A device for threading tie bars and bending stirrups

Abstract

The present invention discloses a device for threading and bending tie bars, comprising a frame, two guide rails are symmetrically arranged on the top of the frame, and each guide rail is provided with a plurality of moving blocks, a mounting platform is commonly installed on the plurality of moving blocks, a rack is arranged on one side of the top of the frame, a servo motor is arranged on the mounting platform, a gear is arranged on the servo motor, a plurality of clips are arranged on the mounting platform, a feeding assembly is arranged in the middle of the frame, and two steel bar tie machines are arranged outside the frame; the present invention uses a tie bar feeding mechanism to enable a plurality of steel bars in the clips to be sequentially transported to the steel bar tie machine without manual operation, and the steel bars entering the steel bar tie machine are mutually coordinated by an electric cylinder telescopic mechanism, a receiving and telescopic mechanism, a bending hoop mechanism and a lifting mechanism, and the operation of the mechanical structure replaces manual bending of the steel bars, thereby reducing labor costs and improving efficiency, thereby improving production efficiency and output.

Description

Technical Field

[0001] The invention relates to the technical field of steel bar production and processing, and in particular to a tie bar bundle threading and hoop bending device. Background Art

[0002] Bending and tying of steel bars are common processes, and the correct arrangement and fixation of the steel bars are crucial; however, traditional bending methods usually rely on manual operation, which is cumbersome and increases labor costs, and also has problems of high labor intensity and low efficiency; in order to solve these problems, the application of mechanical structures has gradually become a development trend in the industry in recent years, aiming to reduce labor costs and improve production efficiency and safety; for this reason, a tie bar threading and bending device is proposed to solve the problems existing in the prior art. Summary of the invention

[0003] The purpose of the present invention is to provide a tie bar bundle threading and hoop bending device in view of the above-mentioned problems. The present invention uses a tie bar feeding mechanism to enable multiple steel bars in a clip to be sequentially conveyed to a steel bar tie machine without manual operation. The steel bars entering the steel bar tie machine are mutually coordinated by an electric cylinder telescopic mechanism, a receiving telescopic mechanism, a hoop bending mechanism and a rising mechanism. The operation of the mechanical structure replaces manual bending of the steel bars, thereby reducing labor costs and improving efficiency, thereby improving production efficiency and output. In order to achieve the above-mentioned invention purpose, the technical scheme adopted by the present invention is as follows:

[0004] According to one aspect of the present invention, there is provided a tie bar threading and hoop bending device, comprising a tie bar feeding mechanism and two steel bar tie machines, the tie bar feeding mechanism comprising a frame, two guide rails are symmetrically arranged on the top of the frame, each of the guide rails is provided with a plurality of moving blocks, and a mounting platform is commonly installed on the plurality of moving blocks, a rack is provided on one side of the top of the frame, a servo motor is provided on the mounting platform, a gear 1 meshing with the rack 1 is provided on the output end of the servo motor, and the output end of the servo motor extends downward to the lower end of the mounting platform, a plurality of clips are provided on the mounting platform, a feeding assembly is provided in the middle of the frame, and two steel bar tie machines are arranged in sequence outside the frame, the two steel bar tie machines are arranged in mirror symmetry, and a connecting and telescopic mechanism is provided on the steel bar tie machine close to one side of the frame.

[0005] Preferably, the feeding assembly includes a conveying cylinder arranged in the middle of the frame, a cylinder movable block is provided on the conveying cylinder, a steel bar push block is provided on the top of the cylinder movable block, and the steel bar push block cooperates with a plurality of clips.

[0006] Preferably, the two steel bar pulling machines are symmetrically arranged in mirror images, and the steel bar pulling machine includes a base frame, an electric cylinder telescopic mechanism, a connecting and telescopic mechanism, a bending hoop mechanism and a lifting mechanism. A lifting mechanism is provided on the top of the frame, an electric cylinder telescopic mechanism is provided at the front end of the lifting mechanism, a connecting and telescopic mechanism is provided at the front end of the electric cylinder telescopic mechanism, and the right end of the connecting and telescopic mechanism cooperates with the feeding assembly, and a bending hoop mechanism is provided at the left end of the connecting and telescopic mechanism.

