A damage unit assembly system
By designing a damage unit assembly system and adopting automation, digitalization, and information technology, the problems of low efficiency, poor consistency, and insufficient safety in the damage unit assembly process have been solved, enabling mass production of multiple product varieties and safe and reliable flexible assembly.
Patent Information
- Application Number
- CN202410721253.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2044-06-05
AI Technical Summary
The assembly process of the damaged unit suffers from low assembly efficiency, poor assembly consistency, lack of unified process, weak production line versatility and compatibility, and insufficient safety and quality monitoring, resulting in personnel safety that cannot be guaranteed and requiring a large amount of manual inspection.
A damage unit assembly system was designed, comprising a decision-making layer, a control layer, a perception layer, and an execution layer. It adopts automation, digitalization, and information technologies, integrates industrial IoT and equipment control, realizes automated management and data acquisition of the production process, real-time monitoring and alarms, and has the ability to flexibly assemble multiple product varieties.
It provides a safe, reliable, economical, and practical automated flexible assembly production line, which improves the assembly technology level of damaged units, solves the problems of low assembly efficiency and poor consistency, realizes the mass production of multiple products, and improves the versatility and safety of the production line.
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Figure CN118768912B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of damage unit production technology, and in particular to a damage unit assembly system. Background Technology
[0002] There are many types of damage units, and the assembly process for each is complex. Currently, the assembly of various damage units is completed manually with simple machinery, resulting in low assembly efficiency, poor consistency, and the inability to establish a unified assembly process or guarantee process inheritance. Furthermore, each damage unit requires a separate production line, making the existing damage unit assembly lines lack versatility and compatibility. In addition, the lack of advanced quality and safety monitoring capabilities in existing damage unit assembly lines compromises worker safety and necessitates a large number of personnel for quality inspection, further impacting assembly efficiency.
[0003] Therefore, how to provide a safe, reliable, economical, practical, and advanced automated and flexible damage unit assembly production system compatible with multiple product varieties is an urgent technical problem that needs to be solved by those skilled in the art. Summary of the Invention
[0004] In view of the above problems, the present invention provides a damage unit assembly system that overcomes or at least partially solves the above problems.
[0005] This invention provides the following solution:
[0006] A damage unit assembly system, comprising:
[0007] Decision-making level;
[0008] The management and control layer includes a management layer and a control layer. The management layer is used to manage the production process, logistics, quality, and equipment status, acquire production site data in real time, perform statistical analysis and visual monitoring, and promptly alarm and handle abnormal situations on the production site. The control layer is used to receive task, plan, and process data from the management layer and realize the automated operation of various special machines and mechanisms through software control programs, thereby realizing the automatic collection, storage, and management of data throughout the entire production process.
[0009] The perception layer is used to monitor the status of materials, operators, production equipment, product quality, and important process parameters in real time, and upload the data to the management layer and the control layer.
[0010] The execution layer is used to receive operation instructions issued by the control layer and to realize material storage, solidification, transmission, detection and assembly according to the operation instructions; the execution layer includes a component preparation unit, a combined charge column and main charge component assembly unit, a semi-prepared pre-charge component assembly unit, a head component assembly unit, and a full-prepared destruction unit assembly unit.
[0011] Preferably, the assembly unit for the combined drug column and the main drug component includes a special machine for vibration detection and marking, a special machine for applying insect glue, a special machine for measuring height, a special machine for replacing the truss robot and the pallet support, a special machine for detecting and marking the vibration of the auxiliary drug column, a special machine for pressing and tightening the drug, and a first inkjet printer.
[0012] Preferably: the first insect glue coating machine includes a coating assembly, a linear module adjustment mechanism, a frame, a coating brush, a mold base, a horizontal power unit, a rotating mechanism, and a base; the first height detection machine includes a servo motor, a vertical displacement platform, a detection probe, and positioning fixtures; the truss robot and pallet support replacement machine includes a Z-axis linear module, an X-axis linear module, a Y-axis linear module, a robot, a frame, and a pallet support and replacement device; the auxiliary drug column jump detection and marking machine includes a jump detection mechanism, a marking mechanism, a rotating platform, a servo motor, a rotating clamping mechanism, and a rotating transfer platform; the drug pressing and tightening machine includes a servo electric cylinder, a tightening mechanism, a tightening head, a clamping mechanism, and a worktable; the first inkjet printer includes an inkjet device, a horizontal propulsion device, a frame, a mold base, a column, and a rotating mechanism.
