3D Simulation Design Method and System for Putty Smearing Device Structure
Through the three-dimensional simulation design method of putty scraping device, the design needs are systematically integrated, and parametric modeling, dynamic simulation and multi-physical coupling analysis are carried out, which solves the problem that structural and environmental factors cannot be fully considered in traditional design methods, and achieves efficient and stable operation of the device and improves the construction quality.
Patent Information
- Application Number
- CN202411031385.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2044-07-30
AI Technical Summary
The existing putty scraping device design methods mainly rely on experience and trial and error methods, and cannot fully consider structural characteristics, material mechanical properties and complex parameters of the actual operating environment, resulting in inaccurate and efficient design.
A three-dimensional simulation design method based on putty scraping device structure is adopted, including parameterized description, three-dimensional modeling, kinematic dynamic simulation analysis, multi-physics coupled simulation and model optimization, systematically integrate design requirements parameters, comprehensively consider various environmental impacts, and optimize device performance.
The putty scraping device is realized in a stable and efficient manner in complex environments, improving the accuracy and applicability of the design, reducing design risks, and improving construction quality and device reliability.
Smart Images

Figure CN118862499B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of computer simulation, and particularly to a three-dimensional simulation design method and system for the structure of a putty scraping device. Background Art
[0002] In the fields of construction and decoration, a putty scraping device is a key tool for leveling surfaces such as walls and ceilings. In recent years, with the development of computer-aided design and numerical simulation technologies, new three-dimensional simulation design methods for the structure of putty scraping devices have begun to attract attention. These methods utilize advanced CAD software, finite element analysis (FEA), and multi-physics field coupling simulation technologies to establish highly refined simulation models of the device structure. By accurately modeling the mechanical structure, hydraulic system, material mechanics characteristics of the device, and the mechanical response during the scraping process, and combining the actual operation data and environmental information collected, it is possible to achieve a comprehensive evaluation and optimization of the device performance and operation efficiency. However, traditional putty scraping device design methods mainly rely on experience and trial-and-error methods. At the same time, although the existing simulation design methods can help improve the device structure simulation design, there are still some challenges, and it is often impossible to comprehensively consider the structural characteristics, material mechanics properties of the putty scraping device, and the complex parameter conditions of the actual operating environment. Summary of the Invention
[0003] Based on this, it is necessary for the present invention to provide a three-dimensional simulation design method and system for the structure of a putty scraping device to solve at least one of the above technical problems.
[0004] To achieve the above object, a three-dimensional simulation design method for the structure of a putty scraping device includes the following steps:
[0005] Step S1: Perform parameterized description processing on the structure of the putty scraping device to generate a parameterized description set of the putty scraping device structure; based on the parameterized description set of the putty scraping device structure, perform three-dimensional modeling design on the putty scraping device structure to generate a three-dimensional space model of the putty scraping device structure;
[0006] Step S2: Design the scraping simulation environment parameters for the three-dimensional space model of the putty scraping device structure to obtain a set of putty scraping simulation environment parameters under different scraping working conditions; based on the set of putty scraping simulation environment parameters under different scraping working conditions, perform kinematic dynamic simulation analysis on the three-dimensional space model of the putty scraping device structure to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions;
[0007] Step S3: Perform multi-physics field coupling simulation analysis on the three-dimensional space model of the putty scraping device structure to obtain the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions;
[0008] Step S4: Based on the kinematic characteristic simulation results of the putty scraping device under different simulated environmental parameter conditions and the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions, perform model parameter optimization on the three-dimensional space model of the putty scraping device structure to obtain the three-dimensional optimized model of the putty scraping device structure.
[0009] First, by performing parametric description processing on each component within the structure of the putty scraping device, the design requirement parameters can be systematically integrated and summarized. The key to this step lies in transforming various complex data and analysis results into an operable set of parametric descriptions, providing clear design guidance and constraints for subsequent 3D modeling design. The generation of parametric descriptions helps ensure design consistency and standardization, while also providing flexibility and operability for subsequent design optimization and modification, thus comprehensively considering the complex parameter conditions of the putty scraping device structure in the actual operating environment. At the same time, through 3D modeling design of the putty scraping device structure based on the parametric description set of the putty scraping device structure, 3D models with precise dimensions and functional characteristics can be quickly constructed. These models can not only be used for visualization display and review but also for structural analysis, performance testing, and engineering verification. During the 3D modeling design process, fine-tuning and optimization can be carried out according to actual needs to ensure the accuracy and applicability of the design. The completion of this step marks an important transformation from concept to specific implementation, thus laying a solid foundation for the 3D spatial modeling process of the putty scraping device. Second, by designing the scraping simulation environment parameters for the 3D spatial model of the putty scraping device structure, the goal of this step is to comprehensively consider various simulation environment impact parameters under different conditions, such as wall surface characteristics, putty rheology, and device operation feasibility, etc., thus providing complete data support and a basis for subsequent dynamic simulation analysis. Through kinematic dynamic simulation analysis of the 3D spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter set under different scraping working conditions, this includes simulating the movement trajectory, mechanical response, and stability performance of the device under different working conditions to evaluate its working efficiency and reliability in actual construction. Through this dynamic simulation analysis step, the changes in the running speed and scraping thickness of the device under different wall conditions can be predicted, thus providing data support and a reference basis for optimized design and actual operation.Then, by performing multi-physics field coupling processing on the three-dimensional spatial model of the putty scraping device structure, a comprehensive scraping physical field coupling simulation process of the device under different physical field coupling simulation conditions can be generated. This means comprehensively considering the mechanical, material flow, and heat conduction effects on the device during the scraping process, thereby simulating and analyzing the actual performance of the device under complex working conditions. Through this multi-physics field coupling processing step, the interaction between different physical factors can be deeply understood, and comprehensive data support for the comprehensive optimization of the device performance can be provided. Thus, the structural characteristics and material mechanical properties of the putty scraping device are fully considered. Additionally, through the evaluation and analysis of the structural performance of its simulation process, this evaluation and analysis not only include the individual performance of the device in terms of mechanics, material flow, and heat conduction, but also consider the comprehensive influence and interaction between these physical fields. Through the evaluation and analysis of the scraping structural performance, the design parameters and operation strategies of the device can be optimized to ensure stable and efficient scraping operations in various complex engineering scenarios. This detailed evaluation helps to improve the overall performance and construction quality of the device, thereby providing reliable technical support and guarantee for the subsequent processing process. Finally, by combining the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions, model parameter optimization processing is performed on the three-dimensional spatial model of the putty scraping device structure. This includes using advanced optimization algorithms and engineering methods to precisely adjust and optimize the key parameters of the device. Through model parameter optimization processing, a three-dimensional optimized model of the device structure can be achieved, ensuring its accuracy and practicality in the design stage. This optimization not only focuses on a single performance index but also considers the diverse application requirements of the device in different physical field environments and its important impact on the overall efficiency and economy of the engineering project. Through meticulous model parameter optimization processing, the design risk can be effectively reduced, and the reliability and operability of the device can be improved, thereby helping to improve the design of the three-dimensional simulation model of the putty scraping device structure.
[0010] Preferably, the present invention also provides a three-dimensional simulation design system for the putty scraping device structure, which is characterized by being used to execute the three-dimensional simulation design method for the putty scraping device structure as described above. This three-dimensional simulation design system for the putty scraping device structure includes:
[0011] A three-dimensional modeling design module for the putty scraping device, which is used to perform parameterized description processing on the putty scraping device structure to generate a parameterized description set of the putty scraping device structure; and perform three-dimensional modeling design on the putty scraping device structure based on the parameterized description set of the putty scraping device structure, thereby generating a three-dimensional spatial model of the putty scraping device structure;
[0012] The kinematic dynamic simulation analysis module of the scraping device is used to design the scraping simulation environment parameters for the three-dimensional space model of the putty scraping device structure, so as to obtain the set of putty scraping simulation environment parameters under different scraping working conditions; based on the set of putty scraping simulation environment parameters under different scraping working conditions, perform kinematic dynamic simulation analysis on the three-dimensional space model of the putty scraping device structure, so as to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions;
[0013] The physical field coupling simulation analysis module of the scraping device is used to perform multi-physical field coupling simulation analysis on the three-dimensional space model of the putty scraping device structure, so as to obtain the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions;
[0014] The model simulation parameter optimization module of the scraping device is used to perform model parameter optimization processing on the three-dimensional space model of the putty scraping device structure based on the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions, so as to obtain the three-dimensional optimized model of the putty scraping device structure.
[0015] In summary, the present invention provides a three-dimensional simulation design system based on the structure of the putty scraping device. The three-dimensional simulation design system based on the structure of the putty scraping device is composed of a three-dimensional modeling design module of the putty scraping device, a kinematic dynamic simulation analysis module of the scraping device, a physical field coupling simulation analysis module of the scraping device, and a model simulation parameter optimization module of the scraping device, and can implement any three-dimensional simulation design method based on the structure of the putty scraping device described in the present invention, and is used to realize the three-dimensional simulation design method based on the structure of the putty scraping device through the operation between computer programs running on each module. The internal structure of the system cooperates with each other, which can greatly reduce repetitive work and manpower input, and can quickly and effectively provide a more accurate and efficient three-dimensional simulation design process based on the structure of the putty scraping device, thereby simplifying the operation process of the three-dimensional simulation design system based on the structure of the putty scraping device. Description of the Drawings
[0016] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes and advantages of the present invention will become more obvious:
[0017] Figure 1 It is a schematic flow chart of the steps of the three-dimensional simulation design method based on the structure of the putty scraping device of the present invention;
[0018] Figure 2 is Figure 1 a detailed schematic flow chart of step S1 in;
[0019] Figure 3 isFigure 2 Schematic diagram of the detailed step flow of step S13 in Specific implementation manner
[0020] The technical method of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those skilled in the art within the scope of the present invention without creative work are within the scope of protection of the present invention.
[0021] In addition, the accompanying drawings are only schematic diagrams of the present invention and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus repeated descriptions thereof will be omitted. Some of the block diagrams shown in the drawings are functional entities and do not necessarily correspond to physically or logically independent entities. The functional entities can be implemented in software form, or in one or more hardware modules or integrated circuits, or in different networks and / or processor methods and / or microcontroller methods.
[0022] It should be understood that although terms such as "first" and "second" may be used here to describe various units, these units should not be limited by these terms. These terms are only used to distinguish one unit from another. For example, without departing from the scope of the exemplary embodiments, the first unit may be referred to as the second unit, and similarly the second unit may be referred to as the first unit. The term "and / or" used here includes any and all combinations of one or more of the listed related items.
[0023] To achieve the above object, please refer to Figures 1 to 3 , the present invention provides a three-dimensional simulation design method for the structure of a putty scraping device, and the method includes the following steps:
[0024] Step S1: Perform parametric description processing on the structure of the putty scraping device to generate a parametric description set of the putty scraping device structure; perform three-dimensional modeling design on the putty scraping device structure based on the parametric description set of the putty scraping device structure to generate a three-dimensional space model of the putty scraping device structure;
[0025] Step S2: Design the scraping simulation environment parameters for the three-dimensional space model of the putty scraping device structure to obtain a set of putty scraping simulation environment parameters under different scraping working conditions; perform kinematic dynamic simulation analysis on the three-dimensional space model of the putty scraping device structure based on the set of putty scraping simulation environment parameters under different scraping working conditions to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions;
[0026] Step S3: Perform multi - physical - field coupling simulation analysis on the three - dimensional spatial model of the putty scraping device structure to obtain the simulation results of the scraping structure performance of the putty scraping device under different physical - field coupling simulation conditions;
[0027] Step S4: Based on the simulation results of the kinematic characteristics of the putty scraping device under different simulation environment parameter conditions and the simulation results of the scraping structure performance of the putty scraping device under different physical - field coupling simulation conditions, perform model parameter optimization on the three - dimensional spatial model of the putty scraping device structure to obtain the three - dimensional optimized model of the putty scraping device structure.
