A quick disassembly and assembly device for an axial flow fan impeller
By providing a quick disassembly and assembly device for the impeller of the axial flow fan, the problems of inconvenient arrangement of traditional fans and low ventilation efficiency in the tunnel are solved, and the rapid disassembly and assembly of the impeller and efficient maintenance of the fan are achieved.
Patent Information
- Application Number
- CN202411189842.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-08-28
AI Technical Summary
The axial volume of traditional mining cyclones is large, which is inconvenient to arrange in the tunnel. Moreover, the motor occupies the effective ventilation space of the air duct, resulting in large ventilation resistance, low fan efficiency, and easy to cause the problem of burning the motor.
A quick disassembly and assembly device for axial fan impeller is provided, including a pipeline crawling wheel set, device mounting shell and impeller disassembly and assembly mechanism. The impeller bolts are removed by drilling the chuck to realize the rapid disassembly and assembly of the impeller.
It realizes the rapid disassembly and assembly of fan impellers in the tunnel, reducing the overall disassembly process of the fan, and improving the maintenance efficiency and ventilation effect of the fan.
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Figure CN118926866B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of axial flow fan disassembly and assembly, and in particular to a quick disassembly and assembly device for an axial flow fan impeller. Background Art
[0002] The counter-rotating fan is a special axial flow fan, which is mainly used in the construction of tunnels such as highways, railways and underground projects or in places where forced ventilation is required. The traditional counter-rotating fan for mining realizes the rotation of the two-stage impeller through the power applied by the motor. In the actual operation process, the motor is arranged in the axial direction of the fan, which will increase the axial volume of the fan, and it is not convenient to arrange it in small and narrow places in the excavation tunnel. The traditional counter-rotating fan for mining has the following problems: the axial volume of the traditional counter-rotating fan for mining is large, which is not convenient for arrangement in small tunnels; the motor is in the axial center of the fan, which occupies the effective ventilation space of the wind tube, resulting in large ventilation resistance, low fan efficiency, and the motor will burn due to poor heat dissipation.
[0003] In the event of partial axial flow fan failure, the speed of the axial flow fan will be set relatively high to ensure that the remaining axial flow fans can reach the required air volume for heat dissipation. If the axial flow fan keeps running at a high speed, the impeller of the axial flow fan will be damaged, and the impeller will fall off or deform. A damaged axial flow fan will produce a lot of noise, that is, the dynamic balance will fail. Axial flow fans with dynamic balance failure need to be inspected and replaced by equipment maintenance personnel.
[0004] In tunnels, mines or large factories, ventilation ducts are usually required for ventilation. The space in the air duct is narrow and long, and maintenance personnel need to disassemble the axial flow fan part of the air duct in sections.
[0005] Since the fan duct is too long, when the fan fails, it is troublesome to disassemble the fan, and the entire module including the fan needs to be disassembled for repair. When the fan impeller fails, it is actually only necessary to replace the impeller without disassembling the entire fan.
[0006] Therefore, in order to quickly and automatically disassemble and replace the impeller of an axial flow fan, the present application provides a quick disassembly and assembly device for the impeller of an axial flow fan. Summary of the invention
[0007] In order to overcome the problems existing in the related art, the present application provides a quick disassembly and assembly device for an axial flow fan impeller, comprising: a pipeline crawling wheel assembly, a device mounting shell and an impeller disassembly and assembly mechanism;
[0008] The device installation shell is provided with a main shell and a support frame;
[0009] The support frame is provided with at least three support shafts around the cross section of the air duct, and the support shafts are evenly distributed; one end of the support shaft facing the surrounding is connected to the duct crawling wheel set, and the other end is fixed to the outer wall of the main shell;
[0010] The impeller disassembly and assembly mechanism is installed inside the main housing, and the impeller disassembly and assembly mechanism is provided with a drill chuck facing the impeller bolts, and the drill chuck can rotate and disassemble the impeller bolts;
[0011] The pipeline crawling wheel set abuts against the inner wall of the air pipeline and is used for driving the device to move along the air pipeline.