[0013] Preferably, the pre-loading component assembly unit includes a second shellac coating machine, a display screen, a first epoxy resin coating machine, a second height testing machine, a first electrical performance testing machine, and a second inkjet printer.
[0014] Preferably, the first electrical performance testing machine includes a frame, an electrical performance testing instrument and control cabinet, a protective cover, a protective door, a pin-type electrical performance testing mechanism, and a testing platform.
[0015] Preferably, the head component assembly unit includes a second electrical performance testing machine, a second epoxy resin coating machine, a third inkjet printer, a runout testing machine, a weighing machine, and a third height testing machine.
[0016] Preferably, the fully-equipped damage unit assembly unit includes a main charge component and endurance engine loading station, an engine, fuze and main charge component assembly station, a head component selection and loading station, a head component inspection and wire arrangement station, an electrical inspection trolley transporting the components to the electrical inspection workshop for electrical inspection testing, a reserved station, a fully-equipped damage unit docking station, a wiring station, and an inspection and packaging station.
[0017] Preferably, the inspection and packing station includes a soft cable pneumatic balancer, which includes a vertical adjustment mechanism, a horizontal rotation mechanism, a base, a frame, and a gripping mechanism.
[0018] Preferably, it also includes a combined charge and main charge assembly and transfer line, a semi-prepared pre-charge assembly and transfer line, a head component assembly and transfer line, and a full-prepared damage unit assembly and transfer line.
[0019] Preferably, the assembly and transfer line for the combined charge and main charge components, as well as the assembly and transfer line for the complete destruction unit, both include an accumulation roller conveyor and a transport trolley.
[0020] Both the semi-prepared pre-loading component assembly and transmission line and the head component assembly and transmission line include double-layer belt conveyors and transport trolleys.
[0021] According to specific embodiments provided by the present invention, the present invention discloses the following technical effects:
[0022] This application provides a damage unit assembly system based on automation, digitalization, and information technology, as well as technologies such as the Industrial Internet of Things, equipment integrated control, system modeling, and system optimization. It offers a safe, reliable, economical, practical, and advanced automated and flexible assembly production line compatible with multiple product varieties, solving the user's problem of mass production of damage units. Utilizing automation technology to complete damage unit assembly can improve the technical level of damage unit assembly and solve the problems existing in the current damage unit assembly process.
[0023] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly described below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0025] Figure 1 This is a schematic diagram of the structure of a damage unit assembly system provided in an embodiment of the present invention;
[0026] Figure 2 This is a plan layout diagram of the overall execution layer area provided in an embodiment of the present invention;
[0027] Figure 3 This is a schematic diagram of a logistics transmission system provided in an embodiment of the present invention.
[0028] In the diagram: Component preparation unit 1, Combined charge and main charge component assembly unit 2, Semi-prepared pre-charge component assembly unit 3, Head component assembly unit 4, Fully prepared damage unit assembly unit 5, Curing area 6, Special machine 7, Manual workstation 8, Component temporary storage area 9, Ammunition box temporary storage area 10, Explosion-proof AGV trolley 11, Fully prepared damage unit dehumidification area 12, Central control room 13, Combined charge and main charge component assembly transmission line 14, Semi-prepared pre-charge component assembly transmission line 15, Head component assembly transmission line 16, Fully prepared damage unit assembly transmission line 17. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention are within the scope of protection of the present invention.
