An inductor production encapsulation device
The inductor production encapsulation device addresses the issue of loose tape attachment by employing a push block mechanism with vacuum suction and clamping components to securely adhere and wind adhesive tape around the inductor, enhancing encapsulation reliability.
Patent Information
- Application Number
- CN202411420788.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-10-12
AI Technical Summary
Existing inductor coating devices struggle with firmly adhering one end of the adhesive tape to the inductor before coating, leading to loose attachment and potential detachment of the tape during the process.
An inductor production encapsulation device with a push block mechanism that includes a tape roll, pressing component, vacuum suction device, and clamping and cutting components to ensure secure adhesion and winding of the tape around the inductor, along with a compaction mechanism to secure the cut end of the tape.
The device effectively adheres and winds adhesive tape securely around the inductor, preventing detachment and ensuring reliable encapsulation by using a combination of mechanical and vacuum-assisted mechanisms.
Smart Images

Figure CN118919293B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of inductor production, and more particularly to an inductor production encapsulation device. Background Art
[0002] As a key component of electronic components, inductors are widely used in various electronic devices, such as mobile phones, computers, communication equipment, automotive electronics, etc. The main function of the inductor is to convert electrical energy into magnetic energy and store it, while hindering the change of current, playing an important role in the stability and performance of the circuit. At present, inductors need to be coated with glue during the production process. The main purpose of coating is to provide insulation protection, mechanical protection and environmental adaptability for the inductor, thereby improving the service life and reliability of the inductor.
[0003] At present, the inductor is usually coated with glue through a special coating device. The existing coating device mainly wraps the tape around the outside of the coil of the inductor. However, it is currently difficult to make one end of the tape firmly adhere to the inductor before coating, resulting in one end of the tape not being able to adhere tightly and causing the tape to fall off the inductor. Moreover, after the tape is wrapped, the cut end of the tape is not adhered to the inductor. Summary of the invention
[0004] The present invention is to solve the problem in the background art that it is difficult to firmly adhere one end of the adhesive tape to the inductor before the adhesive is coated, and proposes an inductor production adhesive coating device.
[0005] To achieve the above object, the present invention provides the following technical solution: an inductor production encapsulation device, comprising a bottom plate, a workbench fixedly connected to the top of the bottom plate, a plurality of bases arranged on the workbench, an inductor to be encapsulated with glue arranged on the base, a second electric push rod arranged on the workbench, a support column fixedly connected to the output end of the second electric push rod, and further comprising:
[0006] A push block, the push block is fixedly connected to one end of the support column and is directly opposite to one of the inductors, the push block is rotatably connected to a fixed shaft through a mounting plate, a tape roll is arranged on the outer side of the fixed shaft, one end of the tape roll is attached to a side wall of the push block, the push block is provided with a pressing component for pressing the tape on the inductor, the push block is provided with an adsorption trigger component for adsorbing the tape on the side wall of the push block and triggering release of adsorption, and the push block is provided with a clamping and cutting component for clamping the tape and cutting the tape;
[0007] The circular plate is rotatably connected to the top of the workbench, a third motor is fixedly connected to the top of the bottom plate, an output shaft of the third motor is fixedly connected to the bottom of the circular plate, and a compacting component for compacting the encapsulated inductor is arranged on the workbench.
[0008] Furthermore, the clamping assembly includes a rectangular groove opened on the push block, a U-shaped plate is arranged in the rectangular groove, a roller located in the rectangular groove is rotatably connected to the U-shaped plate, a connecting column is fixedly connected to the U-shaped plate, a second cavity is opened on the push block, a first spring is fixedly connected to the inner wall of the second cavity, one end of the first spring is a moving plate, and the moving plate is fixedly connected to one end of the connecting column.
[0009] Furthermore, the adsorption trigger component includes a vacuum suction device fixedly connected to the top of the push block, an L-shaped channel is opened in the push block, the vacuum suction device adsorbs the tape through the L-shaped channel, a first cavity is opened in the push block, a first rack is slidably connected in the first cavity, an L-shaped column is fixed on the first rack, one end of the L-shaped column is fixedly connected to a roller facing the base, and one end of the first rack and the inner wall of the first cavity are fixedly connected to sensing blocks facing each other.
[0010] Furthermore, a first rotating shaft is rotatably connected in the first cavity, a first gear meshing with the first rack is fixedly connected to the outer wall of the first rotating shaft, a second rack meshing with the first gear is slidably connected in the first cavity, and an L-shaped rod is fixedly connected between the second rack and the movable plate.