[0012] The pipeline crawling wheel set comprises: a rolling wheel mounted on a wheel set bracket, a wheel set driving motor and a rotating component;
[0013] The wheel set driving motor and the rolling wheel are connected through a shaft hole; the rotating component is arranged between the rolling wheel and the supporting shaft, and the rotating component is used to adjust the angle of the rolling wheel.
[0014] The impeller disassembly and assembly mechanism is also provided with a drill chuck transmission mechanism;
[0015] The drill chuck is driven by the drill chuck transmission mechanism, and the drill chuck faces the impeller screw of the axial flow fan, and is used for removing the impeller screw.
[0016] The drill chuck is provided with a sleeve and a clamp;
[0017] The sleeve head is provided with a clamp accommodating cavity along the axis of the air duct, the clamp is sleeved in the clamp accommodating cavity, and the clamp faces the impeller bolt;
[0018] The sleeve is used to adjust the opening and closing angle of the clamp.
[0019] The main shell of the device mounting shell is also provided with a first gear, and the sleeve is provided with a second gear; the tooth line direction of the first gear and the second gear is circumferentially around the air duct; the first gear and the second gear are meshed for transmission.
[0020] In one embodiment, the drill chuck is a magnetic component, which is used to magnetically fix the disassembled impeller and take it out of the air duct.
[0021] In one embodiment, a support spring is further provided between the support shaft and the outer wall of the device mounting shell, a supporting end of the support spring abuts against the support shaft, and a fixed end of the support spring is fixed to the outer wall of the device mounting shell.
[0022] In one embodiment, an impeller detection device is also included; the impeller detection device is provided with an image acquisition module and a processing module;
[0023] The image acquisition module is mounted on the device mounting shell, and the image acquisition module takes pictures in a direction perpendicular to the radial direction of the impeller of the axial flow fan; the image acquisition module is used to acquire the impeller trajectory image and send it to the processing module;
[0024] The processing module is used to process the impeller trajectory image and perform the following steps:
[0025] S1, obtaining the impeller trajectory image acquired by the image acquisition module;
[0026] S2, performing binarization processing on the impeller trajectory image to obtain a black and white image of the impeller trajectory image;
[0027] S3, determining the impeller light-emitting trajectory according to the pixel matrix of the impeller trajectory image, wherein the impeller light-emitting trajectory is the circular area swept by the impeller when it rotates;
[0028] S4. Determine the vibration amplitude of the impeller according to the light emitting trajectory of the impeller. If the light emitting trajectory of the impeller does not match the preset trajectory, it is determined that the vibration amplitude of the impeller is too large. Otherwise, it is determined that the vibration amplitude of the impeller is normal.
[0029] In one embodiment, acquiring the impeller trajectory image acquired by the image acquisition module specifically includes:
[0030] S11, acquiring an image of the axial flow fan taken by the image acquisition module;
[0031] S12, converting the axial flow fan image into a grayscale image, and cropping the axial flow fan image according to the number of the axial flow fans to obtain N impeller trajectory images.
[0032] In one embodiment, determining the vibration amplitude of the impeller according to the light emission trajectory of the impeller specifically includes:
[0033] S41, determining the maximum diameter between two points of the impeller light-emitting trajectory according to the pixel coordinates of the impeller trajectory image;
[0034] S42. Determine whether the vibration amplitude of the impeller is greater than a preset ring width threshold according to the maximum diameter between two points of the impeller's luminous trajectory. If so, send abnormal vibration amplitude information; if not, send normal vibration amplitude information.
