A single-axis winding machine

By designing a single-axis winding machine with high degree of automation, the problem of existing winding machine debugging equipment reliance on the operator's technical level is solved, and the effect of facilitating universal operation and efficient production is achieved.

CN118899163BActive Publication Date: 2025-04-11苏州迪旭自动化科技有限公司
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411172014.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-04-11
Estimated Expiration
2044-08-26

AI Technical Summary

Technical Problem

The existing winding machine debugging equipment has a high degree of dependence on the operator's technical level, which makes debugging difficult.

Method used

A single-axis winding machine is designed, including a tension wire release module, a wire feeding module, a winding module and a feeding module. Through a highly automated design, the requirements for the professional level of operators are reduced.

Benefits of technology

It realizes a high degree of automation winding machine, reduces the requirements for the professional level of operators, facilitates widespread application, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118899163B_ABST
    Figure CN118899163B_ABST
Patent Text Reader

Abstract

The present invention proposes a single-axis winding machine, comprising a tension pay-off module, a wire feeding module, a winding module, and a feeding module. The feeding module comprises a first return line, a first feeding and conveying device, a feeding track device, a second feeding and conveying device, and a second return line. The first return line and the second return line are respectively arranged at the input end and the output end of the feeding module. The feeding track device is arranged between the first return line and the second return line. The first feeding and conveying device is arranged above one side of the first return line and the input end of the feeding track device. The second feeding and conveying device is arranged above one side of the second return line and the output end of the feeding track device. The feeding track device comprises a jig bin, a feeding track, a track bracket, and a jig conveying device. The top of the track bracket is connected to the bottom of the feeding track. The jig conveying device is arranged below the feeding track. The jig conveying device can move back and forth below the feeding track along the length direction of the feeding track. The jig bin is arranged above the feeding track.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of inductor coil equipment, and more specifically, to a single-axis winding machine. Background Art

[0002] A winding machine is a device that winds a linear object onto a specific workpiece, usually used for copper wire winding. Most electrical products need to be wound into inductor coils using enameled copper wire (enameled wire for short), and a winding machine can be used to complete this or multiple processes. As an automated manufacturing equipment, automatic winding machines are widely used in transformer, inductor, coil and other production industries.

[0003] The utility model patent with announcement number CN 220963045 U discloses an integrated inductor dual-axis winding adjustment device, including a machine table, a first spindle wire feeding module, a second spindle wire feeding module, an X-axis motion module, a first Z-axis motion module, and a second Z-axis motion module. An X-axis motion module is arranged above the machine table, and the first Z-axis motion module and the second Z-axis motion module are arranged on the side of the X-axis motion module in sequence. A first spindle wire feeding module is arranged on the side of the first Z-axis motion module, and a second spindle wire feeding module is arranged on the side of the second Z-axis motion module. The vertical and horizontal positions of the first spindle wire feeding module and the second spindle wire feeding module are flexibly adjusted by the X-axis motion module, the first Z-axis motion module, and the second Z-axis motion module, thereby reducing the winding loss rate and improving production efficiency.

[0004] The existing winding machine debugging equipment is highly dependent on the operator's technical level, and the geometric cumulative error makes debugging difficult. Therefore, a winding machine with low difficulty and easy to operate is needed. Summary of the invention

[0005] In view of this, in order to solve the above problems, the present invention proposes a single-axis winding machine. After the copper wire is straightened by the straightening component 21, the wire feeding device 22 pulls out the wire, the copper wire is cut by the wire cutter 6, the hot air gun 7 heats the coil, and the cold air duct 8 cools it. The first loading and conveying device 42 absorbs the empty jig on the first return line 41 and rotates 90°, and puts it into the jig bin 44 at one end of the loading track. The cooled coil is moved to the jig through the cooperation of the upper knife die group 91 and the lower knife die group 32. The jig conveying device 46 drags the jig and places a row of coils. The jig conveying device 46 moves a distance until the jig is full. The jig conveying device 46 goes along the loading track to the other end, and the jig is placed on the second return line 49 through the second loading and conveying device 48, and flows to the next workstation. It has a high degree of automation, low requirements on the professional level of operators, and is convenient for universal application.

