Nickel-plated soft copper stranded conductor processing equipment and processing method

Abstract

The present invention relates to the field of nickel-plated soft copper stranding processing technology, and discloses nickel-plated soft copper stranded conductor processing equipment and a processing method, wherein the nickel-plated soft copper stranded conductor processing equipment includes a base, a mounting tube, a support box, a hollow shaft, a turntable, a driving component one, a supporting guide mechanism, a pressing guide mechanism, a wire mechanism, a driving component two and a feeding component; the mounting tube is fixedly mounted on the top side of the base, and a plurality of arc-shaped openings are provided on the mounting tube, the right side of the support box is open and fixedly mounted on the center position of the bottom inner wall of the base, and support bars with guide grooves are fixedly installed in an inclined shape on the front and rear inner walls of the support box, and the hollow shaft is fixedly mounted on the support box. The present invention has a reasonable design, which can not only improve the stranding efficiency and processing quality of nickel-plated soft copper wires, but also reduce the difficulty of operation and production costs, and can reduce space occupation, and has broad market application prospects.

Description

Technical Field

[0001] The invention relates to the technical field of nickel-plated soft copper stranded conductor processing, in particular to nickel-plated soft copper stranded conductor processing equipment and a processing method. Background Art

[0002] With the rapid development of electronic technology, the requirements for conductor materials are also increasing. Although traditional conductor materials have met the basic needs to a certain extent, their performance stability is obviously insufficient under certain specific environments, such as extreme conditions such as high temperature and high humidity. As a new type of material, nickel-plated soft copper stranded conductors have been widely used in the fields of electronics and communications due to their excellent conductivity, corrosion resistance and high temperature resistance. However, traditional processing equipment and processing methods cannot meet the high-precision and high-efficiency processing requirements of nickel-plated soft copper stranded conductors. For example, traditional equipment requires operators to manually replace the wire rollers wound with nickel-plated soft copper wires to be stranded. Usually, the wire rollers are heavy, and the manual replacement method has the disadvantages of low efficiency and high labor intensity. At the same time, the nickel-plated soft copper wires after stranding are easily scattered when they are wound, and often occupy a large space. Therefore, the present invention proposes a new type of nickel-plated soft copper stranded conductor processing equipment and processing method.

[0003] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a nickel-plated soft copper stranded conductor processing equipment and processing method.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] Nickel-plated soft copper stranded conductor processing equipment, including a base, a mounting cylinder, a support box, a hollow shaft, a turntable, a first drive component, a support guide mechanism, a pressing guide mechanism, a conductor mechanism, a second drive component, a winding component, and a loading component;

[0007] The top of the mounting cylinder has a mounting hole, and the right side of the supporting box is provided with a plurality of arc openings, and the right side of the supporting box is opened and fixedly mounted at the center position of the bottom inner wall of the base, and the front and rear inner walls of the supporting box are inclined and fixedly mounted with support bars with guide grooves. The hollow shaft is fixedly installed on the supporting box, and the turntable is rotatably mounted on the hollow shaft. The driving assembly one is arranged on the mounting cylinder and the turntable, and the support guide mechanism is arranged on the bottom of the turntable and arranged based on the hollow shaft, and the mounting plate is fixedly mounted on the inner wall of the mounting cylinder, and the guide cylinder two is fixedly mounted on the mounting plate, the pressing guide mechanism is arranged on the mounting plate, the wire mechanism is arranged on the inner side wall of the mounting cylinder and located above the pressing guide assembly, the top of the mounting cylinder has a mounting hole, the winding assembly is detachably mounted in the mounting hole, the driving assembly two is arranged on the top inner wall of the mounting cylinder and is connected to the winding assembly, the feeding assembly is arranged on the top side of the base and connected to the support box, and the feeding assembly is adapted to the support guide assembly.

[0008] Preferably, the supporting and guiding mechanism includes multiple fixed plates, multiple rotating shafts, multiple circular plates and multiple guide cylinders. Multiple fixed plates are fixedly installed on the bottom side of the turntable in an inwardly inclined shape based on the hollow shaft as the center. Rotating shafts are rotatably installed on the multiple fixed plates. Circular plates are fixedly sleeved on the multiple rotating shafts. The same number of guide cylinders as the rotating shafts are fixedly installed on the turntable based on the hollow shaft as the center, and the multiple guide cylinders are respectively located directly above the corresponding rotating shafts. The cross-sections of the guide cylinders 1 and 2 are both in the shape of an inverted bucket.

