A vine-dropping device with controllable vine-dropping height for greenhouse cucumbers and a method of using the device

By designing a greenhouse cucumber fall equipment including a support frame, drive mechanism, fall mechanism and control system, the problems of high labor intensity and inaccurate control of traditional manual fall operation are solved, and uniform growth and efficient management of cucumber plants are achieved.

CN118901463BActive Publication Date: 2025-03-28SHANDONG ACADEMY OF AGRICULTURAL SCIENCES
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Patent Information

Application Number
CN202411164617.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-03-28
Estimated Expiration
2044-08-23

AI Technical Summary

Technical Problem

Traditional cucumber vine fall operation relies on manual labor, and the labor intensity is high and it is difficult to accurately control the height of vine fall, resulting in uneven growth of cucumber plants and difficult to meet the needs of large-area greenhouses.

Method used

A highly controllable equipment for greenhouse cucumbers is designed, including a support frame, drive mechanism, a penis mechanism and a control system. Through the cooperation of the height sensor and the control system, the equipment can automatically adjust the height of the fallen vines to ensure the uniform growth of the cucumber plants.

Benefits of technology

It has achieved precise control of the height of cucumber falling vines, reduced the intensity of manual labor, improved the efficiency of greenhouse management, was suitable for large-scale planting environment, and ensured the healthy growth of cucumber plants.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a vine-dropping device with controllable vine-dropping height for greenhouse cucumbers and a method for using the device. The present invention relates to the technical field of vine-dropping for greenhouse cucumbers, including a support frame, a driving mechanism is installed at the top of the support frame and near the right side, a vine-dropping mechanism is installed horizontally in the middle of the support frame, a control system is installed at the right side of the front end of the support frame and near the bottom, and fixed bases are installed at the bottom of the support frame and on both the left and right sides. The vine-dropping device with controllable vine-dropping height for greenhouse cucumbers and a method for using the device have a smooth vine-dropping process, and the horizontal design of the rope facilitates the synchronous adjustment of multiple vines of the same growth on the same horizontal line, which not only saves a lot of labor, but also avoids the hidden danger of binding and damaging plants in traditional vine-dropping operations, avoids mechanical damage that may be caused by manual operations, and ensures the healthy growth of cucumber plants.
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Description

Technical Field

[0001] The invention relates to the technical field of greenhouse cucumber vine dropping technology, and in particular to a vine dropping device with controllable vine dropping height for greenhouse cucumbers and a use method thereof. Background Art

[0002] Cucumber is one of the common economic crops in greenhouses. In order to ensure the growth quality and yield of cucumber, it is usually necessary to carry out reasonable vine dropping management on cucumber plants. Vine dropping refers to guiding or pulling down the vines of taller cucumber plants to maintain the balance of plant growth and uniform light exposure. Traditional cucumber vine dropping operations are mostly done manually, which is not only labor-intensive, but also difficult to accurately control the vine dropping height, which can easily cause damage to cucumber plants or uneven growth. In addition, manual vine dropping is inefficient and difficult to meet the needs of large-scale greenhouses. Therefore, there is an urgent need for a device that can automatically and accurately control the height of cucumber vine dropping to improve production efficiency and crop quality. Summary of the invention

[0003] In order to solve the above technical problems, the present invention is implemented through the following technical solutions: a vine-dropping device with controllable vine-dropping height for greenhouse cucumbers and a method of using the device, comprising a support frame, which is the main frame structure of the device and is used to support the entire vine-dropping device, a driving mechanism is installed at the top of the support frame and near the right side, the driving mechanism is used to control the height of the vine-dropping device, a vine-dropping mechanism is installed horizontally in the middle of the support frame, the vine-dropping mechanism is used to receive the vines of the cucumber plant, a control system is installed at the right side of the front end of the support frame and near the bottom, and a fixed base is installed at the bottom of the support frame and on both the left and right sides, and the fixed base is used to stabilize the device;

[0004] Among them, the vine-falling mechanism includes a rope, and the rope as a whole is composed of two spirally wound ropes, and vine-falling bodies are installed at both ends of the rope, and the rope is horizontally installed between two legs through the vine-falling body, and the vine-falling body slides vertically on the legs through a slide groove, and a forked pipe rack is installed on the top of the vine-falling body, and the forked pipe rack is used to separately guide and rewind the two ropes of the rope, and the end of the vine-falling body away from the rope is connected to an angle rod rack, and the end of the angle rod rack away from the vine-falling body is installed with a roller, and the roller is rotatably installed with the vine-falling body through the angle rod rack, and the roller is used to reel in excess rope.

[0005] Preferably, the support frame includes a first bracket, a second bracket is installed on the front of the first bracket, and the second bracket has the same structure as the first bracket, the left and right ends of the first bracket are connected with legs, and a slide groove is vertically opened in the middle of the front of the leg.

