Output power test system

By integrating a rotating test bench and simulation system into a small test chamber, efficient testing of the low-voltage load output power of vehicles was achieved, solving the testing problem under harsh conditions in large test sites and simplifying the testing process.

CN118858748BActive Publication Date: 2026-01-02CHERY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202410901529.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2026-01-02
Estimated Expiration
2044-07-05

AI Technical Summary

Technical Problem

In existing technologies, the output power testing of vehicles under low-voltage loads requires large testing sites, which are subject to harsh testing conditions and are difficult to implement.

Method used

An output power testing system was designed, including a test chamber, a rotating test bench, a data acquisition unit, and a controller. Combined with a humidity, light, wind, and airflow simulation system, it can perform low-voltage load output power testing in a small test chamber.

Benefits of technology

Low-voltage load output power testing can be completed without a large testing site. The testing process is simple and easy to implement, the system is easy to set up, and it occupies a small area.

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Abstract

The present disclosure provides an output power test system, belonging to the technical field of automobiles. In the present disclosure, the output power test system is used to test the low-voltage load output power of a vehicle to be tested, without the need for a large test site, and the output power test system only needs to occupy the site size of a test cabin, the floor area of the test cabin is only a little larger than that of a vehicle, and moreover, the rotary hub test bench, the data collector and the controller are not very complex devices, so the construction of the power test system is much simpler than that of a large test site, and the use of the power test system to test the low-voltage load output power of a vehicle is simpler and more convenient.
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Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of automobiles, in particular to an output power test system. BACKGROUND

[0002] With the intelligentization of automobiles, the types of low-voltage loads of automobiles are increasing, such as fans, loudspeakers, etc. In the production process of vehicles, there are often problems of improper installation of low-voltage loads or non-compliance of low-voltage load devices. Generally, such problems can be determined by detecting the output power of the low-voltage load.

[0003] In the related art, when detecting the output power of the low-voltage load of a vehicle, the measured vehicle needs to be tested in a standardized manner (simulate various specified road conditions for a specified period of time) in a large test site (including a straight or circular test road), and data of the measured vehicle during the driving process in the standardized test site is collected, and the output power of the low-voltage load of the measured vehicle is calculated according to the collected data.

[0004] However, the above method requires the measured vehicle to be tested in a standardized manner in a large test site, which is relatively harsh in testing conditions and difficult to implement in the testing process. SUMMARY

[0005] The present disclosure provides an output power test system, which comprises a test chamber (1), a hub test bench (2), a data collector (3) and a controller (4);

[0006] The hub test bench (2) is located at the bottom of the test chamber (1), and the hub test bench (2) is used for carrying the measured vehicle;

[0007] The data collector (3) is used for collecting the voltage and current of each low-voltage load of the measured vehicle;

[0008] The controller (4) is used for calculating the output power of the low-voltage load of the measured vehicle based on the voltage and current of the low-voltage load.

[0009] In a possible implementation, the output power test system further comprises a humidity simulation system (5), and the humidity simulation system (5) comprises a drying assembly (51), a humidifying assembly (52) and a humidity sensor (53);

[0010] The drying assembly (51) is in communication with the test chamber (1) and is electrically connected with the controller (4);

[0011] The humidifying assembly (52) and the humidity sensor (53) are respectively arranged in the test chamber (1) and are electrically connected with the controller (4);

[0012] The controller (4) is configured to receive a humidity setting instruction, acquire a target humidity corresponding to the humidity setting instruction, and acquire a current humidity detected by the humidity sensor (53). When the current humidity is higher than the target humidity, the controller (4) controls the drying assembly (51) to work based on a difference between the current humidity and the target humidity. When the target humidity is higher than the current humidity, the controller (4) controls the humidifying assembly (52) to work based on a difference between the target humidity and the current humidity.

[0013] In a possible implementation, the drying assembly (51) comprises a drying chamber (511), a fan (512), and a drying medium (513). The drying chamber (511), the fan (512), and the test chamber (1) are sequentially connected to form a circulation loop. The fan (512) is electrically connected to the controller (4). The drying medium (513) is arranged in the drying chamber (511).