[0006] A single-axis winding machine, comprising a tension pay-off module 1, a wire feeding module 2, a winding module 3, and a feeding module 4, wherein the tension pay-off module 1 is arranged at the input end of the wire feeding module 2, the winding module 3 is arranged at the output end of the wire feeding module 2, and the feeding module 4 is arranged around the wire feeding module 2 and the winding module 3, characterized in that the feeding module 4 comprises a first return line 41, a first feeding and conveying device 42, a feeding track device 43, a second feeding and conveying device 48, and a second return line 49, wherein the first return line 41 and the second return line 49 are respectively arranged at the input end and the output end of the feeding module 4, the feeding track device 43 is arranged between the first return line 41 and the second return line 49, and ... There are at least two material track devices 43, the first loading and conveying device 42 is arranged above one side of the first return line 41 and the input end of the loading track device 43, the second loading and conveying device 48 is arranged above one side of the second return line 49 and the output end of the loading track device 43, the loading track device 43 includes a jig bin 44, a loading track, a track bracket 433, and a jig conveying device 46, the top of the track bracket 433 is connected to the bottom of the loading track, the jig conveying device 46 is arranged below the loading track, the jig conveying device 46 can move back and forth below the loading track along the length direction of the loading track, and the jig bin 44 is arranged above the loading track near the input end.

[0007] In some embodiments, a cavity is provided inside the jig silo 44, and a jig is placed in the cavity. A positioning clamping mechanism 45 is provided between the jig silo 44 and the loading track. The positioning clamping mechanism 45 includes a symmetrically arranged clamping mechanism and a side top mechanism. The holding mechanism and the side top mechanism respectively limit the two sides of the jig. Clamping arms extend from both ends of the clamping mechanism in the direction of the jig. The two end faces of the jig are limited by the clamping arms. The force of any one side of the holding mechanism or the side top mechanism is larger, which is convenient for accurately limiting the jig.

[0008] In some embodiments, the jig transport device 46 includes a lifting mechanism 47, which is disposed on the upper part of the jig transport device 46. A positioning pin hole 471 is provided in the middle of the lifting mechanism 47, corresponding to the positioning pin on the jig silo 44. Vacuum suction cups 472 are provided around the lifting mechanism 47 to prevent the jig from rebounding when it is lifted or lowered.

[0009] Furthermore, the feeding track is provided with a slide groove 432 along the length direction of the feeding track, which is used for the jig transporting device 46 to avoid the jig when transporting the jig.

[0010] In some embodiments, a sensor switch 441 is provided under the jig bin 44 to detect whether the jig is in place in the jig bin 44 .

[0011] Furthermore, the first loading and conveying device 42 and the second loading and conveying device 48 both include a support column 421, a support plate 422, a slide bar 423, a rotating cylinder 424, and a conveying plate 425. The support column 421 is arranged on one side of the loading rail device 43, the support plate 422 is arranged above the support column 421, the slide bar 423 is arranged above the support plate 422, the slide bar 423 is parallel to the loading rail, the rotating cylinder 424 is slidably connected to the slide bar 423 through a connecting arm, and the bottom of the rotating cylinder 424 is connected to the conveying plate 425. The conveying plate 425 of the first loading and conveying device 42 conveys the jig from the first return line 41 to the loading rail, and the conveying plate 425 of the second loading and conveying device 48 conveys the jig from the loading rail to the second return line 49.

[0012] In some embodiments, a monitoring device 5 is further provided above the side of the feeding module 4 , and the monitoring device 5 is electrically connected to an external display for real-time monitoring of the internal status of the wire feeding module 2 .

[0013] In some embodiments, a waste box is provided on the side of the feeding module 4 for empty throwing of the coils that are not well formed during preheating into the waste box.

[0014] Furthermore, the tension pay-off module 1 includes a tension controller 11 and a bobbin device 12, the bobbin device 12 is arranged below the tension controller 11, the bobbin device 12 includes a pulley, a bobbin support plate 422, and a bobbin, the bobbin support plate 422 is arranged above the pulley, and at least two bobbins are arranged above the bobbin support plate 422.

