A recycling and crushing device for asphalt recycled materials

By designing a crushing equipment including a table plate group, crushing bin, sliding floor group, planing board assembly, anti-jamming group and hydraulic telescopic device, the old asphalt block crushing equipment solves the problem when processing old asphalt blocks of different specifications and shapes. The problem of low efficiency is achieved, efficient crushing and simplified operating procedures are achieved.

CN118950656BActive Publication Date: 2025-01-21QUANZHOU XINGYUE MASCH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411433903.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-01-21
Estimated Expiration
2044-10-15

AI Technical Summary

Technical Problem

When dealing with old asphalt blocks of different specifications and shapes, the existing old asphalt blocks are inefficient and troublesome. They need to repeatedly find the protruding points, which makes it difficult to break.

Method used

A crushing equipment including a table plate group, crushing box, sliding floor group, planing board assembly, anti-jamming group and hydraulic telescopic device is designed. The hydraulic telescopic device drives the sliding floor group and planing board assembly to realize the crushing of old asphalt. The blocks are planed into equidistant thickness layers, and the planed layers are directly introduced into the shredder for crushing.

Benefits of technology

This equipment can adapt to old asphalt blocks of different specifications and shapes, and process them into suitable crushing forms through the layering device, which directly improves the crushing efficiency of the shredder, simplifies the operation process, and reduces the difficulty of crushing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118950656B_ABST
    Figure CN118950656B_ABST
Patent Text Reader

Abstract

The present invention provides a recycling and crushing device for asphalt recycled material, which belongs to the technical field of asphalt recycled material processing equipment. The device comprises a table plate group, and a crushing material box is arranged above the middle of the top surface of the table plate group, and a sliding bottom plate group is movably abutted against the bottom surface of the crushing material box, and the bottom surface of the sliding bottom plate group is movably abutted against the top surface of the table plate group, a planer board assembly is transversely arranged on the left side of the sliding bottom plate group, and the left end of the planer board assembly is movably passed through the left side of the box body of the crushing material box, and an anti-stuck material group horizontally aligned with the planer board assembly is longitudinally arranged on the lower right end of the cavity of the crushing material box, constituting a planing device for processing old asphalt blocks into a layer suitable for the biting end of the shredder before the shredder performs crushing. Through the planing device, the planed asphalt blocks are vertically aligned with the feed under the diversion action of the feed hopper before flowing into the biting end of the shredder, so that the biting end of the shredder can directly perform the crushing operation, thereby solving the problems of great crushing difficulty and low efficiency of the existing shredder.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a recycling and crushing device for asphalt recycled materials, belonging to the technical field of asphalt recycled materials processing equipment. Background Art

[0002] Existing asphalt pavement recycling mostly refers to old asphalt pavements that cannot meet the pavement performance requirements. The old asphalt mixture is recovered by milling or digging, and then a certain amount of regeneration agent, additives, new aggregate and new asphalt are added for mixing, and then used again in road construction technology. Therefore, the efficient recycling of waste asphalt pavement aggregates has important practical significance.

[0003] In the process of processing asphalt recycled materials, it is necessary to first crush the old asphalt blocks. The existing old asphalt blocks are crushed by a shredder. However, since the specifications and shapes of the whole old asphalt blocks are different, it is difficult for the biting end of the shredder to directly tear the whole old asphalt block efficiently. It is necessary to repeatedly find the biting convex points of the old asphalt block. In order to adapt to the biting end of the shredder, the old asphalt block must be knocked into small pieces first, and then put into the shredder for shredding, which is troublesome to operate. In view of the above shortcomings, the present invention proposes a recycling and crushing equipment for asphalt recycled materials. Summary of the invention

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a recycling and crushing equipment for asphalt regenerated materials to solve the existing problems.