[0014] The controller (4) is configured to control the fan (512) to work based on a difference between the current humidity and the target humidity when the current humidity is higher than the target humidity. The controller (4) is configured to control the humidifying assembly (52) to work based on a difference between the target humidity and the current humidity when the target humidity is higher than the current humidity.

[0015] In a possible implementation, the output power test system further comprises a sunlight simulation system (6). The sunlight simulation system (6) comprises a first moving assembly (61) and a high-energy radiation lamp (62).

[0016] The first moving assembly (61) is located in the test chamber (1) and connected to the test chamber (1). The first moving assembly (61) is electrically connected to the controller (4).

[0017] The high-energy radiation lamp (62) is located in the test chamber (1) and connected to the first moving assembly (61). The high-energy radiation lamp (62) is electrically connected to the controller (4). The high-energy radiation lamp (62) faces the position of the vehicle under test.

[0018] The controller (4) is configured to receive a light setting instruction, acquire a target light angle corresponding to the light setting instruction, and control the first moving assembly (61) to move the high-energy radiation lamp (62) based on the target light angle. The controller (4) is configured to control the high-energy radiation lamp (62) to emit light.

[0019] In a possible implementation, the first moving assembly (61) comprises a first annular moving track (611), an arc-shaped moving track (612), and a displacement member (613).

[0020] The first annular moving track (611) is located above the hub test bench (2) in the test chamber (1), surrounds the hub test bench (2), and is connected with the test chamber (1);

[0021] The arc-shaped moving track (612) is perpendicular to the first annular moving track (611), the arc center of the arc-shaped moving track (612) is located at the position of the vehicle to be tested, the arc-shaped moving track (612) is connected with the first annular moving track (611) and can move along the first annular moving track (611) under the control of the controller (4);

[0022] The displacement member (613) is connected with the arc-shaped moving track (612) and can move along the arc-shaped moving track (612) under the control of the controller (4), and the displacement member (613) is connected with the high-energy radiation lamp (62).

[0023] In a possible implementation, the controller (4) is configured to obtain a light intensity corresponding to the light setting instruction, and control the high-energy radiation lamp (62) to emit light based on the light intensity.

[0024] In a possible implementation, the output power test system further comprises a wind simulation system (7), and the wind simulation system (7) comprises a second moving assembly (71) and a fan module (72);

[0025] The second moving assembly (71) is located in the test chamber (1), connected with the test chamber (1), and electrically connected with the controller (4);

[0026] The fan module (72) is located in the test chamber (1), connected with the second moving assembly (71), and electrically connected with the controller (4), and the fan module (72) faces the position of the vehicle to be tested.

[0027] The controller (4) is configured to receive an air flow setting instruction, obtain a target air flow direction corresponding to the air flow setting instruction, control the second moving assembly (71) to drive the fan module (72) to move based on the target air flow direction, keep the fan module (72) facing the position of the vehicle to be tested, and control the fan module (72) to blow air.

[0028] In a possible implementation, the second moving assembly (71) comprises a second annular moving track (711) and a multi-joint mechanical arm (712);

[0029] The second annular moving track (711) is located at the bottom of the test chamber (1), surrounds the hub test bench (2), and is connected with the test chamber (1).

[0030] The first end (712a) of the multi-joint robot arm (712) is connected with the second ring-shaped moving track (711), the second end (712b) of the multi-joint robot arm (712) is connected with the fan module (72), the multi-joint robot arm (712) can move along the second ring-shaped moving track (711) under the control of the controller (4), and the orientation of the fan module (72) can be adjusted under the control of the controller (4).

[0031] In a possible implementation, the fan module (72) comprises a fan support (721) and a plurality of fan units (722);

[0032] The fan support (721) is connected with the second moving assembly (71);

[0033] The fan unit (722) is located on the fan support (721) and connected with the fan support (721), and the fan unit (722) can adjust its posture relative to the fan support (721) under the control of the controller (4).

