A cold pressing process and equipment for grooved plate
By adopting cold pressing processing technology and equipment in groove plate processing, the problems of rough assembly and poor molding quality in traditional processing methods are solved, and higher assembly and molding quality is achieved, ensuring product stability and accuracy.
Patent Information
- Application Number
- CN202410863701.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-06-29
AI Technical Summary
The traditional groove plate processing method has problems such as rough assembly and poor molding quality, especially during the glue solidification process, the ribs, cuttings and substrates are prone to deformation, affecting the product molding quality.
A cold pressing process and equipment for groove plates is adopted to achieve precise assembly and cold pressing of substrates, ribs and cuttings through the combination of grooved machine, glue coating machine, assembly machine and cold press, so that the glue solidifies in a fixed state, thereby improving the quality of the finished product.
Through mechanized assembly and cold pressing, this process and equipment significantly improve the assembly quality and forming quality of the grooved plate, avoid deformation problems, and ensure product stability and accuracy.
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Figure CN118849131B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of plate processing, and in particular to a cold pressing process and equipment for grooved plates. Background Art
[0002] Reference Figure 1 and Figure 2 , which is the groove plate 100 to be processed in the present application, comprising a base plate 101, ribs 102 and inserts 103; wherein the ribs 102 are horizontally assembled on the top of the base plate 101 and are evenly spaced, the base plate 101 and the ribs 102 are connected by the inserts 103, and a first connecting groove 104 is provided on the top of the base plate 101, a second connecting groove 105 is provided on the bottom of the ribs 102, and the inserts 103 are inserted between the first connecting groove 104 and the second connecting groove 105 and fixed by glue.
[0003] In the traditional processing method, the grooved plate is usually assembled manually, and the assembly is relatively rough. Moreover, after assembly, the glue is slowly solidified by natural cooling. During this process, the ribs, inserts and base plates are prone to deformation, which affects the subsequent product molding quality. Therefore, further improvements can be made. Summary of the invention
[0004] In order to improve the assembly quality of grooved plates and the molding quality of products, the present application provides a grooved plate cold pressing process and equipment.
[0005] In the first aspect, the present application provides a grooved plate cold pressing processing equipment, which adopts the following technical solution:
[0006] A groove plate cold pressing processing equipment comprises a groove opening machine, the groove opening machine is used to open a first connecting groove on a substrate, and is used to open a second connecting groove on a rib; a glue coating machine, the glue coating machine is used to apply glue to the first connecting groove on the substrate and the second connecting groove on the rib; an assembly machine, the assembly machine is used to assemble the substrate, the rib and the insert; and a cold press machine, the cold press machine is used to cold press and shape the grooved plates assembled by the assembly machine after stacking.
[0007] By adopting the above technical scheme, in the actual processing process, after obtaining the substrate, ribs and inserts, a slotting machine is used to open a first connection groove on the substrate and a second connection groove on the ribs. Then, a glue coating machine is used to apply glue to the first connection groove on the substrate and the second connection groove on the ribs. Next, an assembly machine is used to assemble the substrate, ribs and inserts, at which time the glue is not solidified and the grooved plate is not formed. Finally, the unformed grooved plate obtained after assembly is obtained, and after lamination, a cold press is used to cold press and shape it, so that the glue slowly solidifies in the formed state, thereby obtaining a finished grooved plate. This processing method, on the one hand, realizes a machine operation method to complete the assembly and assembly of the grooved plate; on the other hand, after assembly, a cold press is used to shape the unformed grooved plate obtained after assembly, so that the glue slowly solidifies in the formed state, so as to ensure the quality of the product after molding.
[0008] Optionally, the assembly machine includes a machine platform; an assembly platform, which is installed on the top of the base platform, and a positioning port is opened on the top of the assembly platform for positioning and installing the substrate horizontally upward; a first assembly unit and a second assembly unit, which are arranged on both sides of the assembly platform relatively to each other, and the first assembly unit is used to insert the insertion strip into the first connecting groove in the substrate, and the second assembly unit is used to insert the rib into the insertion strip through the second connecting groove on the rib.
[0009] By adopting the above technical solution, in the actual assembly process, the substrate is positioned upward and placed in the positioning port in the assembly table; then, the first assembly unit is used to insert the first assembly unit including the insertion strip into the first connecting groove in the substrate; then, the second assembly unit is used to insert the rib into the insertion strip through the second connecting groove on the rib to obtain an unshaped grooved plate with the glue not dried.