[0009] Preferably, the driving component includes a motor, a gear and a sprocket. The motor is fixedly mounted on the mounting cylinder, the gear is fixedly sleeved on the output shaft of the motor, and the sprocket is fixedly mounted on the top side of the turntable with the hollow shaft as the center, and the gear is meshed with the sprocket.

[0010] Preferably, the clamping guide mechanism includes two concentrically arranged support rings, two support blocks, two clamping guide wheels, two screw rods 1, two transmission gears, a motor 2 and a gear disc 2. Two support rings are fixedly installed on the top side of the mounting plate based on the guide cylinder 2 as the center, and two symmetrically arranged support blocks are slidably installed on the side where the two support rings are close to each other. A clamping guide wheel is rotatably installed on the two support blocks, and two screw rods 1 located on the same axis are rotatably installed on the two support rings. The two screw rods 1 are respectively threadedly connected to the corresponding support blocks, and a transmission gear is fixedly sleeved on the ends of the two screw rods 1 away from each other. A gear disc 2 is rotatably installed on the top side of the mounting plate based on the support ring as the center, and the two transmission gears are meshed with the gear disc 2. A motor 2 is fixedly installed on the top side of the mounting plate, and the output shaft of the motor 2 is axially fixedly connected to one of the screw rods 1.

[0011] Preferably, the winding assembly includes a winding roller, a core shaft and two bearings, and there are convex slots on the inner walls on both sides of the installation port, and bearings are movably installed in the two slots. The same core shaft is fixedly installed on the two bearings, and the winding roller is fixedly installed on the core shaft.

[0012] Preferably, the driving component 2 includes a motor 3, a driving gear and a driven gear. The motor 3 is fixedly mounted on the inner wall of the mounting cylinder. The driving gear is fixedly sleeved on the output shaft of the motor 3, and the driven gear is fixedly sleeved on the core shaft. The driving gear is meshed with the driven gear.

[0013] Preferably, the wire guide mechanism includes an L-shaped plate 1, an L-shaped plate 2, a guide cylinder 3, a motor 4 and a reciprocating screw. The L-shaped plate 1 is fixedly installed on the inner wall of the mounting cylinder, the L-shaped plate 2 is horizontally slidably installed on the L-shaped plate 1, the guide cylinder 3 is fixedly installed on the L-shaped plate 2, the same reciprocating screw is threadedly installed on the L-shaped plate 1 and the L-shaped plate 2, the motor 4 is fixedly installed on the top side of the L-shaped plate 1, and the output shaft of the motor 4 is axially fixedly connected to the reciprocating screw.

[0014] Preferably, the loading assembly includes a support plate, a U-shaped plate, a second screw rod, a fifth motor, a baffle, a hydraulic cylinder and a guide rod. The top side of the base is fixedly mounted with a hydraulic cylinder, the working end of the hydraulic cylinder is fixedly mounted with a support plate with an arc-shaped top surface, the front side of the support plate is in sliding contact with the rear side of the support box, the bottom side of the support plate is fixedly mounted with a U-shaped plate, a strip opening is provided on the support plate, the strip opening and the same baffle are slidably mounted on the U-shaped plate, the U-shaped plate is threadedly mounted with a second screw rod, the rear side of the U-shaped plate is fixedly mounted with a fifth motor, the output shaft of the fifth motor is axially fixedly connected to the second screw rod, and the second screw rod is threadedly connected to the baffle.

[0015] Preferably, a guide rod is fixedly installed in the strip-shaped opening, and the guide rod is slidably connected to the baffle.

[0016] The present invention also provides a method for processing nickel-plated soft copper stranded conductors, comprising the following steps:

[0017] S1: First, turn on the power supply, place the bearings at both ends of the core shaft in the corresponding convex grooves respectively, so that the driven gear and the driving gear enter a meshing state, place the wire roller wound with nickel-plated soft copper wire on the support plate, and control the support plate to rise to a position flush with the highest point of the rotating shaft through the hydraulic cylinder, and then control the screw rod 2 through the motor 5 to drive the baffle to move in the direction away from the hollow shaft, so that the wire roller can be sleeved on the corresponding rotating shaft and one end of it can be against the circular plate, and then install the wire roller wound with nickel-plated soft copper wire on the corresponding rotating shaft in turn according to the above method, and after the wire roller is installed, control the support plate to descend to a position that does not affect the operation of other components, and then place the wire roller wound with the core wire on the two support bars with guide grooves in the support box. Since the guide grooves are inclined, the operator only needs to place the raised positions on both sides of the wire roller in the guide grooves to quickly complete the installation;