[0034] In a possible implementation, the hub test bench (2) comprises a support plate (21), a support frame (22) and a plurality of hubs (23);

[0035] The support plate (21) is located at the bottom of the test chamber (1), and the support plate (21) has a plurality of through holes (21a);

[0036] The support frame (22) is located below the support plate (21) and connected with the support plate (21);

[0037] The plurality of hubs (22) are parallel to each other and parallel to the support plate (21), each two hubs (22) correspond to a through hole (21a), the upper edge of the hub (22) is located at the corresponding through hole (21a), and each hub (22) is rotationally connected with the support frame (22), respectively, and the two hubs (22) corresponding to the same through hole (21a) are used to support at least one tire of the vehicle under test, one of the two hubs (22) is used to support the bottom front side of the at least one tire, and the other hub (22) is used to support the bottom rear side of the at least one tire.

[0038] In a possible implementation, the hub test bench (2) further comprises a plurality of pressure sensors (24);

[0039] The plurality of pressure sensors (24) are uniformly distributed in the circumferential direction on the cylindrical surface of each hub (22) and are respectively electrically connected with the controller (4).

[0040] The controller (4) is configured to determine, for each rotary hub (22), a total pressure value by summing up pressure values detected by all pressure sensors (24) corresponding to the rotary hub (22), obtain time-varying data of the total pressure value, and send an alarm signal if all of the last N peak values of the total pressure value are less than a pressure threshold value when the tire of the test vehicle is in contact with the rotary hub (22) and drives the rotary hub (22) to rotate, where N is a predetermined positive integer, and the alarm signal is used to indicate that the speed of the test vehicle is too fast.

[0041] In a possible implementation, the controller (4) is configured to:

[0042] calculate the low-voltage load output power of each low-voltage load based on the voltage and current of the low-voltage load;

[0043] calculate the sum of the low-voltage load output power of each low-voltage load as the low-voltage load output power of the test vehicle.

[0044] In a possible implementation, the output power test system further comprises a bus signal collector.

[0045] The bus signal collector is configured to collect bus signals.

[0046] The controller (4) is further configured to determine whether the low-voltage load of the test vehicle meets the processing requirement based on the bus signals, the low-voltage load output power of the test vehicle, and the target low-voltage load output power of the test vehicle.

[0047] With the method, the output power test system is used to test the low-voltage load output power of the test vehicle, without the need for a large test site. The output power test system only needs to occupy the site size of a test chamber, and the site size of the test chamber is only slightly larger than that of a car. In addition, the rotary hub test bench, the data collector, and the controller are not very complex devices. Therefore, the construction of the power test system is much simpler than that of a large test site. The use of the power test system for testing the low-voltage load output power of the vehicle makes the testing process simpler and easier to implement. BRIEF DESCRIPTION OF DRAWINGS

[0048] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and other drawings can be obtained by those skilled in the art without creative labor.

[0049] Figure 1is a structural schematic diagram of an output power test system provided by an embodiment of the present disclosure;

[0050] Figure 2 is a structural schematic diagram of a controller 4 provided by an embodiment of the present disclosure;

[0051] Figure 3 is a structural schematic diagram of an output power test system provided by an embodiment of the present disclosure;

[0052] Figure 4 is a structural schematic diagram of an output power test system provided by an embodiment of the present disclosure;

[0053] Figure 5 is a structural schematic diagram of an output power test system provided by an embodiment of the present disclosure;

[0054] Figure 6 is a structural schematic diagram of an output power test system provided by an embodiment of the present disclosure;

[0055] Figure 7 is a structural schematic diagram of a rotating hub test bench 2 provided by an embodiment of the present disclosure;

[0056] Figure 8 is a processing flow schematic diagram of calculating low-voltage load output power provided by an embodiment of the present disclosure;

[0057] Figure 9 is a processing flow schematic diagram of determining whether a low-voltage load meets processing requirements provided by an embodiment of the present disclosure. DETAILED DESCRIPTION

[0058] In order to make the purpose, technical solutions and advantages of the present disclosure clearer, the embodiments of the present disclosure will be described in further detail below with reference to the drawings.

[0059] Referring to Figure 1 The present disclosure provides an output power test system, which includes a test chamber 1, a rotating hub test bench 2, a data collector 3 and a controller 4.