[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a recycling and crushing equipment for asphalt regenerated materials, including a table plate group, and a crushing material box is arranged above the middle of the top surface of the table plate group, and the bottom surface of the crushing material box is movably abutted against a sliding bottom plate group, the bottom surface of the sliding bottom plate group and the top surface of the table plate group are movably abutted against each other, a planer board assembly is transversely arranged on the left side of the sliding bottom plate group, and the left end of the planer board assembly is movably passed through the left side of the box body of the crushing material box, an anti-stuck material group horizontally aligned with the planer board assembly is longitudinally arranged on the lower right end of the cavity of the crushing material box, a feed hopper is arranged between the left side of the sliding bottom plate group and the right side of the planer board assembly, and a shredder is arranged at the lower end of the feed hopper, a hydraulic telescope is transversely arranged on the left end of the sliding bottom plate group, and a knocking assembly is arranged on the upper left end of the crushing material box, and the crushing material box, the sliding bottom plate group, the planer board assembly, the feed hopper, the shredder and the table plate group are connected with each other;

[0006] When the hydraulic expander extends to the right and pushes the sliding bottom plate assembly to slide to the right on the table plate assembly, it simultaneously drives the planer board assembly to horizontally penetrate into the lower end of the crushing box cavity from left to right to plan the old asphalt blocks in equal thickness layers, and discharges them to the left into the shredder for crushing.

[0007] A further improvement is that the table group includes a table body, and a bottom plate slide groove is opened on the right side of the top surface of the table body, and a discharge port is opened through the middle of the left side of the bottom plate slide groove, and a telescopic device support is set on the left side of the top surface of the table body.

[0008] A further improvement is that the crushing material box includes a box body, and the box body is square in shape, and a material cavity is opened through the middle of the box body, a planer board opening is opened through the lower end of the left cavity wall of the material cavity, and an anti-stuck material assembly groove is opened at the lower end of the right cavity wall of the material cavity, and multiple material box racks are arranged on the front and rear sides of the box body.

[0009] A further improvement is that the sliding bottom plate group includes a slide, and a material box bottom plate is horizontally arranged on the top surface of the right side of the slide, and an inclined discharge section is opened on the upper end of the left side surface of the material box bottom plate, and a discharge opening is opened on the left side of the slide for discharging the crushed material box downward.

[0010] A further improvement is that the planer board assembly includes a planer board seat, and a planer board body is horizontally arranged on the top surface of the planer board seat, and an upper concave discharge edge is opened at the lower end of the right side surface of the planer board body, and a planer knife is arranged on the upper end of the right side surface of the planer board body, and the planer knife is made of high manganese steel.

[0011] A further improvement is that a left oblique discharge channel is formed between the discharge oblique section and the upper concave discharge edge.

[0012] A further improvement is that the vertical height between the top surface of the material box bottom plate and the top surface of the planer board body is 1.5-2.5 cm.

[0013] A further improvement is that the anti-stuck material group is composed of an anti-stuck base and a planer anti-collision group that are movably sleeved together;

[0014] A triangular convex portion is provided on the left side of the anti-stuck base;

[0015] The planer anti-collision group includes a support seat, and a plurality of stabilizing slide bars are equidistantly sleeved on the support seat, and a spring is sleeved on the rod body of each stabilizing slide bar, and an inward-retracting slide bar is longitudinally connected to the left end of each stabilizing slide bar, and a discharging oblique section is opened on the left side of the inward-retracting slide bar;

[0016] When the retracted sliding block is pushed to slide leftward by the springs, a discharging slope surface is formed between the discharging inclined section and the left side surface of the triangular convex part.

[0017] A further improvement is that the knocking assembly includes a knocking seat, and a rotator is longitudinally arranged at the rear end of the knocking seat, and a swing arm is transversely arranged on the rotator, and a pressing head is arranged on the left top surface of the swing arm.

[0018] A further improvement is that a first conveyor belt for feeding the box body is provided on the right side of the platen group.

[0019] A further improvement is that a second conveyor belt for discharging materials to the left is arranged transversely below the discharge port.

[0020] As a further improvement, the shredder is of prior art, and its structure is not described in detail here.

[0021] A further improvement is that the vertical height between the top surface of the material box bottom plate and the top surface of the planer board body is 2 cm in the present invention.

[0022] A further improvement is that the diameter length of the discharge port is greater than the transverse length of the box body.

[0023] The beneficial effects of the present invention are:

[0024] The present invention provides a recycling and crushing device for asphalt regenerated materials. Through the combined design of a table plate group, a crushing material box, a sliding bottom plate group, a planing board assembly, an anti-jamming material group, and a hydraulic telescopic device, a planing device is formed to process old asphalt blocks into layers suitable for the biting end of the shredder before the shredder performs crushing. Through the planing device, the asphalt blocks after the layers are planed are vertically aligned for feeding under the diversion effect of the feed hopper before flowing into the biting end of the shredder, so that the biting end of the shredder can directly perform the crushing operation, and there is no need to directly feed the whole old asphalt block like the shredder in the prior art. Because the old asphalt block raw materials are of different specifications and shapes and are not suitable for the biting end of the shredder, it is necessary to repeatedly find the biting convex points of the old asphalt block, thereby solving the problems of great crushing difficulty and low efficiency of the existing shredder.