[0007] Preferably, the lifting mechanism includes a bracket installed on the top of the base frame, the bracket is composed of three vertical rods connected, and the three vertical rods are arranged horizontally in sequence, the left and right vertical rods of the bracket are evenly provided with slide rails, each of the slide rails is provided with a plurality of sliders, and the plurality of sliders are commonly connected to a lifting platform, a rack 2 is provided on the middle vertical rod of the bracket, a lifting motor is provided on the lifting platform, and a gear 2 meshing with the rack 2 is provided on the output shaft of the lifting motor.

[0008] Preferably, the electric cylinder telescopic mechanism includes a fixed base installed on a rising platform, a servo electric cylinder is provided at the lower end of the fixed base, a telescopic motor for driving the servo electric cylinder is provided at the tail end of the servo electric cylinder, a telescopic head is provided at the output end of the servo electric cylinder, and a buffer spring is provided between the telescopic head and the servo electric cylinder, a movable platform is provided at the front end of the fixed base, and the guiding telescopic mechanism is arranged on the movable platform.

[0009] Preferably, the connecting and telescopic mechanism includes a connecting groove installed on the movable table, a connecting rail is provided on the movable table, and a connecting block is provided on the connecting rail, the connecting block is connected to the connecting groove, and the connecting block is located at the lower end of the connecting groove, a telescopic cylinder is provided on the movable table, and the output end of the telescopic cylinder is connected to the connecting block, and the bending hoop mechanism is arranged at the left end of the movable table.

[0010] Preferably, the bending hoop mechanism includes a bending hoop cylinder hingedly mounted on a movable table, a connecting rod hingedly mounted on the output end of the bending hoop cylinder, the other end of the connecting rod is hinged on the movable table, a guide groove is opened on the movable table, and the guide groove is arc-shaped, a bending hoop head is provided on the connecting rod, and the bending hoop head is located in the guide groove, a shift block cylinder is provided at the front end of the movable table, an L-shaped plate is provided at the output end of the shift block cylinder, and a steel bar shift block is provided on the L-shaped plate.

[0011] Preferably, a plurality of spring buckles are provided in the receiving groove.

[0012] Preferably, each of the magazines is provided with two magazines, and the two magazines are of different lengths.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0014] 1. The tie bar threading and hoop bending equipment described in the present invention uses a tie bar feeding mechanism to enable multiple steel bars in a clip to be sequentially conveyed to a steel bar tie machine without manual operation. The steel bars entering the steel bar tie machine are subjected to the cooperation of an electric cylinder telescopic mechanism, a receiving telescopic mechanism, a bending hoop mechanism and a rising mechanism. The operation of the mechanical structure replaces manual bending of the steel bars, thereby reducing labor costs and improving efficiency, thereby improving production efficiency and output.

[0015] 2. The tie bar threading and hoop bending equipment described in the present invention has two magazines of different lengths on the clip, allowing steel bars of different sizes to be stored separately. This design can flexibly respond to the specific needs of different engineering projects, and can also arrange the steel bars compactly, effectively utilize the storage space, and can flexibly meet production needs and improve adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the tie bar feeding mechanism of the present invention;

[0018] Figure 3 The present invention Figure 2 Schematic diagram of some structures;

[0019] Figure 4 The present invention Figure 3 Bottom view of

[0020] Figure 5 It is a structural schematic diagram of the feeding assembly of the present invention;

[0021] Figure 6 It is a structural schematic diagram of the ascending mechanism of the present invention;

[0022] Figure 7 It is a schematic diagram of the connection structure between the ascending motor and the gear 2 of the present invention;

[0023] Figure 8 It is a structural schematic diagram of the electric cylinder telescopic mechanism of the present invention;

[0024] Figure 9 It is a structural schematic diagram of the connecting and telescopic mechanism and the bending hoop mechanism of the present invention;