[0015] Furthermore, the wire feeding module 2 includes a straightening component 21 and a wire feeding device 22. The straightening component 21 is arranged at one end close to the tension pay-off module 1, and the wire feeding device 22 is arranged at the output end of the straightening component 21. One end of the wire feeding device 22 is provided with a wire feeder 221. The straightening component 21 includes a threading component 211, a straightener 212, and a magnetic eye fixing component 213. The threading component 211, the straightener 212, the magnetic eye fixing component 213 and the pulling wire of the tension pay-off module 1 are located in a straight line. The threading component 211 is arranged between the straightener 212 and the tension pay-off module 1, and magnetic eye fixing components 213 are provided at both ends of the straightener 212.

[0016] Furthermore, the winding module 3 includes a winding spindle 31 and a lower knife module 32. The lower knife module 32 is arranged above the winding spindle 31. The lower knife module 32 is provided with a fine-tuning device 321. The fine-tuning device 321 includes a knife die chuck 322 and a knife die baffle 323. The knife die chuck 322 is clamped on the lower knife module 32. The knife die baffle 323 is arranged above the lower knife module 32. One end of the top of the knife die chuck 322 is connected to one end of the knife die baffle 323. A coil clamping groove 324 is provided above the connection. The fine-tuning device 321 is used to perform fine-tuning according to the wire diameter of different products to adjust the position of the wire feeder 221 along the x direction.

[0017] In some embodiments, a wire cutter 6 is symmetrically provided on the inner side of the feeding track device 43 near the outlet of the wire feeder 221 for cutting the copper wire.

[0018] In some embodiments, a hot air gun 7 is symmetrically provided on the inner side of the loading track device 43 near the outlet of the wire feeder 221 for baking the coil. A cold air duct 8 is provided above the winding spindle 31, and the mouth of the cold air duct 8 faces the fine-tuning device 321 for cooling the coil.

[0019] In some embodiments, the single-axis winding machine also includes a gantry mechanism 9, which is mounted above the wire feeding module 2 and the winding module 3. An upper knife module 91 is connected to the bottom of the gantry mechanism 9, and the cooled coil is placed on the jig plate on the loading track through the upper knife module 91.

[0020] The working principle of the present invention is as follows: the copper wire is wound on the bobbin, and after being straightened by the straightening assembly 21, the wire feeding device 22 pulls out the wire, the copper wire is cut by the wire cutter 6, the hot air gun 7 heats the coil, and the cold air duct 8 cools it. The first loading and transporting device 42 absorbs the empty jig on the first return line 41 and rotates 90°, and puts it on the jig bin 44 at one end of the loading track. The cooled coil is moved to the jig by the cooperation of the upper knife die group 91 and the lower knife die group 32. The jig transporting device 46 drags the jig and places a row of coils. The jig transporting device 46 moves a distance until the jig is full. The jig transporting device 46 goes along the loading track to the other end, and the jig is placed on the second return line 49 through the second loading and transporting device 48, and flows to the next workstation.

[0021] Beneficial effects of the invention: The invention proposes a single-axis winding machine, comprising a tension pay-off module 1, a wire feeding module 2, a winding module 3, and a feeding module 4, wherein the tension pay-off module 1 is arranged at the input end of the wire feeding module 2, the winding module 3 is arranged at the output end of the wire feeding module 2, and the feeding module 4 is arranged around the wire feeding module 2 and the winding module 3, and is characterized in that the feeding module 4 comprises a first return line 41, a first feeding and conveying device 42, a feeding track device 43, a second feeding and conveying device 48, and a second return line 49, wherein the first return line 41 and the second return line 49 are respectively arranged at the input end and the output end of the feeding module 4, the feeding track device 43 is arranged between the first return line 41 and the second return line 49, and the feeding track device 4 At least two are provided, the first loading and transporting device 42 is provided above one side of the input end of the first return line 41 and the loading track device 43, the second loading and transporting device 48 is provided above one side of the output end of the second return line 49 and the loading track device 43, the loading track device 43 comprises a fixture bin 44, a loading track, a track bracket 433, and a fixture transporting device 46, the top of the track bracket 433 is connected to the bottom of the loading track, the fixture transporting device 46 is provided below the loading track, the fixture transporting device 46 can move back and forth below the loading track along the length direction of the loading track, the fixture bin 44 is provided above the loading track near the input end, the automation degree is high, the professional level requirement for the operator is low, and it is convenient for universal application. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is the overall structure diagram of the single-axis winding machine of the present invention.