[0028] In the embodiment of the present invention, please refer to Figure 1 As shown, it is a schematic diagram of the step - by - step process of the three - dimensional simulation design method of the putty scraping device structure based on the present invention. In this example, the three - dimensional simulation design method of the putty scraping device structure includes the following steps:
[0029] Step S1: Perform parametric description processing on the structure of the putty scraping device to generate a parametric description set of the putty scraping device structure; based on the parametric description set of the putty scraping device structure, perform three - dimensional modeling design on the putty scraping device structure to generate a three - dimensional spatial model of the putty scraping device structure;
[0030] In the embodiment of the present invention, by statistically analyzing each component within the structure of the putty scraping device, the geometric shape and structural characteristics of each component are accurately identified and recorded, and the physical properties of each component, including strength, stiffness, wear resistance, etc., are statistically analyzed. Also, by comprehensively considering various motion constraint conditions, the functional boundaries and operation limitations of each key component in the design are clarified. At the same time, through parametric description of the putty scraping device by combining the geometric shapes, material physical properties of each component obtained from the previous analysis and the motion adjustment parameter constraints of each key component, the detailed information of each component is transformed into an operable parametric description set of the structure, including multi - aspect data such as the size, shape, material, and motion characteristics of each component, thereby obtaining a parametric description set of the putty scraping device structure. Then, by combining the obtained parametric description set of the putty scraping device structure and using computer - aided design software (CAD) or three - dimensional modeling tools, the data in the parametric description set of the putty scraping device structure is transformed into a specific three - dimensional spatial model, and the geometric fit and optimization design of the assembly relationship between each component are realized. At the same time, the engineering performance and manufacturing feasibility of the overall structure are ensured, and finally, a three - dimensional spatial model of the putty scraping device structure is designed and generated.
[0031] Step S2: Design the spatulating simulation environment parameters for the three-dimensional spatial model of the putty spatulating device structure to obtain a set of putty spatulating simulation environment parameters under different spatulating working conditions; perform kinematic dynamic simulation analysis on the three-dimensional spatial model of the putty spatulating device structure based on the set of putty spatulating simulation environment parameters under different spatulating working conditions to obtain the kinematic characteristic simulation results of the putty spatulating device under different simulation environment parameter conditions;
[0032] In the embodiment of the present invention, by setting the spatulating working conditions for the three-dimensional spatial model of the putty spatulating device structure according to the actual use requirements, different spatulating working conditions are set, such as spatulating speed, spatulating thickness, working environment temperature, etc., and by combining different structural spatulating working conditions and using the working environment requirement analysis method to conduct requirement analysis on the corresponding three-dimensional spatial model of the putty spatulating device structure for the simulation environment, so as to understand and quantify the specific requirements of the putty spatulating device under each working condition, which includes detailed analysis and data collection on aspects such as the surface conditions of the spatulated wall surface, putty viscosity, and implementation conditions, and determine requirement information such as the flatness requirements of different wall surfaces, the fluidity requirements of putty materials, and the space limitations during device operation from it. Also, by combining the requirement data obtained from the analysis to design the simulation environment parameters for the corresponding three-dimensional spatial model of the putty spatulating device structure, so as to analyze the simulation environment parameters during the spatulating process under different simulation environment requirement conditions, and design the corresponding spatulated wall surface parameters, spatulated putty viscosity parameters, and spatulating device implementation parameters. Then, by merging the spatulated wall surface parameters, spatulated putty viscosity parameters, and spatulating device implementation parameters obtained from the previous design under different spatulating working conditions, the comprehensive influence of different parameters on the operation of the putty spatulating device is considered comprehensively, so as to obtain a set of putty spatulating simulation environment parameters under different spatulating working conditions. At the same time, by combining the set of putty spatulating simulation environment parameters obtained from the analysis under different spatulating working conditions and using professional kinematic simulation software to conduct simulation analysis on the three-dimensional spatial model of the putty spatulating device structure, so as to simulate and analyze the kinematic characteristics of the putty spatulating device under different simulation environment parameter conditions, which includes the movement trajectory, speed change, acceleration, and existing mechanical response conditions of the spatulating device, and finally obtain the kinematic characteristic simulation results of the putty spatulating device under different simulation environment parameter conditions.
[0033] Step S3: Perform multi-physical field coupling simulation analysis on the three-dimensional spatial model of the putty spatulating device structure to obtain the spatulating structural performance simulation results of the putty spatulating device under different physical field coupling simulation conditions;
[0034] In the embodiments of the present invention, a professional simulation software (such as ANSYS, ABAQUS, Fluent, or COMSOL Multiphysics, etc.) is used to set multiple physical fields for the three-dimensional space model of the putty scraping device structure, so as to set corresponding physical fields such as structural mechanics field, material flow field, and heat conduction field. At the same time, by integrating the set physical fields (including structural mechanics field, material flow field, and heat conduction field), it is ensured that they run simultaneously and interact with each other on the same simulation platform, and appropriate coupling boundary conditions and interaction parameters are set. Also, by combining the physical fields in pairs or in other ways to obtain different physical field coupling conditions, a simulation analysis of the coupling process of the putty scraping device is carried out to simulate the complex physical coupling behavior of the putty scraping device under different physical field coupling simulation conditions. Then, by using a structural performance evaluation method to evaluate and analyze the coupling simulation process of the putty scraping device under different physical field coupling simulation conditions, parameters such as scraping quality, surface flatness, coating uniformity, and working efficiency are fully considered to analyze and compare the scraping effects and performance of the putty scraping device under various physical field coupling conditions, and finally, the simulation results of the scraping structural performance of the putty scraping device under different physical field coupling simulation conditions are obtained.
[0035] Step S4: Based on the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions, the model parameters of the three-dimensional space model of the putty scraping device are optimized to obtain the three-dimensional optimized model of the putty scraping device structure.
[0036] In the embodiments of the present invention, a simulation performance evaluation method is used to evaluate and analyze the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameters and the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions, so as to fully consider the kinematic characteristics of the device under different speed, angle and load conditions and the influence on its accuracy and stability to evaluate and analyze the dynamic performance of the putty scraping device under different working environments, and fully consider indicators including surface smoothness, putty uniformity and scraping speed to evaluate and analyze the scraping effect and performance of the putty scraping device under different physical field coupling conditions, and conduct a detailed comparison and screening process on the simulation dynamic performance under each condition to screen out the simulation environment parameter conditions and physical field coupling conditions corresponding to the maximum simulation performance to determine the optimal parameter combination. Then, through the combined analysis of the obtained optimal parameter combination, the parameter optimization target identification and analysis of the three-dimensional space model of the putty scraping device structure are carried out to identify and set the target values of the model parameters to be optimized from the perspectives of the simulation environment and physical field coupling, including the shape, angle, material hardness, etc. of the scraping knife on the optimized model, and the corresponding model parameters in the three-dimensional space model of the putty scraping device structure are modified and adjusted by using computer CAD software or similar tools to adjust the various parameters of the model according to the previously analyzed objectives and requirements to make it meet the optimal combination conditions, and finally, a three-dimensional optimized model of the putty scraping device structure is obtained.
[0037] First, through parametric description processing of each component within the putty scraping device structure, the design requirement parameters can be systematically integrated and summarized. The key to this step lies in converting various complex data and analysis results into an operable parametric description set, providing clear design guidance and constraints for subsequent 3D modeling design. The generation of parametric descriptions helps ensure design consistency and standardization, while providing flexibility and operability for subsequent design optimization and modification, thus enabling comprehensive consideration of the complex parameter conditions of the putty scraping device structure in the actual operating environment. At the same time, through 3D modeling design of the putty scraping device structure based on the parametric description set of the putty scraping device structure, 3D models with precise dimensions and functional characteristics can be quickly constructed. These models can not only be used for visualization display and review, but also for structural analysis, performance testing, and engineering verification. During the 3D modeling design process, fine-tuning and optimization can be carried out according to actual needs to ensure design accuracy and applicability. The completion of this step marks an important transformation from concept to specific implementation, thus laying a solid foundation for the 3D spatial modeling process of the putty scraping device. Secondly, through the design of scraping simulation environment parameters for the 3D spatial model of the putty scraping device structure, the goal of this step is to comprehensively consider various simulation environment impact parameters under different conditions, such as wall surface characteristics, putty rheology, and device operation feasibility, etc., thus providing complete data support and a basis for subsequent dynamic simulation analysis. Through kinematic dynamic simulation analysis of the 3D spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter set under different scraping working conditions, this includes simulating the movement trajectory, mechanical response, and stability performance of the device under different working conditions to evaluate its working efficiency and reliability in actual construction. Through this dynamic simulation analysis step, the changes in the running speed and scraping thickness of the device under different wall conditions can be predicted, thus providing data support and a reference basis for optimized design and actual operation.Then, by performing multi-physics field coupling processing on the three-dimensional spatial model of the putty scraping device structure, a comprehensive scraping physical field coupling simulation process of the device under different physical field coupling simulation conditions can be generated. This means comprehensively considering the mechanical, material flow, and heat conduction effects on the device during the scraping process, thereby simulating and analyzing the actual performance of the device under complex working conditions. Through this multi-physics field coupling processing step, the interaction between different physical factors can be deeply understood, and comprehensive data support can be provided for the comprehensive optimization of the device performance. Thus, the structural characteristics and material mechanical properties of the putty scraping device are fully considered. Additionally, through the evaluation and analysis of the structural performance during the simulation process, this evaluation and analysis not only include the individual performance of the device in terms of mechanics, material flow, and heat conduction, but also consider the comprehensive influence and interaction between these physical fields. Through the evaluation and analysis of the scraping structural performance, the design parameters and operation strategies of the device can be optimized to ensure stable and efficient scraping operations in various complex engineering scenarios. This detailed evaluation helps to improve the overall performance and construction quality of the device, thereby providing reliable technical support and guarantee for the subsequent processing process. Finally, by combining the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions, model parameter optimization processing is carried out on the three-dimensional spatial model of the putty scraping device structure. This includes using advanced optimization algorithms and engineering methods to precisely adjust and optimize the key parameters of the device. Through the model parameter optimization processing, a three-dimensional optimized model of the device structure can be achieved, ensuring its accuracy and practicality in the design stage. This optimization not only focuses on a single performance index, but also considers the diverse application requirements of the device in different physical field environments and its important impact on the overall efficiency and economy of the engineering project. Through meticulous model parameter optimization processing, the design risk can be effectively reduced, and the reliability and operability of the device can be improved, thereby helping to improve the design of the three-dimensional simulation model of the putty scraping device structure.