[0006] Preferably, the driving mechanism includes a frame bolted to the right side of the top of the support frame, a motor is installed on the inner side of the frame, a horizontal transmission shaft is installed between the first bracket and the second bracket and close to the vine-falling mechanism, a bevel gear transmission module is installed on the surface of the horizontal transmission shaft and at its left and right ends, a vertical transmission shaft is installed in a slide groove opened in the middle of the front part of the support leg, and the vertical transmission shaft is installed with the horizontal transmission shaft through the bevel gear transmission module.

[0007] Preferably, a reducer is installed on the inner side of the frame and close to the transverse transmission shaft, the input end of the reducer is connected to the output end of the motor, and the output end of the reducer is connected to the right end of the transverse transmission shaft. A sleeve is mounted on the surface of the vertical transmission shaft and close to one end of the transverse transmission shaft. The sleeve is used to position and guide the vertical transmission shaft in the vertical direction. The sleeve is inserted into the leg, and the end of the vertical transmission shaft away from the transverse transmission shaft is rotatably installed with the leg. The vertical transmission shaft is rotatably installed with the leg through the bevel gear transmission module on the transverse transmission shaft and the reducer connected to the output end of the motor.

[0008] Preferably, a wire clamp is installed at one end of the forked pipe rack close to the angle rod rack, and the wire clamp is used to lock the rope. A ring sleeve is installed on the inner side of the falling vine body for limiting position, and a double-headed electromagnetic rod is installed in the inner wall of the ring sleeve in a centrally symmetrical shape. An outer ring body is installed in the ring sleeve, and the outer ring body is made of two semicircular tubular elastic metal materials as a whole. An internal threaded part is installed in the outer ring body in a centrally symmetrical shape, and the internal threaded part is installed in the outer ring body by a ring sleeve for limiting position.

[0009] Preferably, locking tongues are installed at both ends of the double-headed electromagnetic rod, and the locking tongues are telescopically installed with the double-headed electromagnetic rod. The falling vine body is positioned and locked with the support legs through the cooperation of the double-headed electromagnetic rod and the locking tongues, and the internal threaded part is threadedly installed with the vertical transmission shaft by pushing the outer ring body through the locking tongues on the double-headed electromagnetic rod.

[0010] Preferably, the motor drives the lifting and lowering movement of the rope between the two vine-falling bodies through a horizontal transmission shaft, a vertical transmission shaft and a bevel gear transmission module, wherein the motor is a DC motor or a stepper motor, which can accurately control the rotation speed to achieve precise control of the vine-falling height, and the reducer is used to slow down the rotation speed of the motor output and increase the torque to ensure smooth lifting and lowering of the rope; the drum is a cylindrical structure, and its surface is provided with an anti-slip texture to ensure that the rope will not slip or shift during the winding and locking process, thereby ensuring the smooth falling of the cucumber vines. The rope is made of high-strength fiber material, has the characteristics of wear resistance and aging resistance, and can be used for a long time without affecting the operating performance of the equipment.

[0011] Preferably, the control system includes a controller, which is used to adjust the operating state of the vine-dropping mechanism. The controller is bolted to the leg at the right end of the second bracket, and the controller is installed at a position close to the fixed base through the leg. The bottom of the support frame is installed with height sensors in a linear array. The height sensors are used to detect the height of the cucumber plants in real time and transmit the data to the controller, and the controller is used to control the operation of the driving mechanism according to a preset height. The height sensor is a laser sensor or an ultrasonic sensor, which can measure the height of the cucumber plants with high precision and automatically adjust the operating state of the vine-dropping mechanism through the controller.

[0012] Preferably, the controller in the control system includes a microprocessor and a storage unit, which are used to process data transmitted by the height sensor and control the start, stop and speed adjustment of the motor according to a preset program. An operation interface is installed on the surface of the controller to set the target height and operation mode of the cucumber vine falling. The operation interface is communicated with the controller and can display the current vine falling status in real time.

[0013] A method for using a greenhouse cucumber vine-falling device with controllable vine-falling height, comprising the following steps:

[0014] Step 1: Equipment installation and debugging:

[0015] Choose the installation location: Install the support frame firmly in a suitable location in the greenhouse, making sure that the support frame can cover all cucumber plants that need to be dropped;

[0016] Connect the power supply: Connect the device to the power supply, ensure that the motor and control system are powered, and check the operating status of each component to ensure that the device is working properly;

[0017] Overlapping cucumber vines: According to the current height of the cucumber plant, the control system activates the motor to drive the rope between the two vine-dropping bodies to adjust the horizontal height of the rope to the same position as the plant height under the thread rotation adjustment of the vertical transmission shaft, so that the vines at the top of the cucumber plant are placed on the rope;

[0018] Step 2: Set the falling vine parameters:

[0019] Power on: Start the device through the operation interface and enter the operation setting mode;

[0020] Set target height: According to the growth stage of the cucumber plant, enter the target vine drop height through the operation interface; you can manually enter a specific height value, or select a preset vine drop mode such as fixed vine drop mode, automatic height adjustment mode according to growth stage, etc.