[0035] The technical solution provided by this application may have the following beneficial effects:
[0036] When the impeller of the axial flow fan in the air duct needs to be replaced, the quick disassembly device is placed in the air duct, and the support frame is used to prop up the duct and the creeping wheel group abuts against the inner wall of the air duct. The drill chuck of the impeller disassembly mechanism is aligned with the center of the impeller. The quick disassembly device is controlled to move along the air duct until the drill chuck abuts against the impeller bolt, and then the drill chuck is controlled to clamp the impeller bolt and rotate until the impeller bolt is removed.
[0037] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0039] Figure 1 A three-dimensional structural diagram of the quick disassembly and assembly device shown in an embodiment of the present application;
[0040] Figure 2 It is a partial enlarged view of region A of the quick disassembly and assembly device shown in the embodiment of the present application;
[0041] Figure 3 A partial enlarged view of region B of the quick disassembly and assembly device shown in an embodiment of the present application;
[0042] Figure 4 A rear view of a device mounting shell of a quick disassembly and assembly device shown in an embodiment of the present application;
[0043] Figure 5 This is a schematic diagram of a first state of a quick disassembly and assembly device according to an embodiment of the present application;
[0044] Figure 6 This is a schematic diagram of the second state of the quick disassembly and assembly device shown in the embodiment of the present application;
[0045] Explanation of the reference numerals: pipeline crawling wheel set 1, wheel set bracket 10, rolling wheel 11, wheel set driving motor 12, rotating component 13, device mounting shell 2, main shell 21, first gear 211, support shaft 221, support spring 23, impeller disassembly and assembly mechanism 3, drill chuck 31, sleeve 311, second gear 312, clamp 313. DETAILED DESCRIPTION
[0046] The preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0047] The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The singular forms of "a", "said" and "the" used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0048] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0049] Embodiment 1
[0050] In tunnels, mines or large factories, ventilation systems are usually required for ventilation.
[0051] Industrial axial flow fans are equipped with a wind tube and a fan, and the fan is installed along the axial direction of the wind tube. The wheel group of the fan drives the motor to drive the impeller to rotate, and the air blown out by the impeller forms an air duct along the wind tube. External air is blown into the ventilation place through the air duct.
[0052] In places such as tunnels, the length of the wind tube needs to be matched according to the depth of the tunnel, and the wind tube extends from the outside of the tunnel to the inside of the tunnel. Therefore, the length of the wind tube is generally 20-30 meters and the diameter is about 1 meter.
[0053] Since the fan duct is too long, when the fan fails, it is troublesome to disassemble the fan, and the entire module including the fan needs to be disassembled for repair. When the fan impeller fails, it is actually only necessary to replace the impeller without disassembling the entire fan.
[0054] The present invention provides a quick disassembly and assembly machine for an axial flow fan impeller, which can be used to disassemble and assemble the impeller in a wind tube.
[0055] like Figure 1 The device for quickly disassembling and assembling an axial flow fan impeller shown comprises: a pipeline creeping wheel assembly 1, a device mounting shell 2 and an impeller disassembling and assembling mechanism 3.
[0056] in, Figure 2 for Figure 1 A partial enlarged view of area A in FIG. 1 , area A is the impeller disassembly and assembly mechanism 3 . Figure 3 This is a partial enlarged view of area B, where area B is the pipeline crawling wheel set 1. Figure 4 Rear view of the mounting case for the unit.
[0057] Specifically, Figure 4 As shown, the device installation shell 2 is provided with a main housing 21 and a support frame. The support frame is provided with at least three support shafts 221 around the cross section of the air duct, and the support shafts 221 are evenly distributed; one end of the support shaft 221 facing the surroundings is connected to the pipeline crawling wheel set 1, and the other end is fixed to the outer wall of the main housing 21.
[0058] Further, such as Figure 2 As shown, the impeller disassembly and assembly mechanism 3 is installed inside the main housing 21, and the impeller disassembly and assembly mechanism 3 is provided with a drill chuck 31 facing the impeller bolts, and the drill chuck 31 can rotate and disassemble the impeller bolts.
[0059] The duct crawling wheel set 1 abuts against the inner wall of the air duct and is used to drive the device to move along the air duct.