[0025] The layer-slicing device can directly replace the step of the shredder that needs to knock the old asphalt blocks into small pieces before crushing, thereby shortening the crushing process of the old asphalt blocks. The layer-slicing device of the present invention can adapt to the feeding of old asphalt blocks of different specifications and shapes, and the layer-slicing thickness of the old asphalt blocks will be limited to the thickness that best fits the biting end of the shredder, making the shredder's crushing smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of a recycling and crushing device for asphalt regenerated materials of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the table plate group of the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of the crushing material box of the present invention;

[0029] Figure 4 It is a schematic diagram of the structure of the sliding bottom plate group and the planing board assembly of the present invention;

[0030] Figure 5 This is a schematic diagram of the structure of the anti-stuck material group of the present invention;

[0031] Figure 6It is a schematic diagram of the structure of the knocking component of the present invention;

[0032] Figure 7 This is a diagram showing the planing layer state when the planing board assembly of the present invention moves horizontally to the left. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0034] See also Figure 1-Figure 7 The present invention provides a recycling and crushing device for asphalt regenerated materials, comprising a table group 1, and a crushing material box 2 is arranged above the middle of the top surface of the table group 1, and a sliding bottom plate group 3 is movably abutted against the bottom surface of the crushing material box 2, and the bottom surface of the sliding bottom plate group 3 is movably abutted against the top surface of the table group 1, and a planer assembly 4 is transversely arranged on the left side of the sliding bottom plate group 3, and the left end of the planer assembly 4 is movably passed through the left side of the box body of the crushing material box 2, and an anti-stuck material group 5 horizontally aligned with the planer assembly 4 is longitudinally arranged at the lower right end of the cavity of the crushing material box 2, and a sliding bottom plate group 3 is arranged between the left side of the sliding bottom plate group 3 and the right side of the planer assembly 4. A feed hopper 6 is provided, and a shredder 7 is provided at the lower end of the feed hopper 6. A hydraulic telescopic device 8 is laterally provided at the left end of the sliding bottom plate group 3, and a knocking assembly 9 is provided at the upper left end of the crushing material box 2. The crushing material box 2, the sliding bottom plate group 3, the planer assembly 4, the feed hopper 6, the shredder 7 and the table group 1 are interconnected. When the hydraulic telescopic device 8 extends to the right and pushes the sliding bottom plate group 3 to slide to the right on the table group 1, it simultaneously drives the planer assembly 4 to penetrate horizontally from left to right into the lower end of the crushing material box 2 cavity to plane the old asphalt blocks into equal-distance thickness layers, and discharges them to the left into the shredder 7 for crushing.

[0035] The table assembly 1 includes a table body 11 , and a bottom plate chute 12 is provided on the right side of the top surface of the table body 11 , and a discharge port 13 is provided through the middle of the left side of the bottom plate chute 12 , and a telescopic device support 14 is provided on the left side of the top surface of the table body 11 .

[0036] The crushing material box 2 includes a box body 21, and the box body 21 is square in shape, and a material cavity 22 is opened through the middle of the box body 21, a planer opening 23 is opened through the lower end of the left cavity wall of the material cavity 22, and an anti-stuck material assembly groove 24 is opened at the lower end of the right cavity wall of the material cavity 22, and a plurality of material box frames 25 are arranged on the front and rear sides of the box body 21.

[0037] The sliding bottom plate group 3 includes a slide 31, and a material box bottom plate 32 is horizontally arranged on the top surface of the right side of the slide 31, and a discharge inclined section 33 is opened on the upper end of the left side surface of the material box bottom plate 32, and a discharge opening 34 is opened on the left side of the slide 31 for discharging the crushed material box 2 downward.

[0038] The planer assembly 4 includes a planer seat 41, and a planer body 42 is horizontally arranged on the top surface of the planer seat 41, and an upper concave discharge edge 43 is opened at the lower end of the right side surface of the planer body 42, and a planer 44 is arranged on the upper end of the right side surface of the planer body 42, and the planer 44 is made of high manganese steel.