[0025] Figure 10 The present invention Figure 9 Schematic diagram of the structure of the middle spring buckle;

[0026] Figure 11 It is a partial structural schematic diagram of the bending hoop mechanism of the present invention;

[0027] Figure 12It is a schematic diagram of the structure of the magazine of the present invention;

[0028] In the attached drawings, 1, a tie bar feeding mechanism; 101, a frame; 102, a guide rail; 103, a moving block; 104, a mounting platform; 105, a rack 1; 106, a servo motor; 107, a gear 1; 108, a clip;

[0029] 2. Steel bar tensioning machine;

[0030] 3. Feeding assembly; 301. Conveying cylinder; 302. Cylinder movable block; 303. Steel bar push block;

[0031] 4. Base frame;

[0032] 5. Ascending mechanism; 501. Bracket; 502. Vertical rod; 503. Slide rail; 504. Sliding block; 505. Ascending platform; 506. Rack 2; 507. Ascending motor; 508. Gear 2;

[0033] 6. Electric cylinder telescopic mechanism; 601. Fixed base; 602. Servo electric cylinder; 603. Telescopic motor; 604. Telescopic head; 605. Buffer spring; 606. Movable table;

[0034] 7. Guide telescopic mechanism; 701. Guide groove; 702. Guide rail; 703. Guide block; 704. Telescopic cylinder; 705. Spring buckle;

[0035] 8. Bending hoop mechanism; 801. Bending hoop cylinder; 802. Connecting rod; 803. Guide groove; 804. Bending hoop head; 805. Block cylinder; 806. L-shaped plate; 807. Steel bar block;

[0036] 9. Magazine. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for the purpose of enabling the reader to have a thorough understanding of one or more aspects of the invention, and these aspects of the present invention can be realized even without these specific details.

[0038] See also Figures 1 to 12 The present invention provides a tie bar threading and hoop bending device, and the technical solution is as follows:

[0039] It includes a tie bar feeding mechanism 1 and two steel bar tie machines 2. The tie bar feeding mechanism 1 includes a frame 101. Two guide rails 102 are symmetrically arranged on the top of the frame 101. Each of the guide rails 102 is provided with a plurality of moving blocks 103, and a mounting platform 104 is commonly installed on the plurality of moving blocks 103. A rack 105 is provided on one side of the top of the frame 101. A servo motor 106 is provided on the mounting platform 104. A gear 107 meshing with the rack 105 is provided on the output end of the servo motor 106, and the output end of the servo motor 106 extends downward to the lower end of the mounting platform 104. A plurality of clips 108 are provided on the mounting platform 104. A feeding assembly 3 is provided in the middle of the frame 101. Two steel bar tie machines 2 are arranged in sequence outside the frame 101. The two steel bar tie machines 2 are arranged in mirror symmetry, and a connecting and telescopic mechanism 7 is provided on the steel bar tie machine 2 close to one side of the frame 101.

[0040] The feeding assembly 3 includes a conveying cylinder 301 arranged in the middle of the frame 101, and a cylinder movable block 302 is provided on the conveying cylinder 301. A steel bar push block 303 is provided on the top of the cylinder movable block 302, and the steel bar push block 303 cooperates with multiple clips 108.

[0041] The mounting platform 104 is driven by the servo motor 106, and is moved horizontally by the transmission of the gear 107 and the rack 105 and the positioning of the moving block 103 of the guide rail 102, so that the clip 108 can be transported to the feeding position in turn, and then the tie bars in the clip 108 are sent to the right end steel bar tie machine 2 by the conveying cylinder 301; during the process, the clip 108 is moved to the conveying cylinder 301 by the servo motor 106, the gear 107 and the rack 105, and the conveying cylinder 301 is started. The conveying cylinder 301 uses a magnetically coupled rodless cylinder. When the cylinder is started, the cylinder movable block 302 drives the steel bar push block 303 to move and push the steel bar into the right side steel bar pulling machine, thereby achieving the purpose of automatic feeding. The operation of the mechanical structure replaces manual feeding, which reduces labor costs and improves efficiency, thereby improving production efficiency and output.