[0060] In the embodiment of the present application, the device is placed in the air duct, and the three duct crawling wheel groups 1 abut against the inner wall of the air duct in three directions respectively. The duct crawling wheel group 1 moves along the air duct toward the impeller to be disassembled. At the same time, the drill chuck 31 of the impeller disassembly and assembly mechanism 3 is aligned with the impeller bolt on the axis of the air duct. When the drill chuck 31 abuts against the impeller bolt, the drill chuck 31 clamps the impeller bolt, and then the impeller disassembly and assembly mechanism 3 rotates the drill chuck 31 to disassemble the impeller bolt.
[0061] Further, such as Figure 3 As shown, the pipeline crawling wheel set 1 includes: a rolling wheel 11 installed on a wheel set bracket 10, a wheel set driving motor 12 and a rotating component 13.
[0062] Specifically, the wheel set driving motor 12 and the rolling wheel 11 are connected through a shaft hole; the rotating component 13 is arranged between the rolling wheel 11 and the support shaft 221, and the rotating component 13 is used to adjust the angle of the rolling wheel 11.
[0063] In the embodiment of the present application, the wheel drive motor 12 is connected to the shaft hole on the rotor and the rolling wheel 11, and the wheel drive motor 12 drives the rolling wheel 11 to rotate, thereby moving the device on the air duct.
[0064] Further, such as Figure 2 It can be seen that the impeller disassembly and assembly mechanism 3 is also provided with a drill chuck transmission mechanism; the drill chuck 31 is driven by the drill chuck transmission mechanism, and the drill chuck 31 faces the impeller screw of the axial flow fan, and is used to remove the impeller screw.
[0065] In the embodiment of the present application, when the device is removing the impeller bolts, the drill chuck 31 needs to clamp the impeller to be removed. Figure 6 The impeller bolt shown is then driven to rotate the drill chuck 31 around the axis of the impeller bolt.
[0066] In a driving mode of the drill chuck 31 , the drill chuck transmission mechanism is a separately provided drill chuck driving motor, and the drill chuck driving motor drives the drill chuck 31 to rotate around an axis.
[0067] In another driving method of the drill chuck 31, the main shell 21 of the device mounting shell 2 is also provided with a first gear 211, and the sleeve 311 is provided with a second gear 312; the tooth line direction of the first gear 211 and the second gear 312 is circumferentially around the air duct; the first gear 211 and the second gear 312 are meshed for transmission.
[0068] In the toothed transmission structure, the drill chuck transmission mechanism is a toothed transmission mechanism formed by a first gear 211 on the drill chuck 31 and a second gear 312 on the device mounting shell 2, and the drill chuck 31 and the device mounting shell 2 are engaged with each other through gears.
[0069] Therefore, in order to drive the drill chuck through the first gear, as Figure 3 The pipeline crawling wheel assembly 1 shown is also provided with a rotating component 13, and the rotating component 13 drives the rolling wheel 11 to flip so that the axial direction of the rolling wheel 11 is parallel to the axial direction of the air duct. Figure 5 As shown, when the wheel assembly driving motor 12 is working, the rolling wheel 11 rotates around the circumference of the air duct, so that the impeller disassembly mechanism rotates around the axis of the air duct, thereby driving the drill chuck 31 to tighten the impeller bolt.
[0070] As a comparison, Figure 4 and Figure 5 They are schematic diagrams of the states of the scroll wheel 11 before and after it is flipped.
[0071] In the embodiment of the present application, the toothed transmission mechanism can reduce the hardware cost compared with the drill chuck drive motor.
[0072] Furthermore, the drill chuck 31 is provided with a sleeve 311 and a clamp 313. The sleeve 311 is provided with a clamp accommodating cavity along the axis of the air duct, and the clamp 313 is sleeved in the clamp accommodating cavity, and the clamp 313 faces the impeller bolt; the sleeve 311 is used to adjust the opening and closing angle of the clamp 313.