[0060] The rotating hub test bench 2 is located at the bottom of the test chamber 1, and is used to carry a vehicle to be tested. The data collector 3 is used to collect the voltage and current of the low-voltage load of the vehicle to be tested. The data collector 3 can be a current meter and a voltage meter. The controller 4 is used to calculate the low-voltage load output power of the vehicle to be tested based on the voltage and current of the low-voltage load.

[0061] The controller 4 can perform various calculations, receive and store collected data, etc.

[0062] The controller 4 can include a processor 210, a memory 220, a display component 230 and a communication component 240, as shown inFigure 2 As shown.

[0063] The processor 210 can be a central processing unit (CPU) or a system on chip (SoC), etc. The processor 210 can be used to process various operation instructions, for example, calculating the output power of the low-voltage load, etc.

[0064] The memory 220 can include various volatile memories or non-volatile memories, such as a solid state disk (SSD), a dynamic random access memory (DRAM) memory, etc. The memory 220 can be used to store initial data, intermediate data and result data used in the related processing process, for example, storing the pressure threshold, etc.

[0065] The display component 230 can be a separate screen, or a screen integrated with the user equipment body, a projector, etc. The screen can be a touch screen, or a non-touch screen (which can be displayed remotely), etc. The display component 230 is used to display system interfaces, application interfaces, etc., for example, displaying the test temperature, the test humidity, etc.

[0066] The communication component 240 can be a wired network connector, an ultra wide band (UWB) technology, a wireless fidelity (WiFi) module, a Bluetooth module, a cellular network communication module, etc. The communication component 240 can be used to receive and send various instructions and data, etc. For example, sending the output power of the low-voltage load to other equipment, etc.

[0067] In a possible implementation, for example Figure 3 As shown, the output power test system further includes a humidity simulation system 5, which includes a drying assembly 51, a humidifying assembly 52 and a humidity sensor 53.

[0068] The drying assembly 51 is in communication with the test chamber 1 and is electrically connected with the controller 4. The humidifying assembly 52 and the humidity sensor 53 are respectively arranged in the test chamber 1 and are electrically connected with the controller 4. For example Figure 4As shown, the drying assembly 51 comprises a drying chamber 511, a fan 512 and a drying medium 513. The drying chamber 511, the fan 512 and the test chamber 1 are sequentially communicated to form a circulation loop. The fan 512 is electrically connected with the controller 4. The drying medium 513 is arranged in the drying chamber 511 and can be uniformly distributed in the drying chamber 511. The fan 512 comprises a housing 5121, a motor 5122 and a plurality of blades 5123. The housing 5121 is electrically connected with the motor 5122. The plurality of blades 5123 are connected with each other at one point and fixed in the housing 5121. The motor 5122 is electrically connected with the controller 4, and the controller 4 can control the motor 5122 to work.

[0069] The controller 4 is configured to receive a humidity setting instruction, obtain a target humidity corresponding to the humidity setting instruction, and obtain a current humidity detected by the humidity sensor 53. When the current humidity is higher than the target humidity, the controller 4 controls the drying assembly 51 to work based on a difference between the current humidity and the target humidity. When the target humidity is higher than the current humidity, the controller 4 controls the humidifying assembly 52 to work based on a difference between the target humidity and the current humidity. The controller 4 is configured to control the fan 512 to work based on the difference between the current humidity and the target humidity when the current humidity is higher than the target humidity, and control the humidifying assembly 52 to work based on the difference between the target humidity and the current humidity when the target humidity is higher than the current humidity. For example, when the controller 4 receives a humidity setting instruction with a target humidity of 60%, if the current humidity is 70%, the current humidity is higher than the target humidity. At this time, the controller 4 controls the drying assembly 51 to work, and the controller 4 can also determine the working gear of the drying assembly 51 according to the difference between the current humidity and the target humidity.

[0070] When the drying assembly 51 works, the A and B channels shown in Figure 4 are opened, the A and B channels are respectively communicated with the test chamber 1, and the fan 512 is controlled to start working. The air in the test chamber 1 is blown to the drying chamber 511 by the fan 512. The drying medium 513 in the drying chamber 511 absorbs the moisture in the air. Then, the air flows out of the drying chamber 511 through the channels and flows to the test chamber 1. In this way, the humidity of the air in the test chamber 1 is reduced.