[0010] Optionally, the first assembly unit and the second assembly unit both include a material preparation table, a push rod, a first driving member, a roller frame and a second driving member; a material preparation opening is provided on the top of the material preparation table, and the material preparation opening is arranged one-to-one corresponding to the first connecting groove of the base plate in the assembly table, and the material preparation opening in the first assembly unit is used for positioning and releasing the inserts one by one, and the material preparation opening in the second assembly unit is used for positioning and releasing the ribs one by one; the first driving member in the first assembly unit is used to push the corresponding inserts into the base plate in the assembly table along the material preparation opening through the push rod. The first connecting groove of the plate, the first driving member in the second assembly unit is used to push the corresponding rib into the insertion strip along the material preparation opening through a push rod; a horizontal slide is also installed on the top of the material preparation table, and the horizontal slide moves synchronously with the push rod; a plurality of groups of rollers corresponding to the material preparation openings are installed at the bottom of the roller frame, and the roller frame is installed on the top of the material preparation table, and the end of the roller frame away from the assembly table is rotatably connected to the horizontal slide, and is flipped upward toward the horizontal slide or flipped downward toward the material preparation opening through the second driving member.
[0011] By adopting the above technical solution, in the actual assembly process, after the substrate is positioned upward and placed in the positioning port in the assembly table, the first assembly unit is started, and the inserts are placed one by one in the material preparation port on the material preparation table in the first assembly unit; then, the second driving member in the first assembly unit is used to control the roller frame to flip downward in the direction of the material preparation port, so that the rollers in the roller frame roll and press against the inserts in the material preparation port one by one; then, the first driving member in the first assembly unit is used to push the corresponding inserts into the first connecting groove of the substrate in the assembly table along the material preparation port through the push rod, and at this time, the horizontal slide drives the roller frame to move synchronously with the push rod, so that the rollers in the roller frame keep rolling and pressing against the inserts, and push them stably. When the inserts are pushed into place, the second driving member in the first assembly unit is used to control the roller frame to flip upward in the direction of the horizontal slide to release the inserts. Next, the second assembly unit is started, and the ribs are placed one by one in the material preparation opening in the material preparation table of the second assembly unit; then, the second driving member in the second assembly unit is used to control the roller frame to flip downward toward the material preparation opening, so that the rollers in the roller frame roll and press against the ribs in the material preparation opening one by one; then, the first driving member in the second assembly unit is used to push and insert the corresponding ribs into the insertion strips along the material preparation opening through the push rod, and at this time, the horizontal slide drives the roller frame to move synchronously with the push rod, so that the rollers in the roller frame keep rolling and pressing against the ribs, and promote them stably. At the same time, because the push rod in the first assembly unit still positions the insertion strips, the insertion strips will not be pushed and moved by the ribs. When the ribs are pushed into place, the second driving member in the second assembly unit is used to control the roller frame to flip upward toward the horizontal slide to release the ribs. Finally, the first driving member in the first assembly unit controls the push rod to retract and reset, and the first driving member in the second assembly unit controls the push rod to retract and reset, so as to subsequently take out the assembled unshaped grooved plate with wet glue.
[0012] Optionally, the rollers on the roller frame are installed via a hanging rod, and the hanging rod is a retractable damping rod.
[0013] By adopting the above technical solution, in the actual working process, the retractable damping characteristics of the hanging rod are utilized to ensure the pressure on the cuttings and ribs while preventing the cuttings and ribs from being damaged.
[0014] Optionally, the rollers on the roller frame can be adjusted up and down.
[0015] By adopting the above technical solution, since the rollers on the roller frame can be adjusted up and down, they can be adaptively adjusted according to the thickness of the inserts and ribs to control their initial pressing force.
[0016] Optionally, the first driving member is a cylinder, which is embedded in the material preparation table, and the piston rod end of the first driving member protrudes outward, and a horizontal push plate is installed at the piston rod end of the first driving member, the push rod is fixedly installed on the horizontal push plate, and the horizontal slide is fixedly connected to the horizontal push plate.
[0017] By adopting the above technical solution, by installing the first driving member inside the material preparation table in an embedded manner, the installation space of the first assembly unit and the second assembly unit can be further compressed, which is convenient for actual equipment layout.
[0018] In the second aspect, the present application provides a cold pressing process for a grooved plate, which adopts the following technical solution:
[0019] A cold pressing process for a grooved plate, based on the above-mentioned cold pressing process equipment for a grooved plate, comprises the following steps:
[0020] S1, obtaining substrates, ribs and cuttings;
[0021] S2, using a slotting machine to form a first connecting groove on the substrate and a second connecting groove on the rib;
[0022] S3, using a glue coating machine to apply glue to the first connection groove on the substrate and the second connection groove on the rib;
[0023] S4, using an assembly machine to assemble the base plate, the ribs, and the inserts to obtain an unshaped grooved plate with the glue not dried;
[0024] S5. The unshaped grooved plates obtained in step S4 are placed in a cold press in a stacked manner, and then cold pressed to shape them, so that the glue slowly solidifies in the shaped state, thereby obtaining a finished grooved plate.