[0018] S2: The core wire passes through the hollow shaft and continues upward through guide cylinder 2, between the two clamping guide wheels and guide cylinder 3, and is then fixed on the winding roller. The nickel-plated soft copper wire on the line roller at the rotating shaft position passes through the corresponding guide cylinder 1 and is fixed on the core wire. Then, one of the screw rods 2 is controlled to rotate by motor 2. With the cooperation of the transmission gear, gear plate 2 and the other screw rod 2, the two support blocks can drive the corresponding clamping guide wheels to be adjusted, so that the distance between the two clamping guide wheels can be adjusted to a position corresponding to the size of the twisted nickel-plated soft copper wire.

[0019] S3: Start motor 1 and motor 3. Motor 3 controls the core shaft through the driving gear and the driven gear to drive the winding roller to perform the winding operation. At the same time, motor 1 controls the rotation of the turntable through gear 1 and gear plate 1, so that multiple bundles of nickel-plated soft copper wires can be twisted on the core wire and the clamping operation can be achieved with the cooperation of the two clamping guide wheels. Then start motor 4. Motor 4 controls the L-shaped plate 2 through the reciprocating screw to drive the guide cylinder 3 to move back and forth, so that the twisted nickel-plated soft copper wire can be stably and neatly wound on the winding roller. As the winding roller continues to wind, the wire roller placed in the support box and the wire roller mounted on the rotating shaft will be automatically unwound, thereby facilitating the rapid twisting processing of the nickel-plated soft copper wire.

[0020] Compared with the prior art, the present invention provides nickel-plated soft copper stranded conductor processing equipment and processing method, which has the following beneficial effects:

[0021] (1) Through the coordination of the motor, the driving gear and the driven gear, the reel can be quickly disassembled and replaced, greatly improving work efficiency. At the same time, the rotation and reeling operation of the reel can ensure that the stranded nickel-plated soft copper wire is neatly wound, avoiding confusion and damage to the wire.

[0022] (2) Through the design of the wire mechanism, especially the cooperation of L-shaped plate 1, L-shaped plate 2, guide cylinder 3, motor 4 and reciprocating screw, not only a stable guide is provided for the twisted nickel-plated soft copper wire, but also the reciprocating screw controls the left and right reciprocating motion of guide cylinder 3, further ensuring the neatness and stability of the wire winding.

[0023] (3) The ingenious design of the loading assembly, especially the coordination of the support plate, U-shaped plate, screw rod 2, motor 5, baffle, hydraulic cylinder and guide rod, greatly facilitates the operator to replace the wire roller with nickel-plated soft copper wire wound on the rotating shaft. At the same time, the guide rod provides a stable guide for the baffle, ensuring that the baffle maintains stable sliding under the drive of screw rod 2.

[0024] (4) The inverted bucket-shaped design of the guide tube 1 and the guide tube 2 not only provides stable guidance for the nickel-plated soft copper wire, but also reduces the friction between the wire and the guide tube, thereby reducing the wear of the nickel-plated layer and protecting the nickel-plated layer on the outer side of the nickel-plated soft copper wire.

[0025] (5) The method for processing nickel-plated soft copper stranded conductors provided by the present invention has clear steps and is easy to operate. Through the coordinated work of various components, the rapid stranding processing of nickel-plated soft copper conductors is achieved, thereby improving production efficiency and reducing production costs. At the same time, the vertical design can also reduce the space occupied in the workshop.

[0026] In summary, the nickel-plated soft copper stranded conductor processing equipment and processing method of the present invention not only have the advantages of high efficiency, stability, and easy operation, but also can protect the nickel plating layer on the outside of the nickel-plated soft copper wire, thereby extending the service life of the wire. It has high practical value and broad market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention;

[0028] Figure 2 For the present invention Figure 1 Schematic diagram of the cross-sectional structure;

[0029] Figure 3 This is a right side view of the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention;

[0030] Figure 4 This is a schematic diagram of the three-dimensional structure of the drive component 1, hollow shaft, turntable and support guide mechanism of the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention;

[0031] Figure 5 This is a structural schematic diagram of the mounting plate and the pressing guide mechanism in the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention;

[0032] Figure 6 This is a schematic diagram of the three-dimensional structure of the lifting assembly and the driving assembly in the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention;

[0033] Figure 7 This is a schematic structural diagram of the conductor mechanism in the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention;

[0034] Figure 8 This is a schematic diagram of the three-dimensional structure of the feeding assembly in the nickel-plated soft copper stranded conductor processing equipment proposed by the present invention.

