A high-efficiency grouting device and method for mine reinforcement materials

By setting a mixer in the grouting device, the mixed polymer material components are set directly, and the grouting is directly injected to solve the problem of premature reaction and solidification in the existing technology, and the efficient and stable grouting effect is achieved.

CN118855506BActive Publication Date: 2025-01-24SHANXI HAOBORUI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411349087.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-24
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

When the existing grouting devices mix polymer materials, they can easily lead to premature reaction and curing of components, resulting in the residue of cured bodies or blockage of pipelines, and cannot be effectively suitable for grouting of polymer materials in coal mines.

Method used

A mineral reinforcement material is designed with high -efficiency grouting device. By setting a mixer on the grouting pipe, the mix of polymer material components directly grout to avoid premature response of the component. This device includes pneumatic grouting pumps, working cylinders, grouting pipes, mixtures, and grouting heads. The working cylinder work is driven by pneumatic grouting pumps, and the slurry is transported to the mixing mechanism. Drilling.

Benefits of technology

It effectively avoids premature reaction of polymer material components, ensures the effect and efficiency of grouting, is suitable for grouting of different polymer material components, and improves the applicability and stability of the grouting device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of grouting devices, and in particular to an efficient grouting device and method for mine reinforcement materials, comprising a support mechanism, a pneumatic grouting pump is provided on the top of the support mechanism, a plurality of working cylinders are connected to the bottom of the pneumatic grouting pump, the feed ports of the plurality of working cylinders are respectively connected to one end of a grouting pipe through a connector, the other end of the grouting pipe is connected to a slurry storage tank, the discharge port of the working cylinder is connected to one end of a grouting pipe through a four-way joint, the other end of the grouting pipe is connected to one end of a mixing mechanism through a control valve mechanism, and the other end of the mixing mechanism is connected to a grouting head. The present invention adopts the above-mentioned efficient grouting device and method for mine reinforcement materials, and different polymer material components are mixed through a mixer on a grouting pipeline and then grouting is performed, thereby avoiding premature reaction of different polymer material components, ensuring the grouting effect, and being suitable for grouting of different polymer material components.
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Description

Technical Field

[0001] The invention relates to the technical field of grouting devices, and in particular to a high-efficiency grouting device and method for mine reinforcement materials. Background Art

[0002] The grouting device for polymer materials in coal mines is used to mix and pressure-feed different components of reactive polymer materials in coal mines for grouting. It is suitable for grouting in underground coal mines, reinforcing coal rock cracks, filling confined spaces, spraying to plug air leaks, reinforcing unstable coal seams, and reinforcing and repairing broken roofs in tunnels.

[0003] When the grouting device in the prior art mixes different components of the polymer material, it is usually mixed in a tank first, and then poured into the borehole through a grouting pipe. For example, the existing patent CN202321032459.0 discloses a high-efficiency grouting device for coal mine grouting, including a slurry mixing box, a feed port is provided at the upper end of the slurry mixing box, a raw material processing box fixed in the slurry mixing box is provided below the feed port, a processing chamber is provided in the raw material processing box, a raw material processing mechanism is provided in the processing chamber, and a stirring mechanism is provided below the raw material processing mechanism. The grouting raw material first enters the slurry mixing box through the feed port and is stirred evenly, and then is pressurized into the grouting pipe by the booster pump in the slurry collecting box on the lower side of the slurry mixing box to complete the grouting and feeding.

[0004] However, during grouting, polymer materials of different components will undergo a foaming reaction and solidify after mixing. If the grouting device in the prior art is used, the solidified body will remain in the slurry mixing box or the solidified body will block the grouting pipe. Therefore, the grouting device in the prior art is not suitable for grouting of polymer materials in coal mines. Summary of the invention

[0005] The purpose of the present invention is to provide an efficient grouting device and method for mine reinforcement materials. Different polymer material components are mixed in a mixer on a grouting pipeline and then grouting is performed, thereby avoiding premature reaction of different polymer material components and ensuring the grouting effect. The device is suitable for grouting of different polymer material components.