[0038] Preferably, step S1 includes the following steps:
[0039] Step S11: Conduct geometric shape recognition and analysis on each component within the structure of the putty scraping device to obtain the geometric shape data of each component within the structure of the putty scraping device;
[0040] Step S12: Conduct material property analysis on each component within the structure of the putty scraping device to obtain the material physical property data of each component within the structure of the putty scraping device;
[0041] Step S13: Conduct motion adjustment constraint analysis on each key drive and adjustment component within the structure of the putty scraping device to obtain the motion adjustment parameter constraint conditions of each key drive and adjustment component within the structure of the putty scraping device;
[0042] Step S14: Perform parametric description processing on the geometric shape data of each component within the putty scraping device structure, the physical property data of the materials, and the motion adjustment parameter constraints of each key drive and adjustment component to generate a parametric description set of the putty scraping device structure;
[0043] Step S15: Based on the parametric description set of the putty scraping device structure, perform three-dimensional modeling design on the putty scraping device structure to generate a three-dimensional space model of the putty scraping device structure.
[0044] As an embodiment of the present invention, refer to Figure 2 shown in Figure 1 which is a detailed step flow diagram of step S1 in
[0045] Step S11: Conduct geometric shape recognition and analysis on each component within the putty scraping device structure to obtain the geometric shape data of each component within the putty scraping device structure;
[0046] In the embodiment of the present invention, by using measuring instruments and image processing software to conduct geometric shape recognition and analysis on each component within the putty scraping device structure, the shape and structural characteristics of each component are accurately recognized and recorded, including detailed data such as the dimensions, shapes, curvatures, etc. of each component, and finally the geometric shape data of each component within the putty scraping device structure is obtained.
[0047] Step S12: Conduct material property analysis on each component within the putty scraping device structure to obtain the physical property data of the materials of each component within the putty scraping device structure;
[0048] In the embodiment of the present invention, by using material property analysis methods to conduct statistical analysis on the material properties of the corresponding components within the putty scraping device structure, the physical characteristics of each component are statistically analyzed, including strength, stiffness, wear resistance, etc., and finally the physical property data of the materials of each component within the putty scraping device structure is obtained.
[0049] Step S13: Conduct motion adjustment constraint analysis on each key drive and adjustment component within the putty scraping device structure to obtain the motion adjustment parameter constraints of each key drive and adjustment component within the putty scraping device structure;
[0050] In the embodiments of the present invention, a degree-of-freedom statistical method is used to perform statistical analysis on the degrees of freedom of movement of the respective key drive and adjustment components within the structure of the putty scraping device, so as to determine the degree to which each key component can be freely adjusted in space, and to determine its specific function and movement adjustment method during the operation of the device, such as movement adjustment methods like rotation, translation, inclination, etc. At the same time, the movement capabilities and operating range and other constraint conditions of the movement adjustment method of each component are analyzed in detail, and by fully considering influencing factors such as the structural limitations, safety requirements, or working environment of the putty scraping device, a constraint analysis of the movement range of the respective key drive and adjustment components within the structure of the putty scraping device is carried out to determine the physical limitation range of each key component during its movement, and the constraint conditions of the movement adjustment method and the constraint conditions of the movement range obtained from the previous analysis are combined to comprehensively consider various movement constraint conditions to clarify the functional boundaries and operating limitations of each key component in the design, and finally the movement adjustment parameter constraint conditions of the respective key drive and adjustment components within the structure of the putty scraping device are obtained.
[0051] Step S14: Perform parameterized description processing on the geometric shape data, material physical property data of each component within the structure of the putty scraping device, and the movement adjustment parameter constraint conditions of each key drive and adjustment component to generate a parameterized description set of the putty scraping device structure;
[0052] In the embodiments of the present invention, the geometric shape data, material physical property data of each component within the structure of the putty scraping device, and the movement adjustment parameter constraint conditions obtained from the previous analysis are used for parameterized description of the putty scraping device, so as to convert the detailed information of each component into an operable parameterized description set of the structure, including data on various aspects such as the size, shape, material, and movement characteristics of each component, and finally a parameterized description set of the putty scraping device structure is generated.
[0053] Step S15: Based on the parameterized description set of the putty scraping device structure, perform three-dimensional modeling design on the putty scraping device structure to generate a three-dimensional space model of the putty scraping device structure.
[0054] In the embodiments of the present invention, by using computer-aided design software (CAD) or three-dimensional modeling tools in combination with the obtained parameterized description set of the putty scraping device structure, the data in the parameterized description set of the putty scraping device structure is converted into a specific three-dimensional space model, and the geometric fit and optimization design of the assembly relationship between each component are realized, while ensuring the engineering performance and manufacturing feasibility of the overall structure, and finally a three-dimensional space model of the putty scraping device structure is designed and generated.
[0055] First, by performing geometric shape recognition and analysis on each component within the structure of the putty scraping device, the shape and structural characteristics of each component can be understood, which is crucial for subsequent design and engineering calculations. Through geometric shape recognition, detailed data such as the dimensions, shapes, and curvatures of the components can be obtained. These data not only help in understanding the physical form of the putty scraping device but also provide a basis for subsequent material selection and structural optimization, thereby contributing to ensuring the stable and efficient operation of the device in practical applications. Secondly, by analyzing the material properties of each component within the structure of the putty scraping device, it is to determine the physical characteristics of each component, including strength, stiffness, wear resistance, etc. These properties directly affect the service life and performance of the device. Through material property analysis, suitable materials can be selected to ensure that they can withstand the expected working loads and environmental conditions. The detailed analysis of this step helps to optimize material selection, thereby enhancing the overall performance and reliability of the putty scraping device and providing basic data support for subsequent processing. Then, by performing motion adjustment constraint analysis on each key driving and adjusting component within the structure of the putty scraping device, it is a key step to ensure the operation accuracy and controllability of the device. By analyzing the motion adjustment parameter constraint conditions, such as the motion adjustable mode and motion range, it can be ensured that the device can operate stably and achieve the expected effect under different operating scenarios. This can provide key technical guidance and constraint conditions for subsequent parametric description and 3D modeling. Next, by performing parametric description processing on the geometric shape data, material physical property data of each component within the structure of the putty scraping device, and the motion adjustment parameter constraint conditions of each key driving and adjusting component, the design requirement parameters can be systematically integrated and summarized. The key to this step lies in converting various complex data and analysis results into an operable set of parametric descriptions, providing clear design guidance and constraint conditions for subsequent 3D modeling design. The generation of parametric descriptions helps to ensure the consistency and standardization of the design, while providing flexibility and operability for subsequent design optimization and modification. Finally, by performing 3D modeling design on the structure of the putty scraping device based on the parametric description set of the structure of the putty scraping device, 3D models with accurate dimensions and functional characteristics can be quickly constructed. These models can not only be used for visual display and review but also for structural analysis, performance testing, and engineering verification. During the 3D modeling design process, fine-tuning and optimization can be carried out according to actual needs to ensure the accuracy and applicability of the design. The completion of this step marks an important transformation from concept to specific implementation, thereby laying a solid foundation for the 3D spatial modeling process of the putty scraping device.
[0056] Preferably, step S13 includes the following steps:
[0057] Step S131: Conduct an analysis of the adjustment function requirements for each drive and adjustment component within the structure of the putty scraping device to obtain the adjustment function requirement data for each drive and adjustment component within the structure of the putty scraping device;
[0058] Step S132: Based on the adjustment function requirement data for each drive and adjustment component within the structure of the putty scraping device, perform a key component screening process on each drive and adjustment component within the structure of the putty scraping device to obtain each drive and adjustment key component within the structure of the putty scraping device;
[0059] Step S133: Conduct a degrees of freedom of motion analysis on each drive and adjustment key component within the structure of the putty scraping device to obtain the motion adjustment degrees of freedom of each drive and adjustment key component; According to the motion adjustment degrees of freedom of each drive and adjustment key component, conduct an adjustable mode constraint analysis on each drive and adjustment key component within the structure of the putty scraping device to obtain the motion adjustable mode constraint conditions of each drive and adjustment key component;
[0060] Step S134: Conduct a motion range constraint analysis on each drive and adjustment key component within the structure of the putty scraping device to obtain the motion range limit constraint conditions of each drive and adjustment key component;
[0061] Step S135: By combining the motion adjustable mode constraint conditions and the motion range limit constraint conditions of each drive and adjustment key component, obtain the motion adjustment parameter constraint conditions of each drive and adjustment key component within the structure of the putty scraping device.
[0062] As an embodiment of the present invention, refer to Figure 3 as shown, for Figure 2 the detailed step flow diagram of step S13 in
[0063] Step S131: Conduct an analysis of the adjustment function requirements for each drive and adjustment component within the structure of the putty scraping device to obtain the adjustment function requirement data for each drive and adjustment component within the structure of the putty scraping device;
[0064] In the embodiment of the present invention, by using the function requirement analysis method to conduct a requirement analysis on each drive and adjustment component within the structure of the putty scraping device, in order to study in detail the function requirements of each drive and adjustment component in the entire device, which includes determining the adjustment functions that each component needs to achieve during operation, such as specific requirements for adjusting speed, strength, accuracy, etc., and finally obtaining the adjustment function requirement data for each drive and adjustment component within the structure of the putty scraping device.
[0065] Step S132: Based on the adjustment function requirement data of each drive and adjustment component in the putty scraping device structure, conduct key component screening for each drive and adjustment component in the putty scraping device structure to obtain each drive and adjustment key component in the putty scraping device structure;
[0066] In the embodiment of the present invention, through the adjustment function requirement data of each drive and adjustment component in the putty scraping device structure obtained by combined analysis, screening and analysis of the corresponding drive and adjustment components in the putty scraping device structure are carried out, so as to identify the most critical and core components in the whole device according to the stability of function adjustment and the adaptability of environmental adjustment, and to evaluate and rank each component to determine which components are the key drive and adjustment components. Finally, each drive and adjustment key component in the putty scraping device structure is obtained.
[0067] Step S133: Conduct kinematic degree of freedom analysis on each drive and adjustment key component in the putty scraping device structure to obtain the kinematic adjustment degrees of freedom of each drive and adjustment key component; According to the kinematic adjustment degrees of freedom of each drive and adjustment key component, conduct adjustable mode constraint analysis on each drive and adjustment key component in the putty scraping device structure to obtain the kinematic adjustable mode constraint conditions of each drive and adjustment key component;
[0068] In the embodiment of the present invention, through the use of the degree of freedom statistical method, statistical analysis of the kinematic degrees of freedom of the corresponding drive and adjustment key components in the putty scraping device structure is carried out to determine the degree to which each key component can be freely adjusted in space, so as to obtain the kinematic adjustment degrees of freedom of each drive and adjustment key component. At the same time, through the combination of the kinematic adjustment degrees of freedom of each drive and adjustment key component obtained by analysis, adjustable mode constraint analysis is carried out on the corresponding drive and adjustment key components in the putty scraping device structure to determine their specific functions and kinematic adjustment modes during the operation of the device, such as kinematic adjustment modes such as rotation, translation, and inclination, and to analyze in detail and understand the kinematic capabilities and operation ranges of the kinematic adjustment modes of each component. Finally, the kinematic adjustable mode constraint conditions of each drive and adjustment key component are obtained.
[0069] Step S134: Conduct kinematic range constraint analysis on each drive and adjustment key component in the putty scraping device structure to obtain the kinematic range limit constraint conditions of each drive and adjustment key component;
[0070] In the embodiments of the present invention, by fully considering the influencing factors such as the structural limitations, safety requirements, or working environment of the putty scraping device, a constraint analysis of the movement ranges of the corresponding key driving and adjusting components within the structure of the putty scraping device is carried out to determine the physical limitation ranges of each key component during its movement, and the movement limits of each key component during the actual operation are analyzed therefrom, so as to ensure that the putty scraping device can operate safely and stably under various working conditions, and at the same time avoid damage or performance degradation caused by excessive movement of components, and finally obtain the movement range limit constraint conditions of each key driving and adjusting component.