[0039] A left oblique discharge channel is formed between the discharge oblique section 33 and the upper concave discharge edge 43 .

[0040] The vertical height between the top surface of the material box bottom plate 32 and the top surface of the planer board body 42 is 1.5-2.5 cm.

[0041] The anti-stuck material group 5 is composed of an anti-stuck base 51 and a planer anti-collision group 52 that are movably fitted together. A triangular protrusion 511 is arranged on the left side of the anti-stuck base 51. The planer anti-collision group 52 includes a support seat 521, and a plurality of stabilizing slide bars 522 are movably sleeved on the support seat 521 at equal intervals, and each stabilizing slide bar 522 is sleeved with a spring 523. An inward-retracting slider 524 is longitudinally connected to the left end of each of the stabilizing slide bars 522. A discharging inclined section 525 is provided on the left side of the inward-retracting slider 524. When the inward-retracting slider 524 is pushed to slide to the left by each spring 523, a discharging inclined section 525 and the left side of the triangular protrusion 511 form a discharging slope surface.

[0042] The knocking assembly 9 includes a knocking seat 91 , and a rotator 92 is longitudinally arranged at the rear end of the knocking seat 91 , and a swing arm 93 is transversely arranged on the rotator 92 , and a pressing head 94 is arranged on the left top surface of the swing arm 93 .

[0043] Working principle:

[0044] First, the old asphalt blocks are transported into the box body 21 through the first conveyor belt. When a certain amount of material is loaded into the material cavity 22, it is compacted by the pressing head 94 on the knocking assembly 9, and then the crushing operation of the equipment can be carried out. First, the hydraulic telescopic device 8 is extended to the right to push the sliding bottom plate group 3, the planing board assembly 4, the feed hopper 6 and the shredder 7 to slide horizontally to the right in the bottom plate slide 12. During this process, the planing board body 42 will pass through the planing board opening 23 from left to right into the lower end of the cavity of the box body 21 to plan the old asphalt blocks into layers with a thickness of 2 cm, and the planed asphalt layer will be formed between the discharge oblique section 33 and the upper concave discharge edge 43. It is discharged into a left oblique discharge channel, and is directed vertically downward through the feed hopper 6 to the biting end of the shredder 7 for rapid crushing. Since the thickness of the planed asphalt layer will not be greater than 2 cm, the shredder 7 does not need to repeatedly search for the tearing convex points of the asphalt layer during crushing, thereby accelerating the crushing efficiency. Then the asphalt particles crushed by the shredder 7 are discharged downward through the discharge port 34 and the discharge port 13 to enter the second conveyor belt and are transported to the left for discharge. Since the diameter of the discharge port 13 is greater than the horizontal length of the box body 21, the discharge port 34 can discharge downward smoothly when dynamically moving to the right for discharge, without any jamming problem.

[0045] When the left planer 44 of the planer board body 42 moves to the right to plan the layer, the old asphalt blocks planed off in the material cavity 22 will move to the top surface of the planer board body 42 in sequence. In this way, after the material box bottom plate 32 moves to the right, a layer of bottom plate can be reinserted into the bottom surface of the box body 21 to support the old asphalt blocks in the material cavity 22, thereby preventing material leakage from the bottom surface of the box body 21.

[0046] When the planer 44 moves to the right to the anti-jamming group 5, it will continue to push to the right to retract the retracting slider 524 to the right, so that the planer 44 can completely and horizontally penetrate the entire cross-section of the material cavity 22, and the old asphalt block in the material cavity 22 can be completely planed. The planer 44 will not be hard against the right wall of the material cavity 22, and the asphalt planing layer at the right end of the material cavity 22 will be squeezed into the left oblique material discharge channel by the triangular protrusion 511. Figure 7 , complete one layer of planing.

[0047] In addition, when the planer board assembly 4 is horizontally moved to the left and reset, the retracting slider 524 will be pushed to the left by the springs 523 to reset, so that the asphalt residue accumulated at the left end of the top surface of the triangular protrusion 511 due to the rightward retraction of the retracting slider 524 will be discharged to the left. During the process of the planer board body 42 being moved to the left and reset, the old asphalt blocks supported by the top surface will fall back onto the material box bottom plate 32 which is synchronously moved to the left and reset.