[0006] To achieve the above-mentioned purpose, the present invention provides a high-efficiency grouting device for mine reinforcement materials, including a supporting mechanism, a pneumatic grouting pump is provided on the top of the supporting mechanism, a plurality of working cylinders are connected to the bottom of the pneumatic grouting pump, the feed ports of the plurality of working cylinders are respectively connected to one end of a grouting pipe through a connecting head, the other end of the grouting pipe is connected to a slurry storage tank, the discharge port of the working cylinder is connected to one end of a grouting pipe through a four-way joint, the other end of the grouting pipe is connected to one end of a mixing mechanism through a control valve mechanism, and the other end of the mixing mechanism is connected to a grouting head.

[0007] Preferably, the supporting mechanism includes a supporting frame, a grouting pump fixing plate, a working cylinder fixing plate and an adjusting foot. The grouting pump fixing plate is arranged in the middle of the supporting frame, the working cylinder fixing plate is connected to the lower side of the grouting pump fixing plate through a connecting rod, and the adjusting foot is connected to the bottom of the supporting frame.

[0008] Preferably, the adjusting foot includes a support rod and a support seat, the support seat is fixedly connected to the bottom of the support rod, an adjusting cavity is provided in the middle of the support rod, a bevel gear 1 is provided in the adjusting cavity, the bevel gear 1 is connected to the adjusting cavity through a bearing, one side of the bevel gear 1 is meshingly connected with a bevel gear 2, the bevel gear 2 is connected to an adjusting handle outside the adjusting cavity through a connecting rod 2, a hollow tube is fixedly connected to the middle part of the bevel gear 1, the hollow tube is threadedly connected to the telescopic rod, a limit block is also provided on the lower side of the adjusting cavity, a limit slide groove is provided in the middle part of the limit block, a limit strip slidably connected to the limit slide groove is provided on the lower side of the telescopic rod, the bottom of the telescopic rod is a cone tip structure, and a through hole slidably connected to the cone tip structure is provided in the middle part of the support seat.

[0009] Preferably, three working cylinders are provided, including working cylinder 1, working cylinder 2, and working cylinder 3; the grouting pipes include grouting pipe 1 and grouting pipe 2; working cylinder 1 is connected to transition pipe 1 through a four-way joint; working cylinder 3 is connected to transition pipe 2 through a four-way joint; transition pipe 1 and transition pipe 2 are connected to grouting pipe 1 through three-way joint 1; and working cylinder 2 is connected to grouting pipe 2 through a four-way joint.

[0010] Preferably, there are three working cylinders including working cylinder 1, working cylinder 2 and working cylinder 3, the grouting pipes include grouting pipe 1 and grouting pipe 2, working cylinder 1 is connected with grouting pipe 1 through a four-way joint, working cylinder 3 is connected with grouting pipe 2 through a four-way joint, and working cylinder 2 is connected with the plugging valve through a four-way joint.

[0011] Preferably, a pressure gauge and a safety valve are also connected to the four-way connector.

[0012] Preferably, the grouting pipe includes grouting pipe one and grouting pipe two, and control valve mechanisms are provided on grouting pipe one and grouting pipe two. The control valve mechanisms on grouting pipe one and grouting pipe two are connected to the mixing mechanism through special-shaped tees.

[0013] Preferably, the control valve mechanism comprises valve 1, valve 2, three-way connector 2, a one-way valve and a direct connector;

[0014] The valve 1 on the grouting pipe 1 is connected to one end of the tee joint 2 through a one-way valve, the other end of the tee joint 2 is connected to the special-shaped tee through a straight joint, and the tee joint 2 is also connected to the valve 2;

[0015] Valve 1 on grouting pipe 2 is connected with one end of tee joint 2, the other end of tee joint 2 is connected with one end of one-way valve through a direct joint, tee joint 2 is also connected with valve 2, the other end of one-way valve is connected with special-shaped tee.

[0016] Preferably, the mixing mechanism comprises a plurality of mixing tubes, a plurality of alternating left-handed blades and right-handed blades are provided in the middle of the mixing tube, and both the left-handed blades and the right-handed blades are fixedly connected to the inner wall of the mixing tube.

[0017] Preferably, the grouting head includes a grouting end and a connecting end, the grouting head is connected to the grouting pipe through the connecting end, a groove is provided in the middle of the grouting end and the connecting end, an annular airbag is fixedly connected in the groove, and an air inlet valve is provided on the annular airbag.