[0023] Figure 2 It is a structural diagram of the feeding module of the single-axis winding machine of the present invention.

[0024] Figure 3 It is a structural diagram of two working states of the first loading and handling device of the single-axis winding machine of the present invention.

[0025] Figure 4 It is a partial structural diagram of the feeding module of the single-axis winding machine of the present invention.

[0026] Figure 5 It is a partial structural diagram of the feeding module of the single-axis winding machine of the present invention.

[0027] Figure 6 It is a structural diagram of the feeding track device of the single-axis winding machine of the present invention.

[0028] Figure 7 It is a structural diagram of the wire feeding module of the single-axis winding machine of the present invention.

[0029] Figure 8 It is a partial structural diagram of wire feeding and winding of the single-axis winding machine of the present invention.

[0030] Fig. 9 It is a partial elevation view of the single-axis winding machine of the present invention.

[0031] Main component symbols

[0032] Tension pay-off module 1, tension controller 11, bobbin device 12, wire feeding module 2, straightening assembly 21, threading assembly 211, straightener 212, magnetic eye fixing assembly 213, wire feeding device 22, wire feeding device 221, winding module 3, winding spindle 31, lower knife die set 32, fine adjustment device 321, knife die chuck 322, knife die baffle 323, coil clamping groove 324, feeding module 4, first return line 41, first feeding and handling device 42, feeding track device 43, upper Material track 431, slide 432, track bracket 433, fixture silo 44, induction switch 441, positioning clamping mechanism 45, fixture handling device 46, lifting mechanism 47, positioning pin hole 471, vacuum suction cup 472, second loading and handling device 48, support column 421, support plate 422, slide rod 423, rotary cylinder 424, handling plate 425, second return line 49, monitoring device 5, wire cutting shear 6, hot air gun 7, cold air duct 8, gantry mechanism 9, upper knife die assembly 91.

[0033] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0034] like Figure 1 As shown, it is the overall structure diagram of the single-axis winding machine of the present invention; Figure 2 As shown in FIG. 1 , it is a structural diagram of a feeding module of a single-axis winding machine of the present invention; Figure 3 As shown, there are two working state structural diagrams of the first loading and handling device of the single-axis winding machine of the present invention; Figure 4 As shown in FIG. 1 , it is a partial structural diagram of the feeding module of the single-axis winding machine of the present invention; Figure 5 As shown in FIG. 1 , it is a partial structural diagram of the feeding module of the single-axis winding machine of the present invention; Figure 6 As shown in FIG. 1 , it is a structural diagram of the feeding track device of the single-axis winding machine of the present invention; Figure 7 As shown in FIG. 1 , it is a structural diagram of the wire feeding module of the single-axis winding machine of the present invention; Figure 8 As shown in FIG. 1 , it is a partial structural diagram of wire feeding and winding of the single-axis winding machine of the present invention; Fig. 9 Shown is a partial elevation view of the single-axis winding machine of the present invention. Embodiment 1:

[0035] A single-axis winding machine, comprising a tension pay-off module 1, a wire feeding module 2, a winding module 3, and a feeding module 4, wherein the tension pay-off module 1 is arranged at the input end of the wire feeding module 2, the winding module 3 is arranged at the output end of the wire feeding module 2, and the feeding module 4 is arranged around the wire feeding module 2 and the winding module 3, characterized in that the feeding module 4 comprises a first return line 41, a first feeding and conveying device 42, a feeding track device 43, a second feeding and conveying device 48, and a second return line 49, wherein the first return line 41 and the second return line 49 are respectively arranged at the input end and the output end of the feeding module 4, the feeding track device 43 is arranged between the first return line 41 and the second return line 49, and ... There are at least two material track devices 43, the first loading and conveying device 42 is arranged above one side of the first return line 41 and the input end of the loading track device 43, the second loading and conveying device 48 is arranged above one side of the second return line 49 and the output end of the loading track device 43, the loading track device 43 includes a jig bin 44, a loading track, a track bracket 433, and a jig conveying device 46, the top of the track bracket 433 is connected to the bottom of the loading track, the jig conveying device 46 is arranged below the loading track, the jig conveying device 46 can move back and forth below the loading track along the length direction of the loading track, and the jig bin 44 is arranged above the loading track near the input end.