[0073] It is understandable that, in the mechanical structure principle of the drill chuck, when the sleeve 311 rotates in one direction, the opening and closing angle of the clamp 313 will be changed, so that the clamp 313 can adapt to impeller bolts of different calibers.
[0074] When the drill chuck transmission mechanism is a toothed transmission mechanism, after the drill chuck 31 clamps the impeller bolt, the first gear 211 and the second gear 312 are stuck because the impeller bolt blocks the clamp 313 from tightening. The wheel drive motor 12 rotates again to drive the entire device to rotate, thereby tightening the impeller bolt.
[0075] In order to allow the device to adapt to air ducts of different diameters, a support spring 23 is further arranged between the support shaft 221 and the outer wall of the device mounting shell 2, and the supporting end of the support spring 23 abuts against the support shaft 221, and the fixed end of the support spring 23 is fixed to the outer wall of the device mounting shell 2.
[0076] In the embodiment of the present application, under the action of the support spring 23, the three support shafts 221 of the support clamp are always opened to the surroundings, so that the rolling wheel 11 is tightly pressed against the inner wall of the air duct.
[0077] Furthermore, the drill chuck 31 is a magnetic component, which is used to magnetically fix the disassembled impeller and take it out of the air duct.
[0078] The quick disassembly and assembly device shown in the embodiment of the present application is controlled by a remote controller, or operates autonomously through an automated controller.
[0079] Embodiment 2
[0080] Because the axial flow fan keeps running at a high speed in dusty places, the impeller of the axial flow fan will be damaged, and the impeller will fall off or deform. The damaged axial flow fan will produce a lot of noise. In other words, the impeller of the axial flow fan will fail to balance dynamically.
[0081] Before replacing the impeller of an axial flow fan, it is necessary to perform a dynamic balance test on the impeller. Since the air duct is narrow and long, it is not easy for maintenance personnel to perform the test. Therefore, based on the quick disassembly and assembly device of embodiment 1, the embodiment of the present application also provides a quick disassembly and assembly device with an impeller dynamic balance detection function.
[0082] In an embodiment of the present application, the quick disassembly and assembly device for an axial flow fan impeller also includes an impeller detection device.
[0083] Specifically, the impeller detection device is provided with an image acquisition module and a processing module.
[0084] The image acquisition module is mounted on the device mounting shell 2, and takes pictures in a direction perpendicular to the radial direction of the impeller of the axial flow fan; the image acquisition module is used to acquire the impeller trajectory image and send it to the processing module.
[0085] In an embodiment of the present application, the processing module is used to process the impeller trajectory image and perform the following steps:
[0086] S1, obtaining the impeller trajectory image acquired by the image acquisition module;
[0087] S2, performing binarization processing on the impeller trajectory image to obtain a black and white image of the impeller trajectory image;
[0088] S3, determining the impeller light-emitting trajectory according to the pixel matrix of the impeller trajectory image, wherein the impeller light-emitting trajectory is the circular area swept by the impeller when it rotates;
[0089] S4. Determine the vibration amplitude of the impeller according to the light emitting trajectory of the impeller. If the light emitting trajectory of the impeller does not match the preset trajectory, it is determined that the vibration amplitude of the impeller is too large. Otherwise, it is determined that the vibration amplitude of the impeller is normal.
[0090] Furthermore, step S1 specifically includes:
[0091] S11, acquiring an image of the axial flow fan taken by the image acquisition module;
[0092] S12, converting the axial flow fan image into a grayscale image, and cropping the axial flow fan image according to the number of the axial flow fans to obtain N impeller trajectory images.
[0093] Furthermore, step S4 specifically includes:
[0094] S41, determining the maximum diameter between two points of the impeller light-emitting trajectory according to the pixel coordinates of the impeller trajectory image;
[0095] S42. Determine whether the vibration amplitude of the impeller is greater than a preset ring width threshold according to the maximum diameter between two points of the impeller's luminous trajectory. If so, send abnormal vibration amplitude information; if not, send normal vibration amplitude information.