[0025] Optionally, in step S4, the following steps are specifically included:
[0026] S41, the substrate is positioned upward and placed in the positioning opening of the assembly table, the first assembly unit is started, and the insertion strips are placed one by one in the material preparation opening on the material preparation table of the first assembly unit; then, the second driving member in the first assembly unit is used to control the roller frame to flip downward toward the material preparation opening, so that the rollers in the roller frame roll and press against the insertion strips in the material preparation opening one by one; then, the first driving member in the first assembly unit is used to push and insert the corresponding insertion strips into the first connecting groove of the substrate in the assembly table along the material preparation opening through the push rod, and at this time, the horizontal slide table drives the roller frame to move synchronously with the push rod, so that the rollers in the roller frame keep rolling and pressing against the insertion strips, and promote them stably;
[0027] S42, when the cutting strip is pushed into place, the second driving member in the first assembly unit is used to control the roller frame to flip upward toward the horizontal slide table to release the cutting strip;
[0028] S43, then, start the second assembly unit, and place the ribs one by one in the material preparation opening in the material preparation table of the second assembly unit; then, use the second driving member in the second assembly unit to control the roller frame to flip downward toward the material preparation opening, so that the rollers in the roller frame roll and press against the ribs in the material preparation opening one by one; then, use the first driving member in the second assembly unit to push and insert the corresponding ribs into the insertion strips along the material preparation opening through the push rod, and at this time, the horizontal slide drives the roller frame to move synchronously with the push rod, so that the rollers in the roller frame keep rolling and pressing against the ribs, and promote them stably, and at the same time, because the push rod in the first assembly unit still positions the insertion strips, the insertion strips will not be pushed and moved by the ribs;
[0029] S44, when the ribs are pushed into place, the second driving member in the second assembly unit is used to control the roller frame to flip upward toward the horizontal slide to release the ribs;
[0030] S45. Finally, the first driving member in the first assembly unit controls the push rod to withdraw and reset, and the first driving member in the second assembly unit controls the push rod to withdraw and reset, and the assembled unshaped grooved plate with the glue not dried is taken out.
[0031] Optionally, in step S1, after obtaining the cutting, both ends of the cutting are chamfered.
[0032] By adopting the above technical solution, after obtaining the insert, both ends of the insert are chamfered so that in the subsequent assembly process in step S4, the insert and the first connecting groove in the substrate, and the insert and the second connecting groove in the rib can be more easily plugged in.
[0033] Optionally, in step S5, during the stacking of the unshaped grooved plates, a spacer is placed between two unshaped grooved plates.
[0034] By adopting the above technical solution, during the stacking process of the unformed grooved plates, a partition is placed between two unformed grooved plates so that during the subsequent cold pressing and forming by the cold press machine, pressure can be transmitted through the partition to further improve the force balance of the unformed grooved plates, thereby ensuring the forming quality of the grooved plates.
[0035] In summary, the present application includes at least one of the following beneficial technical effects:
[0036] 1. In the actual processing, after obtaining the base plate, ribs and inserts, a slotting machine is used to open the first connection groove on the base plate and the second connection groove on the ribs. Then, a glue coating machine is used to apply glue to the first connection groove on the base plate and the second connection groove on the ribs. Next, an assembly machine is used to assemble the base plate, ribs and inserts. At this time, the glue has not solidified and the grooved plate has not been shaped. Finally, the unshaped grooved plate obtained after assembly is obtained, and after stacking, a cold press is used to cold press and shape it, so that the glue slowly solidifies in the shaped state, thereby obtaining the finished grooved plate;
[0037] 2. In the actual assembly process, the substrate is positioned upward and placed in the positioning opening in the assembly table; then, the first assembly unit is started, and the inserts are placed one by one in the material preparation opening on the material preparation table in the first assembly unit; then, the second driving member in the first assembly unit is used to control the roller frame to flip downward in the direction of the material preparation opening, so that the rollers in the roller frame roll and press against the inserts in the material preparation opening one by one; then, the first driving member in the first assembly unit is used to push the corresponding inserts into the first connecting groove of the substrate in the assembly table along the material preparation opening through the push rod, and at this time, the horizontal slide drives the roller frame to move