[0021] Select the operation mode: Select the operation mode of vine dropping; users can choose the automatic mode where the system height sensor automatically controls the vine dropping according to the height measured, or the manual mode where users can control the vine dropping process in real time through the operation interface;

[0022] Step 3: Perform the vine-dropping operation:

[0023] Start vine dropping: After the setting is completed, the system enters the automatic operation state; the system controls the current plant height measured by the height sensor, calculates the amount of vine dropping that needs to be adjusted, and controls the drive mechanism to start the motor to drive the rope up and down;

[0024] Real-time monitoring: During the vine dropping process, the height sensor continuously monitors the height of the cucumber plant to ensure that when the vines fall to the predetermined height, the system automatically stops the driving mechanism to avoid excessive or insufficient vine dropping;

[0025] Adjustment operation: If the height needs to be adjusted or the vine dropping function needs to be restarted, the user can make adjustments through the operation interface, and the system will re-execute the vine dropping operation according to the new set parameters.

[0026] The present invention provides a vine-dropping device with controllable vine-dropping height for greenhouse cucumbers and a method for using the device, which has the following beneficial effects:

[0027] 1. The vine-falling equipment with controllable vine-falling height for greenhouse cucumbers and its use method. Through the coordinated use of height sensors and control systems, the equipment can monitor the height of cucumber plants in real time, and automatically adjust the vine-falling according to the set target height to ensure the uniform growth of cucumber plants. The height adjustment, vine-falling operation and monitoring of the equipment can be fully automated, which greatly reduces the intensity of manual labor and improves the efficiency of greenhouse management. It is particularly suitable for use in large-scale planting environments.

[0028] 2. The vine-dropping equipment and use method for greenhouse cucumbers have controllable vine-dropping height. The vine-dropping mechanism can be raised and lowered within the effective support height range of the support frame, so that the equipment can adapt to the growth height of cucumber plants in different greenhouses. It has good versatility and is suitable for cucumber plants at different growth stages.

[0029] 3. The vine-dropping equipment and method for using the greenhouse cucumber with controllable vine-dropping height adopts the combination of high-efficiency motor and reducer in the driving mechanism, and the gear meshing transmission between the horizontal transmission shaft, vertical transmission shaft and bevel gear transmission module and the threaded guide structure ensure the stability and reliability of the equipment operation. At the same time, the anti-slip design of the equipment and the use of high-strength materials improve the durability of the equipment and enable long-term stable operation.

[0030] 4. The greenhouse cucumber vine-dropping equipment and usage method have controllable vine-dropping height. The equipment design takes the protection of cucumber plants into consideration. The vine-dropping process is smooth, and the horizontal design of the rope facilitates the synchronous adjustment of multiple vines of the same growth on the same horizontal line. It not only saves a lot of labor, but also avoids the hidden danger of plant injury due to binding in traditional vine-dropping operations, avoids mechanical damage caused by manual operation, and ensures the healthy growth of cucumber plants.

[0031] 5. The vine-dropping equipment with controllable vine-dropping height for greenhouse cucumbers and its use method, through the control system to control the motor and the double-headed electromagnetic rod, make each vine placed on the vine-dropping mechanism can be independent from the vines at other heights, through the flexible conversion of the locking tongue on the double-headed electromagnetic rod in the horizontal position between the locking and releasing states, can make the vines at different heights be adjusted individually, and can also achieve synchronous adjustment of the vines at different heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the external structure of a vine-dropping device for greenhouse cucumbers with controllable vine-dropping height according to the present invention;

[0033] Figure 2 It is a schematic diagram of the disassembled structure of the first bracket and the second bracket of the present invention;

[0034] Figure 3 It is a schematic diagram of the partial assembly structure of the driving mechanism and the first bracket of the present invention;

[0035] Figure 4 It is a schematic diagram of the assembly structure of the supporting legs and the vertical transmission shaft of the present invention;

[0036] Figure 5 It is a schematic diagram of the partial assembly structure of the frame and the first bracket of the present invention;

[0037] Figure 6 for Figure 5 Bottom view of the structure;

[0038] Figure 7 It is a schematic diagram of the partial assembly structure of the rope of the present invention between two legs;

[0039] Figure 8 It is a schematic diagram of the partial assembly structure of the falling vine body and the supporting legs of the present invention;

[0040] Fig. 9 It is a schematic diagram of the partial assembly structure of the double-headed electromagnetic rod through the falling vine body and the supporting legs of the present invention;

[0041] Fig.10 It is a schematic diagram of the internal structure of the falling vine body of the present invention;

[0042] Fig.11It is a schematic diagram of the assembly structure of the outer ring body and the internal threaded member of the present invention;

[0043] Fig.12 The present invention is a schematic flow chart of the method for using the vine-removing device.