[0011] Furthermore, a connecting plate is fixedly connected to the support column, a first motor is fixedly connected to the connecting plate, a second gear is fixedly connected to the output shaft of the first motor, a rotating shaft rotatably connected to the circular plate is fixedly connected to the bottom of the base, a third gear is fixedly connected to the bottom end of the rotating shaft, and the second gear is opposite to one of the third gears.
[0012] The cam is connected with the second end of the motor to the second end of the motor, and the second end of the motor is connected with the second end of the motor to the second end of the motor.
[0013] Furthermore, the first cam and the second cam are respectively provided with a first protrusion and a second protrusion, the orientation direction of the first protrusion is perpendicular to the orientation direction of the corresponding fixed column, the orientation direction of the second protrusion is the same as the orientation direction of the corresponding fixed column, the first cam and the second cam are provided with a T-shaped groove, the fixed column is fixed with a T-shaped slider, and the T-shaped slider is slidably connected in the corresponding T-shaped groove.
[0014] Furthermore, the compaction assembly includes an arc-shaped rack fixed to the bottom of the workbench through a connecting column, the teeth of the arc-shaped rack are located at the same track as the third gear rotating around the center of the circular plate, an arc-shaped plate is fixed to the workbench through a mounting column, a plurality of telescopic sleeves are fixed to the arc-shaped plate, one end of each telescopic sleeve is fixed with an arc-shaped clamping plate, a second spring sleeved on the outside of the telescopic sleeve is fixed between the arc-shaped clamping plate and the arc-shaped plate, a connecting membrane is fixed between adjacent arc-shaped clamping plates, an inclined plate for smoothly receiving the inductor is fixed to one of the arc-shaped clamping plates, and the arc-shaped clamping plates are all located on the track of the inductor rotating around the center of the circular plate.
[0015] The technical effects and advantages of the inductor production encapsulation device of the present invention are as follows:
[0016] (1) By setting a clamping component, one end of the tape needs to be firmly adhered to the inductor before the rubber is coated, and the second electric push rod is started to drive the push block to move toward the inductor. The push block pushes one end of the tape onto the inductor. During the movement of the push block, the roller first contacts the base and is blocked and cannot continue to move. The push block continues to move, so that the push block moves forward relative to the roller, which is equivalent to the first rack movement driving the first gear to rotate. The first gear drives the L-shaped rod and the moving plate to move through the second rack. The first spring is stretched, and the moving plate pushes the roller through the connecting column, which is equivalent to the push block moving forward, so that the roller can press one end of the tape tightly against the inductor. During the process of the inductor rotating and winding the tape, the roller will rotate and always press the tape against the inductor.
[0017] (2) By setting a compaction component, when the inductor is coated with glue, the third motor continues to drive the inductor to move through the circular plate. When the inductor passes through the arc plate, the third gear will mesh with the arc rack, and the arc rack will cause the third gear to rotate. The third gear drives the base and the inductor to rotate through the rotating shaft, and the inductor contacts the arc clamping plate. Under the action of the second spring, the arc clamping plate can compact the rotating inductor tape and press the cut end of the tape onto the inductor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2It is a schematic diagram of a first partial three-dimensional structure in the present invention;
[0020] Figure 3 It is a schematic diagram of a second partial three-dimensional structure in the present invention;
[0021] Figure 4 It is a cross-sectional schematic diagram of the push block in the present invention;
[0022] Figure 5 It is a schematic diagram of the internal structure of the push block in the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the first cam and the second cam in the present invention;
[0024] Figure 7 It is a schematic diagram of a third partial three-dimensional structure in the present invention;
[0025] Figure 8 It is a schematic diagram of the arc-shaped rack and arc-shaped plate structure in the present invention.