[0035] In the figure: 1. Base; 11. Mounting cylinder; 12. Support box; 121. Support bar; 13. Hollow shaft; 2. Turntable; 201. Motor 1; 202. Gear 1; 203. Gear disc 1; 21. Fixing plate; 22. Rotating shaft; 23. Circular plate; 24. Guide cylinder 1; 3. Mounting plate; 301. Guide cylinder 2; 31. Support ring; 32. Support block; 33. Pressing guide wheel; 34. Screw rod 1; 35. Transmission Driven gear; 36, gear disc 2; 37, motor 2; 4, winding roller; 41, core shaft; 42, bearing; 43, motor 3; 44, driving gear; 45, driven gear; 5, L-shaped plate 1; 51, L-shaped plate 2; 52, guide cylinder 3; 53, reciprocating screw; 54, motor 4; 6, support plate; 61, U-shaped plate; 62, baffle; 63, hydraulic cylinder; 64, screw 2; 65, motor 5; 66, guide rod. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0038] Reference Figure 1-8, nickel-plated soft copper stranded conductor processing equipment, including a base 1, a mounting cylinder 11 is fixedly installed on the base 1, and a plurality of arc-shaped openings for maintenance and other operations are opened on the mounting cylinder 11, a support box 12 is fixedly installed at the top center position of the base 1, and support bars 121 inclined in the same direction are fixedly installed on the front and rear inner walls of the support box 12, a guide groove is opened on the support platform 121, a hollow shaft 13 is fixedly installed on the support box 12, and a turntable 2 is rotatably installed on the hollow shaft 13, a motor 201 is fixedly installed on the mounting cylinder 11, a gear 202 is fixedly sleeved on the output shaft of the motor 201, a gear disc 203 is fixedly installed on the top side of the turntable 2 based on the hollow shaft 13 as the center, and the gear 202 is meshed with the gear disc 203, The turntable 2 can be controlled to rotate as needed. A plurality of fixed plates 21 are fixedly installed on the bottom side of the turntable 2 in an inwardly inclined manner based on the hollow shaft 13 as the center. A rotating shaft 22 is rotatably installed on the plurality of fixed plates 21. A circular plate 23 is fixedly sleeved on the plurality of rotating shafts 22. The turntable 2 is fixedly installed with the same number of guide cylinders 24 as the rotating shaft 22 based on the hollow shaft 13 as the center, and the plurality of guide cylinders 24 are respectively located directly above the corresponding rotating shafts 22, which can provide stable support for the nickel-plated soft copper wire that needs to be twisted. At the same time, since the fixed plate 21 is arranged in an inwardly inclined manner, it can ensure that the wire roller wrapped with nickel-plated soft copper maintains good stability when the turntable 2 rotates, and avoids the phenomenon of self-slipping due to vibrations generated by the operation of the equipment.

[0039] A mounting plate 3 is fixedly mounted on the inner wall of the mounting cylinder 11, and a guide cylinder 2 301 is fixedly mounted on the mounting plate 3. Two support rings 31 are fixedly mounted on the top side of the mounting plate 3 based on the guide cylinder 2 301 as the center. Two support rings 31 are slidingly mounted on one side close to each other with two symmetrically arranged support blocks 32. A pressing guide wheel 33 is rotatably mounted on each of the two support blocks 32. Two screw rods 1 34 located on the same axis are rotatably mounted on the two support rings 31. The two screw rods 1 34 are respectively threadedly connected to the corresponding support blocks 32. The two screw rods 1 34 are respectively threadedly connected to the corresponding support blocks 32. 4 are fixedly sleeved with a transmission gear 35 at one end away from each other. A toothed disc 2 36 is rotatably mounted on the top side of the mounting plate 3 based on the support ring 31. The two transmission gears 35 are engaged with the toothed disc 2 36. A motor 2 37 is fixedly mounted on the top side of the mounting plate 3. The output shaft of the motor 2 37 is axially fixedly connected to one of the screw rods 1 34. It can compress and guide the twisted nickel-plated soft copper wires. Not only can the size of the pressing force be adjusted according to actual needs, but it is also well suited for the compression and guiding operations of nickel-plated soft copper wires of different sizes.