[0071] Step S135: By combining the movement adjustable mode constraint conditions and the movement range limit constraint conditions of each key driving and adjusting component, the movement adjustment parameter constraint conditions of each key driving and adjusting component within the structure of the putty scraping device are obtained.
[0072] In the embodiments of the present invention, by combining the movement adjustable mode constraint conditions and the movement range limit constraint conditions of each key driving and adjusting component obtained from the previous analysis, various movement constraint conditions are comprehensively considered to clarify the functional boundaries and operation limitations of each key component in the design, and to ensure that the driving and adjusting components can work safely and reliably in the actual application, and finally the movement adjustment parameter constraint conditions of each key driving and adjusting component within the structure of the putty scraping device are obtained.
[0073] First, by analyzing the adjustment function requirements of each drive adjustment component in the putty scraping device structure, it is possible to analyze in detail the functions required by each adjustment component, such as adjustment speed, adjustment accuracy, response time, etc., which can ensure that the design meets the actual operation needs of users. These data not only help determine the importance and priority of each component in the design, but also provide a basis for subsequent component screening and performance evaluation. The detailed analysis of this step helps to accurately capture and understand user needs, thereby providing a clear technical basis and design direction for subsequent design decisions. Secondly, by screening key components of each drive adjustment component in the putty scraping device structure based on the adjustment function requirement data of each drive adjustment component in the putty scraping device structure, it is possible to screen out and determine the key drive adjustment components that affect the function and performance of the device. Through screening and evaluation, it is determined which components are crucial for the overall device function and are used as the key objects for design and optimization. The detailed analysis of this step not only helps to optimize the design scheme, but also can identify and solve potential technical problems and risks in the early stage, thereby reducing the uncertainty and cost in the subsequent development stage. Then, by analyzing the degrees of freedom of motion of each key drive adjustment component in the putty scraping device structure, it is to understand the mobility and flexibility of each component during operation. At the same time, by analyzing the adjustable mode constraints of each key drive adjustment component in the putty scraping device structure according to the degrees of freedom of motion adjustment of each key drive adjustment component, it is possible to determine its specific role and motion adjustment mode during the operation of the device, thereby providing technical support and constraint conditions for the subsequent model construction process. For example, for a scraping blade adjustment mechanism involving multi-axis motion, accurately analyzing the degrees of freedom of motion of each key component can ensure its stable and precise operation within the working range, avoiding unnecessary mechanical conflicts and energy losses. The detailed analysis of this step helps to optimize the design of the putty scraping device structure model, thereby improving the reliability and operation efficiency of the device. Next, by analyzing the motion range constraints of each key drive adjustment component in the putty scraping device structure, it is possible to determine the physical limits and safe operation ranges of the motion of each component. This step, by analyzing the limit conditions of the motion range in detail, can ensure that the device can operate safely and stably under various working conditions, and at the same time avoid damage or performance degradation caused by excessive motion of components, thereby providing the necessary physical constraint conditions and safety guarantees for subsequent parametric description and engineering design. Finally, by combining the adjustable mode constraint conditions and motion range limit constraint conditions of each key drive adjustment component, the purpose of this step is to comprehensively consider various motion constraint conditions to ensure that the device can achieve the expected adjustment effect and performance requirements in design and operation. By combining the constraint conditions, the functional boundaries and operation limitations of each key component in the design can be clarified, providing accurate technical guidance and constraint conditions for subsequent engineering optimization and manufacturing processes.
[0074] Preferably, step S132 includes the following steps:
[0075] Based on the adjustment function requirement data of each drive and adjustment component in the putty scraping device structure, analyze the required functions and performance indicators of each drive and adjustment component in the putty scraping device structure to obtain the required function indicator data and required performance indicator data for each drive and adjustment component;
[0076] In the embodiment of the present invention, by using the adjustment function requirement data of each drive and adjustment component in the putty scraping device structure obtained through combined analysis and using mathematical statistics methods, conduct statistical analysis on the required functions and performance of the corresponding drive and adjustment components in the putty scraping device structure, so as to carefully examine the role and adjustment function requirements of each drive and adjustment component in the entire device, which involves requirements in aspects such as speed, strength, and precision. For example, for the drive device of the hydraulic system, the requirements include indicators such as maximum pressure, hydraulic flow rate, and working stability; for the electric motor, performance data such as power, speed range, and load capacity are concerned, thereby establishing the required function indicators and performance indicators for each drive and adjustment component, and finally obtaining the required function indicator data and required performance indicator data for each drive and adjustment component.
[0077] Preferably, conduct a functional adjustment stability evaluation analysis on each drive and adjustment component in the putty scraping device structure according to the required function indicator data and required performance indicator data for each drive and adjustment component to obtain the functional adjustment stability influence factors for each drive and adjustment component;
[0078] In the embodiment of the present invention, by using the required function indicator data and required performance indicator data for each drive and adjustment component obtained through combined analysis and using a stability evaluation algorithm, conduct an evaluation analysis on the corresponding drive and adjustment components in the putty scraping device structure to evaluate the stability and reliability of each component under actual working conditions, which includes considering the adjustment response ability of the component when the working load changes, the precision retention situation, and the stability performance under long-term operation, and determine the functional adjustment stability influence factors therefrom, that is, the key factors affecting the normal operation and long-term use stability of the component, and finally obtain the functional adjustment stability influence factors for each drive and adjustment component.
[0079] Preferably, conduct an environmental adjustment adaptability evaluation analysis on each drive and adjustment component in the putty scraping device structure to obtain the environmental adjustment adaptability influence factors for each drive and adjustment component;
[0080] In an embodiment of the present invention, an environmental adaptability evaluation algorithm is used to evaluate and analyze each corresponding drive and adjustment component within the structure of the putty scraping device, so as to evaluate and analyze the adaptability and performance of each component under different environmental conditions, and determine the environmental adjustment adaptability influence factors therefrom, including influence factors such as temperature, humidity, dust, vibration, etc., and finally obtain the environmental adjustment adaptability influence factors of each drive and adjustment component.
[0081] Preferably, based on the function adjustment stability influence factors and environmental adjustment adaptability influence factors of each drive and adjustment component, a quantitative calculation of the function adjustment influence of each drive and adjustment component within the structure of the putty scraping device is performed to obtain the function adjustment influence degree of each drive and adjustment component;
[0082] In an embodiment of the present invention, by combining the function adjustment stability influence factors and environmental adjustment adaptability influence factors obtained through analysis, a statistical method for influence degree is used to perform a quantitative calculation of the influence degree of each corresponding drive and adjustment component within the structure of the putty scraping device, so as to perform a weighted or comprehensive evaluation of each influence factor, and quantitatively measure the actual influence degree of each component during the function adjustment process, and finally obtain the function adjustment influence degree of each drive and adjustment component.
[0083] Preferably, according to the function adjustment influence degree of each drive and adjustment component, a key component screening process is performed on each drive and adjustment component within the structure of the putty scraping device to obtain each drive and adjustment key component within the structure of the putty scraping device.
[0084] In an embodiment of the present invention, by combining the function adjustment influence degree obtained through quantitative analysis, each corresponding drive and adjustment component within the structure of the putty scraping device is sorted to determine which components are the most critical and important for the overall function and performance of the putty scraping device, and the components exceeding a preset threshold are identified as key components, and finally each drive and adjustment key component within the structure of the putty scraping device is obtained.
[0085] First, based on the regulatory function requirement data of each drive and adjustment component within the putty scraping device structure, an analysis of the required functions and performance indicators of each drive and adjustment component within the putty scraping device structure is conducted. The aim is to ensure that each drive and adjustment component can meet its designed functions and performance requirements, such as adjustment accuracy, speed, reliability, etc. By analyzing the functional and performance indicators in detail, accurate basic data can be provided for subsequent evaluation and optimization. This analysis not only helps to clarify the key design parameters of each component but also enables the early identification and resolution of potential technical problems, thereby enhancing the scientific nature and practicality of the design. Second, a functional adjustment stability evaluation analysis of each drive and adjustment component within the putty scraping device structure is carried out according to the required functional indicator data and the required performance indicator data of each drive and adjustment component. This is to evaluate the stability and reliability of the components during actual operation. By analyzing the performance of each component under different working conditions, the functional adjustment stability influencing factors can be determined, that is, the key factors affecting the normal operation and long-term use stability of the components. This evaluation helps to optimize the component structure and material selection, thereby improving its operating efficiency and lifespan. Then, an environmental adjustment adaptability evaluation analysis of each drive and adjustment component within the putty scraping device structure is conducted to evaluate the adaptability of each drive and adjustment component under different environmental conditions. By analyzing the response of the components to environmental factors such as temperature changes, humidity, and vibration, the environmental adjustment adaptability influencing factors can be determined. This analysis helps to select appropriate materials and coating technologies to enhance the resistance of the components to environmental changes, thereby extending the service life of the device and reducing maintenance costs. Next, a quantitative calculation of the functional adjustment impact of each drive and adjustment component within the putty scraping device structure is carried out based on the functional adjustment stability influencing factors and the environmental adjustment adaptability influencing factors of each drive and adjustment component. The aim is to quantify the degree of functional adjustment impact of each drive and adjustment component in the design. By integrating these influencing factors, the importance and priority of each component in the overall device functional adjustment can be determined for each component. This quantitative calculation provides a theoretical basis and thus provides data support for the subsequent processing. Finally, a key component screening process of each drive and adjustment component within the putty scraping device structure is carried out according to the degree of functional adjustment impact of each drive and adjustment component to determine the key drive and adjustment components in the device design. By identifying the components with the greatest functional impact, their design and optimization can be prioritized, thereby ensuring the performance and reliability of the overall device. This screening process based on the evaluation of the actual impact degree helps to accurately manage the design resources and project progress, thereby providing a basic data guarantee for the subsequent processing.
[0086] Preferably, step S15 includes the following steps:
[0087] Step S151: Divide the structure of the putty scraping device into functional modules to obtain each structural functional module of the putty scraping device;
[0088] In the embodiment of the present invention, by deeply analyzing the working processes and structural characteristics of each module within the structure of the putty scraping device, and based on the analysis results, the structure of the entire putty scraping device is divided into several independent modules according to its different functions or tasks. Each module is responsible for completing specific work or providing specific functions, including a paint supply module, a scraping mechanism module, a motion control module, etc., and finally each structural functional module of the putty scraping device is obtained.
[0089] Step S152: Based on the parametric description set of the putty scraping device structure, perform parametric description matching on each structural functional module of the putty scraping device to obtain the structural parametric description set of each functional module of the putty scraping device;
[0090] In the embodiment of the present invention, by combining the obtained parametric description set of the putty scraping device structure, parametric matching settings are performed on the corresponding structural functional modules of the putty scraping device, so as to specifically and standardize the key parameters of each functional module according to the actual engineering requirements and design requirements. This includes the dimensions, materials, motion ranges, operating conditions, etc. of each functional module, and ensures that each functional module has a consistent standard and reference basis during the design and implementation processes, and finally the structural parametric description set of each functional module of the putty scraping device is obtained.