[0036] A cavity is provided inside the jig silo 44, in which the jig is placed. A positioning clamping mechanism 45 is provided between the jig silo 44 and the loading track. The positioning clamping mechanism 45 includes a symmetrically arranged clamping mechanism and a side top mechanism. The holding mechanism and the side top mechanism respectively limit the two sides of the jig. Clamping arms are extended at both ends of the clamping mechanism in the direction of the jig, and the two end faces of the jig are limited by the clamping arms. The force of any one side of the holding mechanism or the side top mechanism is relatively large, so as to accurately limit the jig.

[0037] The jig handling device 46 includes a lifting mechanism 47, which is arranged on the upper part of the jig handling device 46. A positioning pin hole 471 is provided in the middle of the lifting mechanism 47, corresponding to the positioning pin on the jig silo 44. Vacuum suction cups 472 are provided around the lifting mechanism 47 to prevent the jig from rebounding when it is lifted or lowered.

[0038] The feeding track is provided with a slide groove 432 along the length direction of the feeding track, which is used for the jig transporting device 46 to avoid the jig when transporting the jig.

[0039] An induction switch 441 is provided below the jig bin 44 to detect whether the jig is in place in the jig bin 44 .

[0040] The first loading and conveying device 42 and the second loading and conveying device 48 both include a support column 421, a support plate 422, a slide bar 423, a rotating cylinder 424, and a conveying plate 425. The support column 421 is arranged on one side of the loading track device 43, the support plate 422 is arranged above the support column 421, the slide bar 423 is arranged above the support plate 422, the slide bar 423 is parallel to the loading track, the rotating cylinder 424 is slidably connected to the slide bar 423 through a connecting arm, and the bottom of the rotating cylinder 424 is connected to the conveying plate 425. The conveying plate 425 of the first loading and conveying device 42 conveys the jig from the first return line 41 to the loading track, and the conveying plate 425 of the second loading and conveying device 48 conveys the jig from the loading track to the second return line 49.

[0041] A monitoring device 5 is also provided above the side of the feeding module 4 . The monitoring device 5 is electrically connected to an external display and is used to monitor the internal status of the wire feeding module 2 in real time.

[0042] A waste box is provided on the side of the feeding module 4, which is used to empty the coils that are not well formed during preheating and throw them into the waste box.

[0043] The tension pay-off module 1 includes a tension controller 11 and a bobbin device 12, the bobbin device 12 is arranged below the tension controller 11, the bobbin device 12 includes a pulley, a bobbin support plate 422, and a bobbin, the bobbin support plate 422 is arranged above the pulley, and at least two bobbins are arranged above the bobbin support plate 422.

[0044] The wire feeding module 2 includes a straightening component 21 and a wire feeding device 22. The straightening component 21 is arranged at one end close to the tension pay-off module 1, and the wire feeding device 22 is arranged at the output end of the straightening component 21. One end of the wire feeding device 22 is provided with a wire feeder 221. The straightening component 21 includes a threading component 211, a straightener 212, and a magnetic eye fixing component 213. The threading component 211, the straightener 212, the magnetic eye fixing component 213 and the pulling wire of the tension pay-off module 1 are located in a straight line. The threading component 211 is arranged between the straightener 212 and the tension pay-off module 1, and magnetic eye fixing components 213 are provided at both ends of the straightener 212.

[0045] The winding module 3 includes a winding spindle 31 and a lower knife module 32. The lower knife module 32 is arranged above the winding spindle 31. The lower knife module 32 is provided with a fine-tuning device 321. The fine-tuning device 321 includes a knife die chuck 322 and a knife die baffle 323. The knife die chuck 322 is clamped on the lower knife module 32. The knife die baffle 323 is arranged above the lower knife module 32. One end of the top of the knife die chuck 322 is connected to one end of the knife die baffle 323. A coil clamping groove 324 is provided above the connection. The fine-tuning device 321 is used to perform fine-tuning according to the wire diameter of different products to adjust the position of the wire feeder 221 along the x direction.