[0030] See Figure 1 This invention provides a damage unit assembly system, such as... Figure 1 As shown, the system may include:
[0031] Decision-making level;
[0032] The management and control layer includes a management layer and a control layer. The management layer is used to manage the production process, logistics, quality, and equipment status, acquire production site data in real time, perform statistical analysis and visual monitoring, and promptly alarm and handle abnormal situations on the production site. The control layer is used to receive task, plan, and process data from the management layer and realize the automated operation of various special machines and mechanisms through software control programs, thereby realizing the automatic collection, storage, and management of data throughout the entire production process.
[0033] The perception layer is used to monitor the status of materials, operators, production equipment, product quality, and important process parameters in real time, and upload the data to the management layer and the control layer.
[0034] The execution layer is used to receive operation instructions issued by the control layer and to realize material storage, solidification, transmission, detection and assembly according to the operation instructions; the execution layer includes a component preparation unit 1, a combined charge column and main charge component assembly unit 2, a semi-prepared pre-charge component assembly unit 3, a head component assembly unit 4, and a full-prepared destruction unit assembly unit 5.
[0035] The combined charge column and main charge component assembly unit 2 is used to assemble the combined charge column, inspect the combined charge column, assemble the main charge component, and inspect the main charge component.
[0036] The semi-prepared pre-loading component assembly unit 3 is used to realize the assembly and production of the semi-prepared pre-loading component.
[0037] The head component assembly unit 4 is used for assembling the full-preparation pre-loading drug delivery component, assembling the head component, adjusting the head component's swing difference, and detecting the head component.
[0038] The fully equipped damage unit assembly unit 5 is used to realize the connection and assembly of the main charge component of the damage unit and the fuse engine, the matching and selection of the head component according to the weight information, the organization and numbering of the head component wires and the cleaning of the wiring parts, the measurement of the electrical parameters of the head component, the electrical inspection of the damage unit, the sealing of the terminals with silicone rubber, the application of epoxy resin to the connection of the main charge component cartridge case, the insertion of the head component into the cartridge case, the wiping of residual adhesive at the connection, the detection of weight, total length and runout, curing, cleaning of pipelines and application of adhesive, copper-tin coating and electrical performance testing, dehumidification, and inspection and packaging.
[0039] This application provides a safe, reliable, economical, practical, and advanced automated and flexible assembly production line compatible with multiple product varieties, solving the user's problem of mass production of damage units. Based on automation, digitalization, and informatization, as well as mature technologies such as industrial Internet of Things, equipment integrated control, system modeling, and system optimization, the designed automated production line for damage units consists of a decision-making layer, a management layer (including a management layer and a control layer), and an execution layer.
[0040] The decision-making layer consists of the user's Enterprise Resource Planning (ERP) system, Manufacturing Execution System (MES), Quality Management System (QIS), and Inventory Management System (WMS).
[0041] The management system consists of a production line data acquisition and management system and a video surveillance system. The production line data acquisition and management system primarily manages production planning, logistics, quality, and equipment status; it acquires real-time production site data, performs statistical analysis and visual monitoring, and promptly alerts and handles abnormal situations on the production site, thereby improving the digital control capabilities of the production process. The video surveillance system comprises on-site installed video surveillance equipment and a hard disk recording and storage system, which can display the production site situation in real time and store, view, and trace the collected video data.
[0042] The control layer, or production line control system, includes a main control computer, configuration software, PLC control master station, slave station system, and electrical control system. The control layer receives tasks, plans, and process data from the management layer, and uses software control programs to automate the operation of various specialized machines and mechanisms, ultimately achieving automatic data acquisition, storage, and management throughout the entire production process.
[0043] The perception layer mainly consists of various data acquisition devices such as barcode scanners, personnel identification, cylinder magnetic ring switches, limit switches, displacement sensors, and weighing modules. It is mainly used to monitor data such as material status, operators, production equipment operating status, product quality status, and important process parameters in real time, and to upload this data to the management and control layers to provide decision-making basis for the precise execution of the production line.