synchronously with the push rod, so that the rollers in the roller frame keep rolling and pressing against the inserts, and push them steadily. When the inserts are pushed into place, the second driving member in the first assembly unit is used to control the roller frame to flip upward in the direction of the horizontal slide to release the inserts. Next, the second assembly unit is started, and the ribs are placed one by one in the material preparation opening in the material preparation table of the second assembly unit; then, the second driving member in the second assembly unit is used to control the roller frame to flip downward toward the material preparation opening, so that the rollers in the roller frame roll and press against the ribs in the material preparation opening one by one; then, the first driving member in the second assembly unit is used to push and insert the corresponding ribs into the insertion strips along the material preparation opening through the push rod, and at this time, the horizontal slide drives the roller frame to move synchronously with the push rod, so that the rollers in the roller frame keep rolling and pressing against the ribs, and promote them stably. At the same time, because the push rod in the first assembly unit still positions the insertion strips, the insertion strips will not be pushed and moved by the ribs. When the ribs are pushed into place, the second driving member in the second assembly unit is used to control the roller frame to flip upward toward the horizontal slide to release the ribs. Finally, the first driving member in the first assembly unit controls the push rod to retract and reset, and the first driving member in the second assembly unit controls the push rod to retract and reset, so as to subsequently take out the assembled unshaped grooved plate with the glue not dried;
[0038] 3. In the actual working process, the retractable damping characteristics of the hanging rod can be used to ensure the pressure on the cuttings and ribs, while not easily damaging the cuttings and ribs. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1It is a schematic diagram of the structure of the grooved plate that needs to be processed.
[0040] Figure 2 yes Figure 1 Enlarged view of part A.
[0041] Figure 3 It is a schematic diagram of the overall structure of a groove plate cold pressing processing equipment of the present application.
[0042] Figure 4 It is a structural schematic diagram of an assembly machine in a groove plate cold pressing processing equipment of the present application.
[0043] Figure 5 It is a top view of the first assembly unit in the assembly machine of the present application.
[0044] Figure 6 It is a bottom view of the first assembly unit in the assembly machine of the present application.
[0045] Figure 7 It is a top view of the second assembly unit in the assembly machine of the present application.
[0046] Figure 8 It is a bottom view of the second assembly unit in the assembly machine of the present application.
[0047] Fig. 9 This is to demonstrate the installation method of the rollers in the roller frame of this application.
[0048] Description of reference numerals:
[0049] 1. Machine; 2. Assembly table; 3. First assembly unit; 31. Material preparation table; 32. Push rod; 33. First driving member; 34. Roller frame; 35. Second driving member; 36. Material preparation port; 37. Horizontal slide; 38. Roller; 39. Horizontal push plate; 310. Hanging rod; 311. Rod sleeve; 4. Second assembly unit; 100. Grooved plate; 101. Base plate; 102. Rib; 103. Insert; 104. First connecting groove; 105. Second connecting groove; 200. Grooving machine; 300. Gluing machine; 400. Assembly machine; 500. Cold press. DETAILED DESCRIPTION
[0050] The following is combined with Figure 1-9 This application is described in further detail.
[0051] Reference Figure 1 and Figure 2 , Figure 1The grooved plate 100 to be processed in the present application includes a base plate 101, ribs 102 and inserts 103; wherein the ribs 102 are horizontally assembled on the top of the base plate 101 and are evenly spaced, the base plate 101 and the ribs 102 are connected by the inserts 103, a first connecting groove 104 is provided on the top of the base plate 101, a second connecting groove 105 is provided on the bottom of the ribs 102, and the inserts 103 are inserted between the first connecting groove 104 and the second connecting groove 105 and fixed by glue.
[0052] The embodiment of the present application discloses a groove plate cold pressing processing equipment.
[0053] Reference Figure 3 , a groove plate cold pressing processing equipment, including a groove opening machine 200, a glue coating machine 300, an assembly machine 400 and a cold pressing machine 500. In the actual processing process, after obtaining the substrate 101, the ribs 102 and the inserts 103, the groove opening machine 200 is used to open the first connection groove 104 on the substrate 101, and the second connection groove 105 on the ribs 102. Then, the glue coating machine 300 is used to apply glue to the first connection groove 104 on the substrate 101 and the second connection groove 105 on the ribs 102. Next, the assembly machine 400 is used to assemble the substrate 101, the ribs 102 and the inserts 103. At this time, the glue is not solidified and the groove plate 100 is not finalized. Finally, the unformed grooved plate 100 obtained after assembly is obtained, and after being stacked, it is formed by cold pressing using a cold press machine 500, so that the glue slowly solidifies in the formed state, thereby obtaining a finished grooved plate 100.