[0026] In the figure:
[0027] 1. Bottom plate; 2. Workbench; 3. Base; 4. First electric push rod; 5. Moving seat; 6. Second electric push rod; 7. Support column; 8. Push block; 9. Fixed shaft; 10. Tape roll; 11. Rectangular groove; 12. U-shaped plate; 13. Roller; 14. Vacuum suction device; 15. L-shaped channel; 16. First cavity; 17. First rack; 18. L-shaped column; 19. Roller; 20. Induction block; 21. First rotating shaft; 22. First gear; 23. Second rack; 24. L-shaped rod; 25. Second cavity; 26. Moving plate; 27. First spring; 28. Connecting column; 29. Connecting plate; 30. First motor ; 31. second gear; 32. rotating shaft; 33. third gear; 34. fixed plate; 35. second rotating shaft; 36. second motor; 37. transmission wheel; 38. transmission belt; 39. first cam; 40. second cam; 41. fixed column; 42. first connecting plate; 43. second connecting plate; 44. fixed rod; 45. movable column; 46. clamping column; 47. blade; 48. first protrusion; 49. second protrusion; 50. T-shaped slide groove; 51. T-shaped slider; 52. arc-shaped rack; 53. arc-shaped plate; 54. telescopic sleeve; 55. arc-shaped clamping plate; 56. second spring; 57. third motor; 58. circular plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Reference Figure 1 - Figure 8 , an inductor production encapsulation device, comprising a bottom plate 1, a workbench 2 is fixedly connected to the top of the bottom plate 1, a plurality of bases 3 are arranged on the workbench 2, an inductor to be encapsulated is arranged on the base 3, a second electric push rod 6 is arranged on the workbench 2, a support column 7 is fixedly connected to the output end of the second electric push rod 6, and further comprising:
[0030] A push block 8, the push block 8 is fixedly connected to one end of the support column 7 and is directly opposite to one of the inductors. The push block 8 is rotatably connected to a fixed shaft 9 through a mounting plate. A tape roll 10 is arranged on the outer side of the fixed shaft 9. One end of the tape roll 10 is attached to a side wall of the push block 8. The push block 8 is provided with a pressing component for pressing the tape onto the inductor. The push block 8 is provided with an adsorption trigger component for adsorbing the tape onto the side wall of the push block 8 and triggering the release of adsorption. The push block 8 is provided with a clamping and cutting component for clamping the tape and cutting the tape.
[0031] The circular plate 58 is rotatably connected to the top of the workbench 2. A third motor 57 is fixedly connected to the top of the bottom plate 1. The output shaft of the third motor 57 is fixedly connected to the bottom of the circular plate 58. A compacting component for compacting the encapsulated inductor is provided on the workbench 2.
[0032] When in use, the inductor to be coated with glue is placed on the base 3, and the third motor 57 is started. The third motor 57 drives the circular plate 58 to rotate, and the circular plate 58 drives the base 3 and the inductor to rotate. When the inductor rotates to face the push block 8, it stops rotating, and the second electric push rod 6 is started. The second electric push rod 6 drives the push block 8 to move through the support column 7. The push block 8 presses the tape at one end of the tape roll 10 on the inductor to be coated with glue, so that the base 3 and the inductor rotate. The rotation of the inductor causes the tape to be wound around its surface, and the tape is cut off by the clamping and cutting component. After the coating is completed, the inductor is taken away from the push block 8 by the third motor 57, and the tape of the coated inductor can be compacted by the compacting component. By setting the adsorption trigger component, the tape can be adsorbed on the side wall of the push block 8 to prevent the tape from detaching from the side wall of the push block 8.
[0033] Reference Figure 4 and Figure 5The clamping assembly includes a rectangular groove 11 provided on the push block 8, a U-shaped plate 12 is provided in the rectangular groove 11, a roller 13 located in the rectangular groove 11 is rotatably connected to the U-shaped plate 12, a connecting column 28 is fixedly connected to the U-shaped plate 12, a second cavity 25 is provided on the push block 8, a first spring 27 is fixedly connected to the inner wall of the second cavity 25, one end of the first spring 27 moves the plate 26, and the moving plate 26 is fixedly connected to one end of the connecting column 28; when the push block 8 presses the tape on the inductor The movable plate 26 moves toward the roller 13, the first spring 27 is stretched, and the movable plate 26 pushes the U-shaped plate 12 and the roller 13 through the connecting column 28, so that the roller 13 moves out of the rectangular groove 11, and the roller 13 can press the tape onto the inductor. During the process of rotating the inductor and wrapping the tape, the roller 13 can rotate with the inductor, and the roller 13 can always keep pressure on the inductor to press the tape onto the surface of the inductor. When the rubber coating is completed, the roller 13 is moved away from the inductor under the action of the first spring 27.