[0018] The grouting method of the above-mentioned high-efficiency grouting device for mine reinforcement materials includes the following steps: first, insert the grouting head into the borehole to be grouted, open the control valve mechanism, connect the grouting pipes of different working cylinders with the corresponding slurry storage tanks respectively, start the pneumatic grouting pump, the pneumatic grouting pump drives the working cylinder to work, the slurry in the slurry storage tank enters the working cylinder through the grouting pipe, the slurry in the working cylinder enters the mixing mechanism through the grouting pipe for mixing, and the mixed slurry is poured into the borehole through the grouting head.

[0019] Beneficial effects of the present invention:

[0020] Therefore, the present invention provides a high-efficiency grouting device and method for mine reinforcement materials, the overall structure of the device is stable and the grouting effect is good. Different working cylinders are connected to slurry storage tanks of different components by setting them, and then the different working cylinders are connected to the mixing mechanism using grouting pipes. The slurries of different components enter the mixing mechanism through the grouting pipes and are mixed before being directly injected through the grouting head, thereby avoiding premature reaction and solidification of different polymer material components and improving the grouting efficiency.

[0021] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view of a high-efficiency grouting device for mine reinforcement materials of the present invention;

[0023] Figure 2 It is a side view of a high-efficiency grouting device for mine reinforcement materials of the present invention;

[0024] Figure 3 is a partial cross-sectional view of the adjustable support foot of the present invention;

[0025] Figure 4 1 is a bottom view of a high-efficiency grouting device for mine reinforcement materials according to embodiment 1 of the present invention;

[0026] Figure 5 is an exploded view of the control valve mechanism of the present invention;

[0027] Figure 6 is a cross-sectional view of the mixing mechanism of the present invention;

[0028] Figure 7 is a cross-sectional view of a grouting head of the present invention;

[0029] Figure 8 It is an overhead view of a high-efficiency grouting device for mine reinforcement materials according to Example 3 of the present invention.

[0030] Reference numerals:

[0031] 1. Support mechanism; 101. Support frame; 102. Grouting pump fixing plate; 103. Working cylinder fixing plate;

[0032] 104, adjusting foot; 1041, supporting rod; 1042, supporting seat; 1043, adjusting cavity; 1044, bevel gear 1; 1045, bevel gear 2; 1046, connecting rod 2; 1047, adjusting handle; 1048, hollow tube; 1049, telescopic rod; 10410, limiting block; 10411, limiting slide; 10412, limiting strip; 105, connecting rod 1;

[0033] 2. Pneumatic grouting pump; 3. Working cylinder 1; 4. Working cylinder 2; 5. Working cylinder 3; 6. Grouting pipe 1; 7. Grouting pipe 2; 8. Connector; 9. Cross-connector;

[0034] 10. Control valve mechanism; 1001. Valve 1; 1002. Valve 2; 1003. Three-way connector 2; 1004. Check valve; 1005. Straight connector;

[0035] 11. Mixing mechanism; 1101. Mixing tube; 1102. Left-handed blade; 1103. Right-handed blade;

[0036] 12. Grouting head; 1201. Grouting end; 1202. Connecting end; 1203. Groove; 1204. Annular airbag; 1205. Air inlet valve;

[0037] 13. Transition pipe 1; 14. Transition pipe 2; 15. Pressure gauge; 16. Safety valve; 17. Special-shaped tee; 18. Tee connector 1. DETAILED DESCRIPTION

[0038] The present invention is further described below in conjunction with the accompanying drawings and embodiments. Unless otherwise defined, the technical terms or scientific terms used in the present invention should be the common meanings understood by people with ordinary skills in the field to which the present invention belongs. The above-mentioned features or features mentioned in the specific examples mentioned in the present invention can be combined arbitrarily, and these specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0039] Example

[0040] See also Figures 1 to 7 As shown in the figure, the present invention provides an efficient grouting device for mine reinforcement materials, including a supporting mechanism 1, a pneumatic grouting pump 2 is provided on the top of the supporting mechanism 1, the pneumatic grouting pump 2 provides power for the grouting device, and a plurality of working cylinders are connected to the bottom of the pneumatic grouting pump 2, the feed ports of the plurality of working cylinders are respectively connected to one end of a grouting pipe through a connector 8, the other end of the grouting pipe is connected to a slurry storage tank in the prior art, and the plurality of working cylinders are respectively connected to corresponding slurry storage tanks through the grouting pipes, thereby facilitating the separate transportation of polymer material components in different slurry storage tanks without mixing them in advance, thereby avoiding premature contact and reaction of different polymer material components.