[0040] An L-shaped plate 1 5 is fixedly mounted on the inner wall of the mounting cylinder 11, an L-shaped plate 2 51 is horizontally slidably mounted on the L-shaped plate 1 5, a guide cylinder 3 52 is fixedly mounted on the L-shaped plate 2 51, a same reciprocating screw 53 is threadedly mounted on the L-shaped plate 1 5 and the L-shaped plate 2 51, a motor 4 54 is fixedly mounted on the top side of the L-shaped plate 1 5, the output shaft of the motor 4 54 is axially fixedly connected to the reciprocating screw 53, and can guide the twisted nickel-plated soft copper wire so that it can be neatly wound on the winding roller 4.

[0041] A mounting opening is provided at the top of the mounting cylinder 11, and convex-shaped slots are provided on the inner walls on both sides of the mounting opening. Bearings 42 are movably mounted in the two slots, and the same core shaft 41 is fixedly mounted on the two bearings 42, and a winding roller 4 is fixedly mounted on the core shaft 41, which can be used to wind up the twisted nickel-plated soft copper wire when the winding roller 4 rotates, and also facilitates the rapid disassembly and replacement of the winding roller 4. A motor three 43 is fixedly mounted on the inner wall of the mounting cylinder 11, and a driving gear 44 is fixedly provided on the output shaft of the motor three 43, and a driven gear 45 is fixedly provided on the core shaft 41. The driving gear 44 is meshed with the driven gear 45, and can drive the winding roller 4 to rotate and wind after it is installed in the mounting opening.

[0042] A hydraulic cylinder 63 is fixedly installed on the top side of the base 1, and a support plate 6 with an arc-shaped top surface is fixedly installed on the working end of the hydraulic cylinder 63. The front side of the support plate 6 is in sliding contact with the rear side of the support box 12, and a U-shaped plate 61 is fixedly installed on the bottom side of the support plate 6. A strip opening is opened on the support plate 6, and the same baffle 62 is slidably installed on the strip opening and the U-shaped plate 61. The U-shaped plate 61 is threadedly installed with a screw rod 2 64, and the rear side of the U-shaped plate 61 is fixedly installed with a motor 5 65. The output shaft of the motor 5 65 is axially fixedly connected to the screw rod 2 64, and the screw rod 2 64 is threadedly connected to the baffle 62, which is convenient for the operator to replace the wire roller with nickel-plated soft copper wire wound on the rotating shaft 22.

[0043] In this embodiment, in order to enable the baffle 62 to maintain stable sliding under the drive of the second screw rod 64, a guide rod 66 is fixedly installed in the strip-shaped opening, and the guide rod 66 is slidably connected to the baffle 62.

[0044] In this embodiment, in order to provide stable guidance for the nickel-plated soft copper wire, reduce the friction between the nickel-plated soft copper wire and the guide cylinder 1 24 and the guide cylinder 2 301, and reduce the wear of the nickel plating on the nickel-plated soft copper wire during rapid transportation and twisting operations, thereby protecting the nickel plating on the outer side of the nickel-plated soft copper wire, the cross-section of the guide cylinder 1 24 and the guide cylinder 2 301 are both in an inverted bucket shape.

[0045] This embodiment also provides a method for using the nickel-plated soft copper stranded conductor processing equipment, comprising the following steps:

[0046] S1: First, turn on the power supply, place the bearings 42 at both ends of the core shaft 41 in the corresponding convex grooves respectively, so that the driven gear 45 and the driving gear 44 enter into a meshing state, place the wire roller wound with nickel-plated soft copper wire on the support plate 6, and control the support plate 6 to rise to a position flush with the highest point of the rotating shaft 22 through the hydraulic cylinder 63, and then control the screw rod 2 64 through the motor 5 65 to drive the baffle 62 to move in the direction away from the hollow shaft 13, so that the wire roller can be sleeved on the corresponding rotating shaft 22 and one end of it can be against the circular plate 23, and then the wire roller wound with nickel-plated soft copper wire is installed on the corresponding rotating shaft 22 in turn according to the above method, and after the wire roller is installed, control the support plate 6 to drop to a position that does not affect the operation of other components, and then place the wire roller wound with the core wire on the two support bars 121 with guide grooves in the support box 12. Since the guide grooves are inclined, the operator only needs to place the raised positions on both sides of the wire roller in the guide grooves to quickly complete the installation;

[0047] S2: The core wire is passed through the hollow shaft 13 and then continues upward through the guide cylinder 2 301, between the two pressing guide wheels 33 and the guide cylinder 3 52, and then fixed on the winding roller 4. The nickel-plated soft copper wire on the wire roller at the rotating shaft 22 is passed through the corresponding guide cylinder 1 24 and fixed on the core wire. Then, the motor 2 37 controls one of the screw rods 2 64 to rotate. With the cooperation of the transmission gear 35, the gear plate 2 36 and the other screw rod 2 64, the two support blocks 32 can drive the corresponding pressing guide wheels 33 to adjust, so that the distance between the two pressing guide wheels 33 can be adjusted to a position corresponding to the size of the twisted nickel-plated soft copper wire.