[0054] Reference Figure 4 In this embodiment, the assembly machine 400 includes a machine 1, an assembly table 2, a first assembly unit 3, and a second assembly unit 4 installed on the machine 1. The assembly table 2 is installed on the top of the base, and a positioning hole is opened on the top of the assembly table 2 for positioning and installing the substrate 101 horizontally upward, and after the substrate 101 is positioned and installed, the first connection groove 104 in the substrate 101 is higher than the positioning hole. The first assembly unit 3 and the second assembly unit 4 are arranged on the left and right sides of the assembly table 2 relatively, and the first assembly unit 3 is used to insert the insertion strip 103 into the first connection groove 104 in the substrate 101, and the second assembly unit 4 is used to insert the rib 102 into the insertion strip 103 through the second connection groove 105 on the rib 102, so as to obtain the unshaped groove plate 100 with the glue not dried.
[0055] Reference Figure 5 and Figure 6Specifically, in this embodiment, the first assembly unit 3 includes a material preparation platform 31, a push rod 32, a first driving member 33, a roller frame 34 and a second driving member 35; wherein, a material preparation opening 36 is provided on the top of the material preparation platform 31, and the material preparation opening 36 is arranged one by one corresponding to the first connection groove 104 of the substrate 101 in the assembly platform 2, and is used for positioning and releasing the inserts 103 one by one, and the material preparation opening 36 is open at one end close to the assembly platform 2, and is closed at one end away from the assembly platform 2. The push rods 32 are slidably installed in the material preparation opening 36 one by one, and are driven by the first driving member 33, so as to push and insert the corresponding inserts 103 into the first connection groove 104 of the substrate 101 in the assembly platform 2 along the material preparation opening 36 for assembly.
[0056] A horizontal slide 37 is also installed on the top of the material preparation table 31, and the horizontal slide 37 moves synchronously with the push rod 32. A plurality of rollers 38 corresponding to the material preparation openings 36 are installed at the bottom of the roller frame 34. The roller frame 34 is installed on the top of the material preparation table 31, and one end of the roller frame 34 away from the assembly table 2 is rotatably connected to the horizontal slide 37, and is turned up toward the horizontal slide 37 through the second driving member 35 to be folded and placed on the top of the horizontal slide 37, or turned down toward the material preparation opening 36 to roll against the insertion strip 103 or rib 102 in the material preparation opening 36.
[0057] Reference Figure 7 and Figure 8 Similarly, in this embodiment, the second assembly unit 4 has the same structure as the first assembly unit 3, and also includes a material preparation table 31, a push rod 32, a first driving member 33, a roller frame 34 and a second driving member 35, and the material preparation port 36 in the second assembly unit 4 is used for positioning and releasing the ribs 102 one by one, and its specific structure will not be repeated.
[0058] Reference Figure 5-8 In the actual assembly process, after the substrate 101 is positioned upward and placed in the positioning port in the assembly table 2, the first assembly unit 3 is started, and the inserts 103 are placed one by one in the preparation port 36 on the preparation table 31 in the first assembly unit 3; then, the second driving member 35 in the first assembly unit 3 is used to control the roller frame 34 to flip downward toward the preparation port 36, so that the rollers 38 in the roller frame 34 roll and press against the inserts 103 in the preparation port 36 one by one; then, the first driving member 33 in the first assembly unit 3 is used to push the corresponding inserts 103 into the first connecting groove 104 of the substrate 101 in the assembly table 2 along the preparation port 36 through the push rod 32, and at this time, the horizontal slide 37 drives the roller frame 34 to move synchronously with the push rod 32, so that the rollers 38 in the roller frame 34 maintain rolling pressure on the inserts 103, and stably push them forward.
[0059] When the inserting strip 103 is pushed into place, the second driving member 35 in the first assembly unit 3 is used to control the roller frame 34 to flip upward toward the horizontal slide 37 to release the inserting strip 103 .
[0060] Next, the second assembly unit 4 is started, and the ribs 102 are placed one by one in the preparation opening 36 of the preparation table 31 in the second assembly unit 4; then, the second driving member 35 in the second assembly unit 4 is used to control the roller frame 34 to flip downward toward the preparation opening 36, so that the rollers 38 in the roller frame 34 roll and press against the ribs 102 in the preparation opening 36 one by one; then, the first driving member 33 in the second assembly unit 4 is used to push the corresponding ribs 102 into the insertion strips 103 along the preparation opening 36 through the push rod 32, and at this time, the horizontal slide 37 drives the roller frame 34 to move synchronously with the push rod 32, so that the rollers 38 in the roller frame 34 maintain rolling pressure on the ribs 102 and promote the advancement stably. At the same time, since the push rod 32 in the first assembly unit 3 still positions the insertion strips 103, the insertion strips 103 will not be pushed and moved by the ribs 102.