[0041] The discharge port of the working cylinder is connected to one end of the grouting pipe through the four-way joint 9, and the other end of the grouting pipe is connected to one end of the mixing mechanism 11 through the control valve mechanism 10. The other end of the mixing mechanism 11 is connected to the grouting head 12. The slurry in different working cylinders is respectively transported to one end of the grouting head 12 through the grouting pipes. The mixing mechanism 11 is arranged on the front side of the grouting head 12, so that the polymer material components are fully mixed before entering the drill hole, so as to facilitate the full reaction of different polymer material components and improve the grouting effect.

[0042] The support mechanism 1 includes a support frame 101, a grouting pump fixing plate 102, a working cylinder fixing plate 103 and an adjusting foot 104. The grouting pump fixing plate 102 is arranged in the middle of the support frame 101, the working cylinder fixing plate 103 is connected to the lower side of the grouting pump fixing plate 102 through a connecting rod 105, and the adjusting foot 104 is connected to the bottom of the support frame 101. The support mechanism 1 provides stable support for the grouting device to ensure the stability of the grouting device.

[0043] The adjustment foot 104 includes a support rod 1041 and a support seat 1042. The support seat 1042 is fixedly connected to the bottom of the support rod 1041. An adjustment cavity 1043 is provided in the middle of the support rod 1041. A bevel gear 1044 is provided in the adjustment cavity 1043. The bevel gear 1044 is connected to the adjustment cavity 1043 through a bearing. One side of the bevel gear 1044 is meshed with a bevel gear 2 1045. The bevel gear 2 1045 is connected to an adjustment handle 1047 on the outside of the adjustment cavity 1043 through a connecting rod 2 1046. The bevel gear 2 1045 is driven to rotate by rotating the adjustment handle 1047, and the bevel gear 1 1044 is driven to rotate by the bevel gear 2 1045. A hollow tube 1048 is fixedly connected to the middle of the bevel gear 1044, and a telescopic rod 1049 is threadedly connected to the hollow tube 1048. The bevel gear 1044 rotates to move the telescopic rod 1049 threadedly connected thereto up and down, so as to adjust the telescopic rod 1049 according to actual needs. A limiting block 10410 is also fixedly connected to the lower side of the adjustment cavity 1043, and a limiting slide groove 10411 is provided in the middle of the limiting block 10410. A limiting bar 10412 slidably connected to the limiting slide groove 10411 is provided on the lower side of the telescopic rod 1049. The limiting slide groove 10411 cooperates with the limiting bar 10412 to limit the telescopic rod 1049, so as to ensure the stability of the telescopic rod 1049 in moving up and down.

[0044] The bottom of the telescopic rod 1049 is a cone-tip structure, and a through hole slidably connected to the cone-tip structure is provided in the middle of the support seat 1042. When the cone-tip structure does not extend out of the support seat 1042, it directly contacts the ground through the support seat 1042 to provide support for the support mechanism 1. When the cone-tip structure extends to the outside of the support seat 1042, the cone-tip structure can be inserted into the ground to improve the stability of the support mechanism 1, so that it can be used in grouting areas with rugged ground, further improve the stability of the grouting device, and prevent the grouting device from tipping over during the grouting process, affecting the grouting effect and causing waste of grouting materials.

[0045] There are three working cylinders including working cylinder 1 3, working cylinder 2 4, and working cylinder 3 5. The grouting pipes include grouting pipe 1 6 and grouting pipe 2 7. Working cylinder 1 3 is connected with transition pipe 1 13 through a four-way joint 9, working cylinder 3 5 is connected with transition pipe 2 14 through a four-way joint 9, transition pipe 1 13 and transition pipe 2 14 are connected with grouting pipe 1 6 through a three-way joint 18, and working cylinder 2 4 is connected with grouting pipe 2 7 through a four-way joint 9. It can be applied to the mixing of three components. When in use, the working cylinder 1 3 and the working cylinder 3 5 can be connected with the storage tanks of two polymer material components which do not produce foaming reaction or react slowly, and the working cylinder 2 4 can be connected with the storage tank of the catalytic material component, so that the two polymer material components first enter the grouting pipe 1 6 through the transition pipe 1 13 and the transition pipe 2 14 to be mixed, and then are mixed with the catalytic material component transported through the grouting pipe 2 7 to react. While avoiding the premature reaction of the polymer material components, it also ensures the full mixing of multiple components, thereby ensuring the smooth grouting and the effect of the grouting.