[0034] Reference Figure 4 and Figure 5 The adsorption trigger component includes a vacuum suction device 14 fixedly connected to the top of the push block 8, an L-shaped channel 15 is provided in the push block 8, and the vacuum suction device 14 adsorbs the tape through the L-shaped channel 15. A first cavity 16 is provided in the push block 8, and a first rack 17 is slidably connected in the first cavity 16. An L-shaped column 18 is fixedly connected to the first rack 17, and a roller 19 facing the base 3 is fixedly connected to one end of the L-shaped column 18. A sensing block 20 facing each other is fixedly connected to one end of the first rack 17 and the inner wall of the first cavity 16; under normal circumstances, one end of the tape is always adsorbed on the side wall of the push block 8 by the vacuum suction device 14 through the L-shaped channel 15 to prevent the tape from detaching from the side wall of the push block 8, resulting in the push block 8 pushing the tape and failing to make the tape stick to the inductor. When the push block 8 moves toward the inductor, the push block 8 drives the roller 19 to move, and the roller 19 will first contact the base 3, and the base 3 will continue to block the roller 19, and the push block 8 will continue to move forward, so that the roller 19 moves relative to the push block 8, and the roller 19 drives the first rack 17 to move through the L-shaped column 18, and the first rack 17 moves in the first cavity 16 until the push block 8 pushes the tape onto the inductor, and the first rack 17 just drives the induction block 20 to contact with another induction block 20, and the two induction blocks 20 contact, so that the vacuum suction device 14 is closed, so that the L-shaped channel 15 no longer has an adsorption force on the tape, which facilitates the subsequent tape winding on the inductor, when the push block 8 moves away from the inductor, the roller 19 also gradually moves away from the base 3, the first rack 17 gradually resets, and the two induction blocks 20 separate, and the vacuum suction device 14 is restarted to adsorb one end of the tape on the side wall of the push block 8.
[0035] Reference Figure 5, a first rotating shaft 21 is rotatably connected in the first cavity 16, a first gear 22 meshing with the first rack 17 is fixedly connected to the outer wall of the first rotating shaft 21, a second rack 23 meshing with the first gear 22 is slidably connected in the first cavity 16, and an L-shaped rod 24 is fixedly connected between the second rack 23 and the movable plate 26; when the roller 19 is blocked by the base 3, the roller 19 drives the first rack 17 to move through the L-shaped column 18, the first rack 17 can drive the first gear 22 and the first rotating shaft 21 to rotate, the first gear 22 drives the second rack 23 to move, and the second rack 23 drives the movable plate 26 to move through the L-shaped rod 24, thereby driving the roller 13 to press the tape, and the first spring 27 is stretched. When the roller 19 moves away from the base 3, under the action of the first spring 27, the movable plate 26 and the second rack 23 move back, and the second rack 23 drives the first rack 17 to reset through the first gear 22.
[0036] Reference Figure 2 and Figure 7 A connecting plate 29 is fixedly connected to the support column 7, and a first motor 30 is fixedly connected to the connecting plate 29. The output shaft of the first motor 30 is fixedly connected to the second gear 31. A rotating shaft 32 rotatably connected to the circular plate 58 is fixedly connected to the bottom of the base 3. A third gear 33 is fixedly connected to the bottom end of the rotating shaft 32. The second gear 31 is directly opposite to one of the third gears 33. When the rubber-coated inductor is directly opposite to the push block 8, the second electric push rod 6 is started to drive the support column 7 and the push block 8 to move toward the inductor. At the same time, the support column 7 drives the first motor 30 and the second gear 31 to move through the connecting plate 29, so that the second gear 31 is meshed with the third gear 33. When the inductor needs to be rotated, the first motor 30 is started, and the first motor 30 drives the rotating shaft 32 to rotate through the second gear 31 and the third gear 33, and the rotating shaft 32 drives the base 3 and the inductor to rotate.
[0037] Reference Figure 3The clamping and cutting assembly includes a fixed plate 34 fixedly connected to the push block 8, and two second rotating shafts 35 are rotatably connected to the fixed plate 34. A second motor 36 is fixedly connected to the bottom of the fixed plate 34, and the output shaft of the second motor 36 is fixedly connected to the bottom end of one of the second rotating shafts 35. The outer walls of the two second rotating shafts 35 are fixedly connected to transmission wheels 37, and the two transmission wheels 37 are connected to each other through a transmission belt 38. The top ends of the two second rotating shafts 35 are respectively fixedly connected to a first cam 39 and a second cam 40, and a fixing column 41 is provided on one side of the first cam 39 and the second cam 40. One end of the fixed column 41 is respectively fixedly connected to the first connecting plate 42 and the second connecting plate 43, the first connecting plate 42 is fixedly connected to the fixed rod 44, one end of the fixed rod 44 is fixedly connected to the moving column 45, the push block 8 is fixedly connected to the clamping column 46, the clamping column 46 and the moving column 45 are used to clamp the tape, the second connecting plate 43 is fixedly connected to the blade 47, the workbench 2 is fixedly connected to the first electric push rod 4, the output end of the first electric push rod 4 is fixedly connected to the moving seat 5, the second electric push rod 6 is fixedly connected to the moving seat 5, and the support column 7 is slidably connected to the moving seat 5; when it is necessary to encapsulate, start the second The electric push rod 6 drives the push block 8 to stick the tape to the inductor, and the second motor 36 is started. The second motor 36 drives the second rotating shaft 35 to rotate, and the second rotating shaft 35 drives the first cam 39 to rotate. The first cam 39 presses one of the fixed columns 41 to make it move. The fixed column 41 pushes the moving column 45 to move through the first connecting plate 42 and the fixed rod 44, so that the moving column 45 is separated from the clamping column 46, so that the clamping column 46 and the moving column 45 no longer clamp the tape, so that the inductor can be rotated to wrap the tape around its surface. After the winding is completed, the second electric push rod 6 is started to make the push block 8 slightly away from the inductor, even if the first When the second gear 31 is not meshed with the third gear 33, the first electric push rod 4 can be started to drive the moving seat 5 to move, the moving seat 5 drives the push block 8 to move, the push block 8 drives the blade 47 to move to one side of the inductor, and the second motor 36 is started. The second motor 36 will drive the first cam 39 and the second cam 40 to rotate. The rotation of the first cam 39 will first make the moving column 45 cooperate with the clamping column 46 to clamp the tape, and then the second cam 40 will rotate, and the blade 47 can be driven to move through another fixed column 41 and the second connecting plate 43, so that the blade 47 cuts the tape. After cutting, the blade 47 is reset by the second motor 36.