[0042] The two steel bar pulling machines 2 are symmetrically mirrored, and the steel bar pulling machine 2 includes a base frame 4, an electric cylinder telescopic mechanism 6, a connecting and telescopic mechanism 7, a bending hoop mechanism 8 and a lifting mechanism 5. A lifting mechanism 5 is provided on the top of the frame 101, and an electric cylinder telescopic mechanism 6 is provided at the front end of the lifting mechanism 5. A connecting and telescopic mechanism 7 is provided at the front end of the electric cylinder telescopic mechanism 6, and the right end of the connecting and telescopic mechanism 7 cooperates with the feeding assembly 3, and a bending hoop mechanism 8 is provided at the left end of the connecting and telescopic mechanism 7.

[0043] The lifting mechanism 5 moves the entire structure to the specified position, and the telescopic mechanism 7 is connected to the tie-rebar feeding mechanism 1 to receive the steel bars onto the steel bar tie-rebar machine 2. Then the lifting mechanism 5 moves upward to the specified position, and the electric cylinder telescopic mechanism 6 drives the steel bars to connect with another steel bar tie-rebar machine 2. Finally, two bending hoop mechanisms 8 bend the steel bars at the same time. During the process, no manual operation is required, which reduces labor costs and improves efficiency, thereby improving overall production efficiency and output.

[0044] The lifting mechanism 5 includes a bracket 501 installed on the top of the base frame 4, the bracket 501 is composed of three vertical rods 502 connected, and the three vertical rods 502 are arranged horizontally in sequence, and the left and right vertical rods 502 of the bracket 501 are evenly distributed with slide rails 503, each of the slide rails 503 is provided with a plurality of sliders 504, and the plurality of sliders 504 are commonly connected to a lifting platform 505, a rack 2 506 is provided on the middle vertical rod 502 of the bracket 501, a lifting motor 507 is provided on the lifting platform 505, and a gear 2 508 meshing with the rack 2 506 is provided on the output shaft of the lifting motor 507.

[0045] The height of the tie-rebar feeding mechanism 1 is at the lower end of the steel bar pulling machine 2, so it is necessary to connect the guiding and telescopic mechanism 7 with the tie-rebar feeding mechanism 1 through the lifting mechanism 5 to complete the transfer of the steel bars; the lifting motor 507 drives the gear 2 508 to rotate, and the gear 2 508 is engaged with the rack 2 506, and with the cooperation of multiple sliders 504 and slide rails 503, the lifting platform 505 can move up and down, and can be raised or lowered to the specified position according to needs to facilitate the subsequent mechanism operation.

[0046] The electric cylinder telescopic mechanism 6 includes a fixed base 601 installed on the rising platform 505, a servo electric cylinder 602 is provided at the lower end of the fixed base 601, a telescopic motor 603 for driving the servo electric cylinder 602 is provided at the tail end of the servo electric cylinder 602, a telescopic head 604 is provided at the output end of the servo electric cylinder 602, and a buffer spring 605 is provided between the telescopic head 604 and the servo electric cylinder 602, a movable platform 606 is provided at the front end of the fixed base 601, and the connecting and telescopic mechanism 7 is arranged on the movable platform 606.

[0047] After the steel bar passes through the steel bar feeding mechanism 1 and enters the receiving and telescopic mechanism 7, the telescopic motor 603 starts to drive the servo electric cylinder 602 to move. Due to the limited length of the steel bar, the servo electric cylinder 602 drives the movable table 606 to move toward another steel bar pulling machine 2. A proximity switch is provided at the connection point, and the proximity switch can be used for better docking. The steel bar is moved to the receiving and telescopic mechanism 7 of the other steel bar pulling machine 2, and the two bending hoop mechanisms 8 are started synchronously to bend the steel bars.