[0046] The four-way joint 9 is also connected to a pressure gauge 15 and a safety valve 16. The pressure at the four-way joint 9 can be monitored by the pressure gauge 15, and then the pressure at the four-way joint 9 can be adjusted by the safety valve 16 to avoid pipeline rupture due to excessive pressure and reduce safety hazards.

[0047] The grouting pipe 1 6 and the grouting pipe 2 7 are both provided with a control valve mechanism 10, and the control valve mechanisms 10 on the grouting pipe 1 6 and the grouting pipe 2 7 are both connected to the mixing mechanism 11 through the special-shaped tee 17. The control valve mechanism 10 can control the opening and closing of the grouting pipe 1 6 and the grouting pipe 2 7, so as to selectively control whether the materials in the grouting pipe 1 6 and the grouting pipe 2 7 enter the mixing mechanism 11 for mixing.

[0048] The control valve mechanism 10 includes a valve 1001, a valve 1002, a three-way joint 1003, a check valve 1004 and a direct joint 1005. The valve 1001 on the grouting pipe 1001 is connected to one end of the three-way joint 1003 through the check valve 1004, and the other end of the three-way joint 1003 is connected to the special-shaped three-way 17 through the direct joint 1005. The three-way joint 1003 is also connected to the valve 1002. The valve 1001 on the grouting pipe 27 is connected to one end of the three-way joint 1003, and the other end of the three-way joint 1003 is connected to one end of the check valve 1004 through the direct joint 1005. The three-way joint 1003 is also connected to the valve 1002, and the other end of the check valve 1004 is connected to the special-shaped three-way 17. The setting of the one-way valve 1004 can prevent the fluid in the grouting pipe 1 6 or the grouting pipe 2 7 from flowing back. The setting of the valve 2 1002 can connect other pipes at the three-way joint 2 1003, so as to facilitate the introduction of other materials for mixing before the mixing mechanism 11, thereby expanding the application scope of the grouting device.

[0049] The mixing mechanism 11 includes a plurality of mixing tubes 1101, and a plurality of alternately arranged left-handed blades 1102 and right-handed blades 1103 are provided in the middle of the mixing tube 1101, and the left-handed blades 1102 and the right-handed blades 1103 are fixedly connected to the inner wall of the mixing tube 1101. After the fluids in the grouting tube 1 6 and the grouting tube 2 7 enter the mixing mechanism 11, the two fluids are fully mixed by the shearing action of the left-handed blades 1102 and the right-handed blades 1103, thereby achieving full mixing of different polymer material components.

[0050] The grouting head 12 includes a grouting end 1201 and a connecting end 1202. The grouting head 12 is connected to the grouting pipe through the connecting end 1202. A groove 1203 is provided in the middle of the grouting end 1201 and the connecting end 1202. An annular airbag 1204 is fixedly connected in the groove 1203. An air inlet valve 1205 is provided on the annular airbag 1204. After the grouting head 12 is inserted into the borehole, air is inflated into the annular airbag 1204 through the air inlet valve 1205 to expand it, so that the grouting head 12 is easily clamped in the borehole, and the phenomenon of the grouting head 12 falling off due to excessive pressure when the fluid mixture flows from the mixing mechanism 11 into the grouting head 12 is prevented, thereby improving the stability of the grouting head 12.

[0051] Example 2

[0052] A grouting method for a high-efficiency grouting device for mine reinforcement materials as described in Example 1 includes the following steps: first, inserting a grouting head 12 into a borehole to be grouted, inflating the annular airbag 1204 through an air inlet valve 1205 to expand it, clamping the grouting head 12 in the borehole, connecting working cylinder 1 3 and working cylinder 3 5 to two slurry storage tanks of polymer material components through slurry suction pipes, respectively, connecting working cylinder 2 4 to a slurry storage tank of a catalytic component through a slurry suction pipe, and then opening valve 1 1001 on grouting pipe 1 6 and grouting pipe 2 7 respectively, and keeping valve 2 1002 on grouting pipe 1 6 and grouting pipe 2 7 closed.