[0044] In the figure: 1. support frame; 2. driving mechanism; 3. vine-falling mechanism; 4. control system; 5. fixed base; 11. first bracket; 12. second bracket; 13. leg; 131. slideway; 21. frame; 22. motor; 23. horizontal transmission shaft; 24. vertical transmission shaft; 25. bevel gear transmission module; 26. reducer; 27. sleeve; 31. rope; 32. vine-falling body; 33. forked pipe rack; 34. angle rod rack; 35. drum; 36. wire clamp; 37. ring sleeve; 38. double-headed electromagnetic rod; 39. outer ring body; 310. internal threaded part; 381. locking tongue; 41. controller; 42. height sensor. DETAILED DESCRIPTION

[0045] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0046] Examples, such as Figures 1 to 12 As shown, the present invention provides a technical solution: a vine-dropping device with controllable vine-dropping height for greenhouse cucumbers and a method for using the device, comprising a support frame 1, the support frame 1 is made of high-strength metal material, has good stability and durability, a driving mechanism 2 is installed at the top of the support frame 1 and near the right side, the driving mechanism 2 is used to control the height of the vine-dropping, a plurality of vine-dropping mechanisms 3 are installed horizontally in the middle of the support frame 1, the vine-dropping mechanisms 3 are used to receive the vines of the cucumber plant, a control system 4 is installed at the right side of the front end of the support frame 1 and near the bottom, a fixed base 5 is installed at the bottom of the support frame 1 and on both the left and right sides, and the fixed base 5 is used to stabilize the device;

[0047] like Figure 7 and Figure 8As shown, the vine-dropping mechanism 3 includes a rope 31, and the rope 31 as a whole is composed of two rope bodies spirally wound. A vine-dropping body 32 is installed at both ends of the rope 31. The rope 31 is horizontally installed between the two legs 13 through the vine-dropping body 32. The vine-dropping body 32 slides vertically on the legs 13 through the slide groove 131. A forked pipe frame 33 is installed on the top of the vine-dropping body 32. The forked pipe frame 33 is used to separately guide and rewind the two rope bodies of the rope 31. In this way, the tension of the rope 31 as a whole between the two vine-dropping bodies 32 is increased, and a pre-tightening force is applied to the rope 31 itself. , so that the rope 31 can bear the climbing and pressure of the vines of the cucumber plant, and will not be directly loosened by the vines, thereby ensuring that the rope 31 guides and controls the vines at a specified height; the end of the vine-falling body 32 away from the rope 31 is connected to the angle rod frame 34, and the end of the angle rod frame 34 away from the vine-falling body 32 is installed with a roller 35, and the roller 35 is rotatably installed with the vine-falling body 32 through the angle rod frame 34. The roller 35 is used to reel in excess rope 31, and can reel in excess rope 31 that is guided out from the inside of the forked pipe frame 33 and spirally wound again, thereby avoiding messy placement of the ends of the rope 31.

[0048] like Figure 1 and Figure 6 As shown, the support frame 1 includes a first bracket 11, a second bracket 12 is installed on the front of the first bracket 11, and the second bracket 12 has the same structure as the first bracket 11, and the left and right ends of the first bracket 11 are connected with supporting legs 13, that is, the first bracket 11 and the second bracket 12 and the supporting legs 13 connected to the ends of the two together constitute the support frame 1, and a sliding groove 131 is vertically opened in the middle of the front of the supporting leg 13.

[0049] The driving mechanism 2 includes a frame 21 bolted to the top right side of the support frame 1, and a motor 22 is installed on the inner side of the frame 21 to provide power for the equipment. A horizontal transmission shaft 23 is installed between the first bracket 11 and the second bracket 12 and close to the vine-dropping mechanism 3. The rotational motion of the motor 22 is transmitted to the vine-dropping body 32 of the vine-dropping mechanism 3 through the horizontal transmission shaft 23. A bevel gear transmission module 25 is installed on the surface of the horizontal transmission shaft 23 and at the left and right ends thereof. A vertical transmission shaft 24 is installed in the slide groove 131 opened in the middle of the front of the leg 13. The surface of the vertical transmission shaft 24 is provided with a thread, and the vertical transmission shaft 24 is installed with the horizontal transmission shaft 23 through the bevel gear transmission module 25.

[0050] A reducer 26 is installed on the inner side of the frame 21 and close to the horizontal transmission shaft 23, which is used to reduce the output speed of the motor 22 and increase the output torque to ensure the stability and accuracy of the vine-dropping operation. The input end of the reducer 26 is connected to the output end of the motor 22, and the output end of the reducer 26 is connected to the right end of the horizontal transmission shaft 23. A sleeve 27 is mounted on the surface of the vertical transmission shaft 24 and close to one end of the horizontal transmission shaft 23. The sleeve 27 is used to position and guide the vertical transmission shaft 24 in the vertical direction. The sleeve 27 is inserted into the support leg 13, and the end of the vertical transmission shaft 24 away from the horizontal transmission shaft 23 is rotatably installed with the support leg 13. The vertical transmission shaft 24 is rotatably installed with the support leg 13 through the bevel gear transmission module 25 on the horizontal transmission shaft 23 and the reducer 26 connected to the output end of the motor 22.