[0044] The execution layer mainly consists of automated racking, stacker cranes, automated warehouses, inbound and outbound conveyor systems, handling robots in the production and assembly area, depth inspection machines, automated drug pressing machines, drug pressing and tightening machines, electrical performance testing machines, runout value testing machines, height testing machines, weight testing machines, inkjet printing machines, glue application machines, palletizing and packing mechanisms, and automated conveyor lines. The execution layer receives operation commands from the control layer to realize functions such as material storage, solidification, transmission, testing, and assembly.
[0045] like Figure 2 As shown, the automated production line for the damage unit mainly includes, according to function, a parts preparation unit 1, a combined charge and main charge component assembly unit 2, a semi-prepared pre-charge component assembly unit 3, a head component assembly unit 4, a fully prepared damage unit assembly unit 5, a curing area 6, a special machine 7, a manual workstation 8, a parts temporary storage area 9, a bomb box temporary storage area 10, an explosion-proof AGV trolley 11, a fully prepared damage unit dehumidification area 12, and a central control room 13.
[0046] The assembly unit 2 for the combined drug cartridge and main drug component includes a special machine for vibration detection and marking, a special machine for applying insect glue, a special machine for height detection, a special machine for truss manipulator and pallet support replacement, a special machine for vibration detection and marking of auxiliary drug cartridges, a special machine for pressing and tightening drug, and a special machine for inkjet printer.
[0047] Furthermore, the first insect glue coating machine includes a coating assembly, a linear module adjustment mechanism, a frame, a coating brush, a mold base, a horizontal power unit, a rotating mechanism, and a base; the first height detection machine includes a servo motor, a vertical displacement platform, a detection probe, and positioning fixtures; the truss robot and pallet support replacement machine includes a Z-axis linear module, an X-axis linear module, a Y-axis linear module, a robot, a frame, and a pallet support and replacement device; the auxiliary drug column jump detection and marking machine includes a jump detection mechanism, a marking mechanism, a rotating platform, a servo motor, a rotating clamping mechanism, and a rotating transfer platform; the drug pressing and tightening machine includes a servo electric cylinder, a tightening mechanism, a tightening head, a clamping mechanism, and a worktable; the first inkjet printer includes an inkjet device, a horizontal propulsion device, a frame, a mold base, a column, and a rotating mechanism.
[0048] The assembly unit for combined propellant columns and main propellant components mainly consists of an information acquisition device, a runout detection machine, a glue application machine, a height detection machine, a handling robot, an inkjet printer, an electrical performance testing machine, an automatic propellant pressing machine, a propellant pressing and tightening machine, an automatic transmission system, an electronic Kanban system, and a control system. It also reserves the function of curing propellant columns with covers in the warehouse and has 4 workstations for functional expansion. It can complete the assembly and production of combined propellant columns and main propellant components, the assembly and production of combined propellant columns and secondary damage units, and the assembly and production of combined propellant columns and main damage units according to the process flow. It has the functions of information acquisition, component transmission, assembly, testing, digital production, and quality information management for propellant covers, main propellant columns, and auxiliary propellant columns.
[0049] The production line for combined propellant cartridges and main charge components can complete the processes of component loading and information collection; assembly, curing, inspection, and rejection of non-conforming combined propellant cartridges; and assembly and curing of main charge components. The production line has functions such as component loading, transmission, assembly, testing, and related digital production and quality information management, realizing the assembly production of combined propellant cartridges and main charge components.
[0050] The combined propellant charge and secondary damage unit production line can complete the following processes according to the workflow: component loading and information collection; assembly, curing, inspection, and rejection of non-conforming main propellant charges; assembly, curing, inspection, and rejection of non-conforming combined propellant charges; assembly, curing, inspection, and rejection of non-conforming projectile components; and assembly and curing of secondary damage units. The production line has functions such as component loading, transmission, assembly, testing, and related digital production and quality information management, realizing the assembly production of combined propellant charges and secondary damage units.