[0071] In a possible implementation, for example Figure 5 as shown, the output power test system further comprises a sunlight simulation system 6. The sunlight simulation system 6 comprises a first moving assembly 61 and a high-energy radiation lamp 62.

[0072] The first moving assembly 61 is located in the test chamber 1, connected with the test chamber 1, and electrically connected with the controller 4. The first moving assembly 61 comprises a first annular moving track 611, an arc-shaped moving track 612, and a displacement member 613. The first annular moving track 611 is located above the hub test bench 2 in the test chamber 1, surrounds the hub test bench 2, and is connected with the test chamber 1. The arc-shaped moving track 612 is perpendicular to the first annular moving track 611, the arc center of the arc-shaped moving track 612 is located at the position of the vehicle to be tested, the arc-shaped moving track 612 is connected with the first annular moving track 611 and can move along the first annular moving track 611 under the control of the controller 4. The displacement member 613 is connected with the arc-shaped moving track 612 and can move along the arc-shaped moving track 612 under the control of the controller 4. The displacement member 613 is connected with the high-energy radiation lamp 62.

[0073] The high-energy radiation lamp 62 is located in the test chamber 1, connected with the first moving assembly 61, and electrically connected with the controller 4. The high-energy radiation lamp 62 faces the position of the vehicle to be tested. The high-energy radiation lamp 62 can adjust the height relationship between the high-energy radiation lamp 62 and the position of the vehicle to be tested by moving along the arc-shaped moving track 612. The high-energy radiation lamp 62 is installed at a specified height above the hub test bench 2. The specified height can be set by the tester in advance.

[0074] The controller 4 is configured to receive a light setting instruction, obtain a target light angle corresponding to the light setting instruction, control the first moving assembly 61 to move the high-energy radiation lamp 62 based on the target light angle, and control the high-energy radiation lamp 62 to emit light. The controller 4 is configured to obtain a light intensity corresponding to the light setting instruction, and control the high-energy radiation lamp 62 to emit light based on the light intensity.

[0075] In a possible implementation, for example Figure 6 As shown, the output power test system further comprises a wind simulation system 7, which comprises a second moving assembly 71 and a fan module 72. The wind simulation system 7 can comprise one or more multi-joint mechanical arms 712 and one or more fan modules 72. The number of multi-joint mechanical arms 712 is the same as that of the fan modules 72.

[0076] The second moving assembly 71 is located in the test chamber 1, connected with the test chamber 1, and electrically connected with the controller 4. The second moving assembly 71 comprises a second annular moving track 711 and a multi-joint mechanical arm 712. The second annular moving track 711 is located at the bottom of the test chamber 1, surrounds the hub test bench 2, and is connected with the test chamber 1. The first end 712a of the multi-joint mechanical arm 712 is connected with the second annular moving track 711, and the second end 712b of the multi-joint mechanical arm 712 is connected with the fan module 72. The multi-joint mechanical arm 712 can move along the second annular moving track 711 under the control of the controller 4, and can adjust the orientation of the fan module 72 under the control of the controller 4. The multi-joint mechanical arm 712 can comprise a plurality of joints and a plurality of connecting components. Each connecting component connects two joints, one end of each connecting component is connected with one joint, and the other end is connected with another joint, so as to realize the connection of the two joints.

[0077] The fan module 72 is located in the test chamber 1, connected with the second moving assembly 71, and electrically connected with the controller 4. The fan module 72 is located towards the position of the vehicle to be tested. The fan module 72 comprises a fan support 721 and a plurality of fan units 722. The fan support 721 is connected with the second moving assembly 71. The fan units 722 are located on the fan support 721 and connected with the fan support 721. The fan units 722 can adjust their own posture relative to the fan support 721 under the control of the controller 4.

[0078] The controller 4 is used for receiving an air flow setting instruction, obtaining a target air flow direction corresponding to the air flow setting instruction, controlling the second moving assembly 71 to move the fan module 72 based on the target air flow direction, keeping the fan module 72 oriented towards the position of the vehicle to be tested, and controlling the fan module 72 to blow air.