[0096] Since the impeller of the axial fan is painted, its color is brighter, and the rotating image of the impeller is displayed as a ring. The processing module converts the impeller trajectory image into a pixel matrix image. In the pixel matrix image, the luminous trajectory of the impeller, that is, the area swept by the impeller, appears in a ring shape. The pixel element value of the luminous trajectory of the impeller in the pixel matrix image is assigned as 1.
[0097] In the embodiment of the present application, an image acquisition device is set on the device to capture the impeller image of the axial flow fan, and the impeller image is threshold processed to obtain the impeller trajectory image. The maximum diameter between the pixel points of the impeller trajectory image is calculated. If the impeller vibrates abnormally, the maximum diameter is greater than the preset ring width threshold, and if the impeller vibrates normally, the maximum diameter is less than the preset ring width threshold.
[0098] Regarding the device in the above embodiment, the specific way in which each module performs the operation has been described in detail in the embodiment of the method, and will not be elaborated here.
[0099] The scheme of the present application has been described in detail above with reference to the accompanying drawings. In the above embodiments, the description of each embodiment has its own emphasis. For the part that is not described in detail in a certain embodiment, refer to the relevant description of other embodiments. Those skilled in the art should also know that the actions and modules involved in the description are not necessarily required for the present application. In addition, it can be understood that the steps in the method of the embodiment of the present application can be adjusted in order, merged and deleted according to actual needs, and the modules in the device of the embodiment of the present application can be merged, divided and deleted according to actual needs.
[0100] In addition, the method according to the present application may also be implemented as a computer program or a computer program product, which includes computer program code instructions for executing some or all of the steps in the above method of the present application.
[0101] Alternatively, the present application can also be implemented as a non-temporary machine-readable storage medium (or computer-readable storage medium, or machine-readable storage medium) on which executable code (or computer program, or computer instruction code) is stored. When the executable code (or computer program, or computer instruction code) is executed by a processor of an electronic device (or electronic device, server, etc.), the processor executes part or all of the steps of the above-mentioned method according to the present application.
[0102] Those skilled in the art will further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the application herein may be implemented as electronic hardware, computer software, or combinations of both.
[0103] The flow chart and block diagram in the accompanying drawings show the possible architecture, function and operation of the system and method according to multiple embodiments of the present application. In this regard, each square box in the flow chart or block diagram can represent a part of a module, a program segment or a code, and the part of the module, the program segment or the code contains one or more executable instructions for realizing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the square box can also occur in a sequence different from that marked in the accompanying drawings. For example, two continuous square boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each square box in the block diagram and / or the flow chart, and the combination of the square boxes in the block diagram and / or the flow chart can be implemented with a dedicated hardware-based system that performs the specified function or operation, or can be implemented with a combination of dedicated hardware and computer instructions.