[0051] The combined charge and main damage unit production line can complete the following processes according to the workflow: component loading and information collection; assembly and curing of the main charge with cover; assembly, curing, inspection, and rejection of defective combined charge; assembly, inspection, and rejection of defective main charge components; assembly, inspection, rejection of defective main damage unit, and packaging; assembly, inspection, and rejection of defective pre-combined charge; assembly, inspection, and rejection of defective pre-charge; and assembly, inspection, rejection of defective pre-damage unit, and packaging. The production line has functions such as component loading, transmission, assembly, testing, and related digital production and quality information management, realizing the assembly production of combined charge and main damage unit.
[0052] The semi-prepared pre-loading component assembly unit 3 includes a second shellac coating machine, a display screen, a first epoxy resin coating machine, a second height detection machine, a first electrical performance testing machine, and a second inkjet printer.
[0053] Furthermore, the first electrical performance testing machine includes a frame, an electrical performance testing instrument and control cabinet, a protective cover, a protective door, a pin-type electrical performance testing mechanism, and a testing platform.
[0054] The semi-prepared pre-loading component assembly unit 3 mainly consists of an information acquisition device, a height detection machine, an electrical performance testing machine, an inkjet printer, an automatic transmission system, an electronic Kanban board, and a control system. It also reserves one workstation for functional expansion. It can complete the assembly and production of semi-prepared pre-loading components and primary loading components according to the process flow. It has the functions of component transmission, assembly, testing, digital production, and quality information management.
[0055] The semi-prepared pre-loading component production line can complete the assembly, curing, inspection, coding, and information collection of semi-prepared pre-loading components according to the process. The production line has functions such as component transfer, assembly, testing, and related digital production and quality information management.
[0056] The primary charge component production line can complete the assembly, curing, inspection, and rejection of primary charge columns with covers according to the process; the assembly, curing, inspection, and rejection of primary charge components, as well as operations such as coding and information collection. The production line has functions such as component transmission, assembly, testing, and related digital production and quality information management.
[0057] The head component assembly unit includes a second electrical performance testing machine, a second epoxy resin coating machine, a third inkjet printer, a runout testing machine, a weighing machine, and a third height testing machine.
[0058] The head component assembly unit 4 mainly consists of an information acquisition device, a glue application machine, a runout detection machine, an electrical performance testing machine, a height detection machine, an inkjet printer, an automatic transmission system, an electronic Kanban board, and a control system. It also reserves one workstation for functional expansion. It can complete the assembly production of the head component and the assembly production of the first-level damage unit according to the process flow. It has the functions of component transmission, assembly, testing, digital production, and quality information management.
[0059] The head component production line can complete the assembly, curing, inspection and coding information collection of head components according to the process. The production line has functions such as component transfer, assembly, testing and related digital production and quality information management.
[0060] The fully-equipped damage unit assembly unit 5 includes a main charge component and endurance engine loading station, an engine, fuse and main charge component assembly station, a head component selection and loading station, a head component inspection and wire arrangement station, an electrical inspection trolley to transport to the electrical inspection workshop for electrical inspection testing, a reserved station, a fully-equipped damage unit docking station, a wiring station, and an inspection and packaging station.
[0061] The inspection and packing station includes a soft cable pneumatic balancing crane, which includes a vertical adjustment mechanism, a horizontal rotation mechanism, a base, a frame, and a gripping mechanism.
[0062] The full-scale damage unit assembly unit 5 mainly consists of an information acquisition device, a runout detection machine, an electrical performance detection machine, a length detection machine, a diameter detection machine, a weight detection machine, a center of gravity detection device, an inkjet printer, a soft cable pneumatic balancer, an automatic transmission system, an electronic Kanban board, and a control system. It also reserves one workstation for functional expansion. It can complete the assembly and production of full-scale damage units and tandem damage units according to the process flow. It has the functions of component transmission, assembly, testing, digital production, and quality information management.
[0063] The full-capacity damage unit production line can automatically feed the main charge components and the endurance engine, assemble, inspect, batch, seal, remove glue, pack and inspect the full-capacity damage units according to the process. The production line has functions such as parts transfer, assembly, testing and related digital production and quality information management.
[0064] The tandem damage unit production line can automatically feed secondary damage units, assemble, inspect, batch, seal, remove glue, pack and inspect the tandem damage units according to the process. The production line has functions such as parts transfer, assembly, testing and related digital production and quality information management.