[0048] The connecting and telescopic mechanism 7 includes a connecting groove 701 installed on the movable platform 606, a connecting rail 702 is provided on the movable platform 606, and a connecting block 703 is provided on the connecting rail 702, the connecting block 703 is connected to the connecting groove 701, and the connecting block 703 is located at the lower end of the connecting groove 701, a telescopic cylinder 704 is provided on the movable platform 606, and the output end of the telescopic cylinder 704 is connected to the connecting block 703, and the bending hoop mechanism 8 is arranged at the left end of the movable platform 606.

[0049] When the tie bar enters the right-side steel bar tie machine 2 from the tie bar feeding mechanism 1, the telescopic cylinder 704 of the receiving groove 701 is started, and the receiving groove 701 is pushed to the tie bar feeding entrance through the cooperation of the receiving rail 702 and the receiving block 703, and then the conveying cylinder 301 sends the tie bar into the steel bar receiving guide groove 803 to complete the loading of the steel bar, and then cooperates with the electric telescopic mechanism to transport the steel bar to the left-side steel bar tie machine 2, and then the bending hoop mechanisms 8 on the two steel bar tie machines 2 perform the bending operation at the same time to complete the processing of the tie bar.

[0050] The bending hoop mechanism 8 includes a bending hoop cylinder 801 hingedly mounted on a movable table 606, a connecting rod 802 hingedly mounted on the output end of the bending hoop cylinder 801, the other end of the connecting rod 802 is hinged on the movable table 606, a guide groove 803 is opened on the movable table 606, and the guide groove 803 is arc-shaped, a bending hoop head 804 is provided on the connecting rod 802, and the bending hoop head 804 is located in the guide groove 803, a shifting block cylinder 805 is provided at the front end of the movable table 606, an L-shaped plate 806 is provided at the output end of the shifting block cylinder 805, and a steel bar shifting block 807 is provided on the L-shaped plate 806.

[0051] After the tie bar is transported to the designated position, the bending hoop cylinder 801 is opened, and the bending hoop cylinder 801 drives the connecting rod 802 to move, and at the same time drives the bending hoop head 804 to move in the guide groove 803. The bending hoop head 804 moves along the guide groove 803 to bend the steel bar, and then the steel bar pusher block 807 cylinder 805 is started to push the tie bar out of the bending hoop steel bar slot.

[0052] A plurality of spring clips 705 are arranged in the receiving groove 701; the shift block in the spring clip 705 has the characteristic of unidirectional movement, and the steel bar will encounter less resistance when moving to the left through the shift block, but will encounter great resistance and cannot move when moving to the right; therefore, in the process of repeated opening and closing of the telescopic cylinder 704 of the steel bar receiving groove 701, the tie bar is continuously transported to the left until it is transported to the steel bar tie machine 2 on the left.

[0053] Each of the magazines 108 is provided with two ammunition chambers 9, and the lengths of the two ammunition chambers 9 are different; the two ammunition chambers 9 on each magazine 108 have different lengths, allowing steel bars of different sizes to be stored respectively. This design can flexibly meet the specific requirements of different engineering projects, and can also compactly arrange the steel bars, effectively utilize the storage space, and meet the production requirements.

