotating disk 2-2-1; first waste slag discharge hole 2-2-2; first discharge hole of impact ball 2-2-3; connecting column 2-2-4; push plate 2-2-5; rotating cover 2-2-6; second waste slag discharge hole 2-2-7; second discharge hole of impact ball 2-2-8; push groove 2-2-9; vibration device 2-3; Vibration mounting cavity 2-3-1; Sliding plate 2-3-2; Spring 2-3-3; Connecting rod 2-3-4; Vibration plate 2-3-5; Vibration hemisphere 2-3-6; Discharge device 3; Inlet channel 3-1; Waste discharge hole 3-2; Impact ball discharge hole 3-3; Discharge plate 3-4; Chamfered end 3-5; Waste contact surface 3-6; Impact ball contact surface 3-7; Rotating rod 3-8; Impact bead circulation device 4; Circulation cylinder 4-1; Inlet hole 4-2; Rotating shaft 4-3; Spiral plate 4-4; Discharge hole 4-5. Detailed Implementation
[0025] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] like Figure 1-8 As shown, an aluminum smelting waste slag treatment device includes a slag treatment cylinder 1. The slag treatment cylinder 1 is characterized by having internal impact beads and a separation vibration device 2 inside. The separation vibration device 2 vibrates and strikes the slag inside the slag treatment cylinder 1, thereby separating the aluminum material and waste slag. A discharge device 3 inside the slag treatment cylinder 1 controls the separate discharge of the impact beads and waste slag. An impact bead circulation device 4 is provided on the slag treatment cylinder 1.
[0028] By feeding slag into the slag processing cylinder 1, the separation vibration device 2 drives the impact ball and slag to impact inside the slag processing cylinder 1 to accelerate the separation of aluminum and waste residue in the slag. The separated waste residue, due to its small size, is directly discharged through the inside of the slag processing cylinder 1 and the sorting device 3. Then, the separation vibration device 2 rotates in the opposite direction and cooperates with the sorting device 3 to discharge the impact ball into the impact ball circulation device 4. After the impact ball is completely discharged inside the slag processing cylinder 1, the remaining aluminum is taken out to complete the rapid separation of the three.
[0029] Among them, such as Figure 1-8 As shown, the slag processing cylinder 1 includes a cylinder body 1-1, an impact chamber 1-2, a feeding port 1-3, a bead inlet 1-4, a retrieval door 1-5, and a connecting cavity 1-6. The impact chamber 1-2 is provided inside the cylinder body 1-1. The cylinder body 1-1 is provided with the impact chamber 1-2, the feeding port 1-3, and the retrieval door 1-5, which are connected to the impact chamber 1-2. The connecting cavity 1-6 connects the impact chamber 1-2 and the sorting device 3. The separation vibration device 2 rotates inside the impact chamber 1-2.
[0030] Among them, such as Figure 1-8 As shown, the separation vibration device 2 includes a first rotating shaft 2-1, a separation device 2-2, and a vibration device 2-3. The first rotating shaft 2-1 is mounted on the cylinder 1-1. The first rotating shaft 2-1 drives the separation device 2-2 to rotate and vibrate inside the impact chamber 1-2 through the vibration device 2-3. The separation device 2-2 drives the impact beads and slag to collide inside the impact chamber 1-2, thereby separating the aluminum and waste residue in the slag. The first rotating shaft 2-1 is equipped with a matching servo motor.
[0031] Among them, such as Figure 1-8 As shown, the separation device 2-2 includes a rotating disk 2-2-1, a first waste discharge hole 2-2-2, a first discharge hole 2-2-3 for the impact ball, a connecting column 2-2-4, a push plate 2-2-5, a rotating cover 2-2-6, a second waste discharge hole 2-2-7, a second discharge hole 2-2-8 for the impact ball, and a push groove 2-2-9. The rotating disk 2-2-1 is mounted on the vibration device 2-3, and the rotating disk 2-2-1 has a first waste discharge hole. 2-2-2 and the first discharge hole 2-2-3 of the impact ball, the rotating cover 2-2-6 rotates on the rotating disk 2-2-1, the rotating cover 2-2-6 is provided with the second waste discharge hole 2-2-7 and the second discharge hole 2-2-8 of the impact ball, the rotating cover 2-2-6 is provided with the push groove 2-2-9 inside, the push plate 2-2-5 is set on the rotating disk 2-2-1 through the connecting column 2-2-4, and the push plate 2-2-5 rotates inside the push groove 2-2-9.