[0079] In a possible implementation, for example Figure 7 As shown, the hub test bench 2 comprises a support plate 21, a support frame 22 and a plurality of hubs 23. The support plate 21 is located at the bottom of the test chamber 1. The support plate 21 has a plurality of through holes 21a. The number of through holes in one support plate 21 can be determined by a technician, which can be two, four, Figure 6 The support frame 22 is located below the support plate 21 and connected with the support plate 21. Figure 6 The black long strip in the figure represents the hub 22. The plurality of hubs 22 are parallel to each other and parallel to the support plate 21. Each two hubs 22 correspond to one through hole 21a. The upper edge of the hub 22 is located at the corresponding through hole 21a. Each hub 22 is rotatably connected with the support frame 22. The two hubs 22 corresponding to the same through hole 21a are used to support at least one tire of the vehicle to be tested. One of the two hubs 22 is used to support the bottom front side of the at least one tire, and the other hub 22 is used to support the bottom rear side of the at least one tire.

[0080] In a possible implementation, the hub test bench 2 further comprises a plurality of pressure sensors 24. The plurality of pressure sensors 24 are evenly distributed on the cylindrical surface of each hub 22 in the circumferential direction, and are respectively electrically connected to the controller 4. The surface of the hub 22 can also be sleeved with a protective sleeve. The controller 4 is configured to, for each hub 22, continuously determine a total pressure value obtained by summing pressure values detected by all pressure sensors 24 corresponding to the hub 22, and obtain time-varying data of the total pressure value. When the tire of the vehicle under test is in contact with the hub 22 and drives the hub 22 to rotate, the detection mode can be manual input of a start test instruction, or the controller 4 can detect that the continuous M peak values are greater than a pressure threshold value (a first pressure threshold value, which is set by a tester in advance). If the continuous N peak values of the total pressure value are all less than a pressure threshold value (a second pressure threshold value, which is set by a tester in advance, and the second pressure threshold value is less than the first pressure threshold value), N is a preset positive integer, an alarm signal is sent, wherein the alarm signal is used to indicate that the vehicle speed of the test vehicle is too fast. For example, when the peak values of the continuous 3 pressure sensors 24 are all less than 500, the controller 4 controls the loudspeaker to send an alarm prompt sound. The alarm prompt sound can be various, which is set by the user arbitrarily.

[0081] In a possible implementation, the processing flow of the controller 4 for calculating the output power of the low-voltage load can be as shown in Figure 8 , and includes the following steps.

[0082] 801. Calculate the output power of each low-voltage load based on the voltage and current of the low-voltage load.

[0083] The controller 4 receives the voltage and current of each low-voltage load collected by the data collector 3, and calculates the output power of the low-voltage load based on the voltage and current of each low-voltage load.

[0084] 802. Calculate the sum of the output power of each low-voltage load as the output power of the low-voltage load of the vehicle under test.

[0085] After the controller 4 calculates the output power of each low-voltage load, the sum of the output power of all low-voltage loads is calculated as the output power of the low-voltage load of the vehicle under test.

[0086] In a possible implementation, the output power test system further comprises a bus signal collector, and the processing flow for determining whether the low-voltage load meets the processing requirement can be as shown in Figure 9 , and includes the following steps.

[0087] 901. The bus signal collector collects the bus signal.

[0088] 902, the controller 4 determines whether the low-voltage load of the vehicle under test meets the processing requirement based on the bus signal, the low-voltage load output power of the vehicle under test, and the target low-voltage load output power of the vehicle under test.

[0089] Based on the bus signal, the low-voltage load output power, and the target low-voltage load output power, if the low-voltage load output power is greater than the target low-voltage load output power, it is necessary to check whether the design of the low-voltage load meets the processing requirement, and if the difference between the low-voltage load output power and the target low-voltage load output power is less than the difference threshold, it is indicated that the design of the low-voltage load meets the processing requirement.