[0065] like Figure 3 As shown, embodiments of this application may also provide a combined charge and main charge assembly transmission line 14, a semi-prepared pre-charge component assembly transmission line 15, a head component assembly transmission line 16, and a full-prepared damage unit assembly transmission line 17.
[0066] The assembly and transmission line 14 for the combined charge and the main charge component, as well as the assembly and transmission line 17 for the complete destruction unit, both include an accumulation roller line and a transport trolley.
[0067] Both the semi-prepared pre-loading component assembly and transmission line 15 and the head component assembly and transmission line 16 include double-layer belt conveyors and transport trolleys.
[0068] The assembly and transfer line for combined propellant charges and main propellant components can complete the assembly and production of combined propellant charges and main propellant components, the assembly and production of combined propellant charges and secondary damage units, and the automatic transfer and positioning of parts during the assembly and production process of combined propellant charges and main damage units. This transfer line consists of an accumulating roller conveyor and transport trolleys. Parts are loaded by gantry robots and logistics trolleys in the automated warehouse. The parts automatically circulate on templates on the roller conveyor, completing the part transfer and positioning functions at each station.
[0069] The semi-prepared pre-loading component assembly and conveyor line can complete the assembly and production of semi-prepared pre-loading components and the automatic transfer and positioning of primary loading components. This conveyor line consists of a double-layer belt conveyor and transport trolleys. Parts are transported to each workstation by the trolleys. During the assembly process, materials are manually loaded and assembled, while semi-finished products automatically flow on the belt conveyor.
[0070] The head component assembly conveyor line can automatically transport and position parts for the assembly production of head components and the assembly production of first-level damage units. This conveyor line consists of a double-layer belt conveyor and transport trolleys. Parts are transported to each workstation by the trolleys. During the assembly process, materials are manually loaded and assembled, while semi-finished products flow automatically on the belt conveyor.
[0071] The full-scale damage unit assembly conveyor line can complete the assembly production of full-scale damage units and the automatic transfer and positioning of parts for tandem damage unit assembly. This conveyor line consists of an accumulating roller conveyor and transport trolleys. Parts are transferred by explosion-proof AGVs to gantry robots and logistics trolleys for loading. Components automatically circulate on templates on the roller conveyor, completing the component transfer and positioning functions at each station.
[0072] In summary, the damage unit assembly system provided in this application, based on automation, digitalization, and information technology, as well as technologies such as the Industrial Internet of Things, equipment integrated control, system modeling, and system optimization, offers a safe, reliable, economical, practical, and somewhat advanced automated and flexible assembly production line compatible with multiple product varieties, solving the user's problem of mass production of damage units. Utilizing automation technology to complete the assembly of damage units can improve the technical level of damage unit assembly and solve the problems existing in the current damage unit assembly process.
[0073] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0074] As can be seen from the above description of the embodiments, those skilled in the art can clearly understand that this application can be implemented by means of software plus necessary general-purpose hardware platforms. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, can be embodied in the form of a software product. This computer software product can be stored in a storage medium, such as ROM / RAM, magnetic disk, optical disk, etc., and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute the methods described in various embodiments or some parts of the embodiments of this application.
[0075] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. In particular, for system or system embodiments, since they are basically similar to method embodiments, the description is relatively simple, and relevant parts can be referred to the descriptions in the method embodiments. The systems and system embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without creative effort.
[0076] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention are included within the scope of protection of the present invention.