[0048] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A recycling and crushing device for asphalt regenerated materials, characterized in that: The invention comprises a table plate group (1), wherein a crushing material box (2) is arranged above the middle of the top surface of the table plate group (1), and a sliding bottom plate group (3) is movably abutted against the bottom surface of the crushing material box (2), and the bottom surface of the sliding bottom plate group (3) is movably abutted against the top surface of the table plate group (1), a planer board assembly (4) is transversely arranged on the left side of the sliding bottom plate group (3), and the left end of the planer board assembly (4) is movably inserted into the left side of the box body of the crushing material box (2), and a planer board assembly (4) is longitudinally arranged on the lower right end of the cavity of the crushing material box (2) and horizontally aligned with the planer board assembly (4). An anti-stuck material group (5) is provided, a feed hopper (6) is provided between the left side of the sliding bottom plate group (3) and the right side of the planing board assembly (4), and a shredder (7) is provided at the lower end of the feed hopper (6), a hydraulic telescopic device (8) is provided laterally at the left end of the sliding bottom plate group (3), a knocking assembly (9) is provided at the upper left end of the crushing material box (2), and the crushing material box (2), the sliding bottom plate group (3), the planing board assembly (4), the feed hopper (6), the shredder (7) and the table plate group (1) are connected to each other; The planer assembly (4) comprises a planer seat (41), a planer body (42) is horizontally arranged on the top surface of the planer seat (41), and an upper concave discharge edge (43) is provided at the lower end of the right side surface of the planer body (42), and a planer (44) is arranged at the upper end of the right side surface of the planer body (42), and the planer (44) is made of high manganese steel; The crushing material box (2) comprises a box body (21), and the box body (21) is square-shaped, and a material cavity (22) is formed through the middle of the box body (21), a planer plate opening (23) is formed through the lower end of the left cavity wall of the material cavity (22), and an anti-stuck material assembly groove (24) is formed at the lower end of the right cavity wall of the material cavity (22), and a plurality of material box frames (25) are provided on the front and rear sides of the box body (21); The sliding bottom plate assembly (3) comprises a slide table (31), a material box bottom plate (32) is horizontally arranged on the top surface of the right side of the slide table (31), and a material discharge oblique section (33) is provided at the upper end of the left side surface of the material box bottom plate (32), and a material discharge opening (34) is provided on the left side of the slide table (31) for discharging the crushed material box (2) downwards; A left oblique discharge channel is formed between the discharge oblique section (33) and the upper concave discharge edge (43); The vertical height between the top surface of the material box bottom plate (32) and the top surface of the planer board body (42) is 1.5-2.5 cm.

2. The recycling and crushing equipment for asphalt regenerated materials according to claim 1 is characterized by: The table plate group (1) comprises a table plate body (11), a bottom plate slide groove (12) is provided on the right side of the top surface of the table plate body (11), and a discharge port (13) is provided through the middle of the left side of the bottom plate slide groove (12), and a telescopic device support (14) is provided on the left side of the top surface of the table plate body (11).

3. The recycling and crushing equipment for asphalt regenerated materials according to claim 2 is characterized in that: The anti-stuck material group (5) is composed of an anti-stuck base (51) and a planer anti-collision group (52) that are movably fitted together; A triangular convex portion (511) is provided on the left side of the anti-stuck base (51); The planer anti-collision group (52) comprises a support seat (521), and a plurality of stabilizing slide bars (522) are equidistantly sleeved on the support seat (521), and a spring (523) is sleeved on the rod body of each stabilizing slide bar (522), and a retracting slide bar (524) is longitudinally connected to the left end of each stabilizing slide bar (522), and a discharging inclined section (525) is provided on the left side of the retracting slide bar (524); When the retracted slider (524) is pushed to slide leftward by the springs (523), a discharge slope surface is formed between the discharge inclined section (525) and the left side surface of the triangular protrusion (511).

4. The recycling and crushing equipment for asphalt regenerated materials according to claim 3 is characterized by: The knocking assembly (9) comprises a knocking seat (91), a rotator (92) is longitudinally arranged at the rear end of the knocking seat (91), a swing arm (93) is transversely arranged on the rotator (92), and a material pressing head (94) is arranged on the left top surface of the swing arm (93).

Citation Information

Patent Citations

  • Recycling device for road milling asphalt waste blocks

    CN116251811A

  • Pavement asphalt cold recycling machine with recycling function

    CN118653352A