[0090] In the embodiments of the present disclosure, the output power test system is used to test the low-voltage load output power of the vehicle under test, without the need for a large test site, and the output power test system only needs to occupy the site size of a test bin, the land area of the test bin is not much larger than a car, and moreover, the hub test bench, the data collector, and the controller are not very complex devices. It can be seen that the construction of the power test system is much simpler than the construction of a large test site. The use of the power test system for testing the low-voltage load output power of the vehicle makes the testing process simpler and easier to implement.

[0091] The type of the vehicle is not specifically limited in the present disclosure, for example, a car, a bus, a truck, a sport utility vehicle (SUV), and the like.

[0092] In the description of the present disclosure, the description of the terms "certain embodiments", "one embodiment", "some embodiments", "illustrative embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the described embodiments or examples are included in at least one embodiment or example of the present disclosure. In the present disclosure, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present disclosure and the features of the different embodiments or examples without contradiction.

[0093] It can be understood that "multiple" in the present disclosure means two or more, and other quantifiers are similar. The association relationship of the associated objects is described, which means that there can be three relationships, for example, A and / or B, which can represent the existence of A alone, the existence of A and B at the same time, and the existence of B alone. The character " / " generally represents an "or" relationship between the associated objects before and after it. The singular form of "one", "said" and "the" also includes the plural form, unless the context clearly indicates otherwise.

[0094] It will be further understood that the terms "first", "second", etc. are used to describe various information but should not be construed as limiting the information to these terms only. These terms are used only to distinguish one from another instance of the same type of information and are not meant to indicate a specific order or importance of the information. In fact, the terms "first", "second", etc. are interchangeable under appropriate circumstances. For example, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information without departing from the scope of the disclosure.

[0095] It will be further understood that the terms "center", "longitudinal", "lateral", "front", "back", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation.

[0096] It will be further understood that, unless otherwise explicitly specified and limited, the terms "mount", "connect", "connection", "fixed", and the like should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integral molding; can be mechanical connection, can also be electrical connection or can communicate with each other; can be direct connection between the two without other components, or can be indirect connection through intermediate medium, can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the disclosure can be understood according to the specific circumstances.

[0097] It will be further understood that, although the operations in the embodiments of the disclosure are described in a specific order in the drawings, it should not be understood as requiring the operations to be performed in the specific order or in a serial order, or requiring all the shown operations to be performed to obtain the desired results. In a specific environment, multitasking and parallel processing can be advantageous.

[0098] Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the aspects disclosed herein. It is intended that the disclosure be construed as including any variations, uses or adaptations of the disclosure following, in general, the principles of the disclosure and including such insubstantial variations and changes as come within the purpose of the disclosure. The specification and examples given are considered exemplary only, with the true scope and spirit of the disclosure being indicated by the following claims.

[0099] It should be understood that the present disclosure is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the present disclosure. The scope of the present disclosure is limited only by the appended claims.

Claims

1. An output power testing system, characterized in that, The output power testing system includes a test chamber (1), a rotating test bench (2), a data acquisition unit (3), and a controller (4). The rotating test bench (2) is located at the bottom of the test chamber (1) and is used to support the vehicle under test. The data acquisition unit (3) is used to acquire the voltage and current of each low-voltage load of the vehicle under test; The controller (4) is used to calculate the low-voltage load output power of the vehicle under test based on the voltage and current of the low-voltage load; The output power test system also includes a humidity simulation system (5), which includes a drying component (51), a humidifying component (52), and a humidity sensor (53). The drying component (51) is connected to the test chamber (1) and electrically connected to the controller (4); The humidification component (52) and the humidity sensor (53) are respectively placed in the test chamber (1) and electrically connected to the controller (4); The controller (4) is used to receive a humidity setting instruction, obtain the target humidity corresponding to the humidity setting instruction, and obtain the current humidity detected by the humidity sensor (53). When the current humidity is higher than the target humidity, the controller controls the drying component (51) to work based on the difference between the current humidity and the target humidity. When the target humidity is higher than the current humidity, the controller controls the humidifying component (52) to work based on the difference between the target humidity and the current humidity. The output power test system also includes a sunlight simulation system (6), which includes a first moving component (61) and a high-energy radiation lamp (62). The first moving component (61) is located inside the test chamber (1), connected to the test chamber (1), and electrically connected to the controller (4); The high-energy radiation lamp (62) is located inside the test chamber (1), connected to the first moving component (61), and electrically connected to the controller (4). The high-energy radiation lamp (62) faces the position of the vehicle under test. The controller (4) is used to receive the illumination setting instruction, obtain the target illumination angle corresponding to the illumination setting instruction, control the first moving component (61) to drive the high-energy radiation lamp (62) to move based on the target illumination angle, and control the high-energy radiation lamp (62) to emit light. The output power test system also includes a wind simulation system (7), which includes a second moving component (71) and a wind turbine module (72). The second moving component (71) is located inside the test chamber (1), connected to the test chamber (1), and electrically connected to the controller (4); The wind turbine module (72) is located inside the test chamber (1), connected to the second moving component (71), and electrically connected to the controller (4). The wind turbine module (72) faces the position of the vehicle under test. The controller (4) is used to receive airflow setting instructions, obtain the target airflow direction corresponding to the airflow setting instructions, control the second moving component (71) to drive the fan module (72) to move based on the target airflow direction, maintain the position of the fan module (72) facing the vehicle under test, and control the fan module (72) to blow air.