[0051] like Figure 7 and Fig.11 As shown, a wire clamp 36 is installed at one end of the bifurcated pipe frame 33 close to the angle rod frame 34, which is used to lock the rope 31 after being separated and guided by the bifurcated pipe frame 33 and then spirally wound together to prevent the rope 31 from loosening. A ring sleeve 37 is installed on the inner side of the falling vine body 32. A double-headed electromagnetic rod 38 is installed in a centrally symmetrical shape on the inner wall of the ring sleeve 37. An outer ring body 39 is installed in the ring sleeve 37. The ring sleeve 37 is used to provide an installation platform for the installation of the double-headed electromagnetic rod 38 on the inner side of the falling vine body 32, and at the same time, the outer ring body 39 is covered on its inner side. The outer ring body 39 is composed of two semicircular tubes. It is made of elastic metal material and can be squeezed and deformed by the double-headed electromagnetic rod 38. An internal threaded part 310 is installed in the outer ring body 39 in a centrally symmetrical shape and can be threadedly installed with the vertical transmission shaft 24. The internal threaded part 310 is limitedly installed in the outer ring body 39 by the ring sleeve 37. The inner diameter of the internal threaded part 310 is larger than the diameter of the vertical transmission shaft 24, and the outer diameter of the internal threaded part 310 is smaller than the inner diameter of the outer ring body 39. Through the above structural design, the internal threaded part 310 can be flexibly pushed on the inner side of the outer ring body 39, which facilitates the approach and distance between the internal threaded part 310 and the vertical transmission shaft 24.

[0052] The two ends of the double-headed electromagnetic rod 38 are equipped with locking tongues 381, and the ring sleeve 37 can be used to provide a deformable space for the outer ring body 39 to be pushed by the locking tongue 381 on the double-headed electromagnetic rod 38 on the inner side of the ring sleeve 37. The locking tongue 381 and the double-headed electromagnetic rod 38 are telescopically installed, and the falling vine body 32 is positioned and locked with the support leg 13 through the cooperation of the double-headed electromagnetic rod 38 and the locking tongue 381. The internal threaded part 310 pushes the outer ring body 39 and is threadedly installed on the vertical transmission shaft 24 through the locking tongue 381 on the double-headed electromagnetic rod 38. That is to say, when the internal threaded part 310 is pushed by the locking tongue 381 on the double-headed electromagnetic rod 38 to contact the thread of the vertical transmission shaft 24, it can drive the falling vine body 32 to move up and down along the slide groove 131 under the activation of the motor 22, so that the rope 31 can adjust the height of the vines up and down by itself under the transmission action of the motor 22; through the design of the above structure, when the height of the vines needs to be regulated, the double-headed electromagnetic rod 38 can be activated to move away from the slide groove The two locking tongues 381 of 131 extend out and push the outer ring body 39 to be concave toward its center, thereby pushing the internal threaded part 310 on the inner side of the outer ring body 39 toward the vertical transmission shaft 24, so that the falling vine body 32 is now threadedly installed with the vertical transmission shaft 24 through the two locking tongues 381 on the double-headed electromagnetic rod 38. The motor 22 can then be enabled to transmit the transmission force of the motor 22 to the falling vine body 32, so that the falling vine body 32 can be adjusted up and down in the vertical direction along the vertical guiding direction of the support leg 13 on the inner side of the slide groove 131, following the specific steering of the vertical transmission shaft 24 driven by the motor 22, thereby realizing self-adjustment of the vine height. Once adjusted to the preset height, the locking tongues 381 on the double-headed electromagnetic rod 38 can be called back to the initial state again, that is, the falling vine body 32 can be repositioned and locked on the inner side of the slide groove 131 through another pair of locking tongues 381, to ensure that the vine grows within the preset height.

[0053] When the height of the vines on the rope 31 does not need to be adjusted, the locking tongue 381 on the double-headed electromagnetic rod 38 can be activated, that is, the locking tongue 381 on the double-headed electromagnetic rod 38 away from the end of the internal threaded part 310 is activated to extend, and the locking tongue 381 close to the end of the internal threaded part 310 can be retracted; by using the two locking tongues 381 installed in the ring sleeve 37 in a centrally symmetrical shape, they extend and contact the middle of the slide groove 131 opened in the middle of the support leg 13, and the locking tongue 381 can be extended from the surface of the vine falling body 32 to self-lock the position of the vine falling body 32 inside the slide groove 131, and at the same time, the tight threaded installation state of the internal threaded part 310 and the vertical transmission shaft 24 is released, so that the vines on the rope 31 between the two vine falling bodies 32 are temporarily separated from the regulation of the motor 22, thereby realizing the positioning and locking of the vine height on the rope 31.