[0038] Reference Figure 6The first cam 39 and the second cam 40 are respectively provided with a first protrusion 48 and a second protrusion 49, the orientation direction of the first protrusion 48 is perpendicular to the orientation direction of the corresponding fixed column 41, and the orientation direction of the second protrusion 49 is the same as the orientation direction of the corresponding fixed column 41. The first cam 39 and the second cam 40 are provided with a T-shaped slot 50, and the fixed column 41 is fixed with a T-shaped slider 51, and the T-shaped slider 51 is slidably connected in the corresponding T-shaped slot 50; during the rotation of the first cam 39 and the second cam 40, the fixed column 41 slides in the T-shaped slot 50 through the T-shaped slider 51, and when it is necessary to release the clamping of the mobile column 45 and the clamping column 46 on the tape, the first cam 39 is driven by the second motor 36. 9 and the second cam 40 rotate ninety degrees so that the first protrusion 48 faces the corresponding fixed column 41. At this time, the second protrusion 49 is perpendicular to the corresponding fixed column 41. When it is necessary to make the movable column 45 and the clamping column 46 re-clamp the tape, the first cam 39 and the second cam 40 continue to rotate forty-five degrees. At this time, the first protrusion 48 just passes the fixed column 41, and the second protrusion 49 has not reached the fixed column 41. When it is necessary to cut the tape by the blade 47, the first cam 39 and the second cam 40 continue to rotate forty-five degrees. At this time, the second protrusion 49 is opposite to the corresponding fixed column 41. The second protrusion 49 can drive the blade 47 to move. After the tape is cut, the first cam 39 and the second cam 40 continue to rotate until they return to the initial state to start the next cycle.
[0039] Reference Figure 7 and Figure 8The compaction assembly includes an arc-shaped rack 52 fixed to the bottom of the workbench 2 through a connecting column, the teeth of the arc-shaped rack 52 are located at the trajectory coincident with the rotation of the third gear 33 around the center of the circular plate 58, the workbench 2 is fixed with an arc-shaped plate 53 through a mounting column, a plurality of telescopic sleeves 54 are fixed to the arc-shaped plate 53, one end of each telescopic sleeve 54 is fixed with an arc-shaped clamping plate 55, a second spring 56 sleeved on the outside of the telescopic sleeve 54 is fixed between the arc-shaped clamping plate 55 and the arc-shaped plate 53, a connecting film is fixed between adjacent arc-shaped clamping plates 55, one of the arc-shaped clamping plates 55 is fixed with an inclined plate for smoothly receiving the inductor, and the arc-shaped clamping plates 55 are located at the inductor around the circular plate 5 8 is on the trajectory of the center rotation; when the inductor with completed rubber coating leaves the push block 8, there is still a cut end of the tape on the inductor that is not adhered to the inductor, and the inductor continues to move with the circular plate 58. The inductor will enter the arc-shaped clamping plate 55 area through the inclined plate. During the movement of the inductor, the third gear 33 is engaged with the arc-shaped rack 52, and the arc-shaped rack 52 can drive the third gear 33 and the rotating shaft 32 to rotate, and the rotating shaft 32 drives the base 3 and the inductor to rotate. Under the action of the second spring 56, the arc-shaped clamping plate 55 continues to apply pressure to the inductor, and the inductor rotates on the surface of the arc-shaped clamping plate 55. The arc-shaped clamping plate 55 can not only press the cut end of the tape on the inductor, but also compact the tape of the inductor to prevent it from falling off.