2. The output power testing system according to claim 1, characterized in that, The drying assembly (51) includes a drying chamber (511), a fan (512), and a drying medium (513). The drying chamber (511), the fan (512), and the test chamber (1) are sequentially connected to form a circulation loop. The fan (512) is electrically connected to the controller (4). The drying medium (513) is placed in the drying chamber (511). The controller (4) is used to control the fan (512) to work based on the difference between the current humidity and the target humidity when the current humidity is higher than the target humidity, and to control the humidification component (52) to work based on the difference between the target humidity and the current humidity when the target humidity is higher than the current humidity.

3. The output power testing system according to claim 1, characterized in that, The first moving component (61) includes a first annular moving track (611), an arc-shaped moving track (612), and a displacement component (613). The first annular moving track (611) is located above the rotating test platform (2) inside the test chamber (1), surrounds the rotating test platform (2), and is connected to the test chamber (1); The arc-shaped moving track (612) is perpendicular to the first circular moving track (611). The center of the arc of the arc-shaped moving track (612) is located at the position of the vehicle under test. The arc-shaped moving track (612) is connected to the first circular moving track (611) and can move along the first circular moving track (611) under the control of the controller (4). The displacement element (613) is connected to the arc-shaped moving track (612) and can move along the arc-shaped moving track (612) under the control of the controller (4). The displacement element (613) is connected to the high-energy radiation lamp (62).

4. The output power testing system according to claim 1, characterized in that, The controller (4) is used to obtain the light intensity corresponding to the light setting command, and control the high-energy radiation lamp (62) to emit light based on the light intensity.

5. The output power testing system according to claim 1, characterized in that, The second moving component (71) includes a second circular moving track (711) and a multi-joint robotic arm (712). The second annular moving track (711) is located at the bottom of the test chamber (1), surrounds the rotating test platform (2), and is connected to the test chamber (1); The first end (712a) of the multi-joint robotic arm (712) is connected to the second annular moving track (711), and the second end (712b) of the multi-joint robotic arm (712) is connected to the wind turbine module (72). The multi-joint robotic arm (712) can move along the second annular moving track (711) under the control of the controller (4), and can adjust the orientation of the wind turbine module (72) under the control of the controller (4).

6. The output power testing system according to claim 1, characterized in that, The controller (4) is used for: Based on the voltage and current of the low-voltage load, calculate the low-voltage load output power for each low-voltage load; The total low-voltage load output power of the tested vehicle is obtained by summing the low-voltage load output power of each low-voltage load.

7. The output power testing system according to claim 1, characterized in that, The output power testing system also includes a bus signal acquisition unit; The bus signal acquisition device is used to acquire bus signals; The controller (4) is also used to determine whether the low-voltage load of the vehicle under test meets the processing requirements based on the bus signal, the low-voltage load output power of the vehicle under test and the target low-voltage load output power of the vehicle under test.

Citation Information

Patent Citations

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    CN111678710A

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