[0054] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A device for threading and bending tie bars, characterized in that, include: A tie-bar feeding mechanism (1) and two steel bar tie-bar machines (2), wherein the tie-bar feeding mechanism (1) comprises a frame (101), two guide rails (102) are symmetrically arranged on the top of the frame (101), a plurality of moving blocks (103) are arranged on each of the guide rails (102), and a mounting platform (104) is commonly mounted on the plurality of moving blocks (103), a rack (105) is arranged on one side of the top of the frame (101), a servo motor (106) is arranged on the mounting platform (104), and the servo motor (106) is driven by a motor A gear (107) meshing with a rack (105) is provided at the output end, and the output end of the servo motor (106) extends downward to the lower end of the mounting platform (104), a plurality of clips (108) are provided on the mounting platform (104), a feeding assembly (3) is provided in the middle of the frame (101), two steel bar tie machines (2) are arranged in sequence outside the frame (101), the two steel bar tie machines (2) are arranged in mirror symmetry, and a receiving and telescopic mechanism (7) is provided on the steel bar tie machine (2) close to one side of the frame (101); The feeding assembly (3) comprises a conveying cylinder (301) arranged in the middle of the frame (101), a cylinder movable block (302) is arranged on the conveying cylinder (301), a steel bar push block (303) is arranged on the top of the cylinder movable block (302), and the steel bar push block (303) cooperates with a plurality of clips (108); The two steel bar tie-tying machines (2) are symmetrically arranged in mirror images. The steel bar tie-tying machines (2) comprise a base frame (4), an electric cylinder telescopic mechanism (6), a connecting and telescopic mechanism (7), a bending hoop mechanism (8) and a lifting mechanism (5). The lifting mechanism (5) is provided on the top of the frame (101). The electric cylinder telescopic mechanism (6) is provided at the front end of the lifting mechanism (5). The connecting and telescopic mechanism (7) is provided at the front end of the electric cylinder telescopic mechanism (6). The right end of the connecting and telescopic mechanism (7) cooperates with the feeding assembly (3). The left end of the connecting and telescopic mechanism (7) is provided with a bending hoop mechanism (8). The lifting mechanism (5) comprises a bracket (501) installed on the top of the base frame (4), the bracket (501) is composed of three vertical rods (502) connected, and the three vertical rods (502) are arranged in sequence horizontally, and the left and right vertical rods (502) of the bracket (501) are evenly distributed with slide rails (503), each of the slide rails (503) is provided with a plurality of sliders (504), and the plurality of sliders (504) are commonly connected to a lifting platform (505), a second rack (506) is provided on the middle vertical rod (502) of the bracket (501), and a lifting motor (507) is provided on the lifting platform (505), and a second gear (508) meshing with the second rack (506) is provided on the output shaft of the lifting motor (507); The electric cylinder telescopic mechanism (6) comprises a fixed base (601) mounted on a rising platform (505); a servo electric cylinder (602) is provided at the lower end of the fixed base (601); a telescopic motor (603) for driving the servo electric cylinder (602) is provided at the tail end of the servo electric cylinder (602); a telescopic head (604) is provided at the output end of the servo electric cylinder (602); a buffer spring (605) is provided between the telescopic head (604) and the servo electric cylinder (602); a movable platform (606) is provided at the front end of the fixed base (601); and the guiding telescopic mechanism (7) is arranged on the movable platform (606); The guiding telescopic mechanism (7) comprises a guiding groove (701) installed on a movable platform (606); a guiding rail (702) is provided on the movable platform (606); a guiding block (703) is provided on the guiding rail (702); the guiding block (703) is connected to the guiding groove (701), and the guiding block (703) is located at the lower end of the guiding groove (701); a telescopic cylinder (704) is provided on the movable platform (606), and the output end of the telescopic cylinder (704) is connected to the guiding block (703); and the bending hoop mechanism (8) is arranged at the left end of the movable platform (606).

2. The tying bar threading and hoop bending device according to claim 1, characterized in that: The bending hoop mechanism (8) comprises a bending hoop cylinder (801) hingedly mounted on a movable table (606); a connecting rod (802) is hingedly mounted on the output end of the bending hoop cylinder (801); the other end of the connecting rod (802) is hingedly mounted on the movable table (606); a guide groove (803) is provided on the movable table (606); the guide groove (803) is arc-shaped; a bending hoop head (804) is provided on the connecting rod (802); the bending hoop head (804) is located in the guide groove (803); a shifting block cylinder (805) is provided at the front end of the movable table (606); an L-shaped plate (806) is provided at the output end of the shifting block cylinder (805); and a steel bar shifting block (807) is provided on the L-shaped plate (806).

3. The tying bar threading and bending hoop device according to claim 1, characterized in that: A plurality of spring buckles (705) are arranged in the receiving groove (701).

4. The tying bar threading and bending hoop device according to claim 2, wherein: Each of the magazines (108) is provided with two magazines (9), and the two magazines (9) are of different lengths.

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