[0046] A wire cutter 6 is symmetrically provided on the inner side of the feeding track device 43 near the outlet of the wire feeder 221 for cutting the copper wire.

[0047] A hot air gun 7 is symmetrically provided on the inner side of the feeding track device 43 near the outlet of the wire feeder 221 for baking the coil. A cold air duct 8 is provided above the winding spindle 31, and the mouth of the cold air duct 8 faces the fine-tuning device 321 for cooling the coil.

[0048] The single-axis winding machine also includes a gantry mechanism 9, which is mounted above the wire feeding module 2 and the winding module 3. An upper knife module 91 is connected below the gantry mechanism 9, and the cooled coil is placed on the jig plate on the feeding track through the upper knife module 91.

[0049] The working principle of the present invention is as follows: the copper wire is wound on the bobbin, and after being straightened by the straightening assembly 21, the wire feeding device 22 pulls out the wire, the copper wire is cut by the wire cutter 6, the hot air gun 7 heats the coil, and the cold air duct 8 cools it. The first loading and transporting device 42 absorbs the empty jig on the first return line 41 and rotates 90°, and puts it on the jig bin 44 at one end of the loading track. The cooled coil is moved to the jig by the cooperation of the upper knife die group 91 and the lower knife die group 32. The jig transporting device 46 drags the jig and places a row of coils. The jig transporting device 46 moves a distance until the jig is full. The jig transporting device 46 goes along the loading track to the other end, and the jig is placed on the second return line 49 through the second loading and transporting device 48, and flows to the next workstation.

[0050] Beneficial effects of the invention: The invention proposes a single-axis winding machine, comprising a tension pay-off module 1, a wire feeding module 2, a winding module 3, and a feeding module 4, wherein the tension pay-off module 1 is arranged at the input end of the wire feeding module 2, the winding module 3 is arranged at the output end of the wire feeding module 2, and the feeding module 4 is arranged around the wire feeding module 2 and the winding module 3, and is characterized in that the feeding module 4 comprises a first return line 41, a first feeding and conveying device 42, a feeding track device 43, a second feeding and conveying device 48, and a second return line 49, wherein the first return line 41 and the second return line 49 are respectively arranged at the input end and the output end of the feeding module 4, the feeding track device 43 is arranged between the first return line 41 and the second return line 49, and the feeding track device 4 At least two are provided, the first loading and transporting device 42 is provided above one side of the input end of the first return line 41 and the loading track device 43, the second loading and transporting device 48 is provided above one side of the output end of the second return line 49 and the loading track device 43, the loading track device 43 comprises a fixture bin 44, a loading track, a track bracket 433, and a fixture transporting device 46, the top of the track bracket 433 is connected to the bottom of the loading track, the fixture transporting device 46 is provided below the loading track, the fixture transporting device 46 can move back and forth below the loading track along the length direction of the loading track, the fixture bin 44 is provided above the loading track near the input end, the automation degree is high, the professional level requirement for the operator is low, and it is convenient for universal application.