[0040] Working principle: when in use, the inductor to be coated with glue is placed on the base 3, and the third motor 57 is started, and the third motor 57 drives the circular plate 58 to rotate, and the circular plate 58 drives the base 3 and the inductor to rotate. When the inductor rotates to face the push block 8, it stops rotating, and the second electric push rod 6 is started. The second electric push rod 6 drives the push block 8 to move through the support column 7. The push block 8 presses the tape at one end of the tape roll 10 on the inductor to be coated with glue, so that the base 3 and the inductor rotate. The rotation of the inductor causes the tape to be wound around its surface, and the tape is cut off by the clamping and cutting component. After the coating is completed, the inductor is taken away from the push block 8 by the third motor 57, and the tape of the coated inductor can be compacted by the compacting component. By setting the adsorption trigger component, the tape can be adsorbed on the side wall of the push block 8 to prevent the tape from detaching from the side wall of the push block 8;
[0041] When the push block 8 presses the tape on the inductor, the movable plate 26 moves toward the roller 13, the first spring 27 is stretched, and the movable plate 26 pushes the U-shaped plate 12 and the roller 13 through the connecting column 28, so that the roller 13 moves out of the rectangular groove 11, and the roller 13 can press the tape tightly on the inductor. In the process of rotating the inductor to wrap the tape, the roller 13 can rotate with the inductor, and the roller 13 can always keep pressure on the inductor to press the tape tightly on the surface of the inductor. When the rubber coating is completed, the roller 13 is moved away from the inductor under the action of the first spring 27;
[0042] Under normal circumstances, one end of the tape is always adsorbed on the side wall of the push block 8 by the vacuum device 14 through the L-shaped channel 15 to prevent the tape from detaching from the side wall of the push block 8, so that the push block 8 cannot push the tape to make the tape stick to the inductor. When the push block 8 moves toward the inductor, the push block 8 drives the roller 19 to move, and the roller 19 will first contact the base 3, and the base 3 will continue to block the roller 19, and the push block 8 will continue to move forward, so that the roller 19 moves relative to the push block 8, and the roller 19 drives the first rack 17 to move through the L-shaped column 18, and the first rack 1 7 moves in the first cavity 16 until the push block 8 pushes the tape onto the inductor, and the first rack 17 just drives the induction block 20 to contact with another induction block 20. The two induction blocks 20 contact, so that the vacuum suction device 14 is closed, so that the L-shaped channel 15 no longer has an adsorption force on the tape, which facilitates the subsequent tape winding on the inductor. When the push block 8 moves away from the inductor, the roller 19 also gradually moves away from the base 3, the first rack 17 gradually resets, the two induction blocks 20 separate, and the vacuum suction device 14 restarts to adsorb one end of the tape on the side wall of the push block 8;
[0043] When the roller 19 is blocked by the base 3, the roller 19 drives the first rack 17 to move through the L-shaped column 18, the first rack 17 can drive the first gear 22 and the first rotating shaft 21 to rotate, the first gear 22 drives the second rack 23 to move, the second rack 23 drives the moving plate 26 to move through the L-shaped rod 24, thereby driving the roller 13 to press the tape, the first spring 27 is stretched, when the roller 19 is away from the base 3, under the action of the first spring 27, the moving plate 26 and the second rack 23 move back, and the second rack 23 drives the first rack 17 to reset through the first gear 22;
[0044] When the rubber-encapsulated inductor is facing the push block 8, the second electric push rod 6 is started to drive the support column 7 and the push block 8 to move toward the inductor. At the same time, the support column 7 drives the first motor 30 and the second gear 31 to move through the connecting plate 29, so that the second gear 31 is meshed with the third gear 33. When the inductor needs to be rotated, the first motor 30 is started, and the first motor 30 drives the rotating shaft 32 to rotate through the second gear 31 and the third gear 33, and the rotating shaft 32 drives the base 3 and the inductor to rotate;
[0045] When it is necessary to coat the tape, the second electric push rod 6 is started to drive the push block 8 to stick the tape on the inductor, and the second motor 36 is started. The second motor 36 drives the second rotating shaft 35 to rotate, and the second rotating shaft 35 drives the first cam 39 to rotate. The first cam 39 presses one of the fixed columns 41 to make it move. The fixed column 41 pushes the moving column 45 to move through the first connecting plate 42 and the fixed rod 44, so that the moving column 45 is separated from the clamping column 46, so that the clamping column 46 and the moving column 45 no longer clamp the tape, so that the inductor can be rotated to wrap the tape on its surface. After the winding is completed, the second electric push rod 6 is started to make the push block 8 slightly away from the inductor. The sensor, even if the second gear 31 and the third gear 33 are not meshed, the first electric push rod 4 can be started to drive the moving seat 5 to move, the moving seat 5 drives the push block 8 to move, the push block 8 drives the blade 47 to move to one side of the sensor, and the second motor 36 is started. The second motor 36 drives the first cam 39 and the second cam 40 to rotate. The rotation of the first cam 39 will first make the moving column 45 cooperate with the clamping column 46 to clamp the tape, and then the second cam 40 rotates, and the blade 47 can be driven to move through another fixed column 41 and the second connecting plate 43, so that the blade 47 cuts the tape. After the cutting is completed, the blade 47 is reset by the second motor 36;