[0054] The motor 22 drives the rope 31 between the two vine-falling bodies 32 to rise and fall through the horizontal transmission shaft 23, the vertical transmission shaft 24 and the bevel gear transmission module 25, wherein the motor 22 is a DC motor or a stepping motor, which can accurately control the rotation speed to achieve accurate control of the vine-falling height, and the reducer 26 is used to slow down the rotation speed of the motor output and increase the torque to ensure the smooth lifting and lowering of the rope 31; the drum 35 is a cylindrical structure, and its surface is provided with an anti-slip texture to ensure that the rope 31 will not slip or shift during the winding and locking process, thereby ensuring the smooth falling of the cucumber vines. The rope 31 is made of high-strength fiber material, has the characteristics of wear resistance and aging resistance, and can be used for a long time without affecting the operating performance of the equipment.

[0055] The control system 4 includes a controller 41, which is used to adjust the operating state of the vine-dropping mechanism 3. The controller 41 is bolted to the leg 13 at the right end of the second bracket 12, and the controller 41 is installed at a position close to the fixed base 5 through the leg 13. The bottom of the support frame 1 is installed with a height sensor 42 in a linear array. The height sensor 42 is used to detect the height of the cucumber plant in real time and transmit the data to the controller 41. The controller 41 is used to control the operation of the driving mechanism 2 according to a preset height. The height sensor 42 is a laser sensor or an ultrasonic sensor, which can measure the height of the cucumber plant with high precision and automatically adjust the operating state of the vine-dropping mechanism 3 through the controller 41.

[0056] The controller 41 in the control system 4 includes a microprocessor and a storage unit, which are used to process the data transmitted by the height sensor 42, and control the start, stop and speed adjustment of the motor 22 according to a preset program. It is also used to control the extension and retraction state of the locking tongue 381 on the double-headed electromagnetic rod 38. An operation interface is installed on the surface of the controller 41 for setting the target height and operation mode of the cucumber vine falling. The operation interface is communicated with the controller 41 and can display the current vine falling state in real time. Through the control of the motor 22 and the double-headed electromagnetic rod 38 by the control system 4, the vines placed on each vine falling mechanism 3 can be separated from the vines at other heights. Through the flexible conversion of the locking tongue 381 on the double-headed electromagnetic rod 38 in the horizontal position, the vines at different heights can be adjusted individually, and the vines at different heights can be adjusted synchronously.

[0057] Through the coordinated use of height sensors and control systems, the equipment can monitor the height of cucumber plants in real time, and automatically adjust the vine dropping according to the set target height to ensure uniform growth of the cucumber plants. The equipment's height adjustment, vine dropping operation and monitoring can all be automated, greatly reducing manual labor intensity and improving the efficiency of greenhouse management, making it particularly suitable for use in large-scale planting environments.

[0058] The vine-dropping mechanism 3 can be raised and lowered within the effective support height range of the support frame, so that the equipment can adapt to the growth height of cucumber plants in different greenhouses, has good versatility, and is suitable for cucumber plants at different growth stages.

[0059] The driving mechanism uses a combination of high-efficiency motors and reducers, and the gear meshing transmission between the horizontal transmission shaft, vertical transmission shaft and bevel gear transmission module and the threaded guide structure ensure the stability and reliability of the equipment operation. At the same time, the anti-slip design of the equipment and the use of high-strength materials improve the durability of the equipment and enable long-term stable operation.

[0060] The design of the equipment takes the protection of cucumber plants into consideration. The vine-dropping process is smooth, and the horizontal design of the rope facilitates the synchronous adjustment of multiple vines of the same growth on the same horizontal line. It not only saves a lot of manpower, but also avoids the hidden danger of plant injury caused by binding in traditional vine-dropping operations, avoids mechanical damage caused by manual operation, and ensures the healthy growth of cucumber plants.

[0061] The present invention provides a vine-removing device for greenhouse cucumbers which is highly controllable, automated in operation and widely applicable. Through the combination of machinery and intelligent control, the management level of cucumber planting is significantly improved, and reliable technical support is provided for efficient agriculture.

[0062] Before use, the equipment is first installed and debugged, and the support frame 1 is firmly installed in a suitable position in the greenhouse in a north-south direction to ensure that the support frame 1 can cover all cucumber plants that need to be vine-dropped; then the equipment is connected to the power supply to ensure that the motor 22 and the control system 4 are powered on, and the operating status of each component is checked to ensure that the equipment is working normally; then, according to the current plant height of the cucumber plant, the control system 4 activates the motor 22 to drive the rope 31 between the two vine-dropping bodies 32 to adjust the horizontal height of the rope 31 to the same position as the plant height under the threaded rotation adjustment of the vertical transmission shaft 24, so that the vines at the top of the cucumber plant are placed on the rope 31;

[0063] Then set the vine dropping parameters, start the device through the operation interface, and enter the operation setting mode; according to the growth stage of the cucumber plant, enter the target vine dropping height through the operation interface; you can manually enter a specific height value, or select a preset vine dropping mode such as fixed vine dropping mode, automatic height adjustment mode according to growth stage, etc.; then select the vine dropping operation mode: users can choose the automatic mode, where the system automatically controls the vine dropping according to the height measured by the height sensor, or the manual mode, where users can control the vine dropping process in real time through the operation interface;

[0064] Then the vine dropping operation is performed: after the settings are completed, the system enters the automatic operation state; the current plant height measured by the system height sensor 42 is controlled, the amount of vine dropping that needs to be adjusted is calculated, and the driving mechanism 2 is controlled to start the motor 22 to drive the rope 31 to rise and fall; during the vine dropping process, the height sensor 42 continuously monitors the height of the cucumber plant to ensure that when the vines fall to the predetermined height, the system automatically stops the driving mechanism to avoid excessive or insufficient vine dropping.