[0051] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A single-axis winding machine, comprising a tension pay-off module (1), a wire feeding module (2), a winding module (3), and a feeding module (4), wherein the tension pay-off module (1) is arranged at the input end of the wire feeding module (2), the winding module (3) is arranged at the output end of the wire feeding module (2), and the feeding module (4) is arranged around the wire feeding module (2) and the winding module (3), characterized in that: The feeding module (4) comprises a first return line (41), a first feeding and conveying device (42), a feeding track device (43), a second feeding and conveying device (48), and a second return line (49). The first return line (41) and the second return line (49) are respectively arranged at the input end and the output end of the feeding module (4). The feeding track device (43) is arranged between the first return line (41) and the second return line (49). There are at least two feeding track devices (43). The first feeding and conveying device (42) is arranged above one side of the first return line (41) and the input end of the feeding track device (43). The second feeding and conveying device (48) is arranged between the second return line (49) and the feeding track device (43). The feeding track device (43) comprises a jig bin (44), a feeding track, a track bracket (433), and a jig transport device (46), wherein the top of the track bracket (433) is connected to the bottom of the feeding track, and the jig transport device (46) is arranged below the feeding track, and the jig transport device (46) can move back and forth along the length direction of the feeding track below the feeding track, and the jig bin (44) is arranged above the feeding track near the input end, and the wire feeding module (2) comprises a straightening component (21) and a wire feeding device (22), wherein the straightening component (21) is arranged at one end near the tension wire release module (1), and the wire feeding device (22) is arranged at the output end of the straightening component (21). A wire feeder (221) is provided at one end of the device (22); the straightening assembly (21) comprises a threading assembly (211), a straightener (212), and a magnetic eye fixing assembly (213); the threading assembly (211), the straightener (212), the magnetic eye fixing assembly (213), and the wire pulling of the tension wire release module (1) are located on a straight line; the threading assembly (211) is arranged between the straightener (212) and the tension wire release module (1); magnetic eye fixing assemblies (213) are provided at both ends of the straightener (212); the winding module (3) comprises a winding main shaft (31) and a lower knife module (32); the lower knife module (32) is arranged above the winding main shaft (31); and a fine adjustment device is provided on the lower knife module (32). (321), the fine-tuning device (321) comprises a die clamp (322) and a die baffle (323), the die clamp (322) is clamped on the lower die assembly (32), the die baffle (323) is arranged above the lower die assembly (32), the top end of the die clamp (322) is connected to one end of the die baffle (323), and a coil clamping groove (324) is arranged above the connection, a wire cutting shear (6) is symmetrically arranged on the inner side of the feeding track device (43) near the outlet of the wire feeder (221), and a hot air gun (7) is also symmetrically arranged on the inner side of the feeding track device (43) near the outlet of the wire feeder (221) for baking the coil, and a cold air duct (8) is arranged above the winding spindle (31),The outlet of the cold air pipe (8) faces the fine-tuning device (321), and the single-axis winding machine further comprises a gantry mechanism (9), which is mounted above the wire feeding module (2) and the winding module (3), and an upper knife module (91) is connected below the gantry mechanism (9), and the cooled coil is placed on a jig plate on the feeding track through the upper knife module (91).

2. The single-axis winding machine according to claim 1, characterized in that: A cavity is provided inside the jig bin (44), in which the jig is placed. A positioning clamping mechanism (45) is provided between the jig bin (44) and the loading track. The positioning clamping mechanism (45) comprises a symmetrically arranged clamping mechanism and a side top mechanism. The clamping mechanism and the side top mechanism limit the two sides of the jig respectively. Clamping arms are extended at both ends of the clamping mechanism in the direction of the jig, and the two end faces of the jig are limited by the clamping arms.

3. The single-axis winding machine according to claim 1, characterized in that: The jig transport device (46) comprises a lifting mechanism (47), wherein the lifting mechanism (47) is arranged on the upper part of the jig transport device (46), a positioning pin hole (471) is arranged in the middle of the lifting mechanism (47) and corresponds to the positioning pin on the jig bin (44), and vacuum suction cups (472) are arranged around the lifting mechanism (47).

4. The single-axis winding machine according to claim 1, characterized in that: The first loading and handling device (42) and the second loading and handling device (48) both comprise a support column (421), a support plate (422), a slide bar (423), a rotary cylinder (424), and a handling plate (425); the support column (421) is arranged on one side of the loading track device (43); the support plate (422) is arranged above the support column (421); the slide bar (423) is arranged above the support plate (422); the slide bar (423) is parallel to the loading track; the rotary cylinder (424) is slidably connected to the slide bar (423) via a connecting arm; and the bottom of the rotary cylinder (424) is connected to the handling plate (425).

5. The single-axis winding machine according to claim 1, characterized in that: The tension pay-off module (1) comprises a tension controller (11) and a bobbin device (12); the bobbin device (12) is arranged below the tension controller (11); the bobbin device (12) comprises a pulley, a bobbin support plate (422), and a bobbin; the bobbin support plate (422) is arranged above the pulley; and at least two bobbins are arranged above the bobbin support plate (422).

Citation Information

Patent Citations

  • An integrated inductor dual-axis winding adjustment device

    CN220963045U

  • Integrally-formed inductance coil feeding machine

    CN117383208A

  • Transfer device for processing flat coil

    CN215417866U