[0032] When rotating in the forward direction, the first waste discharge hole 2-2-2 on the rotating disk 2-2-1 and the second waste discharge hole 2-2-7 on the rotating cover 2-2-6 discharge waste slag relative to each other. When rotating in the reverse direction, the first discharge hole 2-2-3 and the second discharge hole 2-2-8 of the impact ball discharge the impact ball relative to each other.
[0033] Among them, such as Figure 1-8 As shown, the vibration device 2-3 includes a vibration mounting cavity 2-3-1, a sliding plate 2-3-2, a spring 2-3-3, a connecting rod 2-3-4, a vibration plate 2-3-5, and a vibration hemisphere 2-3-6. The vibration mounting cavity 2-3-1 is located inside the first rotating shaft 2-1. The sliding plate 2-3-2 slides inside the vibration mounting cavity 2-3-1. The spring 2-3-3 is provided between the vibration mounting cavity 2-3-1 and the sliding plate 2-3-2. The sliding plate 2-3-2 is connected to the rotating disk 2-2-1 through the connecting rod 2-3-4. The vibration plate 2-3-5 is located inside the cylinder 1-1, and the vibration hemisphere 2-3-6 is located on the rotating disk 2-2-1.
[0034] Rotating the rotating disk 2-2-1 causes the vibrating hemisphere 2-3-6 to rotate. When the vibrating hemisphere 2-3-6 contacts the sliding plate 2-3-2, rotating the rotating disk 2-2-1 will cause the connecting rod 2-3-4 and the sliding plate 2-3-2 to move upward, compressing the spring 2-3-3, and then returning to its original position to vibrate.
[0035] Among them, such as Figure 1-8As shown, the sorting device 3 includes an inlet channel 3-1, a waste discharge hole 3-2, an impact ball discharge hole 3-3, a sorting plate 3-4, a chamfered end 3-5, a waste contact surface 3-6, an impact ball contact surface 3-7, and a rotating rod 3-8. The inlet channel 3-1, the waste discharge hole 3-2, and the impact ball discharge hole 3-3 are located inside the cylinder 1-1. The sorting plate 3-4 controls the waste discharge hole 3-2 or the impact ball discharge hole 3-3 to communicate with the connecting cavity 1-6 through the inlet channel 3-1. The front end of the sorting plate 3-4 is provided with a chamfered end 3-5. The sorting plate 3-4 is provided with a waste contact surface 3-6 and an impact ball contact surface 3-7. The rotating rod 3-8 drives the sorting plate 3-4 to rotate. The rotating rod 3-8 is provided with a matching servo motor. The impact ball discharge hole 3-3 is connected to the impact ball circulation device 4.
[0036] When discharging waste residue, the sorting plate 3-4 rotates so that the waste residue contact surface 3-6 faces upward. Then, when the waste residue contact surface 3-6 does not contact the waste residue for a period of time, the sorting plate 3-4 will flip so that the impact ball contact surface 3-7 faces upward.
[0037] Among them, such as Figure 1-8 As shown, the impact bead circulation device 4 includes a circulation cylinder 4-1, an inlet hole 4-2, a rotating shaft 4-3, a spiral plate 4-4, and an outlet hole 4-5. The circulation cylinder 4-1 is mounted on the cylinder body 1-1. The inlet hole 4-2 is connected to the waste discharge hole 3-2, and the outlet hole 4-5 is connected to the bead inlet hole 1-4. The rotating shaft 4-3 drives the spiral plate 4-4 to rotate inside the circulation cylinder 4-1. The rotating shaft 4-3 is equipped with a matching servo motor.
[0038] After the aluminum material with the slag removed is taken out, the rotating shaft 4-3 drives the spiral plate 4-4 to rotate, which transmits the impact ball back into the impact chamber 1-2 and replenishes the slag that needs to be treated.
[0039] It is understood that the present invention has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the invention. Furthermore, under the teachings of the present invention, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of the present invention.