[0046] During the rotation of the first cam 39 and the second cam 40, the fixed column 41 slides in the T-shaped slide groove 50 through the T-shaped slider 51. When it is necessary to release the clamping of the movable column 45 and the clamping column 46 on the adhesive tape, the first cam 39 and the second cam 40 are driven by the second motor 36 to rotate ninety degrees, so that the first protrusion 48 faces the corresponding fixed column 41. At this time, the second protrusion 49 is perpendicular to the corresponding fixed column 41. When it is necessary to make the movable column 45 and the clamping column 46 clamp the adhesive tape again, the first cam 39 and the second cam 40 continue to rotate forty-five degrees. At this time, the first protrusion 48 just passes the fixed column 41, and the second protrusion 49 has not reached the fixed column 41. When it is necessary to cut the adhesive tape by the blade 47, the first cam 39 and the second cam 40 continue to rotate forty-five degrees. At this time, the second protrusion 49 is opposite to the corresponding fixed column 41. The second protrusion 49 can drive the blade 47 to move. After the adhesive tape is cut, the first cam 39 and the second cam 40 continue to rotate until they return to the initial state, so as to start the next cycle.
[0047] When the inductor with completed rubber coating leaves the push block 8, there is still the cut end of the tape on the inductor that is not adhered to the inductor. The inductor continues to move with the circular plate 58, and the inductor will enter the arc-shaped clamping plate 55 area through the inclined plate. During the movement of the inductor, the third gear 33 is engaged with the arc-shaped rack 52, and the arc-shaped rack 52 can drive the third gear 33 and the rotating shaft 32 to rotate, and the rotating shaft 32 drives the base 3 and the inductor to rotate. Under the action of the second spring 56, the arc-shaped clamping plate 55 continues to apply pressure to the inductor, and the inductor rotates on the surface of the arc-shaped clamping plate 55. The arc-shaped clamping plate 55 can not only press the cut end of the tape on the inductor, but also compact the tape of the inductor to prevent it from falling off.
[0048] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
[0049] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An inductor production encapsulation device, comprising a base plate (1), a workbench (2) fixedly connected to the top of the base plate (1), a plurality of bases (3) arranged on the workbench (2), an inductor to be encapsulated arranged on the base (3), a second electric push rod (6) arranged on the workbench (2), an output end of the second electric push rod (6) fixedly connected to a support column (7), characterized in that: Also includes: A push block (8), the push block (8) being fixedly connected to one end of the support column (7) and facing one of the inductors, the push block (8) being rotatably connected to a fixed shaft (9) via a mounting plate, a tape roll (10) being arranged on the outer side of the fixed shaft (9), one end of the tape roll (10) being attached to a side wall of the push block (8), the push block (8) being provided with a pressing component for pressing the tape onto the inductor, the push block (8) being provided with an adsorption trigger component for adsorbing the tape onto the side wall of the push block (8) and triggering release of adsorption, and the push block (8) being provided with a clamping and cutting component for clamping the tape and cutting the tape; a circular plate (58), the circular plate (58) being rotatably connected to the top of the workbench (2); a third motor (57) being fixedly connected to the top of the bottom plate (1); an output shaft of the third motor (57) being fixedly connected to the bottom of the circular plate (58); and a compacting component for compacting the encapsulated inductor being arranged on the workbench (2); The clamping assembly comprises a rectangular groove (11) formed on the push block (8), a U-shaped plate (12) is arranged in the rectangular groove (11), a roller (13) located in the rectangular groove (11) is rotatably connected to the U-shaped plate (12), a connecting column (28) is fixedly connected to the U-shaped plate (12), a second cavity (25) is formed on the push block (8), a first spring (27) is fixedly connected to the inner wall of the second cavity (25), one end of the first spring (27) is connected to a movable plate (26), and the movable plate (26) is fixedly connected to one end of the connecting column (28); The adsorption trigger component