Claims
1. A damage unit assembly system, characterized in that, include: Decision-making level; The management and control layer includes a management layer and a control layer. The management layer is used to manage the production process, logistics, quality, and equipment status, acquire production site data in real time, perform statistical analysis and visual monitoring, and promptly alarm and handle abnormal situations on the production site. The control layer is used to receive task, plan, and process data sent from the management layer and realize the automated operation of each special machine and mechanism through software control program, so as to realize the automatic collection, storage, and management of data in the entire production process; The perception layer is used to monitor the status of materials, operators, production equipment, product quality, and important process parameters in real time, and upload the data to the management layer and the control layer. The execution layer is used to receive operation instructions issued by the control layer and to perform material storage, solidification, transmission, detection and assembly according to the operation instructions; the execution layer includes a component preparation unit, a combined charge column and main charge component assembly unit, a semi-prepared pre-charge component assembly unit, a head component assembly unit, and a full-prepared destruction unit assembly unit. The combined charge and main charge component assembly unit is used to complete the assembly and production of the combined charge and main charge components, the assembly and production of the combined charge and secondary damage unit, and the assembly and production of the combined charge and main damage unit; the combined charge and main charge component assembly unit includes a vibration detection and marking machine, a first insect glue coating machine, a first height detection machine, a gantry robot and pallet support replacement machine, a secondary charge vibration detection and marking machine, a charge tightening machine, and a first inkjet printer; The semi-prepared pre-loading component assembly unit is used to complete the assembly and production of the semi-prepared pre-loading component and the primary loading component; the semi-prepared pre-loading component assembly unit includes a second shellac coating machine, a display screen, a first epoxy resin coating machine, a second height testing machine, a first electrical performance testing machine, and a second inkjet printer. The head component assembly unit is used to complete the assembly and production of the head component and the first-level damage unit; the head component assembly unit includes a second electrical performance testing machine, a second epoxy resin coating machine, a third inkjet printer, a runout testing machine, a weighing machine, and a third height testing machine. The fully equipped damage unit assembly unit is used to complete the assembly and production of the fully equipped damage unit and the tandem damage unit. The fully equipped damage unit assembly unit includes a main charge component and endurance engine loading station, an engine, fuse and main charge component assembly station, a head component selection and loading station, a head component inspection and wire arrangement station, an electrical inspection trolley to transport to the electrical inspection workshop for electrical inspection testing, a reserved station, a fully equipped damage unit docking station, a wiring station, and an inspection and packaging station.
2. The damage unit assembly system according to claim 1, characterized in that, The first insect glue coating machine includes a coating assembly, a linear module adjustment mechanism, a frame, a coating brush, a mold base, a horizontal power unit, a rotating mechanism, and a base; the first height detection machine includes a servo motor, a vertical displacement platform, a detection probe, and positioning fixtures; the truss robot and pallet support replacement machine includes a Z-axis linear module, an X-axis linear module, a Y-axis linear module, a robot, a frame, and a pallet support and replacement device; the auxiliary drug column jump detection and marking machine includes a jump detection mechanism, a marking mechanism, a rotating platform, a servo motor, a rotating clamping mechanism, and a rotating transfer platform; the drug pressing and tightening machine includes a servo electric cylinder, a tightening mechanism, a tightening head, a clamping mechanism, and a worktable; the first inkjet printer includes an inkjet device, a horizontal propulsion device, a frame, a mold base, a column, and a rotating mechanism.
3. The damage unit assembly system according to claim 1, characterized in that, The first electrical performance testing machine includes a frame, an electrical performance testing instrument and control cabinet, a protective cover, a protective door, a pin-type electrical performance testing mechanism, and a testing platform.
4. The damage unit assembly system according to claim 1, characterized in that, The inspection and packing station includes a soft cable pneumatic balancing crane, which includes a vertical adjustment mechanism, a horizontal rotation mechanism, a base, a frame, and a gripping mechanism.
5. The damage unit assembly system according to claim 1, characterized in that, It also includes assembly and transfer lines for combined charge and main charge components, assembly and transfer lines for semi-prepared pre-charge components, assembly and transfer lines for head components, and assembly and transfer lines for fully prepared damage units.
6. The damage unit assembly system according to claim 5, characterized in that, The assembly and transmission line for the combined charge and main charge components, as well as the assembly and transmission line for the complete destruction unit, both include an accumulation roller conveyor and a transport trolley. Both the semi-prepared pre-loading component assembly and transmission line and the head component assembly and transmission line include double-layer belt conveyors and transport trolleys.
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