[0048] S3: Start motor 1 201 and motor 3 43. Motor 3 43 controls the core shaft 41 through the driving gear 44 and the driven gear 45 to drive the winding roller 4 to perform the winding operation. At the same time, motor 1 201 controls the rotation of the turntable 2 through gear 1 202 and the toothed disc 1 203, so that multiple bundles of nickel-plated soft copper wires can be twisted on the core wire and the clamping operation can be achieved with the cooperation of the two clamping guide wheels 33. Then start motor 4 54. Motor 4 54 controls the L-shaped plate 2 51 through the reciprocating screw rod 53 to drive the guide cylinder 3 52 to reciprocate left and right, so that the twisted nickel-plated soft copper wire can be stably and neatly wound on the winding roller 4. As the winding roller 4 continues to wind, the wire roller placed in the support box 12 and the wire roller sleeved on the rotating shaft 22 will be automatically unwound, thereby facilitating the rapid twisting processing of the nickel-plated soft copper wire.

[0049] Working principle: First, turn on the power supply, place the wire roller with nickel-plated soft copper wire on the support plate 6, then adjust the height of the support plate 6 by the hydraulic cylinder 63, and control the support plate 6 to rise to the appropriate position by the hydraulic cylinder 63, and then control the baffle 62 by the motor five 65 and the screw rod two 64 to put the wire roller on the corresponding rotating shaft 22 and make one end of it rest on the circular plate 23, repeat the above steps to install multiple wire rollers on the corresponding rotating shaft 22, and then place the wire roller with the core wire in the guide groove on the two support bars 121 in the support box 2, and pass the core wire through the hollow shaft 13 and continue to move upward through the guide cylinder two 301, between the two pressing guide wheels 33 and the guide cylinder three 52, and then fix it on the winding roller 4, and pass the nickel-plated soft copper wire on the wire roller at the rotating shaft 22 through the corresponding guide cylinder one 24 After that, it is fixed on the core wire, and then the motor 2 37 is used to control the rotation of the screw rod 1 34. With the cooperation of the transmission gear 35 and the toothed disc 2 36, the spacing between the two clamping guide wheels 33 corresponds to the size of the twisted nickel-plated soft copper wire. Then start the motor 1 201, the motor 3 43 and the motor 4 54. The motor 1 201 controls the rotation of the turntable 2 through the gear 1 202 and the toothed disc 1 203 to twist multiple bundles of nickel-plated soft copper wires on the core wire, and realizes the clamping operation with the cooperation of the two clamping guide wheels 33. The motor 3 43 controls the winding roller 4 to perform the winding operation through the driving gear 44 and the driven gear 45. The motor 4 54 controls the L-shaped plate 2 51 through the reciprocating screw rod 53 to drive the guide cylinder 3 52 to reciprocate left and right, so that the twisted nickel-plated soft copper wire is stably and neatly wound on the winding roller 4.

[0050] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

Claims

1. Nickel-plated soft copper stranded conductor processing equipment, characterized in that: It comprises a base (1), a mounting cylinder (11), a support box (12), a hollow shaft (13), a turntable (2), a first drive component, a support guide mechanism, a pressing guide mechanism, a wire guide mechanism, a second drive component, a winding component and a feeding component; The mounting tube (11) is fixedly mounted on the top side of the base (1), and a plurality of arc-shaped openings are provided on the mounting tube (11). The right side of the support box (12) is opened and fixedly mounted on the center of the bottom inner wall of the base (1), and support bars (121) with guide grooves are fixedly mounted on the front and rear inner walls of the support box (12) in an inclined shape. The hollow shaft (13) is fixedly mounted on the support box (12), and the turntable (2) is rotatably mounted on the hollow shaft (13). The driving assembly is provided on the mounting tube (11) and the turntable (2). The support guide mechanism is provided at the bottom of the turntable (2) and is centered on the hollow shaft (13). The mounting cylinder (11) is centrally arranged, a mounting plate (3) is fixedly mounted on the inner wall of the mounting cylinder (11), and a second guide cylinder (301) is fixedly mounted on the mounting plate (3), the pressing guide mechanism is arranged on the mounting plate (3), the wire mechanism is arranged on the inner side wall of the mounting cylinder (11) and is located above the pressing guide assembly, a mounting opening is opened on the top of the mounting cylinder (11), the winding assembly can be detachably mounted in the mounting opening, the second drive assembly is arranged on the top inner wall of the mounting cylinder (11) and is connected to the winding assembly, the feeding assembly is arranged on the top side of the base (1) and is connected to the support box (12), and the feeding assembly is adapted to the support guide assembly.

2. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, characterized in that: The supporting and guiding mechanism comprises a plurality of fixed plates (21), a plurality of rotating shafts (22), a plurality of circular plates (23) and a plurality of guide cylinders (24). The bottom side of the turntable (2) is fixedly installed with a plurality of fixed plates (21) in an inwardly inclined shape based on a hollow shaft (13) as the center. The plurality of fixed plates (21) are rotatably installed with rotating shafts (22). The plurality of rotating shafts (22) are fixedly sleeved with circular plates (23). The turntable (2) is fixedly installed with a number of guide cylinders (24) equal to the number of rotating shafts (22) based on the hollow shaft (13) as the center. The plurality of guide cylinders (24) are respectively located directly above the corresponding rotating shafts (22). The cross sections of the guide cylinders (24) and the guide cylinders (301) are both arranged in an inverted bucket shape.

3. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, characterized in that: The driving assembly 1 comprises a motor 1 (201), a gear 1 (202) and a toothed disc 1 (203); the motor 1 (201) is fixedly mounted on the mounting cylinder (11); the gear 1 (202) is fixedly sleeved on the output shaft of the motor 1 (201); the toothed disc 1 (203) is fixedly mounted on the top side of the rotating disk (2) based on the hollow shaft (13) as the center; the gear 1 (202) is meshed with the toothed disc 1 (203).

4. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, characterized in that: The clamping guide mechanism comprises two concentrically arranged support rings (31), two support blocks (32), two clamping guide wheels (33), two screw rods (34), two transmission gears (35), a motor (37) and a gear wheel (36). The top side of the mounting plate (3) is fixedly mounted with two support rings (31) based on the guide cylinder (301) as the center. Two symmetrically arranged support blocks (32) are slidably mounted on one side of the two support rings (31) close to each other. The clamping guide wheels (33) are rotatably mounted on the two support blocks (32). The two support rings (31) are fixedly mounted with the guide cylinder (301) as the center. ) are rotatably mounted on two screw rods (34) located on the same axis, the two screw rods (34) are respectively threadedly connected to the corresponding support blocks (32), and the ends of the two screw rods (34) away from each other are fixedly sleeved with a transmission gear (35), and the top side of the mounting plate (3) is rotatably mounted with a toothed disc (36) based on the support ring (31), and the two transmission gears (35) are meshed with the toothed disc (36), and the top side of the mounting plate (3) is fixedly mounted with a motor (37), and the output shaft of the motor (37) is axially fixedly connected to one of the screw rods (34).

5. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, characterized in that: The winding assembly comprises a winding roller (4), a core shaft (41) and two bearings (42); a convex-shaped card slot is provided on the inner walls on both sides of the mounting opening; bearings (42) are movably mounted in the two card slots; the same core shaft (41) is fixedly mounted on the two bearings (42); and the winding roller (4) is fixedly mounted on the core shaft (41).

6. The nickel-plated soft copper stranded conductor processing equipment according to claim 5, characterized in that: The driving assembly 2 comprises a motor 3 (43), a driving gear (44) and a driven gear (45); the motor 3 (43) is fixedly mounted on the inner wall of the mounting cylinder (11); the driving gear (44) is fixedly sleeved on the output shaft of the motor 3 (43); the driven gear (45) is fixedly sleeved on the core shaft (41); and the driving gear (44) is meshed with the driven gear (45).

7. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, characterized in that: The wire guide mechanism comprises an L-shaped plate (5), an L-shaped plate (51), a guide cylinder (52), a motor (54) and a reciprocating screw (53); the L-shaped plate (5) is fixedly mounted on the inner side wall of the mounting cylinder (11); the L-shaped plate (5) is horizontally slidably mounted on the L-shaped plate (5); the guide cylinder (52) is fixedly mounted on the L-shaped plate (51); the same reciprocating screw (53) is threadedly mounted on the L-shaped plate (5) and the L-shaped plate (51); the motor (54) is fixedly mounted on the top side of the L-shaped plate (5); and the output shaft of the motor (54) is axially fixedly connected to the reciprocating screw (53).

8. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, characterized in that: The loading assembly comprises a support plate (6), a U-shaped plate (61), a second screw rod (64), a fifth motor (65), a baffle (62), a hydraulic cylinder (63) and a guide rod (66). The top side of the base (1) is fixedly mounted with a hydraulic cylinder (63). The working end of the hydraulic cylinder (63) is fixedly mounted with a support plate (6) with an arc-shaped top surface. The front side of the support plate (6) is in sliding contact with the rear side of the support box (12). The bottom side of the support plate (6) is fixedly mounted with a second screw rod (64). A U-shaped plate (61) is fixedly installed, a strip-shaped opening is opened on the support plate (6), and a baffle (62) is slidably installed on the strip-shaped opening and the U-shaped plate (61), a screw rod 2 (64) is threadedly installed on the U-shaped plate (61), and a motor 5 (65) is fixedly installed on the rear side of the U-shaped plate (61), the output shaft of the motor 5 (65) is axially fixedly connected to the screw rod 2 (64), and the screw rod 2 (64) is threadedly connected to the baffle (62).

9. The nickel-plated soft copper stranded conductor processing equipment according to claim 8, characterized in that: A guide rod (66) is fixedly installed in the strip-shaped opening, and the guide rod (66) is slidably connected to the baffle (62).

10. A processing method based on the nickel-plated soft copper stranded conductor processing equipment according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: First, turn on the power supply, place the bearings (42) at both ends of the core shaft (41) in the corresponding convex grooves, so that the driven gear (45) and the driving gear (44) enter the meshing state, place the wire roller with the nickel-plated soft copper wire on the support plate (6), and control the support plate (6) to rise to a position flush with the highest point of the rotating shaft (22) through the hydraulic cylinder (63), and then control the screw rod (64) through the motor five (65) to drive the baffle (62) to move in the direction away from the hollow shaft (13), so that the wire roller can be sleeved on The wire rollers are mounted on the corresponding rotating shafts (22) and one end of the wire rollers is placed against the circular plate (23). The wire rollers are then mounted on the corresponding rotating shafts (22) in the above manner. After the wire rollers are mounted, the support plate (6) is controlled to descend to a position where the work of other components is not affected. The wire rollers are then placed on two support bars (121) with guide grooves in the support box (12). Since the guide grooves are inclined, the operator only needs to place the raised portions on both sides of the wire roller in the guide grooves to quickly complete the installation. S2: The core wire is passed through the hollow shaft (13) and then continues upward through the guide cylinder 2 (301), between the two pressing guide wheels (33) and the guide cylinder 3 (52) and then fixed on the winding roller (4). The nickel-plated soft copper wire on the line roller at the rotating shaft (22) is passed through the corresponding guide cylinder 1 (24) and then fixed on the core wire. Then, one of the screw rods 2 (64) is controlled to rotate by the motor 2 (37). With the cooperation of the transmission gear (35), the gear plate 2 (36) and the other screw rod 2 (64), the two support blocks (32) can drive the corresponding pressing guide wheels (33) to be adjusted, so that the distance between the two pressing guide wheels (33) can be adjusted to a position corresponding to the size of the twisted nickel-plated soft copper wire. S3: Start the motor 1 (201) and the motor 3 (43). The motor 3 (43) controls the core shaft (41) through the driving gear (44) and the driven gear (45) to drive the winding roller (4) to perform the winding operation. At the same time, the motor 1 (201) controls the rotation of the turntable (2) through the gear 1 (202) and the toothed disc 1 (203), so that multiple bundles of nickel-plated soft copper wires can be twisted on the core wire and the compression operation can be achieved under the cooperation of the two compression guide wheels (33). Then start The motor 4 (54) is driven, and the motor 4 (54) controls the L-shaped plate 2 (51) through the reciprocating screw rod (53) to drive the guide cylinder 3 (52) to move back and forth, so that the nickel-plated soft copper wire after twisting can be stably and neatly wound on the winding roller (4). As the winding roller (4) is continuously wound, the wire roller placed in the support box (12) and the wire roller sleeved on the rotating shaft (22) can be automatically unwound, thereby facilitating the rapid twisting processing of the nickel-plated soft copper wire.

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