[0104] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. A quick disassembly and assembly device for an axial flow fan impeller, characterized in that: include: A pipeline crawling wheel assembly (1), a device mounting shell (2), and an impeller disassembly and assembly mechanism (3); The device installation shell (2) is provided with a main shell (21) and a support frame; The support frame is provided with at least three support shafts (221) around the cross section of the air duct, and the support shafts (221) are evenly distributed; one end of the support shaft (221) facing the surroundings is connected to the duct crawling wheel set (1), and the other end is fixed to the outer wall of the main shell (21); The impeller disassembly and assembly mechanism (3) is installed inside the main housing (21), and the impeller disassembly and assembly mechanism (3) is provided with a drill chuck (31) facing the impeller bolts, and the drill chuck (31) can rotate and disassemble the impeller bolts; The pipeline crawling wheel set (1) abuts against the inner wall of the air pipeline and is used to drive the device to move along the air pipeline; The pipeline crawling wheel set (1) comprises: a rolling wheel (11) mounted on a wheel set bracket (10), a wheel set driving motor (12) and a rotating component (13); The wheel set driving motor (12) and the rolling wheel (11) are connected in transmission via an axial hole; the rotating component (13) is arranged between the rolling wheel (11) and the supporting shaft (221), and the rotating component (13) is used to adjust the angle of the rolling wheel (11); The impeller disassembly and assembly mechanism (3) is also provided with a drill chuck transmission mechanism; The drill chuck (31) is driven by the drill chuck transmission mechanism, and the drill chuck (31) faces the impeller screw of the axial flow fan, and is used to remove the impeller screw; The drill chuck (31) is provided with a sleeve (311) and a clamp (313); The sleeve (311) is provided with a clamp (313) accommodating cavity along the axis of the air duct, the clamp (313) is sleeved in the clamp (313) accommodating cavity, and the clamp (313) faces the impeller bolt; The sleeve (311) is used to adjust the opening and closing angle of the clamp (313); The main housing (21) of the device mounting shell (2) is also provided with a first gear (211), and the sleeve (311) is provided with a second gear (312); the tooth line direction of the first gear (211) and the second gear (312) is circumferentially around the air duct; and the first gear (211) and the second gear (312) are meshed for transmission.
2. The quick disassembly and assembly device for an axial flow fan impeller according to claim 1, characterized in that: The drill chuck (31) is a magnetic component, used to magnetically fix the disassembled impeller and take it out of the air duct.
3. The quick disassembly and assembly device for an axial flow fan impeller according to claim 1, characterized in that: A support spring (23) is also provided between the support shaft (221) and the outer wall of the device mounting shell (2); a supporting end of the support spring (23) abuts against the support shaft (221), and a fixed end of the support spring (23) is fixed to the outer wall of the device mounting shell (2).
4. The quick disassembly and assembly device for an axial flow fan impeller according to claim 1, characterized in that: Also included is an impeller detection device; The impeller detection device is provided with an image acquisition module and a processing module; The image acquisition module is mounted on the device mounting shell (2), and the image acquisition module takes pictures in a direction perpendicular to the radial direction of the impeller of the axial flow fan; the image acquisition module is used to acquire an impeller trajectory image and send it to the processing module; The processing module is used to process the impeller trajectory image and perform the following steps: S1, obtaining the impeller trajectory image acquired by the image acquisition module; S2, performing binarization processing on the impeller trajectory image to obtain a black and white image of the impeller trajectory image; S3, determining the impeller light-emitting trajectory according to the pixel matrix of the impeller trajectory image, wherein the impeller light-emitting trajectory is the circular area swept by the impeller when it rotates; S4. Determine the vibration amplitude of the impeller according to the light emitting trajectory of the impeller. If the light emitting trajectory of the impeller does not match the preset trajectory, it is determined that the vibration amplitude of the impeller is too large. Otherwise, it is determined that the vibration amplitude of the impeller is normal.
5. The quick disassembly and assembly device for an axial flow fan impeller according to claim 4, characterized in that: The step of acquiring the impeller trajectory image acquired by the image acquisition module specifically includes: S11, acquiring an image of the axial flow fan taken by the image acquisition module; S12, converting the axial flow fan image into a grayscale image, and cropping the axial flow fan image according to the number of the axial flow fans to obtain N impeller trajectory images.
6. The quick disassembly and assembly device for an axial flow fan impeller according to claim 4, characterized in that: Determining the vibration amplitude of the impeller according to the light emitting trajectory of the impeller specifically includes: S41, determining the maximum diameter between two points of the impeller light-emitting trajectory according to the pixel coordinates of the impeller trajectory image; S42. Determine whether the vibration amplitude of the impeller is greater than a preset ring width threshold according to the maximum diameter between two points of the impeller's luminous trajectory. If so, send abnormal vibration amplitude information; if not, send normal vibration amplitude information.
Citation Information
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