[0061] When the ribs 102 are pushed into place, the second driving member 35 in the second assembly unit 4 is used to control the roller frame 34 to flip upward toward the horizontal slide 37 to release the ribs 102 .
[0062] Finally, the first driving member 33 in the first assembly unit 3 controls the push rod 32 to retract and reset, and the first driving member 33 in the second assembly unit 4 controls the push rod 32 to retract and reset, so as to subsequently take out the assembled unshaped grooved plate 100 with the glue not dried.
[0063] Reference Figure 6 Specifically, in this embodiment, the first driving member 33 is a cylinder. The first driving member 33 is embedded in the material preparation table 31, and the piston rod end of the first driving member 33 is extended outward. A horizontal push plate 39 is installed at the piston rod end of the first driving member 33, the push rod 32 is fixedly installed on the horizontal push plate 39, and the horizontal slide 37 is fixedly connected to the horizontal push plate 39, so as to move by pushing the push rod 32 and the horizontal slide 37.
[0064] Reference Figure 5 Specifically, in this embodiment, the first driving member 33 is a motor. The end of the roller frame 34 away from the assembly platform 2 is rotatably connected to the moving platform through a rotating shaft. After the first driving member 33 is decelerated by the reducer, it controls the rotating shaft to control the roller frame 34 to rotate.
[0065] Reference Fig. 9Specifically, in the present embodiment, the roller 38 on the roller frame 34 is installed by means of a hanging rod 310; wherein the hanging rod 310 is a retractable damping rod, and correspondingly, a rod sleeve 311 is fixedly installed on the roller frame 34, and the hanging rod 310 is adjustably installed in the rod sleeve 311 and is locked by means of screws so that it can be adjusted up and down.
[0066] In actual operation, on the one hand, since the roller 38 on the roller frame 34 can be adjusted up and down, it can be adaptively adjusted according to the thickness of the insert 103 and the rib 102 to control its initial pressing force. On the other hand, the retractable damping characteristics of the hanging rod 310 can ensure the pressing force on the insert 103 and the rib 102, while preventing the insert 103 and the rib 102 from being crushed.
[0067] The embodiment of the present application also discloses a cold pressing process for a grooved plate.
[0068] A cold pressing process for a grooved plate, based on the above-mentioned cold pressing process equipment for a grooved plate, comprises the following steps:
[0069] S1, obtaining a substrate 101, ribs 102 and inserts 103;
[0070] S2, using the slotting machine 200, a first connecting slot 104 is formed on the substrate 101, and a second connecting slot 105 is formed on the rib 102;
[0071] S3, using the glue coating machine 300, coating the first connection groove 104 on the substrate 101 and the second connection groove 105 on the rib 102 with glue;
[0072] S4, using the assembly machine 400, assembling the substrate 101, the ribs 102, and the inserts 103 to obtain an unshaped grooved plate 100 with the glue not yet dried;
[0073] S5. The unshaped grooved plate 100 obtained in step S4 is placed in a stacked manner on a cold press machine 500, and then cold-pressed and shaped by the cold press machine 500, so that the glue slowly solidifies in the shaped state, thereby obtaining a finished grooved plate 100.
[0074] Wherein, in step S4, specifically including:
[0075] S41, the substrate 101 is positioned upward and placed in the positioning opening of the assembly table 2, the first assembly unit 3 is started, and the insertion strips 103 are placed one by one in the material preparation opening 36 on the material preparation table 31 in the first assembly unit 3; then, the second driving member 35 in the first assembly unit 3 is used to control the roller frame 34 to flip downward toward the material preparation opening 36, so that the rollers 38 in the roller frame 34 roll and press against the insertion strips 103 in the material preparation opening 36 one by one; then, the first driving member 33 in the first assembly unit 3 is used to push and insert the corresponding insertion strips 103 into the first connecting grooves 104 of the substrate 101 in the assembly table 2 along the material preparation opening 36 through the push rod 32, and at this time, the horizontal slide 37 drives the roller frame 34 to move synchronously with the push rod 32, so that the rollers 38 in the roller frame 34 keep rolling and pressing against the insertion strips 103, and promote them stably;
[0076] S42, when the insert 103 is pushed into place, the second driving member 35 in the first assembly unit 3 is used to control the roller frame 34 to flip upward toward the horizontal slide 37 to release the insert 103;
[0077] S43, then, start the second assembly unit 4, and place the ribs 102 one by one in the material preparation opening 36 in the material preparation table 31 in the second assembly unit 4; then, use the second driving member 35 in the second assembly unit 4 to control the roller frame 34 to flip downward toward the material preparation opening 36, so that the rollers 38 in the roller frame 34 roll and press against the ribs 102 in the material preparation opening 36 one by one; then, use the first driving member 33 in the second assembly unit 4 to push and insert the corresponding ribs 102 into the insertion strips 103 along the material preparation opening 36 through the push rod 32, and at this time, the horizontal slide 37 drives the roller frame 34 to move synchronously with the push rod 32, so that the rollers 38 in the roller frame 34 keep rolling and pressing against the ribs 102, and promote them stably. At the same time, because the push rod 32 in the first assembly unit 3 still positions the insertion strips 103, the insertion strips 103 will not be pushed and moved by the ribs 102;
[0078] S44, when the rib 102 is pushed into place, the second driving member 35 in the second assembly unit 4 is used to control the roller frame 34 to flip upward toward the horizontal slide 37 to release the rib 102;
[0079] S45. Finally, the first driving member 33 in the first assembly unit 3 controls the push rod 32 to withdraw and reset, and the first driving member 33 in the second assembly unit 4 controls the push rod 32 to withdraw and reset, and the assembled unshaped grooved plate 100 with the glue not dried is taken out.