[0091] Step S153: Perform step-by-step modeling on the structural parametric description set of each functional module of the putty scraping device to obtain the three-dimensional space model of the structure of each functional module of the putty scraping device;
[0092] In the embodiment of the present invention, by using computer-aided design tools, step-by-step modeling is performed on the structural parametric description set of each functional module of the putty scraping device obtained through matching settings, so as to realize the gradual conversion of the parametric description set into an actual three-dimensional space model, and convert the design concept of each functional module into a specific CAD model or virtual model, and finally the three-dimensional space model of the structure of each functional module of the putty scraping device is obtained.
[0093] Step S154: Conduct mining analysis on the assembly connection relationships of each structural functional module of the putty scraping device to obtain the assembly connection relationships between each functional module of the putty scraping device;
[0094] In the embodiment of the present invention, a data mining method is used to mine and analyze the assembly connection relationships of each structural and functional module of the putty scraping device obtained by division, so as to deeply study the physical connection and interaction relationships between each functional module, including connection methods, fixing methods, transmission mechanisms, etc., to clarify the dependency relationships and cooperation methods in the assembly process between different functional modules, and finally obtain the assembly connection relationships between the functional modules of each putty scraping device.
[0095] Step S155: Perform a structural assembly integration design on the three-dimensional spatial models of the structures of each functional module of the putty scraping device according to the assembly connection relationships between the functional modules of each putty scraping device, and generate a three-dimensional spatial model of the structure of the putty scraping device.
[0096] In the embodiment of the present invention, an assembly integration process is performed on the three-dimensional spatial models of the structures of the corresponding functional modules of the putty scraping device by combining the assembly connection relationships between the functional modules of the putty scraping device obtained through mining and analysis, so as to integrate and assemble the three-dimensional models of each functional module in consideration of the overall design objectives and working requirements of the device, and finally generate a three-dimensional spatial model of the structure of the putty scraping device.
[0097] First, by dividing the structure of the putty scraping device into functional modules, the overall device can be systematically decomposed into relatively independent modules with specific functions, facilitating subsequent detailed design and optimization. Through this division, the functions to be achieved by each module can be clarified, such as putty scraping thickness control, motion transmission, control systems, etc., ensuring the functional completeness of the overall design and the feasibility of system integration. For example, it is possible to divide the scraping device into functional modules such as a spreading component, a control component, and a transmission component, which helps specialized teams conduct in-depth design in their respective fields while maintaining coordination and consistency among the modules. Secondly, by performing parameter description matching on the structural functional modules of each putty scraping device based on the parametric description set of the putty scraping device structure, the consistency and coordination in design of different modules can be ensured, and corresponding parameter description information such as dimensions, shapes, materials, and kinematic parameters can be set for the corresponding functional modules. This precise parameter matching helps reduce design errors and post-design adjustments, thereby improving design efficiency and assembly quality. Then, through step-by-step modeling of the structural parametric description sets of the functional modules of each putty scraping device, the parametric description set can be gradually transformed into an actual three-dimensional space model, enabling the design concept of each functional module to be transformed into a specific CAD model or virtual model, further verifying the mechanical interfaces and spatial layouts between the modules. This step-by-step modeling not only helps visualize the progress of the design but also provides necessary preparations for subsequent assembly and engineering verification. Next, by mining and analyzing the assembly connection relationships of the structural functional modules of each putty scraping device, the mechanical and electrical connection relationships between the functional modules are understood to ensure the stability and consistency of the overall device. Through mining and analysis, the key interface points and connection requirements between each module can be determined, such as bolt connections and cable routing. This analysis helps resolve potential assembly problems and conflicts in advance, reducing the risk of post-design adjustments. Finally, through structural assembly integration design of the three-dimensional space models of the structural functional modules of each putty scraping device based on the assembly connection relationships between the functional modules, combined with the previous module modeling and connection analysis, a complete three-dimensional space model of the putty scraping device can be generated. This structural assembly integration design not only involves physical assembly but also includes optimization of electrical and data interfaces, ensuring that the entire putty scraping device can operate and be debugged as scheduled after assembly.
[0098] Preferably, step S2 includes the following steps:
[0099] Step S21: Set the plastering working conditions for the three-dimensional space model of the putty plastering device structure to generate different structural plastering working conditions within the putty plastering device; Based on the different structural plastering working conditions within the putty plastering device, conduct a simulation environment requirement analysis on the three-dimensional space model of the putty plastering device structure to obtain the putty plastering device simulation environment requirement data under different plastering working conditions, where the putty plastering device simulation environment requirement data includes the surface condition requirement data of the plastered wall, the viscosity condition requirement data of the plastered putty, and the structural implementation condition requirement data of the plastering device.
[0100] In the embodiment of the present invention, by setting the plastering working conditions for the three-dimensional space model of the putty plastering device structure according to the actual usage requirements, different plastering working conditions are set, such as plastering speed, plastering thickness, working environment temperature, etc., to generate descriptions of various working operation states inside the device, thereby generating different structural plastering working conditions within the putty plastering device. At the same time, by combining the different structural plastering working conditions obtained through setting and using the working environment requirement analysis method to conduct a requirement analysis of the simulation environment on the corresponding three-dimensional space model of the putty plastering device structure, to understand and quantify the specific requirements of the putty plastering device under each working condition, which includes detailed analysis and data collection on aspects such as the surface conditions of the plastered wall, the viscosity of the putty, and the implementation conditions, and determine requirement information such as the flatness requirements of different wall surfaces, the fluidity requirements of the putty material, and the space limitations during device operation from it. Finally, the putty plastering device simulation environment requirement data under different plastering working conditions is obtained, where the putty plastering device simulation environment requirement data includes the surface condition requirement data of the plastered wall, the viscosity condition requirement data of the plastered putty, and the structural implementation condition requirement data of the plastering device.
[0101] Step S22: Based on the surface condition requirement data of the plastered wall under different plastering working conditions, design the surface parameters of the plastered wall for the three-dimensional space model of the putty plastering device structure to obtain the surface simulation environment parameters of the plastered wall under different plastering working conditions.
[0102] In the embodiment of the present invention, by combining the surface condition requirement data of the plastered wall under different plastering working conditions obtained through analysis, design the surface parameters for the corresponding three-dimensional space model of the putty plastering device structure to analyze the influence of different wall surface conditions on the plastering process, and accordingly adjust the design parameters of the plastering device, such as the shape and size of the plastering knife, the contact method between the plastering knife and the wall, etc., to adapt to the smoothness, roughness, and size of different walls, and finally obtain the surface simulation environment parameters of the plastered wall under different plastering working conditions.
[0103] Step S23: Design the viscosity parameters of the putty for the three-dimensional space model of the putty scraping device based on the putty viscosity condition requirement data under different scraping working conditions, and obtain the putty viscosity simulation environment parameters under different scraping working conditions;
[0104] In the embodiment of the present invention, the viscosity parameters of the putty are designed for the corresponding three-dimensional space model of the putty scraping device by combining the putty viscosity condition requirement data obtained through analysis under different scraping working conditions, so as to design the viscosity of the putty scraping material according to the working mode of the scraping device and the movement strategy of the scraping knife, and ensure that uniform and efficient coating effects can be achieved under various viscosity conditions. Finally, the putty viscosity simulation environment parameters under different scraping working conditions are obtained.
[0105] Step S24: Design the implementation parameters of the putty scraping device for the three-dimensional space model of the putty scraping device based on the implementation condition requirement data of the putty scraping device under different scraping working conditions, and obtain the implementation simulation environment parameters of the putty scraping device under different scraping working conditions;
[0106] In the embodiment of the present invention, the implementation parameters are designed for the corresponding three-dimensional space model of the putty scraping device by combining the implementation condition requirement data of the putty scraping device obtained through analysis under different scraping working conditions, which involves the working environment requirements and operation limitations of the scraping device itself, such as the size of the working space, the stability and reliability requirements of the mechanical structure, etc., to reasonably design the implementation parameters of the scraping device, and ensure that the scraping task can be safely and efficiently executed under various complex working conditions, including the mechanical structure design of the device and the optimization of the operation interface, to adapt to the construction site environment of different engineering projects and the actual operation needs of the operators. Finally, the implementation simulation environment parameters of the putty scraping device under different scraping working conditions are obtained.
[0107] Step S25: Merge the simulation environment parameters of the scraping wall surface under different scraping working conditions, the putty viscosity simulation environment parameters, and the implementation simulation environment parameters of the putty scraping device to obtain the putty scraping simulation environment parameter set under different scraping working conditions;
[0108] In the embodiment of the present invention, the simulation environment parameters of the scraping wall surface under different scraping working conditions, the putty viscosity simulation environment parameters, and the implementation simulation environment parameters of the putty scraping device designed previously are merged to comprehensively consider the comprehensive influence of different parameters on the operation of the putty scraping device, so as to generate a comprehensive simulation environment parameter set, and finally obtain the putty scraping simulation environment parameter set under different scraping working conditions.
[0109] Step S26: Perform kinematic dynamic simulation analysis on the three-dimensional spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter sets under different scraping working conditions, and obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions.
[0110] In the embodiment of the present invention, by using the putty scraping simulation environment parameter sets under different scraping working conditions obtained through combined analysis, a professional kinematic simulation software (such as ADAMS or SimMechanics) is used to perform simulation analysis on the three-dimensional spatial model of the putty scraping device structure, so as to simulate and analyze the kinematic characteristics of the putty scraping device under different simulation environment parameter conditions, which include the movement trajectory, speed change, acceleration, and existing mechanical response of the scraping device, and finally obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions.
[0111] First, by setting the plastering working conditions for the three-dimensional spatial model of the putty plastering device structure, it is a crucial step to ensure that the device can effectively perform its functions in different working scenarios. This step involves setting different plastering working conditions, such as plastering speed, plastering thickness, working environment temperature, etc., which can generate descriptions of various internal operating states of the device. This precise setting helps to consider various real working scenarios in subsequent simulation and analysis processes to ensure applicability and stability in different projects. Secondly, by analyzing the simulation environment requirements of the three-dimensional spatial model of the putty plastering device structure based on different structural plastering working conditions within the putty plastering device, it is possible to understand and quantify the specific requirements of the putty plastering device under each working condition. This includes detailed analysis and data collection on aspects such as the surface conditions of the plastered wall, putty viscosity, and implementation conditions. It can also determine the flatness requirements of different wall surfaces, the fluidity requirements of putty materials, and the spatial limitations during device operation, thereby optimizing the design and improving the working efficiency and quality of the device. By designing the surface parameters of the plastered wall for the three-dimensional spatial model of the putty plastering device structure based on the data of the surface condition requirements of the plastered wall under different plastering working conditions, this step involves how to adjust the operation mode and parameter settings of the plastering device to adapt to the smoothness, roughness, and size of different walls. For example, when facing different surface conditions, by optimizing the blade angle and plastering force, it is ensured that the putty is evenly covered and perfectly adheres to the wall, thereby improving construction efficiency and surface quality. Then, by designing the viscosity parameters of the plastered putty for the three-dimensional spatial model of the putty plastering device structure based on the data of the viscosity condition requirements of the plastered putty under different plastering working conditions, this step focuses on the rheological properties and fluidity of putty materials in different working environments. For example, in a high-temperature environment, the fluidity of putty increases, and it is necessary to correspondingly adjust the plastering speed and blade design of the plastering device to ensure the stability and uniformity of putty during construction. It also designs the implementation parameters of the plastering device for the three-dimensional spatial model of the putty plastering device structure based on the data of the implementation condition requirements of the plastering device structure under different plastering working conditions. This includes the mechanical structure design of the device and the optimization of the operation interface to adapt to the construction site environment of different engineering projects and the actual operation needs of operators. For example, by designing an easy-to-adjust and operate control panel, operators can adjust the working parameters and operation modes of the plastering device according to actual needs, thereby improving the flexibility and adaptability of construction. Next, by combining the simulation environment parameters under different plastering working conditions, a comprehensive set of putty plastering simulation environment parameters is obtained. The goal of this step is to comprehensively consider various influencing factors under different conditions, such as wall surface characteristics, putty rheology, and device operation implementability, thereby providing complete data support and a basis for subsequent dynamic simulation analysis.Finally, kinematic dynamic simulation analysis is carried out on the three-dimensional space model of the putty scraping device structure based on the putty scraping simulation environment parameter sets under different scraping working conditions, which includes simulating the movement trajectory, mechanical reaction and stability performance of the device under different working conditions to evaluate its working efficiency and reliability in actual construction. Through this dynamic simulation analysis step, the changes in the running speed and scraping thickness of the device under different wall conditions can be predicted, thereby providing data support and reference basis for optimized design and actual operation.