Claims
1. A device for treating aluminum smelting waste slag, comprising a slag treatment cylinder (1), characterized in that, The slag treatment cylinder (1) is equipped with impact beads inside, and a separation vibration device (2) is provided inside the slag treatment cylinder (1). The separation vibration device (2) vibrates and strikes the slag inside the slag treatment cylinder (1) to separate the aluminum material and waste residue in the slag. The slag treatment cylinder (1) is equipped with a sorting device (3) to control the impact beads and waste residue to be discharged separately. The slag treatment cylinder (1) is equipped with an impact bead circulation device (4). The slag processing cylinder (1) includes a cylinder body (1-1), an impact chamber (1-2), a feeding port (1-3), a bead inlet (1-4), a retrieval door (1-5), and a connecting cavity (1-6). The impact chamber (1-2) is provided inside the cylinder body (1-1). The bead inlet (1-4), the feeding port (1-3), and the retrieval door (1-5) are provided on the cylinder body (1-1) and communicate with the impact chamber (1-2). The connecting cavity (1-6) connects the impact chamber (1-2) and the sorting device (3). The separation vibration device (2) rotates inside the impact chamber (1-2). The separation vibration device (2) includes a first rotating shaft (2-1), a separation device (2-2), and a vibration device (2-3). The first rotating shaft (2-1) is mounted on the cylinder (1-1). The first rotating shaft (2-1) drives the separation device (2-2) to rotate and vibrate inside the impact chamber (1-2) through the vibration device (2-3). The separation device (2-2) drives the impact beads and slag to impact inside the impact chamber (1-2) to separate the aluminum and waste residue in the slag. The first rotating shaft (2-1) is equipped with a matching servo motor. The separation device (2-2) includes a rotating disk (2-2-1), a first waste discharge hole (2-2-2), a first discharge hole of an impact ball (2-2-3), a connecting column (2-2-4), a push plate (2-2-5), a rotating cover (2-2-6), a second waste discharge hole (2-2-7), a second discharge hole of an impact ball (2-2-8), and a push groove (2-2-9). The rotating disk (2-2-1) is mounted on the vibration device (2-3), and the rotating disk (2-2-1) is provided with a first waste discharge hole (2-2-7). -2-2) and the first discharge hole (2-2-3) of the impact ball, the rotating cover (2-2-6) rotates on the rotating disk (2-2-1), the rotating cover (2-2-6) is provided with the second waste discharge hole (2-2-7) and the second discharge hole (2-2-8) of the impact ball, the rotating cover (2-2-6) is provided with the push groove (2-2-9) inside, the push plate (2-2-5) is set on the rotating disk (2-2-1) through the connecting column (2-2-4), and the push plate (2-2-5) rotates inside the push groove (2-2-9); The vibration device (2-3) includes a vibration mounting cavity (2-3-1), a sliding plate (2-3-2), a spring (2-3-3), a connecting rod (2-3-4), a vibration plate (2-3-5), and a vibration hemisphere (2-3-6). The vibration mounting cavity (2-3-1) is located inside the first rotating shaft (2-1). The sliding plate (2-3-2) slides inside the vibration mounting cavity (2-3-1). A spring (2-3-3) is provided between the vibration mounting cavity (2-3-1) and the sliding plate (2-3-2). The sliding plate (2-3-2) is connected to the rotating disk (2-2-1) through the connecting rod (2-3-4). The vibration plate (2-3-5) is located inside the cylinder (1-1), and the vibration hemisphere (2-3-6) is located on the rotating disk (2-2-1).
2. The aluminum smelting waste slag treatment device according to claim 1, characterized in that, The sorting device (3) includes an inlet channel (3-1), a waste discharge hole (3-2), an impact ball discharge hole (3-3), a sorting plate (3-4), a chamfered end (3-5), a waste contact surface (3-6), an impact ball contact surface (3-7), and a rotating rod (3-8). The inlet channel (3-1), the waste discharge hole (3-2), and the impact ball discharge hole (3-3) are located inside the cylinder (1-1). The sorting plate (3-4) controls the waste discharge hole (3-6). 3-2) or the impact ball discharge hole (3-3) is connected to the connecting cavity (1-6) through the inlet channel (3-1). The front end of the sorting plate (3-4) is provided with a chamfered end (3-5). The sorting plate (3-4) is provided with a waste residue contact surface (3-6) and an impact ball contact surface (3-7). The rotating rod (3-8) drives the sorting plate (3-4) to rotate. The rotating rod (3-8) is provided with a matching servo motor. The impact ball discharge hole (3-3) is connected to the impact ball circulation device (4).
3. The aluminum smelting waste slag treatment device according to claim 2, characterized in that, The impact bead circulation device (4) includes a circulation cylinder (4-1), an inlet hole (4-2), a rotating shaft (4-3), a spiral plate (4-4), and an outlet hole (4-5). The circulation cylinder (4-1) is set on the cylinder body (1-1). The inlet hole (4-2) is connected to the waste discharge hole (3-2), and the outlet hole (4-5) is connected to the bead inlet hole (1-4). The rotating shaft (4-3) drives the spiral plate (4-4) to rotate inside the circulation cylinder (4-1). The rotating shaft (4-3) is equipped with a matching servo motor.