[0080] In step S1, after obtaining the insert 103, both ends of the insert 103 are chamfered so that in the subsequent assembly process in step S4, the insert 103 and the first connecting groove 104 in the substrate 101, and the insert 103 and the second connecting groove 105 in the rib 102 can be more easily plugged in.
[0081] In step S5, during the stacking process of the unformed grooved plates 100, a partition is placed between two unformed grooved plates 100 so that pressure can be transmitted through the partition during the subsequent cold pressing and forming by the cold press 500, thereby further improving the force balance of the unformed grooved plates 100 and ensuring the molding quality of the grooved plates 100.
[0082] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A groove plate cold pressing processing equipment, characterized in that: include A slotting machine (200), the slotting machine (200) being used to open a first connection slot (104) on the substrate (101), and being used to open a second connection slot (105) on the rib (102); A glue coating machine (300), the glue coating machine (300) being used to perform glue coating on the first connection groove (104) on the substrate (101) and the second connection groove (105) on the rib (102); An assembly machine (400), the assembly machine (400) being used to assemble the substrate (101), the ribs (102), and the inserts (103); and a cold press machine (500), wherein the cold press machine (500) is used to cold press and shape the grooved plates (100) after being assembled by the assembly machine (400) after lamination. Wherein, the assembly machine (400) comprises: Machine (1); An assembly table (2), the assembly table (2) being mounted on the top of the machine table (1), and a positioning opening being provided on the top of the assembly table (2) for positioning and mounting the substrate (101) horizontally upward; A first assembly unit (3) and a second assembly unit (4), wherein the first assembly unit (3) and the second assembly unit (4) are arranged on opposite sides of the assembly platform (2), and the first assembly unit (3) is used to insert the insertion strip (103) into the first connection groove (104) in the base plate (101), and the second assembly unit (4) is used to insert the rib (102) into the insertion strip (103) through the second connection groove (105) on the rib (102). Wherein, the first assembly unit (3) and the second assembly unit (4) both comprise a material preparation table (31), a push rod (32), a first driving member (33), a roller frame (34) and a second driving member (35); A material preparation opening (36) is provided on the top of the material preparation platform (31), and the material preparation opening (36) is arranged corresponding to the first connection groove (104) of the base plate (101) in the assembly platform (2), and the material preparation opening (36) in the first assembly unit (3) is used for positioning and placing the inserts (103) one by one, and the material preparation opening (36) in the second assembly unit (4) is used for positioning and placing the ribs (102) one by one; The first driving member (33) in the first assembly unit (3) is used to push and insert the corresponding insertion strip (103) into the first connecting groove (104) of the base plate (101) in the assembly table (2) along the material preparation opening (36) through the push rod (32), and the first driving member (33) in the second assembly unit (4) is used to push and insert the corresponding rib (102) into the insertion strip (103) along the material preparation opening (36) through the push rod (32); A horizontal slide (37) is also installed on the top of the material preparation table (31), and the horizontal slide (37) moves synchronously with the push rod (32); A plurality of groups of rollers (38) arranged one-to-one corresponding to the material preparation openings (36) are installed at the bottom of the roller frame (34). The roller frame (34) is installed on the top of the material preparation table (31). One end of the roller frame (34) away from the assembly table (2) is rotatably connected to the horizontal slide table (37) and is turned upward toward the horizontal slide table (37) or turned downward toward the material preparation opening (36) through a second driving member (35). The roller (38) on the roller frame (34) is installed via a hanging rod (310), and the hanging rod (310) is a telescopic damping rod.