[0065] During use, if the height needs to be adjusted or the vine dropping function needs to be restarted, the user can make adjustments through the operation interface, and the system will re-execute the vine dropping operation according to the new set parameters.

[0066] Furthermore, vine dropping is completed and maintained: when the equipment detects that the height of the cucumber plants has reached the preset target, the system will automatically stop the operation of the driving mechanism and complete the vine dropping operation; and when the vine dropping operation is completed, the equipment is turned off through the operation interface and the power is disconnected.

[0067] During the use of the equipment, it is necessary to regularly check the status of the support frame, drive mechanism, ropes and control system to ensure that no parts are loose or damaged; clean the surface of the equipment regularly to prevent dust and debris from affecting the operation of the equipment.

[0068] And during the entire cucumber growth cycle, it is necessary to regularly record the operating parameters of the equipment and the growth status of the cucumber according to the growth of the plants and the vine falling effect, and adjust the vine falling height setting according to the actual situation to ensure the optimal growth state of the cucumber plants.

[0069] Daily management precautions: During the operation of the equipment, in order to avoid interfering with the operation of the equipment, ensure that the operator and other objects are away from the drive mechanism and ropes to prevent accidents; when using the equipment, ensure that the power supply is connected correctly and avoid moisture from contacting the power supply components to prevent electric shock or short circuit; during the use of the equipment, regularly check the working status of each component, especially the transmission structure and electrical parts, to prevent equipment shutdown or damage caused by unexpected failures.

[0070] Through the above usage method, the vine-falling equipment of the present invention can accurately control the vine-falling height of cucumber plants, realize the automation and refinement of greenhouse cucumber planting management, significantly improve production efficiency, reduce labor intensity, and effectively protect cucumber plants to ensure their healthy growth, thereby achieving higher yield and better quality.

[0071] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A vine-dropping device for greenhouse cucumbers with controllable vine-dropping height, comprising a support frame (1), characterized in that: A driving mechanism (2) is installed at the top and near the right side of the support frame (1), a vine-dropping mechanism (3) is installed horizontally in the middle of the support frame (1), a control system (4) is installed at the right side of the front end and near the bottom of the support frame (1), and a fixed base (5) is installed at the bottom and on both the left and right sides of the support frame (1), and the fixed base (5) is used to stabilize the equipment; The vine-dropping mechanism (3) comprises a rope (31), wherein the rope (31) as a whole is composed of two ropes that are spirally wound together, and a vine-dropping body (32) is installed at both left and right ends of the rope (31). The rope (31) is horizontally installed between two legs (13) through the vine-dropping body (32), and the vine-dropping body (32) slides vertically on the legs (13) through a slide groove (131). A forked pipe frame (33) is installed on the top of the vine-dropping body (32), and the forked pipe frame (33) is used to guide and rewind the two ropes of the rope (31) separately, and the end of the vine-dropping body (32) away from the rope (31) is connected to an angle rod frame (34), and the end of the angle rod frame (34) away from the vine-dropping body (32) is installed with a roller (35), and the roller (35) is rotatably installed with the vine-dropping body (32) through the angle rod frame (34); A ring sleeve (37) is installed at a limit position on the inner side of the falling vine body (32), a double-headed electromagnetic rod (38) is installed in a centrally symmetrical manner in the inner wall of the ring sleeve (37), locking tongues (381) are installed at both ends of the double-headed electromagnetic rod (38), and the locking tongue (381) and the double-headed electromagnetic rod (38) are telescopically installed.

2. The vine-dropping device with controllable vine-dropping height for greenhouse cucumbers according to claim 1, characterized in that: The support frame (1) comprises a first bracket (11), a second bracket (12) is mounted on the front of the first bracket (11), and the second bracket (12) has the same structure as the first bracket (11), both left and right ends of the first bracket (11) are connected to supporting legs (13), and a sliding groove (131) is vertically provided in the middle of the front of the supporting leg (13).

3. The vine-dropping device with controllable vine-dropping height for greenhouse cucumbers according to claim 2, characterized in that: The driving mechanism (2) comprises a frame (21) bolted to the right side of the top of the support frame (1); a motor (22) is installed on the inner side of the frame (21); a transverse transmission shaft (23) is installed between the first support (11) and the second support (12) and at a position close to the vine-dropping mechanism (3); a bevel gear transmission module (25) is installed on the surface of the transverse transmission shaft (23) and at the left and right ends thereof; a vertical transmission shaft (24) is installed in a slide groove (131) provided in the middle of the front of the support leg (13); and the vertical transmission shaft (24) is installed in transmission with the transverse transmission shaft (23) through the bevel gear transmission module (25).