comprises a vacuum suction device (14) fixedly connected to the top of the push block (8), an L-shaped channel (15) is provided in the push block (8), the vacuum suction device (14) adsorbs the adhesive tape through the L-shaped channel (15), a first cavity (16) is provided in the push block (8), a first rack (17) is slidably connected in the first cavity (16), an L-shaped column (18) is fixedly connected to the first rack (17), one end of the L-shaped column (18) is fixedly connected to a roller (19) facing the base (3), and one end of the first rack (17) and the inner wall of the first cavity (16) are fixedly connected to a sensing block (20) facing each other; The compaction assembly comprises an arc-shaped rack (52) fixed to the bottom of the workbench (2) via a connecting column, the teeth of the arc-shaped rack (52) being located so as to coincide with the trajectory of the third gear (33) rotating around the center of the circular plate (58), the workbench (2) being fixed with an arc-shaped plate (53) via a mounting column, the arc-shaped plate (53) being fixed with a plurality of telescopic sleeves (54), one end of each of the telescopic sleeves (54) being fixed with an arc-shaped clamping plate (55), a second spring (56) sleeved on the outside of the telescopic sleeve (54) being fixed between the arc-shaped clamping plate (55) and the arc-shaped plate (53), a connecting membrane being fixed between adjacent arc-shaped clamping plates (55), one of the arc-shaped clamping plates (55) being fixed with an inclined plate for smoothly receiving an inductor, and the arc-shaped clamping plates (55) being located on the trajectory of the inductor rotating around the center of the circular plate (58).
2. The inductor production encapsulation device according to claim 1, characterized in that: A first rotating shaft (21) is rotatably connected in the first cavity (16); a first gear (22) meshing with the first gear rack (17) is fixedly connected to the outer wall of the first rotating shaft (21); a second gear rack (23) meshing with the first gear rack (22) is slidably connected in the first cavity (16); an L-shaped rod (24) is fixedly connected between the second gear rack (23) and the movable plate (26).
3. The inductor production encapsulation device according to claim 2, characterized in that: A connecting plate (29) is fixedly connected to the support column (7), a first motor (30) is fixedly connected to the connecting plate (29), an output shaft of the first motor (30) is fixedly connected to a second gear (31), a rotating shaft (32) rotatably connected to the circular plate (58) is fixedly connected to the bottom of the base (3), a third gear (33) is fixedly connected to the bottom end of the rotating shaft (32), and the second gear (31) is opposite to one of the third gears (33).
4. The inductor production encapsulation device according to claim 3, characterized in that: The clamping and cutting assembly comprises a fixing plate (34) fixedly connected to the push block (8), two second rotating shafts (35) being rotatably connected to the fixing plate (34), a second motor (36) being fixedly connected to the bottom of the fixing plate (34), an output shaft of the second motor (36) being fixedly connected to the bottom end of one of the second rotating shafts (35), a transmission wheel (37) being fixedly connected to the outer walls of the two second rotating shafts (35), the two transmission wheels (37) being connected in transmission via a transmission belt (38), a first cam (39) and a second cam (40) being fixedly connected to the top ends of the two second rotating shafts (35), a fixing column (41) being provided on one side of the first cam (39) and the second cam (40), One end of the two fixed columns (41) is respectively fixedly connected to a first connecting plate (42) and a second connecting plate (43); a fixed rod (44) is fixedly connected to the first connecting plate (42); one end of the fixed rod (44) is fixedly connected to a movable column (45); a clamping column (46) is fixedly connected to the push block (8); the clamping column (46) and the movable column (45) are used to clamp the adhesive tape; a blade (47) is fixedly connected to the second connecting plate (43); a first electric push rod (4) is fixedly connected to the workbench (2); an output end of the first electric push rod (4) is fixedly connected to a movable seat (5); the second electric push rod (6) is fixedly connected to the movable seat (5); and the support column (7) is slidably connected to the movable seat (5).
5. The inductor production encapsulation device according to claim 4, characterized in that: The first cam (39) and the second cam (40) are respectively provided with a first protrusion (48) and a second protrusion (49); the orientation direction of the first protrusion (48) is perpendicular to the orientation direction of the corresponding fixed column (41); the orientation direction of the second protrusion (49) is the same as the orientation direction of the corresponding fixed column (41); the first cam (39) and the second cam (40) are provided with a T-shaped sliding groove (50); the fixed column (41) is fixedly connected with a T-shaped sliding block (51); the T-shaped sliding block (51) is slidably connected in the corresponding T-shaped sliding groove (50).
Citation Information
Cited By
Production rubber coating equipment special for inductor
CN120854166A