2. A grooved plate cold pressing equipment according to claim 1, characterized in that: The roller (38) on the roller frame (34) can be adjusted to move up and down on the roller frame (34).
3. The cold pressing equipment for grooved plates according to claim 1, characterized in that: The first driving member (33) is a cylinder, the first driving member (33) is embedded in the material preparation table (31), and the piston rod end of the first driving member (33) protrudes outward, the piston rod end of the first driving member (33) is installed with a horizontal push plate (39), the push rod (32) is fixedly installed on the horizontal push plate (39), and the horizontal slide table (37) is fixedly connected to the horizontal push plate (39).
4. A cold pressing process for grooved plates, based on a cold pressing process for grooved plates according to any one of claims 1 to 3, characterized in that: The steps include: S1: obtaining a substrate (101), ribs (102) and inserts (103); S2: using a slotting machine (200) to form a first connection slot (104) on the substrate (101) and a second connection slot (105) on the rib (102); S3: using a glue coating machine (300) to coat the first connection groove (104) on the substrate (101) and the second connection groove (105) on the rib (102) with glue; S4: using an assembly machine (400), assembling the base plate (101), the ribs (102), and the inserts (103) to obtain an unshaped grooved plate (100) with glue not yet dried; S5: The unshaped grooved plate (100) obtained in step S4 is placed in a cold press (500) in a stacked manner, and then cold pressed and shaped by the cold press (500), so that the glue slowly solidifies in the shaped state, thereby obtaining a finished grooved plate (100).
5. A cold pressing process for a grooved plate according to claim 4, characterized in that: In step S4, it specifically includes: S41: placing the substrate (101) upwardly in a positioning opening in the assembly table (2), starting the first assembly unit (3), and placing the inserts (103) one by one in the material preparation opening (36) on the material preparation table (31) in the first assembly unit (3); Then, using the second driving member (35) in the first assembly unit (3), the roller frame (34) is controlled to flip downward in the direction of the material preparation opening (36), so that the rollers (38) in the roller frame (34) roll and press against the inserts (103) in the material preparation opening (36) in a one-to-one correspondence; Next, the first driving member (33) in the first assembly unit (3) is used to push the corresponding insertion strip (103) into the first connecting groove (104) of the base plate (101) in the assembly table (2) along the material preparation opening (36) through the push rod (32), and at this time, the horizontal slide table (37) drives the roller frame (34) to move synchronously with the push rod (32), so that the roller (38) in the roller frame (34) maintains rolling pressure on the insertion strip (103) to achieve stable advancement; S42: when the insert (103) is pushed into place, the second driving member (35) in the first assembly unit (3) is used to control the roller frame (34) to flip upwards toward the horizontal slide table (37) to release the insert (103); S43: starting the second assembly unit (4) and placing the ribs (102) one by one in the material preparation opening (36) in the material preparation table (31) in the second assembly unit (4); Then, using the second driving member (35) in the second assembly unit (4), the roller frame (34) is controlled to flip downward in the direction of the material preparation opening (36), so that the rollers (38) in the roller frame (34) roll and press against the ribs (102) in the material preparation opening (36) in a one-to-one correspondence; Next, the first driving member (33) in the second assembly unit (4) is used to push the corresponding rib (102) into the insertion strip (103) along the material preparation opening (36) through the push rod (32). At this time, the horizontal slide (37) drives the roller frame (34) to move synchronously with the push rod (32), so that the roller in the roller frame (34) keeps rolling pressure on the rib (102) to promote the stable advancement. At the same time, because the push rod (32) in the first assembly unit (3) still has a positioning effect on the insertion strip (103), the insertion strip (103) will not be pushed and moved by the rib (102); S44: After the rib (102) is pushed into place, the second driving member (35) in the second assembly unit (4) is used to control the roller frame (34) to flip upward toward the horizontal slide table (37) to release the rib (102); S45: The first driving member (33) in the first assembly unit (3) controls the push rod (32) to be retracted and reset, and the first driving member (33) in the second assembly unit (4) controls the push rod (32) to be retracted and reset, and the assembled unshaped grooved plate (100) with the glue not yet dried is taken out.
6. A cold pressing process for grooved plates according to claim 4, characterized in that: In step S1, after obtaining the cutting strip (103), both ends of the cutting strip (103) are chamfered.
7. A cold pressing process for a grooved plate according to claim 4, characterized in that: In step S5, during the stacking of the unshaped grooved plates (100), a spacer is placed between two unshaped grooved plates (100).
Citation Information
Patent Citations
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