4. The vine-dropping device with controllable vine-dropping height for greenhouse cucumbers according to claim 3, characterized in that: A reducer (26) is installed on the inner side of the frame (21) and near the transverse transmission shaft (23); the input end of the reducer (26) is connected to the output end of the motor (22); the output end of the reducer (26) is connected to the right end of the transverse transmission shaft (23); a sleeve (27) is sleeved on the surface of the vertical transmission shaft (24) and at one end near the transverse transmission shaft (23); the sleeve (27) is inserted into the support leg (13); the end of the vertical transmission shaft (24) away from the transverse transmission shaft (23) is rotatably mounted on the support leg (13); the vertical transmission shaft (24) is rotatably mounted on the support leg (13) through the bevel gear transmission module (25) on the transverse transmission shaft (23) and the reducer (26) connected to the output end of the motor (22).

5. The vine-dropping device with controllable vine-dropping height for greenhouse cucumbers according to claim 4, characterized in that: A wire clamp (36) is installed at one end of the bifurcated pipe frame (33) close to the angle rod frame (34), and the wire clamp (36) is used to lock the rope (31). An outer ring body (39) is installed in the ring sleeve (37), and the outer ring body (39) is made of two semi-circular elastic metal materials. An internal threaded part (310) is installed in the outer ring body (39) in a centrally symmetrical manner. The internal threaded part (310) is installed in the outer ring body (39) through the ring sleeve (37) to limit the position.

6. The vine-dropping device with controllable vine-dropping height for greenhouse cucumbers according to claim 5, characterized in that: The falling vine body (32) is positioned and locked with the supporting leg (13) through the cooperation of the double-headed electromagnetic rod (38) and the locking tongue (381), and the internal threaded member (310) is threadedly installed with the outer ring body (39) and the vertical transmission shaft (24) through the locking tongue (381) on the double-headed electromagnetic rod (38).

7. The device for removing vines with controllable vine height for greenhouse cucumbers according to claim 6, characterized in that: The motor (22) drives the rope (31) between the two falling vine bodies (32) to move up and down via a horizontal transmission shaft (23), a vertical transmission shaft (24) and a bevel gear transmission module (25); the drum (35) is a cylindrical structure with an anti-slip texture on its surface; and the rope (31) is made of a high-strength fiber material.

8. The device for removing vines with controllable vine height for greenhouse cucumbers according to claim 7, characterized in that: The control system (4) comprises a controller (41), wherein the controller (41) is used to adjust the operating state of the vine-dropping mechanism (3), wherein the controller (41) is bolted to a support leg (13) at the right end of the second bracket (12), and the controller (41) is installed at a position close to the fixed base (5) through the support leg (13), and a height sensor (42) is installed in a linear array at the bottom of the support frame (1), wherein the height sensor (42) is used to detect the height of the cucumber plant in real time and transmit the data to the controller (41), and the controller (41) is used to control the operation of the driving mechanism (2) according to a preset height.

9. The vine-falling device with controllable vine-falling height for greenhouse cucumbers according to claim 8, characterized in that: The controller (41) in the control system (4) comprises a microprocessor and a storage unit, and is used to process data transmitted by the height sensor (42), and to control the start, stop and speed adjustment of the motor (22) according to a preset program. An operation interface is installed on the surface of the controller (41), and is used to set the target height and operation mode of the cucumber vines falling. The operation interface is in communication connection with the controller (41).

10. A method for using the greenhouse cucumber vine-falling device with controllable vine-falling height according to claim 9, characterized in that: The steps include: Step 1: Equipment installation and debugging: Select the installation position: firmly install the support frame (1) at a suitable position in the greenhouse, and ensure that the support frame (1) can cover all cucumber plants that need to be vine-dropped; Connect the power supply: Connect the device to the power supply, ensure that the motor (22) and the control system (4) are powered, and check the operating status of each component to ensure that the device is working properly; Overlapping cucumber vines: according to the current plant height of the cucumber plant, the control system (4) activates the motor (22) to drive the rope (31) between the two vine-dropping bodies (32) to adjust the horizontal height of the rope (31) to the same position as the plant height under the screw rotation adjustment of the vertical transmission shaft (24), so that the vines at the top of the cucumber plant are overlapped on the rope (31); Step 2: Set the falling vine parameters: Power on: Start the device through the operation interface and enter the operation setting mode; Set target height: According to the growth stage of the cucumber plant, input the target vine falling height through the operation interface; Select the operation mode: Select the operation mode of falling vines; Step 3: Perform the vine-dropping operation: Start vine dropping: After the setting is completed, the system enters the automatic operation state; the system controls the current plant height measured by the system height sensor (42), calculates the vine dropping amount that needs to be adjusted, and controls the driving mechanism (2) to start the motor (22) to drive the rope (31) to rise and fall; Real-time monitoring: During the vine-falling process, the height sensor (42) continuously monitors the height of the cucumber plants.

Citation Information

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