[0112] Preferably, step S26 includes the following steps:
[0113] Step S261: Conduct kinematic simulation processing on the three-dimensional space model of the putty scraping device structure based on the putty scraping simulation environment parameter sets under different scraping working conditions to obtain the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions;
[0114] In the embodiment of the present invention, by combining the putty scraping simulation environment parameter sets obtained through design under different scraping working conditions, professional simulation software (such as SolidWorks Motion or MATLAB / Simulink, etc.) is used to conduct kinematic simulation analysis on the corresponding three-dimensional space model of the putty scraping device structure, so as to effectively simulate and analyze the movement characteristics of the device in various actual working scenarios, which includes the movement path, movement speed, scraping angle of the device, and dynamic changes during the operation process, and accurately predict the movement behavior of the device under different conditions, and finally obtain the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions.
[0115] Step S262: Conduct statistical analysis on the scraping movement parameters of the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions to obtain the scraping movement parameter sets of the putty scraping device under different simulation environment parameter conditions;
[0116] In the embodiment of the present invention, statistical methods are used to conduct statistical analysis on the movement parameters of the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions obtained through simulation analysis, so as to extract and analyze key scraping movement parameters from the kinematic simulation results, such as the distribution of scraping speeds, changes in scraping angles, trajectories of scraping knives, etc. under different surface conditions or viscosity requirements, and finally obtain the scraping movement parameter sets of the putty scraping device under different simulation environment parameter conditions.
[0117] Step S263: Conduct scraping mechanical reaction analysis on the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions to obtain the scraping mechanical reaction data of the putty scraping device under different simulation environment parameter conditions;
[0118] In an embodiment of the present invention, a mechanical response analysis method is used to evaluate and analyze the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions, so as to evaluate and analyze the mechanical response of the putty scraping device during the scraping process, including stress, deformation, and force distribution, and simulate the force condition of the putty scraping device under different working conditions. At the same time, the stress concentration area and structural mechanical response condition are investigated, and finally the scraping mechanical response data of the putty scraping device under different simulation environment parameter conditions are obtained.
[0119] Step S264: Based on the scraping mechanical response data of the putty scraping device under different simulation environment parameter conditions, evaluate and analyze the mechanical response of the kinematic simulation process of the putty scraping device, and obtain the scraping mechanical response parameter set of the putty scraping device under different simulation environment parameter conditions;
[0120] In an embodiment of the present invention, by combining the obtained scraping mechanical response data of the putty scraping device under different simulation environment parameter conditions, a mechanical response evaluation analysis method is used to evaluate and analyze the corresponding kinematic simulation process of the putty scraping device, so as to comprehensively consider the kinematic characteristics and mechanical response during the scraping process, and statistically analyze various mechanical response parameters of the putty scraping device under different working conditions, such as maximum stress, deformation amount, and strain distribution. Finally, the scraping mechanical response parameter set of the putty scraping device under different simulation environment parameter conditions is obtained.
[0121] Step S265: According to the scraping motion parameter set and the scraping mechanical response parameter set of the putty scraping device under different simulation environment parameter conditions, evaluate and analyze the scraping dynamic characteristics of the kinematic simulation process of the putty scraping device, and obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions.
[0122] In an embodiment of the present invention, by combining the obtained scraping motion parameter set and the scraping mechanical response parameter set of the putty scraping device under different simulation environment parameter conditions, a scraping characteristic evaluation algorithm is used to evaluate and analyze the corresponding kinematic simulation process of the putty scraping device, so as to comprehensively consider the kinematic characteristics and mechanical response to evaluate and analyze the scraping dynamic behavior and stability of the putty scraping device under different working conditions, and comprehensively understand the dynamic characteristic performance of the putty scraping device in actual operation, such as response speed, accuracy, and controllability in dynamic operation. Finally, the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions are obtained.
[0123] First, through kinematic simulation processing of the three-dimensional spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter set under different scraping working conditions, the kinematic characteristics of the device in various actual working scenarios can be effectively simulated and analyzed. This includes the movement path, movement speed, scraping angle of the device, and dynamic changes during the operation process. By inputting accurate three-dimensional spatial models and simulation environment parameters, the movement behavior of the device under different conditions can be accurately predicted, providing a reliable data basis for subsequent performance optimization and engineering applications. Secondly, through statistical analysis of the scraping movement parameters in the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions, it is to summarize and compare the kinematic characteristics of the device under different working conditions. Through statistical analysis, the specific impacts of various simulation environment parameters on the scraping movement can be obtained. For example, the change in scraping speed under different surface conditions, the operation efficiency under different viscosity requirements, etc. The analysis of these parameters helps to optimize the movement control strategy of the scraping device, thereby improving its adaptability and stability. Then, through the analysis of the scraping mechanical reaction in the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions, it aims to deeply understand the mechanical interaction between the device and the construction materials. This includes evaluating the fluidity and adhesion of the putty during the scraping process, as well as the force exerted by the device on the wall and the reaction. Through the analysis of the mechanical reaction, mechanical problems that occur during the device operation can be identified and solved. For example, the risk of material waste or wall damage caused by excessive scraping force. Next, through the mechanical response evaluation analysis of the kinematic simulation process of the putty scraping device based on the scraping mechanical reaction data under different simulation environment parameter conditions, the purpose of this step is to comprehensively consider various mechanical reaction factors, such as the structural strength of the device, the mechanical properties of the materials, and the scraping quality requirements, etc. This comprehensive evaluation helps to optimize the design and operation parameters of the device, ensuring that the scraping task can be stably and efficiently executed under different construction conditions. Finally, through the scraping dynamic characteristic evaluation analysis of the kinematic simulation process of the putty scraping device according to the scraping movement parameter set and the scraping mechanical response parameter set under different simulation environment parameter conditions, the purpose of this step is to comprehensively evaluate the dynamic performance and stability of the device in actual work. This evaluation not only includes the static movement parameters of the device, but also considers the response speed, accuracy, and controllability in dynamic operations. Through the dynamic characteristic evaluation, the response time, movement coordination, and adaptability to complex engineering scenarios of the device can be optimized, thereby improving the scraping efficiency and construction quality.
[0124] Preferably, step S3 includes the following steps:
[0125] Step S31: Set the structural mechanical field for the three-dimensional spatial model of the putty scraping device structure to obtain the structural mechanical field during the scraping process of the putty scraping device;
[0126] In the embodiments of the present invention, a professional simulation software (such as ANSYS or ABAQUS) is used to set the structural mechanics field of the three-dimensional space model of the putty scraping device, so as to set the material properties, geometric shapes, and external loading conditions of the putty scraping device, such as scraping force, inertial force, and gravity, etc., to simulate the stress distribution, deformation conditions, and structural mechanics conditions such as damage or deformation points of the putty scraping device under various load conditions, and finally obtain the structural mechanics field of the putty scraping process of the putty scraping device.
[0127] Step S32: Set the material flow field of the three-dimensional space model of the putty scraping device to obtain the material flow field of the putty scraping process of the putty scraping device;
[0128] In the embodiments of the present invention, a fluid dynamics simulation software (such as COMSOL Multiphysics or Fluent, etc.) is used to set the material flow field of the corresponding three-dimensional space model of the putty scraping device, so as to set parameters such as the viscosity, density, flow velocity of the material, and the friction coefficient with the scraping surface, etc., to simulate how the putty flows and distributes on the wall surface under the action of the putty knife, including its uniformity and adhesion performance, and finally obtain the material flow field of the putty scraping process of the putty scraping device.
[0129] Step S33: Set the heat conduction field of the three-dimensional space model of the putty scraping device to obtain the heat conduction field of the putty scraping process of the putty scraping device;
[0130] In the embodiments of the present invention, a heat conduction simulation software (such as COMSOL Multiphysics or ANSYS, etc.) is used to set the heat conduction field of the corresponding three-dimensional space model of the putty scraping device, so as to fully consider the temperature distribution and heat conduction characteristics of the putty material during the scraping process, set the physical properties such as the thermal conductivity, density, and specific heat capacity of the putty, and consider the heat source and heat dissipation conditions generated during the scraping process, to simulate the temperature change when the putty contacts the surface of the putty knife and the heat conduction path during the entire scraping process, and finally obtain the heat conduction field of the putty scraping process of the putty scraping device.
[0131] Step S34: Perform simulation parameter setting and multi-physics field coupling processing on the structural mechanics field of the putty scraping process of the putty scraping device, the material flow field of the putty scraping process of the putty scraping device, and the heat conduction field of the putty scraping process of the putty scraping device, so as to generate the scraping physical field coupling simulation process of the putty scraping device under different physical field coupling simulation conditions;
[0132] In an embodiment of the present invention, the structural mechanics field, the material flow field, and the heat conduction field during the scraping process of the putty scraping device set previously are integrated to ensure that they run simultaneously and interact with each other on the same simulation platform. At the same time, appropriate coupling boundary conditions and interaction parameters are set. Moreover, by combining the physical fields in pairs or in other ways, different physical field coupling conditions are obtained to perform simulation analysis on the coupling process of the putty scraping device, so as to simulate the complex physical coupling behavior of the putty scraping device in the real working environment, including physical coupling conditions such as the coupling of material deformation and flow, and the coupling of material flow and temperature change. Finally, the scraping physical field coupling simulation process of the putty scraping device under different physical field coupling simulation conditions is generated.
[0133] Step S35: Conduct scraping structural performance evaluation and analysis on the scraping physical field coupling simulation process of the putty scraping device under different physical field coupling simulation conditions to obtain the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions.
[0134] In an embodiment of the present invention, the structural performance evaluation method is used to evaluate and analyze the scraping physical field coupling simulation process of the putty scraping device under different physical field coupling simulation conditions, so as to fully consider parameters such as scraping quality, surface flatness, coating uniformity, and working efficiency to analyze and compare the scraping effects and performance of the putty scraping device under various physical field coupling conditions, and ensure stable and efficient scraping operations can be achieved in various complex engineering scenarios. Finally, the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions are obtained.