[0053] Start the pneumatic grouting pump 2, so that the polymer material components and the catalytic components enter the working cylinder 1 3, the working cylinder 2 4, and the working cylinder 3 5 respectively. The polymer material components in the working cylinder 1 3 and the working cylinder 3 5 enter the grouting pipe 1 6 through the transition pipe 1 13 and the transition pipe 2 14 respectively for mixing. The catalytic component in the working cylinder 2 4 enters the grouting pipe 2 7. Then the mixture in the grouting pipe 1 6 and the catalytic component in the grouting pipe 2 7 enter the mixing mechanism 11 for mixing. Finally, the slurry mixed by the mixing mechanism 11 is poured into the borehole through the grouting head 12 for curing reaction to complete the grouting operation.

[0054] Example 3

[0055] See also Figure 8As shown in the figure, the difference between the high-efficiency grouting device for mine reinforcement materials provided in this embodiment and the embodiment 1 is that there are three working cylinders including working cylinder 1 3, working cylinder 2 4, and working cylinder 3 5, and the grouting pipes include grouting pipe 1 6 and grouting pipe 2 7. Working cylinder 1 3 is directly connected to grouting pipe 1 6 through a four-way joint 9, working cylinder 3 5 is connected to grouting pipe 2 7 through a four-way joint 9, and working cylinder 2 4 is connected to the plugging valve through a four-way joint 9. It is suitable for the perfusion when the grouting material is two groups of components. During the perfusion, working cylinder 2 4 is deactivated, working cylinder 1 3 is connected to the storage tank of the polymer material component, and working cylinder 3 5 is connected to the catalytic component. The polymer material component and the catalytic component enter the mixing mechanism 11 through the grouting pipe 1 6 and the grouting pipe 2 7 respectively for mixing.

[0056] Example 4

[0057] A grouting method for a high-efficiency grouting device for mine reinforcement materials as described in Example 3 includes the following steps: first, inserting a grouting head 12 into a borehole to be grouted, inflating the annular airbag 1204 through an air inlet valve 1205 to expand it, clamping the grouting head 12 in the borehole, sealing the working cylinder 2 4 using a blocking valve, connecting the working cylinder 1 3 to a slurry storage tank of a polymer material component through a slurry suction pipe, connecting the working cylinder 3 5 to a slurry storage tank of a catalytic component through a slurry suction pipe, and then opening valve 1001 on grouting pipe 1 6 and grouting pipe 2 7 respectively, and keeping valve 2 1002 on grouting pipe 1 6 and grouting pipe 2 7 closed.

[0058] Start the pneumatic grouting pump 2, so that the polymer material component and the catalytic component enter the working cylinder 1 3 and the working cylinder 3 5 respectively, the polymer material component in the working cylinder 1 3 enters the grouting pipe 1 6, and the catalytic component in the working cylinder 3 5 enters the grouting pipe 2 7, and then the polymer material component in the grouting pipe 1 6 and the catalytic component in the grouting pipe 2 7 enter the mixing mechanism 11 for mixing, and finally the slurry mixed by the mixing mechanism 11 is poured into the borehole through the grouting head 12 for curing reaction, thereby completing the grouting operation.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.

Claims

1. A high-efficiency grouting device for mine reinforcement materials, characterized in that: It includes a supporting mechanism, a pneumatic grouting pump is arranged on the top of the supporting mechanism, a plurality of working cylinders are connected to the bottom of the pneumatic grouting pump, the feed ports of the plurality of working cylinders are respectively connected to one end of a grouting pipe through a connector, the other end of the grouting pipe is connected to a slurry storage tank, the discharge port of the working cylinder is connected to one end of a grouting pipe through a four-way joint, the other end of the grouting pipe is connected to one end of a mixing mechanism through a control valve mechanism, and the other end of the mixing mechanism is connected to a grouting head; The grouting pipe comprises a grouting pipe 1 and a grouting pipe 2, and the grouting pipe 1 and the grouting pipe 2 are both provided with a control valve mechanism, and the control valve mechanisms on the grouting pipe 1 and the grouting pipe 2 are both connected with the mixing mechanism through a special-shaped tee; The control valve mechanism includes valve one, valve two, three-way joint two, a check valve and a straight joint; The valve 1 on the grouting pipe 1 is connected to one end of the tee joint 2 through a one-way valve, the other end of the tee joint 2 is connected to the special-shaped tee through a straight joint, and the tee joint 2 is also connected to the valve 2; The valve 1 on the grouting pipe 2 is connected to one end of the tee joint 2, the other end of the tee joint 2 is connected to one end of the one-way valve through a straight joint, the tee joint 2 is also connected to the valve 2, and the other end of the one-way valve is connected to the special-shaped tee; Valve 2 is connected to other pipelines at tee joint 2, and is used to introduce other materials in front of the mixing mechanism for mixing, thereby expanding the application scope of the grouting device.