[0135] First, by setting up the structural mechanics field for the three-dimensional spatial model of the putty scraping device, the mechanical scenarios that the device undergoes during the scraping process can be accurately simulated. This includes analyzing the stiffness, deformation, and stress distribution of the device under applied forces. Through the setting of the structural mechanics field, the structural stability of the device can be evaluated, and its deformation during the scraping process can be predicted, providing a reliable mechanical basis for the design and a basis for performance optimization. This detailed setting of the mechanics field helps to ensure that the scraping device can maintain a stable structural form during use, thereby improving the accuracy and efficiency of scraping. Secondly, by setting up the material flow field for the three-dimensional spatial model of the putty scraping device, the flow and distribution of the putty material during the scraping process can be simulated. This involves analyzing the adhesion, fluidity of the putty under different surface conditions, and the coating uniformity during the scraping process. Through the setting of the material flow field, the structural design of the scraping device can be optimized, the utilization rate of the putty material and the construction efficiency can be improved, and a consistent coating quality can be ensured under various construction conditions. This detailed setting of the material flow field helps to reduce material waste, improve construction efficiency, and at the same time ensure the stability of construction quality. Then, by setting up the heat conduction field for its three-dimensional spatial model, the heat conduction behavior of the device during the scraping process can be simulated. This includes analyzing the heat response and heat distribution of the device at different working environment temperatures, as well as the influence of heat on the flow and coating performance of the putty material. Through the setting of the heat conduction field, the insulation performance of the device can be optimized, and its stability and working efficiency at different environmental temperatures can be improved. This detailed setting of the heat conduction field helps to predict and control the thermal characteristics of the device, thereby ensuring a stable construction effect and material performance under various working conditions. Next, by combining the structural mechanics field during the scraping process of the putty scraping device, the material flow field during the scraping process of the putty scraping device, and the heat conduction field during the scraping process of the putty scraping device for simulation parameter setting and multi-physics field coupling processing, a comprehensive scraping physical field coupling simulation process of the device under different physical field coupling simulation conditions can be generated. This means comprehensively considering the mechanical, material flow, and heat conduction effects that the device undergoes during the scraping process, thereby simulating and analyzing the actual performance of the device under complex working conditions. This step, through multi-physics field coupling processing, can deeply understand the interaction between different physical factors, thereby providing comprehensive data support for the comprehensive optimization of the device performance.Finally, by conducting a scraping structure performance evaluation and analysis on the scraping physical field coupling simulation process of the putty scraping device under different physical field coupling simulation conditions, this evaluation and analysis not only includes the individual performances of the device in terms of mechanics, material flow, and heat conduction, but also considers the comprehensive effects and interactions between these physical fields. Through the evaluation and analysis of the scraping structure performance, the design parameters and operation strategies of the device can be optimized to ensure stable and efficient scraping operations in various complex engineering scenarios. This detailed evaluation helps to improve the overall performance and construction quality of the device, providing reliable technical support and guarantee for subsequent processing procedures.
[0136] Preferably, step S4 includes the following steps:
[0137] Step S41: Conduct a comparison and screening analysis of the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions to obtain the optimal combination of simulation environment parameters for the putty scraping device;
[0138] In the embodiment of the present invention, by using the simulation performance evaluation method to evaluate and analyze the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions, the kinematic characteristics of the device under different speed, angle, and load conditions and their impacts on accuracy and stability are fully considered to evaluate and analyze the dynamic performance of the putty scraping device in different working environments. And a detailed comparison and screening process is carried out on the simulation dynamic performance under each simulation environment parameter condition to screen out the simulation environment parameter condition corresponding to the maximum simulation performance to determine the optimal combination of simulation environment parameters, and finally obtain the optimal combination of simulation environment parameters for the putty scraping device.
[0139] Step S42: Conduct a comparison and screening analysis of the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions to obtain the optimal combination of physical field coupling conditions for the putty scraping device;
[0140] Similarly, in the embodiment of the present invention, by using the simulation performance evaluation method to evaluate and analyze the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions (including pairwise combinations of multiple physical fields such as structural mechanics, material properties, and heat conduction to set different physical field coupling conditions, such as simulations of different material walls, different putties, and scraping processes, etc.), the scraping effects and performance manifestations of the putty scraping device under these conditions are evaluated and analyzed by fully considering indicators such as surface smoothness, putty uniformity, and scraping speed. And a comparison and screening analysis need to be carried out on the results obtained under each simulation condition to determine which physical field coupling conditions can maximize the scraping efficiency and quality of the putty scraping device, and finally obtain the optimal combination of physical field coupling conditions for the putty scraping device.
[0141] Step S43: Based on the optimal combination of the simulation environment parameters of the putty scraping device and the optimal combination of the physical field coupling conditions of the putty scraping device, conduct an analysis of the parameter optimization objectives for the three-dimensional space model of the putty scraping device structure, so as to obtain the parameter optimization objectives of the putty scraping device model;
[0142] In the embodiment of the present invention, through the identification and analysis of the parameter optimization objectives of the three-dimensional space model of the putty scraping device structure corresponding to the optimal combination of the simulation environment parameters of the putty scraping device and the optimal combination of the physical field coupling conditions obtained by combined analysis, the target values of the model parameters to be optimized are identified and set from the perspectives of the simulation environment and physical field coupling, including optimizing the shape, angle, material hardness, etc. of the scraping knife on the model, ensuring that the model can work stably and achieve the best scraping effect under its optimal combination conditions, and finally obtaining the parameter optimization objectives of the putty scraping device model.
[0143] Step S44: According to the parameter optimization objectives of the putty scraping device model, perform model parameter optimization processing on the three-dimensional space model of the putty scraping device structure to obtain a three-dimensional optimized model of the putty scraping device structure.
[0144] In the embodiment of the present invention, by using computer CAD software or similar tools, the corresponding model parameters in the three-dimensional space model of the putty scraping device structure are modified and adjusted in combination with the parameter optimization objectives of the putty scraping device model obtained by combined analysis, so as to adjust the various parameters of the model according to the previously analyzed objectives and requirements to make it meet the optimal combination conditions. This involves adjusting aspects such as the geometric shape, size, material selection, and connection method of the model, and ensuring that the expected scraping effect and performance can be achieved under the simulation environment and physical field coupling conditions. Finally, a three-dimensional optimized model of the putty scraping device structure is obtained.
[0145] First, by conducting a comparative screening analysis of the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameters, the dynamic performance of the device in different working environments can be evaluated. This includes considering the kinematic characteristics of the device under different speeds, angles, and load conditions, as well as their impacts on accuracy and stability. Through the comparative screening analysis of the simulation environment performance, the optimal combination of simulation environment parameters can be determined, ensuring the efficient operation and precise control of the scraping device even under complex operating conditions. This detailed simulation analysis helps optimize the design parameters of the device, improve its operability and accuracy in actual construction, and thus ensure the improvement of construction quality and efficiency. Second, by conducting a comparative screening analysis of the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions, the aim is to comprehensively consider the combined effects of multiple physical fields such as structural mechanics, material flow, and heat conduction on the device. This analysis can reveal the specific impacts of different physical field coupling conditions on the device performance, helping to understand and optimize the interactions of various physical factors. By determining the optimal combination of physical field coupling conditions for the putty scraping device, its operating parameters and working modes can be optimized, improving the consistency and stability of the scraping effect. This comprehensive physical field coupling analysis provides a scientific basis and technical support for the overall optimization of the device performance. Then, through the parameter optimization target analysis of the three-dimensional space model of the putty scraping device based on the optimal combination of simulation environment parameters and the optimal combination of physical field coupling conditions of the putty scraping device, the aim is to further improve the design efficiency and operating performance of the device by comprehensively considering various influencing factors. This involves analyzing the degree of influence of the key parameters of the device model on performance from the perspectives of simulation environment and physical field coupling, and determining the optimization targets. Through precise parameter optimization target analysis, the structural design of the device can be finely adjusted to ensure its best performance in various complex engineering scenarios. This method not only helps improve the overall performance and operating efficiency of the device, but also reduces resource waste and time costs during construction, thus enhancing the overall competitiveness and sustainable development ability of engineering projects. Finally, by performing model parameter optimization processing on the three-dimensional space model of the putty scraping device according to the model parameter optimization target of the putty scraping device, this includes using advanced optimization algorithms and engineering methods to precisely adjust and optimize the key parameters of the device. Through model parameter optimization processing, a three-dimensional optimized model of the device structure can be achieved, ensuring its accuracy and practicality in the design stage. This optimization not only focuses on a single performance index, but also considers the diverse application requirements of the device in different physical field environments, as well as the important impacts on the overall efficiency and economy of engineering projects. Through careful model parameter optimization processing, the design risk can be effectively reduced, the reliability and operability of the device can be improved, and thus the three-dimensional simulation model result of the optimized putty scraping device structure can be achieved.
[0146] Preferably, the present invention further provides a three-dimensional simulation design system for the structure of a putty scraping device, which is characterized in that it is used to execute the three-dimensional simulation design method for the structure of the putty scraping device as described above. The three-dimensional simulation design system for the structure of the putty scraping device includes:
[0147] A three-dimensional modeling design module for the putty scraping device, which is used to perform parametric description processing on the structure of the putty scraping device to generate a parametric description set of the structure of the putty scraping device; and perform three-dimensional modeling design on the structure of the putty scraping device based on the parametric description set of the structure of the putty scraping device, so as to generate a three-dimensional space model of the structure of the putty scraping device;
[0148] A kinematic dynamic simulation analysis module for the scraping device, which is used to design the scraping simulation environment parameters for the three-dimensional space model of the structure of the putty scraping device to obtain a set of putty scraping simulation environment parameters under different scraping working conditions; and perform kinematic dynamic simulation analysis on the three-dimensional space model of the structure of the putty scraping device based on the set of putty scraping simulation environment parameters under different scraping working conditions, so as to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions;
[0149] A physical field coupling simulation analysis module for the scraping device, which is used to perform multi-physical field coupling simulation analysis on the three-dimensional space model of the structure of the putty scraping device, so as to obtain the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions;
[0150] A model simulation parameter optimization module for the scraping device, which is used to perform model parameter optimization processing on the three-dimensional space model of the structure of the putty scraping device based on the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions, so as to obtain a three-dimensional optimized model of the structure of the putty scraping device.
[0151] In summary, the present invention provides a three-dimensional simulation design system for the structure of a putty scraping device. The three-dimensional simulation design system for the structure of the putty scraping device is composed of a three-dimensional modeling design module for the putty scraping device, a kinematic dynamic simulation analysis module for the scraping device, a physical field coupling simulation analysis module for the scraping device, and a model simulation parameter optimization module for the scraping device, and can implement any three-dimensional simulation design method for the structure of the putty scraping device described in the present invention. It is used to realize the three-dimensional simulation design method for the structure of the putty scraping device by coordinating the operations between the computer programs running on each module. The internal structure of the system cooperates with each other, which can greatly reduce repetitive work and manpower investment, and can quickly and effectively provide a more accurate and efficient three-dimensional simulation design process for the structure of the putty scraping device, thereby simplifying the operation process of the three-dimensional simulation design system for the structure of the putty scraping device.
[0152] Therefore, in all respects, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Thus, all changes that fall within the meaning and scope of the equivalent elements of the application documents are intended to be encompassed within the present invention.
[0153] The above description is only a specific implementation manner of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features invented herein.
Claims
1. A three-dimensional simulation design method for the structure of a putty scraping device, characterized in that It includes the following steps: Step S1: Perform parametric description processing on the structure of the putty scraping device to generate a parametric description set of the putty scraping device structure; Based on the parametric description set of the putty scraping device structure, conduct three-dimensional modeling design on the putty scraping device structure to generate a three-dimensional space model of the putty scraping device structure; among them, step S1 includes the following steps: Step S11: Conduct geometric shape recognition and analysis on each component within the putty scraping device structure to obtain the geometric shape data of each component within the putty scraping device structure; Step S12: Conduct material property analysis on each component within the putty scraping device structure to obtain the material physical property data of each component within the putty scraping device structure; Step S13: Conduct motion adjustment constraint analysis on each key drive and adjustment component within the putty scraping device structure to obtain the motion adjustment parameter constraint conditions of each key drive and adjustment component within the putty scraping device structure; among them, step S13 includes the following steps: Step S131: Conduct adjustment function requirement analysis on each drive and adjustment component within the putty scraping device structure to obtain the adjustment function requirement data of each drive and adjustment component within the putty scraping device structure; Step S132: Based on the adjustment function requirement data of each drive and adjustment component within the putty scraping device structure, conduct key component screening processing on each drive and adjustment component within the putty scraping device structure to obtain each key drive and adjustment component within the putty scraping device structure; Step S133: Conduct motion degree of freedom analysis on each key drive and adjustment component within the putty scraping device structure to obtain the motion adjustment degree of freedom of each key drive and adjustment component; according to the motion adjustment degree of freedom of each key drive and adjustment component, conduct adjustable mode constraint analysis on each key drive and adjustment component within the putty scraping device structure to obtain the motion adjustable mode constraint conditions of each key drive and adjustment component; Step S134: Conduct motion range constraint analysis on each key drive and adjustment component within the putty scraping device structure to obtain the motion range limit constraint conditions of each key drive and adjustment component; Step S135: By combining the motion adjustable mode constraint conditions and the motion range limit constraint conditions of each key drive and adjustment component, obtain the motion adjustment parameter constraint conditions of each key drive and adjustment component within the putty scraping device structure; Step S14: Perform parametric description processing on the geometric shape data, material physical property data of each component within the putty scraping device structure, and the motion adjustment parameter constraint conditions of each key drive and adjustment component to generate a parametric description set of the putty scraping device structure; Step S15: Based on the parametric description set of the putty scraping device structure, conduct three-dimensional modeling design on the putty scraping device structure to generate a three-dimensional space model of the putty scraping device structure; Step S2: Design the scraping simulation environment parameters for the three-dimensional spatial model of the putty scraping device structure to obtain the putty scraping simulation environment parameter sets under different scraping working conditions; perform kinematic dynamic simulation analysis on the three-dimensional spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter sets under different scraping working conditions to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions; among them, step S2 includes the following steps: Step S21: Set the scraping working conditions for the three-dimensional spatial model of the putty scraping device structure to generate different structural scraping working conditions within the putty scraping device; perform simulation environment requirement analysis on the three-dimensional spatial model of the putty scraping device structure based on the different structural scraping working conditions within the putty scraping device to obtain the putty scraping device simulation environment requirement data under different scraping working conditions, where the putty scraping device simulation environment requirement data includes the scraping wall surface condition requirement data, the putty viscosity condition requirement data for scraping, and the scraping device structure implementation condition requirement data; Step S22: Design the scraping wall surface parameters for the three-dimensional spatial model of the putty scraping device structure based on the scraping wall surface condition requirement data under different scraping working conditions to obtain the scraping wall surface simulation environment parameters under different scraping working conditions; Step S23: Design the putty viscosity parameters for the three-dimensional spatial model of the putty scraping device structure based on the putty viscosity condition requirement data for scraping under different scraping working conditions to obtain the putty viscosity simulation environment parameters under different scraping working conditions; Step S24: Design the scraping device implementation parameters for the three-dimensional spatial model of the putty scraping device structure based on the scraping device structure implementation condition requirement data under different scraping working conditions to obtain the scraping device implementation simulation environment parameters under different scraping working conditions; Step S25: Combine the scraping wall surface simulation environment parameters, the putty viscosity simulation environment parameters, and the scraping device implementation simulation environment parameters under different scraping working conditions to obtain the putty scraping simulation environment parameter sets under different scraping working conditions; Step S26: Perform kinematic dynamic simulation analysis on the three-dimensional spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter sets under different scraping working conditions to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions; among them, step S26 includes the following steps: Step S261: Perform kinematic simulation processing on the three-dimensional spatial model of the putty scraping device structure based on the putty scraping simulation environment parameter sets under different scraping working conditions to obtain the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions; Step S262: Perform statistical analysis on the scraping motion parameters of the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions to obtain the scraping motion parameter sets of the putty scraping device under different simulation environment parameter conditions; Step S263: Conduct a scraping mechanical reaction analysis on the kinematic simulation process of the putty scraping device under different working simulation environment parameter conditions to obtain the scraping mechanical reaction data of the putty scraping device under different simulation environment parameter conditions; Step S264: Based on the scraping mechanical reaction data of the putty scraping device under different simulation environment parameter conditions, conduct a mechanical response evaluation analysis on the kinematic simulation process of the putty scraping device to obtain the scraping mechanical response parameter set of the putty scraping device under different simulation environment parameter conditions; Step S265: According to the scraping motion parameter set and the scraping mechanical response parameter set of the putty scraping device under different simulation environment parameter conditions, conduct a scraping dynamic characteristic evaluation analysis on the kinematic simulation process of the putty scraping device to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions; Step S3: Conduct a multi-physical field coupling simulation analysis on the three-dimensional spatial model of the putty scraping device structure to obtain the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions; Step S4: Based on the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structural performance simulation results of the putty scraping device under different physical field coupling simulation conditions, conduct a model parameter optimization process on the three-dimensional spatial model of the putty scraping device structure to obtain the three-dimensional optimized model of the putty scraping device structure.
2. The three-dimensional simulation design method of the putty scraping device structure according to claim 1, wherein Step S132 includes the following steps: Based on the adjustment function requirement data of each drive and adjustment component in the putty scraping device structure, conduct an analysis on the required functions and performance indicators of each drive and adjustment component in the putty scraping device structure to obtain the required function index data and the required performance index data of each drive and adjustment component; According to the required function index data and the required performance index data of each drive and adjustment component, conduct a function adjustment stability evaluation analysis on each drive and adjustment component in the putty scraping device structure to obtain the function adjustment stability influence factor of each drive and adjustment component; Conduct an environmental adjustment adaptability evaluation analysis on each drive and adjustment component in the putty scraping device structure to obtain the environmental adjustment adaptability influence factor of each drive and adjustment component; Based on the function adjustment stability influence factor and the environmental adjustment adaptability influence factor of each drive and adjustment component, conduct a quantitative calculation of the function adjustment influence on each drive and adjustment component in the putty scraping device structure to obtain the function adjustment influence degree of each drive and adjustment component; According to the function adjustment influence degree of each drive and adjustment component, conduct a key component screening process on each drive and adjustment component in the putty scraping device structure to obtain each drive and adjustment key component in the putty scraping device structure.
3. The 3D simulation design method for the putty scraping device structure according to claim 1, characterized in that Step S15 includes the following steps: Step S151: Divide the function modules of the putty scraping device structure to obtain each function module of the putty scraping device structure; Step S152: Based on the parametric description set of the putty scraping device structure, conduct a parameter description matching on each function module of the putty scraping device structure to obtain the structural parametric description set of each function module of the putty scraping device. Step S153: Perform step-by-step modeling on the structural parameterized description sets of each putty spreading device functional module to obtain the three-dimensional spatial models of the structures of each putty spreading device functional module; Step S154: Conduct mining and analysis on the assembly connection relationships of each putty spreading device structural functional module to obtain the assembly connection relationships between each putty spreading device functional module; Step S155: Based on the assembly connection relationships between each putty spreading device functional module, perform structural assembly integration design on the three-dimensional spatial models of the structures of each putty spreading device functional module to generate the three-dimensional spatial model of the putty spreading device structure.
4. The three-dimensional simulation design method of the putty scraping device structure according to claim 1, characterized in that Step S3 includes the following steps: Step S31: Set the structural mechanics field for the three-dimensional spatial model of the putty spreading device structure to obtain the structural mechanics field during the spreading process of the putty spreading device; Step S32: Set the material flow field for the three-dimensional spatial model of the putty spreading device structure to obtain the material flow field during the spreading process of the putty spreading device; Step S33: Set the heat conduction field for the three-dimensional spatial model of the putty spreading device structure to obtain the heat conduction field during the spreading process of the putty spreading device; Step S34: Perform simulation parameter setting and multi-physics field coupling processing on the structural mechanics field during the spreading process of the putty spreading device, the material flow field during the spreading process of the putty spreading device, and the heat conduction field during the spreading process of the putty spreading device to generate the coupling simulation process of the spreading physical field of the putty spreading device under different physical field coupling simulation conditions; Step S35: Conduct evaluation and analysis on the spreading structural performance of the coupling simulation process of the spreading physical field of the putty spreading device under different physical field coupling simulation conditions to obtain the simulation results of the spreading structural performance of the putty spreading device under different physical field coupling simulation conditions.
5. The three-dimensional simulation design method of the putty scraping device structure according to claim 1, characterized in that Step S4 includes the following steps: Step S41: Conduct comparative screening analysis on the simulation environment performance of the kinematic characteristic simulation results of the putty spreading device under different simulation environment parameter conditions to obtain the optimal combination of simulation environment parameters of the putty spreading device; Step S42: Conduct comparative screening analysis on the physical field coupling performance of the spreading structural performance simulation results of the putty spreading device under different physical field coupling simulation conditions to obtain the optimal combination of physical field coupling conditions of the putty spreading device; Step S43: Based on the optimal combination of simulation environment parameters of the putty spreading device and the optimal combination of physical field coupling conditions of the putty spreading device, conduct parameter optimization target analysis on the three-dimensional spatial model of the putty spreading device structure to obtain the parameter optimization target of the putty spreading device model; Step S44: According to the parameter optimization target of the putty spreading device model, perform model parameter optimization processing on the three-dimensional spatial model of the putty spreading device structure to obtain the three-dimensional optimized model of the putty spreading device structure.
6. A three-dimensional simulation design system for the structure of a putty scraping device, characterized in that, For implementing the three-dimensional simulation design method of the putty spreading device structure as described in claim 1, the three-dimensional simulation design system of the putty spreading device structure includes: The three-dimensional modeling design module of the putty scraping device is used to perform parametric description processing on the structure of the putty scraping device to generate a parametric description set of the putty scraping device structure; based on the parametric description set of the putty scraping device structure, three-dimensional modeling design of the putty scraping device structure is carried out to generate a three-dimensional space model of the putty scraping device structure; The kinematic dynamic simulation analysis module of the scraping device is used to design the scraping simulation environment parameters for the three-dimensional space model of the putty scraping device structure to obtain a set of putty scraping simulation environment parameters under different scraping working conditions; based on the set of putty scraping simulation environment parameters under different scraping working conditions, kinematic dynamic simulation analysis of the three-dimensional space model of the putty scraping device structure is carried out to obtain the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions; The physical field coupling simulation analysis module of the scraping device is used to perform multi-physical field coupling simulation analysis on the three-dimensional space model of the putty scraping device structure to obtain the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions; The model simulation parameter optimization module of the scraping device is used to perform model parameter optimization processing on the three-dimensional space model of the putty scraping device structure based on the kinematic characteristic simulation results of the putty scraping device under different simulation environment parameter conditions and the scraping structure performance simulation results of the putty scraping device under different physical field coupling simulation conditions to obtain a three-dimensional optimized model of the putty scraping device structure.
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