2. The high-efficiency grouting device for mine reinforcement materials according to claim 1 is characterized in that: The supporting mechanism includes a supporting frame, a grouting pump fixing plate, a working cylinder fixing plate and an adjusting foot. The grouting pump fixing plate is arranged in the middle of the supporting frame, the working cylinder fixing plate is connected to the lower side of the grouting pump fixing plate through a connecting rod, and the adjusting foot is connected to the bottom of the supporting frame.

3. The high-efficiency grouting device for mine reinforcement materials according to claim 2 is characterized in that: The adjusting foot includes a support rod and a support seat, the support seat is fixedly connected to the bottom of the support rod, an adjusting cavity is provided in the middle of the support rod, a bevel gear 1 is provided in the adjusting cavity, the bevel gear 1 is connected to the adjusting cavity through a bearing, one side of the bevel gear 1 is meshedly connected with a bevel gear 2, the bevel gear 2 is connected to an adjusting handle outside the adjusting cavity through a connecting rod 2, a hollow tube is fixedly connected to the middle of the bevel gear 1, the hollow tube is connected to the telescopic rod through a thread, a limit block is also provided on the lower side of the adjusting cavity, a limit slide groove is provided in the middle of the limit block, a limit strip slidably connected to the limit slide groove is provided on the lower side of the telescopic rod, the bottom of the telescopic rod is a cone tip structure, and a through hole slidably connected to the cone tip structure is provided in the middle of the support seat.

4. The high-efficiency grouting device for mine reinforcement materials according to claim 1 is characterized in that: The working cylinders are provided with three including working cylinder 1, working cylinder 2 and working cylinder 3, the grouting pipes include grouting pipe 1 and grouting pipe 2, the working cylinder 1 is connected with transition pipe 1 through a four-way joint, the working cylinder 3 is connected with transition pipe 2 through a four-way joint, the transition pipe 1 and transition pipe 2 are connected with grouting pipe 1 through a three-way joint 1, and the working cylinder 2 is connected with grouting pipe 2 through a four-way joint.

5. The high-efficiency grouting device for mine reinforcement materials according to claim 1 is characterized in that: There are three working cylinders including working cylinder one, working cylinder two and working cylinder three. The grouting pipes include grouting pipe one and grouting pipe two. Working cylinder one is connected with grouting pipe one through a four-way joint, working cylinder three is connected with grouting pipe two through a four-way joint, and working cylinder two is connected with the plugging valve through a four-way joint.

6. The high-efficiency grouting device for mine reinforcement materials according to claim 1, characterized in that: The mixing mechanism comprises a plurality of mixing tubes connected in sequence, wherein a plurality of alternately arranged left-handed blades and right-handed blades are arranged in the middle of each mixing tube, and both the left-handed blades and the right-handed blades are fixedly connected to the inner wall of the mixing tube.

7. The high-efficiency grouting device for mine reinforcement materials according to claim 1, characterized in that: The grouting head comprises a grouting end and a connecting end. The grouting head is connected to the grouting pipe through the connecting end. A groove is arranged in the middle of the grouting end and the connecting end. An annular airbag is fixedly connected in the groove. An air inlet valve is arranged on the annular airbag.

8. A grouting method for a mine reinforcement material high-efficiency grouting device according to any one of claims 1 to 7, characterized in that: The method comprises the following steps: firstly, inserting a grouting head into a borehole to be grouted, opening a control valve mechanism, connecting grouting pipes of different working cylinders to corresponding grouting tanks respectively, starting a pneumatic grouting pump, and driving the working cylinders to work; the slurry in the slurry tank enters the working cylinder through the grouting pipe; the slurry in the working cylinder enters a mixing mechanism through a grouting pipe for mixing; and the mixed slurry is poured into the borehole through a grouting head.

Citation Information

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